Concrete joint vibration orienting device and construction method
By designing a concrete node vibration orientation device, the hydraulic principle and intelligent monitoring system are used to achieve precise control of the vibrating rod insertion angle, which solves the problem of uneven vibration of existing equipment in dense steel bars or complex node areas, and significantly improves construction quality and efficiency.
Patent Information
- Application Number
- CN202510340066.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-05-06
AI Technical Summary
It is difficult for existing concrete node vibration equipment to effectively control the insertion direction of the vibrating rod, especially in node areas with dense steel bars or complex shapes, resulting in uneven vibration and affecting the quality of the concrete.
A concrete node vibration orientation device is designed, including a vibrating rod body, main body frame, sliding seat, clamping mechanism and intelligent monitoring system. By setting an adjustment box between the sliding seat and the clamping mechanism, the hydraulic principle is used to realize the precise angle adjustment of the rotating shaft, and the vibration process is monitored in real time with the intelligent monitoring system.
Accurate control of the insertion angle of the vibrator is achieved, significantly improving the construction quality of the concrete nodes, reducing the problem of uneven vibration, and improving construction efficiency and concrete performance.
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Figure CN119933371A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of concrete construction equipment and methods, and in particular to a concrete node vibration and orientation device and a construction method. Background Art
[0002] In construction projects, the construction quality of concrete joints (such as beam-column joints, wall-column joints, etc.) is crucial, as it directly affects the safety and stability of the entire building structure. Concrete vibration is one of the key processes to ensure the quality of the joints. Good vibration can make the concrete more compact and reduce defects such as honeycombs, pitting, and holes.
[0003] However, there are many problems in the process of vibrating concrete nodes. On the one hand, traditional vibration methods often make it difficult to achieve precise directional vibration. The insertion position and angle of the vibrating rod mainly depend on the workers' experience and operating skills, which can easily lead to uneven vibration. For example, in areas with dense steel bars such as beam-column joints, it is difficult for the vibrating rod to be accurately inserted into various parts, resulting in insufficient vibration in some areas and excessive vibration in some areas, affecting the overall quality of the concrete. On the other hand, the construction efficiency is low. Since workers need to repeatedly adjust the position and angle of the vibrating rod, the operation process is cumbersome and consumes a lot of time and manpower. Moreover, in the construction of some complex nodes, the initial setting of the concrete may occur due to untimely vibration, further affecting the construction quality.
[0004] Therefore, it is difficult for existing vibrating equipment to effectively control the insertion direction of the vibrating rod, especially in the case of node areas with dense steel bars or complex shapes. This directly leads to the phenomenon of missed vibration and over-vibration during the vibration process, which in turn affects the performance indicators of the final concrete. Summary of the invention
[0005] In order to improve the vibration quality of concrete nodes, the present application provides a concrete node vibration directional device and a construction method.
[0006] The present application provides a concrete node vibration orientation device and construction method using the following technical solutions: A concrete node vibrating and orienting device comprises a vibrating rod body, wherein the vibrating rod body comprises a start-control vibrator and a rod body connected to the output end of the start-control vibrator, and further comprises a main frame, a sliding seat, a clamping mechanism and an intelligent monitoring system. A leveling seat is arranged at the bottom of the main frame, a guide track is arranged on the main frame along its own length direction, the sliding seat is slidably connected to the guide track, the clamping mechanism is arranged on the sliding seat for clamping the rod body, the intelligent monitoring system comprises a data processor, an acceleration sensor and a displacement sensor, the data processor is mounted on the main frame, the acceleration sensor and the displacement sensor are mounted on the rod body and are electrically connected to the data processor, an adjusting box body is further arranged between the sliding seat and the clamping mechanism, a rotating shaft connected to the clamping mechanism is rotatably arranged on the adjusting box body, and an angle adjusting mechanism for driving the rotating shaft to rotate is arranged in the adjusting box body.
