Energy-saving thermal insulation material for building construction

By using foamed cement boards composed of a variety of raw materials, combined with mixing and die-casting molding processes, the existing building insulation materials are solved, and the problems of cracking, poor sound insulation and insufficient aging resistance are achieved, efficient heat insulation, sound insulation and waterproofing effects are achieved, reducing energy consumption and improving the environmental protection of the building.

CN119930202APending Publication Date: 2025-05-06THE 8TH CONSTR CO LTD OF CHINA CONSTR SIXTH ENG BUREAU
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Patent Information

Application Number
CN202411703226.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

Existing building thermal insulation materials have problems such as cracking, poor sound insulation effect and insufficient aging resistance, and the material itself has defects in thermal insulation effect, so an energy-saving thermal insulation material that can effectively solve these problems is needed.

Method used

The foamed cement board consisting of cement, gypsum, hydrogen peroxide, hard calcium, fly ash, cement foaming agent, anti-cracking agent, toughening agent, waterproofing agent, antibacterial agent and polyurethane foam glue is made by stirring, mixing and die-casting molding process. The surface is applied to polyurethane foam glue to enhance moisture resistance.

Benefits of technology

During use, this material has the effect of improving adhesion, weather resistance, fire resistance and antibacterial properties. It can effectively isolate moisture, provide thermal insulation, sound insulation and waterproof functions, reduce energy consumption and improve the environmental protection of the building.

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Abstract

The invention relates to the technical field of building materials, in particular to an energy-saving thermal insulation material for building construction. Comprising the following raw materials in parts by weight: 5-10 parts of cement, 2-3 parts of gypsum, 3-7 parts of hydrogen peroxide, 1-3 parts of hard calcium, 1-2 parts of fly ash, 2-4 parts of a cement foaming agent, 0.5-1 part of an anti-cracking agent, 0.2-0.5 part of a toughening agent, 0.1-0.3 part of a waterproof agent, 0.5-1.5 parts of an antibacterial agent and 1-2 parts of polyurethane foam glue. The thermal insulation material provided by the invention is a foamed cement board, and an anti-cracking agent, a flexibilizer, a waterproof agent and an antibacterial agent are added into the foamed cement board, so that the binding power, weather resistance, fire resistance and antibacterial performance of the thermal insulation material can be improved, and the thermal insulation material is more reliable and durable in the use process; the polyurethane foam rubber on the surface layer of the foaming cement board has a moisture-proof effect, so that moisture can be effectively prevented from entering the internal space, gaps can be sealed and filled, and the effects of heat preservation, sound insulation and water prevention are achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of building materials, and in particular to an energy-saving heat-insulating material for building construction. Background Art

[0002] Energy conservation and environmental protection have become major issues that humans must face in the 21st century, and have also become important issues that our construction industry must focus on solving. Improving the thermal insulation performance of houses is an important measure for building energy conservation and consumption reduction. Under the advocacy of the state, many new buildings and many old buildings are applying thermal insulation layers on the exterior and interior walls to achieve the thermal insulation effect in the house, that is, in the hot summer, the thermal insulation materials of the interior and exterior walls are used to prevent heat radiation from transmitting into the house, reducing the energy consumption of household appliances such as air conditioners, and in the cold winter, the thermal insulation materials of the interior and exterior walls are used to prevent the high indoor temperature from being transmitted to the cold outdoors. At present, the thermal insulation layer materials used in the market are mainly polymer organic and inorganic materials. Commonly used polymer thermal insulation materials include: expanded polystyrene foam board, cross-linked polyethylene foam board, and foamed polyurethane board. Inorganic material boards include: foamed cement board and foamed magnesium oxychloride cement board. The main advantages of organic material boards are low density, high thermal insulation efficiency, and good toughness. The disadvantages are poor fire resistance, easy to ignite after catching fire, and toxic smoke will be produced during the combustion process, which seriously endangers life safety. There are also defects such as poor aging resistance, short service life, complex installation procedures, and high costs. The advantages of inorganic material thermal insulation layers are: low cost, difficult to burn, no smoke generated during fire, good aging resistance, the same life as the building, easy installation, and low cost. The disadvantages are that it will increase the overall weight of the building and the material lacks toughness.