[0007] By adopting the above technical solution, the insertion angle of the vibrator body is precisely controlled. By setting an adjustment box between the sliding seat and the clamping mechanism, and using the hydraulic principle to allow the angle adjustment mechanism to drive the rotating shaft to rotate, the direction of the vibrator body can be flexibly adjusted, effectively solving the problem of uneven vibration caused by the difficulty in controlling the angle in the traditional vibration method, and significantly improving the construction quality at the concrete nodes.
[0008] Optionally, an angle dial is provided on the side wall of the sliding seat, the angle dial is located above the adjustment box body, the angle dial coincides with the center of the rotating shaft, and an indicating tip is sleeved on the rotating shaft and docked with the angle dial scale.
[0009] By adopting the above technical solution, the angle dial and the indicator tip can clearly reflect the rotation angle of the rotating shaft, thereby improving the precise orientation of the vibrator in different construction scenarios. This design effectively reduces the angle deviation that may be caused by traditional manual operation, improves the consistency and accuracy of the vibration operation, and thus improves the construction quality of the concrete node.
[0010] Optionally, a liquid passing tube is provided at the air injection port of the regulating box body, and an ear cleaning ball made of rubber is provided on the end of the liquid passing tube extending out of the regulating box body, and a stop piece is provided between the ear cleaning ball and the liquid passing tube, and the stop piece is used to connect and close the water pipeline between the ear cleaning ball and the liquid passing tube.
[0011] By adopting the above technical solution, manually squeezing or releasing the ear cleaning bulb can utilize its elastic characteristics to inject or extract liquid into the sealed cavity, effectively changing the pressure balance state inside the sealed cavity. This pressure change pushes the piston push block to slide precisely along the sealed cavity, thereby driving the driving rack and the rotating gear to produce a linkage effect, so that the rotating shaft can achieve precise angle rotation. After the clamping mechanism reaches the required preset angle, the liquid pipe is reliably blocked by the stop piece to lock the current state. The flexibility and accuracy of the control of the rotation angle of the rotating shaft are improved, and the problem of uneven vibration caused by angle deviation is reduced, thereby significantly optimizing the overall quality and construction efficiency of the concrete node vibration operation.
[0012] Optionally, the stop member includes a straight tube connecting the liquid tube and the ear cleaning bulb, a sealing block fixed in the straight tube, an adjusting block rotating in the straight tube, and a hand lever arranged on the adjusting block. The adjusting block is sealingly fitted with the sealing block, and a vent hole deviating from the axial position is connected between the sealing block and the adjusting block. An arc-shaped through groove is opened on the straight tube in the circumferential direction of the adjusting block. The hand lever passes through the straight tube from the arc-shaped through groove, and markings for indicating the opening and closing of the circuit are respectively arranged at both ends of the outer wall of the straight tube corresponding to the arc-shaped through groove.
[0013] By adopting the above technical solution, the blocking block and the adjusting block in the straight pipe are used to form an eccentric vent hole, so that the air flow cut-off state can be flexibly switched. At the same time, the hand lever combined with the arc-shaped slot design allows the operator to intuitively and conveniently adjust the passage or closed circuit, and the current state is clearly marked, which effectively improves the convenience and reliability of the equipment.
[0014] Optionally, the end of the liquid tube extending out of the regulating box body away from the ear cleaning bulb is provided with a sealing cover through a threaded sleeve, a sealing gasket that contacts the end of the liquid tube is provided in the sealing cover, and a circle of water outlet holes is provided on the sealing cover along its circumference, and the circle of water outlet holes is located on the side close to the sealing gasket.
[0015] By adopting the above technical solution, the setting of the blocking cap effectively improves the sealing performance of the end of the liquid pipe, ensuring that when the clamping mechanism reaches the preset angle, the opposite sides of the piston push block in the sealing cavity can maintain a stable overpressure balance state, thereby enhancing the stability of the clamping mechanism after rotation. At the same time, the design of the water outlet can release the internal hydraulic pressure appropriately when necessary to meet the needs of pressure balance, further optimizing the accuracy and reliability of the adjustment process.
[0016] Optionally, an intelligent monitoring system is also included. The intelligent monitoring system includes a data processor, an acceleration sensor and a displacement sensor. The data processor is installed on the main frame, and the acceleration sensor and the displacement sensor are installed on the rod body and are electrically connected to the data processor.
[0017] By adopting the above technical solution, the working status of the vibrating rod can be monitored in real time during the vibration process. The acceleration sensor can sense the vibration intensity and frequency changes of the vibrating rod in the concrete, and the displacement sensor can accurately obtain the insertion depth and movement trajectory of the vibrating rod. After these data are transmitted to the data processor, quantitative analysis of the vibration process can be realized, thereby helping operators to adjust the vibration parameters in time, reduce the problem of uneven vibration caused by human factors, and significantly improve construction accuracy and efficiency.
[0018] Optionally, a leveling seat is provided at the bottom of the main frame, and the leveling seat includes a base plate, a support plate located above the base plate, and a plurality of electric push rods arranged between the base plate and the support plate. The plurality of electric push rods are arranged vertically, and one is arranged at each corner of the corresponding support plate. The cylinder body of each electric push rod is fixed to the base plate, and a top support ball is provided at the top of the telescopic rod thereof, and the top support ball is arranged in contact with the support plate. A support column is vertically provided at the center of the base plate, and a ball joint is provided between the top of the support column and the support plate. The plurality of electric push rods are electrically connected to a data processor, and an electronic level electrically connected to the data processor is provided on the top of the main frame.
[0019] By adopting the above technical solution, the multiple electric push rods set between the base plate and the support plate can flexibly adjust the height difference according to the actual terrain conditions, and cooperate with the electronic level to monitor and feedback the horizontal state to the data processor in real time, thus forming a closed-loop control system. This method not only improves the leveling efficiency, but also effectively reduces the vibration deviation caused by uneven ground, laying the foundation for the subsequent precise control of the direction and depth of the vibrating rod, and significantly improving the construction quality and reliability.
[0020] Optionally, an electric lifting platform is provided at the bottom of the leveling seat, and the electric lifting platform is electrically connected to the data processor.
[0021] By adopting the above technical solution, the electric lifting platform can realize intelligent control based on the data transmitted to the data processor by the acceleration sensor and displacement sensor. This design enables the insertion depth of the vibrating rod to be accurately controlled, and the entire vibrating device can flexibly change the working height according to actual construction needs, thereby improving the operating accuracy of the vibrating rod at different heights. Compared with the traditional manual adjustment method, this solution significantly improves construction efficiency, reduces human errors, and effectively ensures the quality and consistency of concrete node vibration.
[0022] Optionally, a plurality of legs are arranged around the bottom of the leveling seat, and a moving wheel is installed at the bottom end of each leg. When the electric lifting platform is in a fully compressed state, the moving wheel contacts the ground and the electric lifting platform is suspended.
[0023] By adopting the above technical solution, the mobility and adaptability of the device can be significantly improved during the construction process. Specifically, by setting legs with moving wheels around the bottom of the leveling seat and coordinating the different state switching of the electric lifting platform, the entire vibration and directional device can not only be stably placed on the ground for precise operation, but also quickly converted to a movable mode, which is convenient for the staff to flexibly adjust the position of the device, thereby greatly reducing the intensity of manual handling and improving construction efficiency.
[0024] A construction method for vibrating a concrete node comprises the following steps: S1. Assemble the main frame to a horizontal state according to the size of the concrete nodes; S2, installing the vibrating rod body on the sliding seat, and fine-tuning the inclination angle of the vibrating rod body by means of the angle adjustment mechanism according to scene requirements, and then driving the vibrating rod body to perform fixed-point vibrating work; S3. After each vibration position is completed, it is necessary to confirm that it meets the established standards before it can be transferred to the next target point to start a new cycle process, and the vibration operation at each point is performed according to the predetermined path and parameters until all designated areas are covered.