[0003] Although the current thermal insulation materials have good thermal insulation effects, the materials are easily penetrated and cracked, and their own sound insulation effect needs to be improved by installing sound insulation boards, resulting in defects in the effect of the thermal insulation materials themselves. An energy-saving thermal insulation material for construction is needed to solve this problem. Summary of the invention

[0004] The object of the present invention is to provide an energy-saving heat-insulating material for building construction to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: an energy-saving heat-insulating material for building construction, comprising raw materials consisting of the following components by weight: 5-10 parts of cement, 2-3 parts of gypsum, 3-7 parts of hydrogen peroxide, 1-3 parts of hard calcium, 1-2 parts of fly ash, 2-4 parts of cement foaming agent, 0.5-1 part of anti-cracking agent, 0.2-0.5 part of toughening agent, 0.1-0.3 part of waterproofing agent, 0.5-1.5 parts of antibacterial agent and 1-2 parts of polyurethane foam glue;

[0006] Polyurethane foam glue is composed of polyurethane prepolymer, polyether polyol, polyester polyol, catalyst, foaming agent and additives. It is an elastomeric material made through the processes of mixing, foaming and curing.

[0007] As a preferred technical solution of the present invention, the raw materials include the following components by weight: 5 parts of cement, 2 parts of gypsum, 3 parts of hydrogen peroxide, 1 part of hard calcium, 1 part of fly ash, 2 parts of cement foaming agent, 0.5 parts of anti-cracking agent, 0.2 parts of toughening agent, 0.1 parts of waterproofing agent, 0.5 parts of antibacterial agent and 1 part of polyurethane foam glue.

[0008] As a preferred technical solution of the present invention, the raw materials include the following components by weight: 10 parts of cement, 3 parts of gypsum, 7 parts of hydrogen peroxide, 3 parts of hard calcium, 2 parts of fly ash, 4 parts of cement foaming agent, 1 part of anti-cracking agent, 0.5 parts of toughening agent, 0.3 parts of waterproofing agent, 1.5 parts of antibacterial agent and 2 parts of polyurethane foam glue.

[0009] As a preferred technical solution of the present invention, in the production process, the above raw materials are added according to the allocated material portions and stirred for 45 minutes, and the above solvent anti-cracking agent, toughening agent, waterproofing agent and antibacterial agent are added and stirred again for 15 minutes before being put into the mold for die casting.

[0010] As a preferred technical solution of the present invention, polyurethane foam glue is added to the surface of the molded thermal insulation material and evenly applied, and then left to stand for 20 minutes after application.

[0011] As a preferred technical solution of the present invention, the component of the cement foaming agent is aluminum silicate.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] (1) The present invention is an energy-saving heat-insulating material for construction. The heat-insulating material provided in the present invention is a foamed cement board, and an anti-cracking agent, a toughening agent, a waterproofing agent and an antibacterial agent are added inside. These additives can improve the adhesion, weather resistance, fire resistance and antibacterial properties of the heat-insulating material, making it more reliable and durable during use. The surface layer of the foamed cement board provided has a polyurethane foam adhesive which has a moisture-proof effect and can effectively isolate moisture from entering the internal space. It can be used to seal and fill gaps, thereby achieving the effects of heat preservation, sound insulation and waterproofing.

[0014] (2) The present invention is an energy-saving heat-insulating material for building construction. The heat-insulating material foamed cement board provided in the present invention has excellent waterproof performance, which can prevent rainwater from leaking into the interior of the building or entering the building structure to cause damage. It also has a good heat-insulating effect, effectively reducing energy consumption, reducing pollutant emissions, and improving the environmental protection of the building. DETAILED DESCRIPTION

[0015] The invention is further described below in conjunction with specific implementation methods:

[0016] Example 1

[0017] An energy-saving heat-insulating material for building construction according to an embodiment of the present invention comprises the following raw materials in parts by weight: 5-10 parts of cement, 2-3 parts of gypsum, 3-7 parts of hydrogen peroxide, 1-3 parts of hard calcium, 1-2 parts of fly ash, 2-4 parts of cement foaming agent, 0.5-1 parts of anti-cracking agent, 0.2-0.5 parts of toughening agent, 0.1-0.3 parts of waterproofing agent, 0.5-1.5 parts of antibacterial agent and 1-2 parts of polyurethane foam glue;

[0018] Polyurethane foam glue is composed of polyurethane prepolymer, polyether polyol, polyester polyol, catalyst, foaming agent and additives. It is an elastomeric material made through the processes of mixing, foaming and curing.