[0025] By adopting the above technical solution, a high degree of precision in the vibration operation of concrete nodes is achieved. First, the main frame is adjusted to a horizontal state. Secondly, the design of the clamping mechanism and the sliding seat allows the vibrator body to be flexibly positioned, and the angle adjustment mechanism can accurately control the inclination angle of the vibrator to meet the needs of different construction scenarios. Finally, the method of performing vibration operations point by point according to the predetermined path and parameters greatly improves work efficiency and construction quality, and increases the possibility that each concrete node can achieve the ideal density, thereby improving the overall safety and durability of the building structure.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. The insertion angle of the vibrating rod body is precisely controlled. By setting an adjustment box between the sliding seat and the clamping mechanism, and using the hydraulic principle to allow the angle adjustment mechanism to drive the rotating shaft to rotate, the direction of the vibrating rod body can be flexibly adjusted, effectively solving the problem of uneven vibration caused by the difficulty in controlling the angle in the traditional vibration method, and significantly improving the construction quality at the concrete nodes; 2. The angle dial and the indicator tip can clearly reflect the rotation angle of the rotating shaft, thereby improving the precise orientation of the vibrator in different construction scenarios. This design effectively reduces the angle deviation that may be caused by traditional manual operation, improves the consistency and accuracy of the vibration operation, and thus improves the construction quality of the concrete nodes; 3. Manually squeezing or releasing the ear cleaning bulb can use its elastic properties to inject or extract liquid into the sealed cavity, effectively changing the pressure balance state inside the sealed cavity. This pressure change pushes the piston push block to slide precisely along the sealed cavity, thereby driving the driving rack and the rotating gear to produce a linkage effect, so that the rotating shaft can achieve precise angle rotation. After the clamping mechanism reaches the required preset angle, the stop piece can reliably block the liquid pipe to lock the current state. The flexibility and accuracy of the control of the rotation angle of the rotating shaft are improved, and the problem of uneven vibration caused by angle deviation is reduced, thereby significantly optimizing the overall quality and construction efficiency of the concrete node vibration operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0028] Figure 2 It is a schematic diagram showing the positional relationship between the angle dial and the indicator tip in the embodiment of the present application.
[0029] Figure 3 It is a schematic diagram showing the connection relationship between the fixing frame, the clamping arc plate and the clamping screw in the embodiment of the present application.
[0030] Figure 4 It is a cross-sectional view showing the connection relationship between the piston push block, the drive rack and the rotating shaft in the regulating box body in the embodiment of the present application.
[0031] Figure 5 yes Figure 4 Enlarged view of point A in the middle.
[0032] Figure 6 yes Figure 4 Enlarged view of point B in the middle.
[0033] Description of reference numerals: 1. Vibrating rod body; 11. Start-control vibrator; 12. Rod body; 2. Main frame; 21. Guide rail; 22. Electronic level; 3. Sliding seat; 31. Grip; 311. Locking rod; 3111. Rubber pad; 32. Angle dial; 4. Clamping mechanism; 41. Fixed frame; 42. Clamping arc plate; 421. Anti-skid pad; 43. Clamping screw; 5. Intelligent monitoring system; 51. Data processor; 52. Acceleration sensor; 53. Displacement sensor; 6. Adjustment box; 61. Rotating axis; 611. Indicator tip; 62. Liquid injection hole; 621. Liquid passage ;622, blocking cover;6221, sealing gasket;6222, water outlet;7, angle adjustment mechanism;71, piston push block;72, driving rack;73, rotating gear;8, stopper;81, straight pipe;811, arc-shaped through groove;812, logo;813, ear cleaning ball;82, blocking block;821, vent hole;83, adjustment block;84, hand lever;9, leveling seat;91, bottom plate;911, support column;912, electric lifting platform;913, support leg;9131, moving wheel;92, support plate;93, electric push rod;931, top support ball. DETAILED DESCRIPTION
[0034] The following is combined with Figure 1-Figure 6 This application is described in further detail.
[0035] The embodiments of the present application disclose a concrete node vibration and orientation device and a construction method.
[0036] Reference Figure 1 and Figure 2 A concrete node vibration and orientation device comprises a vibration rod body 1, a main frame 2, a sliding seat 3, a clamping mechanism 4 and an intelligent monitoring system 5. The sliding seat 3 is slidably connected to the main frame 2, the clamping mechanism 4 is arranged on the sliding seat 3, and an adjustment box body 6 is also arranged between the sliding seat 3 and the clamping mechanism 4. The adjustment box body 6 is fixedly arranged on the side of the sliding seat 3 away from the main frame 2, and an angle adjustment mechanism 7 is arranged inside the adjustment box body 6. A rotating shaft 61 connected to the clamping mechanism 4 is rotatably arranged on the adjustment box body 6 through a bearing seal. A leveling seat 9 is fixedly arranged at the bottom of the main frame 2, and an electric lifting platform 912 is fixedly arranged at the bottom of the leveling seat 9.
[0037] Reference Figure 1The leveling seat 9 includes a bottom plate 91, a support plate 92 and an electric push rod 93. The support plate 92 is located above the bottom plate 91. The electric push rod 93 is located between the bottom plate 91 and the support plate 92 and is vertically arranged. In this embodiment, four are taken as an example, and are respectively distributed at the four corners where the bottom plate 91 and the support plate 92 are connected. The cylinder of each electric push rod 93 is fixed on the bottom plate 91, and a top support ball 931 is fixed on the top of its telescopic rod, and the top support ball 931 is set against the support plate 92. A support column 911 is vertically arranged at the center of the bottom plate 91, and a ball joint is set between the top of the support column 911 and the support plate 92.
[0038] Reference Figure 1 The electric lifting platform 912 is a commercially available instrument, which is composed of a flat plate, a scissor frame and an electric cylinder. Its installation structure will not be described in detail here.
[0039] Reference Figure 1 A support leg 913 is fixedly provided at each of the four corners of the bottom of the leveling seat 9, and a moving wheel 9131 is installed at the bottom end of each support leg 913. When the electric lifting platform 912 is in a fully compressed state, the moving wheel 9131 contacts the ground, and the electric lifting platform 912 is in a suspended state.
[0040] Reference Figure 1 The vibrating rod body 1 includes a start-control vibrator 11 and a rod body 12 connected and installed on the output end of the start-control vibrator 11. The start-control vibrator 11 is fixed on the top of the sliding seat 3, and the rod body 12 is clamped on the clamping mechanism 4. The intelligent monitoring system 5 includes a data processor 51, an acceleration sensor 52 and a displacement sensor 53. The data processor 51 is installed on the side wall of the main frame 2, and the acceleration sensor 52 and the displacement sensor 53 are installed on the rod body 12 and are electrically connected to the data processor 51. A plurality of electric push rods 93 are electrically connected to the data processor 51, and an electronic level 22 electrically connected to the data processor 51 is fixedly provided on the top of the main frame 2.
[0041] Reference Figure 1 A guide rail 21 is fixedly provided on the side wall of the main frame 2 along its length direction, and the sliding seat 3 is slidably mounted on the guide rail 21. A T-shaped grip rod 31 is fixedly provided on the side wall of the sliding seat 3, and the grip rod 31 is perpendicular to the rod body of the main frame 2 and is penetrated by a locking rod 311 through a threaded rotation, and a rubber pad 3111 is fixedly provided on the end of the locking rod 311 that passes through the grip rod 31 toward the sliding seat 3.
[0042] Reference Figure 2In order to accurately adjust the rotation angle of the vibrating rod, an angle dial 32 is fixedly provided on the side wall of the sliding seat 3. The angle dial 32 is located above the adjustment box body 6, and the angle dial 32 coincides with the center of the rotating shaft 61. The rotating shaft 61 extends out of the adjustment box body 6 and is fixedly sleeved with an indicating tip 611. The indicating tip 611 is butt-fitted with the scale on the angle dial 32.