[0019] The raw materials include the following components by weight: 5 parts of cement, 2 parts of gypsum, 3 parts of hydrogen peroxide, 1 part of hard calcium, 1 part of fly ash, 2 parts of cement foaming agent, 0.5 parts of anti-cracking agent, 0.2 parts of toughening agent, 0.1 parts of waterproofing agent, 0.5 parts of antibacterial agent and 1 part of polyurethane foam glue;

[0020] The raw materials include the following components by weight: 10 parts of cement, 3 parts of gypsum, 7 parts of hydrogen peroxide, 3 parts of hard calcium, 2 parts of fly ash, 4 parts of cement foaming agent, 1 part of anti-cracking agent, 0.5 parts of toughening agent, 0.3 parts of waterproofing agent, 1.5 parts of antibacterial agent and 2 parts of polyurethane foam glue.

[0021] In this embodiment, anti-cracking agents, toughening agents, waterproofing agents and antibacterial agents are added to the interior of the thermal insulation material. These additives can improve the adhesion, weather resistance, fire resistance and antibacterial properties of the thermal insulation material, making it more reliable and durable during use.

[0022] Example 2

[0023] According to an embodiment of the present invention, an energy-saving heat-insulating material for construction includes adding the above-mentioned raw materials according to the allocated material portions and stirring and mixing them during the production process of the heat-insulating material, and the stirring time is 45 minutes, and the above-mentioned solvent anti-cracking agent, toughening agent, waterproofing agent and antibacterial agent are added and stirred again for 15 minutes before being put into a mold for die-casting; polyurethane foam glue is added to the surface of the molded heat-insulating material and evenly applied, and the material is left to stand for 20 minutes after application, and the component of the cement foaming agent is aluminum silicate.

[0024] In this embodiment, the surface layer of the foamed cement board has polyurethane foam glue which has a moisture-proof effect and can effectively isolate moisture from entering the internal space. It can be used to seal and fill gaps and has the effects of heat preservation, sound insulation and waterproofing.

[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An energy-saving heat-insulating material for building construction, characterized in that: The raw materials are composed of the following components by weight: 5-10 parts of cement, 2-3 parts of gypsum, 3-7 parts of hydrogen peroxide, 1-3 parts of hard calcium, 1-2 parts of fly ash, 2-4 parts of cement foaming agent, 0.5-1 parts of anti-cracking agent, 0.2-0.5 parts of toughening agent, 0.1-0.3 parts of waterproofing agent, 0.5-1.5 parts of antibacterial agent and 1-2 parts of polyurethane foam glue; Polyurethane foam glue is composed of polyurethane prepolymer, polyether polyol, polyester polyol, catalyst, foaming agent and additives. It is an elastomeric material made through the processes of mixing, foaming and curing.

2. The energy-saving heat-insulating material for building construction according to claim 1, characterized in that: The raw materials include the following components by weight: 5 parts of cement, 2 parts of gypsum, 3 parts of hydrogen peroxide, 1 part of hard calcium, 1 part of fly ash, 2 parts of cement foaming agent, 0.5 parts of anti-cracking agent, 0.2 parts of toughening agent, 0.1 parts of waterproofing agent, 0.5 parts of antibacterial agent and 1 part of polyurethane foam glue.

3. The energy-saving heat-insulating material for building construction according to claim 1, characterized in that: The raw materials include the following components by weight: 10 parts of cement, 3 parts of gypsum, 7 parts of hydrogen peroxide, 3 parts of hard calcium, 2 parts of fly ash, 4 parts of cement foaming agent, 1 part of anti-cracking agent, 0.5 parts of toughening agent, 0.3 parts of waterproofing agent, 1.5 parts of antibacterial agent and 2 parts of polyurethane foam glue.

4. The energy-saving heat-insulating material for building construction according to claim 1, characterized in that: During the production process, the above raw materials are added according to the allocated material portions and stirred for 45 minutes, and the above solvent anti-cracking agent, toughening agent, waterproofing agent and antibacterial agent are added and stirred again for 15 minutes before being put into a mold for die casting.

5. The energy-saving heat-insulating material for building construction according to claim 1, characterized in that: Add polyurethane foam glue to the surface of the molded thermal insulation material and spread it evenly, and let it stand for 20 minutes after spreading.

6. The energy-saving heat-insulating material for building construction according to claim 1, characterized in that: The component of the cement foaming agent is aluminum silicate.