[0043] Reference Figure 3 The clamping mechanism 4 includes a fixed frame 41, a clamping arc plate 42 and a clamping screw 43. The fixed frame 41 is fixedly arranged at the end of the rotating shaft 61. Two clamping arc plates 42 are arranged opposite to each other in the fixed frame 41. The arc center of the clamping arc plate 42 is located at the opposite sides of the two clamping arc plates 42, and the opposite sides of the two clamping arc plates 42 are provided with anti-slip pads 421. One clamping screw 43 is arranged at each end of the clamping arc plate 42. The two clamping screws 43 are arranged parallel to the distribution direction of the two clamping arc plates 42, and are rotatably arranged on the fixed frame 41. Each clamping screw 43 is commonly penetrated at the same side end of the two clamping arc plates 42. The clamping screw 43 corresponds to the clamping arc plate 42 one by one, and is rotatably connected to the corresponding clamping arc plate 42 through a thread, and slides with the clamping arc plate 42 on the other side.
[0044] Reference Figure 4 A sealed cavity is constructed in the regulating box body 6, and injection holes 62 connected to the sealed cavity are opened at both ends of the regulating box body 6 along the length direction. The angle adjustment mechanism 7 includes a piston push block 71, a driving rack 72 and a rotating gear 73. Two piston push blocks 71 are slidingly arranged along the length direction of the sealed cavity. The driving rack 72 is fixedly connected between the two piston push blocks 71 along the length direction of the sealed cavity. The rotating gear 73 is fixedly sleeved on the end of the rotating shaft 61 rotatably inserted in the regulating box body 6, and the driving rack 72 faces the rotating gear 73 and is meshed with the rotating gear 73.
[0045] Reference Figure 4 and Figure 5 The injection hole 62 is fixedly provided with a liquid passing tube 621, and the outer ring of the end portion of the liquid passing tube 621 extending out of the regulating box body 6 is provided with a thread, and one side of the liquid passing tube 621 is provided with a sealing cover 622 at the end portion extending out of the regulating box body 6 through a threaded sleeve, and the sealing cover 622 is embedded with a sealing gasket 6221 that contacts the end of the liquid passing tube 621, and the sealing cover is provided with a circle of water outlet holes 6222 along its circumference, and the circle of water outlet holes 6222 is located on a side close to the sealing gasket 6221.
[0046] Reference Figure 2 , Figure 4 and Figure 6, the end of the liquid-passing pipe 621 on the other side extending out of the regulating box body 6 is connected to a stopper 8 by threaded rotation, and the stopper 8 includes a straight pipe 81, a blocking block 82, an adjusting block 83, and a hand lever 84. The straight pipe 81 is connected to the end of the liquid-passing pipe 621 by threaded rotation, and the blocking block 82 is fixedly blocked in the straight pipe 81. The adjusting block 83 is located on the side of the blocking block 82 facing the regulating box body 6, and is sealed with the blocking block 82, and is rotated with the straight pipe 81. The hand lever 84 is fixedly set on the side wall of the adjusting block 83, and an arc-shaped through groove 811 is opened on the straight pipe 81 in the circumferential direction of the adjusting block 83. The top end of the hand lever 84 passes through the straight pipe 81 from the arc-shaped through groove 811, and the outer wall of the straight pipe 81 is provided with marks 812 for indicating the passage and the closed circuit at both ends corresponding to the arc-shaped through groove 811.
[0047] Reference Figure 6 When the hand lever 84 is pushed to abut against the inner wall of the arc-shaped through groove 811 close to the passage, the blocking block 82 and the adjusting block 83 are connected through the vent hole 821 which is offset from the axis.
[0048] Reference Figure 4 The end of the straight tube 81 away from the straight tube 81 is sealed with an ear cleaning ball 813. The ear cleaning ball 813 in this embodiment is made of rubber material and is commonly used for precise pipetting work in chemical laboratories. The plugging cover 622 is also connected and sealed to the end of the ear cleaning ball 813 away from the straight tube 81.
[0049] Reference Figures 1 to 6 , a construction method for vibrating a concrete node, comprising the following steps: S1, the main frame 2 is moved to the concrete node through the moving wheels 9131, and the electric lifting platform 912 is driven to rise and spread until the moving wheels 9131 are suspended, and then the real-time ground leveling data transmitted from the electronic level 22 to the data processor 51 is driven to flexibly lift and lower the electric push rods 93 until the main frame 2 is adjusted to a horizontal state; S2, the start-control vibrator 11 is installed on the top of the sliding seat 3, the rod body 12 is clamped and fixed by the clamping mechanism 4, and the ear cleaning ball 813 is manually squeezed or released according to the scene requirements, so that the elastic characteristics can be used to inject or extract liquid into the sealed cavity, and the piston push block 71 is pushed to slide accurately along the sealed cavity, thereby driving the driving rack 72 and the rotating gear 73 to produce a linkage effect, so that the rotating shaft 61 can achieve precise angle rotation, and finally the angle dial 32 is compared to fine-tune the inclination angle of the rod body 12, and the acceleration sensor 52 and the displacement sensor 53 in the intelligent monitoring system 5 are used to detect the vibration amplitude and insertion depth of the vibrating rod body 1; S3. After each vibration position is completed, it is necessary to confirm that it meets the established standards before it can be transferred to the next target point to start a new cycle process, and the vibration operation at each point is performed according to the predetermined path and parameters until all designated areas are covered.
[0050] The implementation principle of a concrete node vibration orientation device and construction method in the embodiment of the present application is as follows: the design of combining the main frame 2 with the sliding seat 3, in conjunction with the clamping mechanism 4 to fix the vibrating rod, can stably control the movement trajectory of the vibrating rod. Then, the angle adjustment mechanism 7 can accurately adjust the inclination angle of the vibrating rod by precisely controlling the rotation of the rotating shaft 61. Finally, the data processor 51, combined with the data analysis function of the acceleration sensor 52 and the displacement sensor 53, can dynamically monitor the key parameters in the vibration process, providing a scientific basis for optimizing the vibration effect, and is particularly suitable for node areas with dense steel bars or complex shapes, which improves the flexibility and accuracy of the vibration operation and effectively reduces the possibility of missed vibration and over-vibration.
[0051] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A concrete node vibrating and orienting device, comprising a vibrating rod body (1), wherein the vibrating rod body (1) comprises a start-control vibrator (11) and a rod body (12) connected to the output end of the start-control vibrator (11), characterized in that: The invention also comprises a main frame (2), a sliding seat (3) and a clamping mechanism (4), wherein the sliding seat (3) is slidably connected to the main frame (2), the clamping mechanism (4) is arranged on the sliding seat (3), the clamping mechanism (4) is used to clamp the rod body (12), an adjusting box body (6) is arranged between the sliding seat (3) and the clamping mechanism (4), a rotating shaft (61) connected to the clamping mechanism (4) is rotatably arranged on the adjusting box body (6), and a driving mechanism (61) for driving the rotating shaft (61) to rotate is arranged in the adjusting box body (6). The invention discloses a movable angle adjustment mechanism (7), wherein a sealed cavity is arranged in the adjustment box body (6), and injection holes (62) communicating with the sealed cavity are opened at both ends of the adjustment box body (6) along the length direction, and the angle adjustment mechanism (7) comprises two piston push blocks (71) sliding along the length direction of the sealed cavity, a driving rack (72) connected between the two piston push blocks (71), and a rotating gear (73) rotatably meshed with the driving rack (72), and the rotating gear (73) is sleeved on the rotating shaft (61).
2. A concrete node vibrating and orienting device according to claim 1, characterized in that An angle dial (32) is provided on the side wall of the sliding seat (3), and the angle dial (32) is located above the adjustment box body (6). The angle dial (32) coincides with the center of the rotating shaft (61), and an indicating tip (611) is sleeved on the rotating shaft (61) and is connected to the scale of the angle dial (32).
3. A concrete node vibrating and orienting device according to claim 1, characterized in that A liquid passage tube (621) is arranged at the gas injection port of the regulating box body (6); an ear cleaning ball (813) made of rubber material is arranged on the end of the liquid passage tube (621) extending out of the regulating box body (6); a stopper (8) is arranged between the ear cleaning ball (813) and the liquid passage tube (621); the stopper (8) is used to connect and close the water passage between the ear cleaning ball (813) and the liquid passage tube (621).
4. A concrete node vibrating and orienting device according to claim 3, characterized in that The stop member (8) comprises a straight tube (81) connecting a liquid passage tube (621) and an ear cleaning bulb (813), a blocking block (82) fixed in the straight tube (81), an adjusting block (83) rotating in the straight tube (81), and a hand lever (84) arranged on the adjusting block (83); the adjusting block (83) is arranged in a sealing manner to fit the blocking block (82), and a vent hole (821) which is offset from the axis position is connected between the blocking block (82) and the adjusting block (83); an arc-shaped through groove (811) is provided on the straight tube (81) in the circumferential direction of the adjusting block (83); the hand lever (84) passes through the straight tube (81) from the arc-shaped through groove (811), and markings (812) for indicating a passage and a closed circuit are respectively arranged at two ends of the outer wall of the straight tube (81) corresponding to the arc-shaped through groove (811).
5. A concrete node vibrating and orienting device according to claim 3, characterized in that The end of the liquid passage tube (621) extending out of the regulating box body (6) away from the ear cleaning bulb (813) is provided with a sealing cover (622) through a threaded sleeve, and a sealing gasket (6221) is arranged in the sealing cover (622) to contact the end of the liquid passage tube (621), and a circle of water outlet holes (6222) is arranged on the sealing cover along its own circumference, and the circle of water outlet holes (6222) is located on the side close to the sealing gasket (6221).
6. A concrete node vibrating and orienting device according to claim 1, characterized in that , further comprising an intelligent monitoring system (5), the intelligent monitoring system (5) comprising a data processor (51), an acceleration sensor (52) and a displacement sensor (53), the data processor (51) being mounted on the main frame (2), the acceleration sensor (52) and the displacement sensor (53) being mounted on the rod body (12) and being electrically connected to the data processor (51).
7. A concrete node vibrating and orienting device according to claim 6, characterized in that: A leveling seat (9) is provided at the bottom of the main frame (2), and the leveling seat (9) comprises a bottom plate (91), a support plate (92) located above the bottom plate (91), and a plurality of electric push rods (93) arranged between the bottom plate (91) and the support plate (92), wherein the plurality of electric push rods (93) are arranged vertically, and one is arranged at each corner of the support plate (92), and the cylinder body of each electric push rod (93) is fixed on the bottom plate (91), and the telescopic rod thereof is A top support ball (931) is arranged at the top, and the top support ball (931) is arranged to abut against the support plate (92). A support column (911) is vertically arranged at the center of the bottom plate (91), and a ball joint is arranged between the top of the support column (911) and the support plate (92). A plurality of electric push rods (93) are electrically connected to the data processor (51), and an electronic level (22) electrically connected to the data processor (51) is arranged on the top of the main frame (2).
8. A concrete node vibrating and orienting device according to claim 7, characterized in that An electric lifting platform (912) is provided at the bottom of the leveling seat (9), and the electric lifting platform (912) is electrically connected to the data processor (51).
9. A concrete node vibrating and orienting device according to claim 8, characterized in that A plurality of legs (913) are arranged around the bottom of the leveling seat (9), and a moving wheel (9131) is installed at the bottom end of each leg (913). When the electric lifting platform (912) is in a fully compressed state, the moving wheel (9131) contacts the ground and the electric lifting platform (912) is suspended.
10. A construction method for vibrating a concrete node, characterized in that , using a concrete node vibrating and orienting device as described in any one of claims 1 to 9, comprising the following steps: S1, assembling the main frame (2) to a horizontal state according to the size of the concrete nodes; S2, installing the vibrating rod body (1) on the sliding seat (3), and fine-adjusting the inclination angle of the vibrating rod body (1) by means of the angle adjustment mechanism (7) according to scene requirements, and then driving the vibrating rod body (1) to perform fixed-point vibrating work; S3. After each vibration position is completed, it is necessary to confirm that it meets the established standards before it can be transferred to the next target point to start a new cycle process, and the vibration operation at each point is performed according to the predetermined path and parameters until all designated areas are covered.