Oil tank of hydraulic pump station
By designing a combined structure of the settlement chamber and the refrigeration chamber in the oil tank of the hydraulic pump station, and using liquid nitrogen and hot gas to alternately freeze and dissolve impurities, the problems of high maintenance costs and discontinuous equipment work caused by frequent filter replacement are solved, and impurities removal without shutdown and equipment efficiency are improved.
Patent Information
- Application Number
- CN202510414525.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-04-03
AI Technical Summary
Frequent replacement of filter mesh in the fuel tank of existing hydraulic pump stations leads to high maintenance costs and affects the continuity of equipment work.
A hydraulic pump station oil tank is designed, adopting a combined structure of multiple settlement chambers and refrigeration chambers. Through the alternating use of liquid nitrogen and hot gas, impurities are frozen and dissolved, thereby achieving impurities removal without shutdown.
It reduces maintenance costs, improves the working efficiency of equipment, and avoids the problem of frequent filter replacement.
Smart Images

Figure CN119934093A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a hydraulic pump station oil tank, in particular to a hydraulic pump station oil tank applied to the field of hydraulic pumps. Background Art
[0002] The hydraulic pump station oil tank refers to the container used to store hydraulic oil in the hydraulic system. The main functions of the hydraulic oil tank are: filtering oil. A filter or filter is usually installed in the hydraulic oil tank to filter impurities and pollutants in the hydraulic oil, maintain the cleanliness of the hydraulic oil, and extend the service life of the hydraulic system.
[0003] The filter in the oil tank will lose its filtering effect after being used for a period of time. Especially when there are a lot of impurities, the filter needs to be replaced frequently, which increases the maintenance cost and affects the continuity of the hydraulic pump station's operation. Therefore, further improvement is needed. Summary of the invention
[0004] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that when the filter of the oil tank is frequently replaced, the maintenance cost is increased and the continuity of the operation of the hydraulic pump station is affected, so further improvement is needed.
[0005] To solve the above problems, the present invention provides an oil tank of a hydraulic pump station, comprising a base, the top of the base is fixedly connected with the oil tank, the inner wall of the bottom end of the oil tank is provided with a plurality of evenly distributed sedimentation chambers, the outer wall of the bottom end of the oil tank is provided with a plurality of evenly distributed refrigeration chambers, the plurality of sedimentation chambers and the plurality of refrigeration chambers are distributed at intervals, the side wall at one end of the oil tank is fixedly connected with an inlet pipe, the side wall at the other end of the oil tank is fixedly connected with an outlet pipe, a slide groove is provided at the top of the oil tank, one end of the base is fixedly connected with a liquid nitrogen bottle, the other end of the base is fixedly connected with a heat machine, the output end of the liquid nitrogen bottle is fixedly connected with a nitrogen delivery pipe, the output end of the heat machine is fixedly connected with a gas delivery pipe, a transfer pipe is fixedly connected between the nitrogen delivery pipe and the gas delivery pipe, one end of the transfer pipe is fixedly connected with a plurality of dual-purpose nozzles, the plurality of dual-purpose nozzles are respectively located inside the plurality of refrigeration chambers, one end of the transfer pipe close to the nitrogen delivery pipe is fixedly connected with a left switch valve, and one end of the transfer pipe close to the gas delivery pipe is fixedly connected with a right switch valve.
[0006] As a further improvement of the present application, the interior of the slide is slidably connected with an electric telescopic rod, the side walls of the electric telescopic rod are fixedly connected with a connecting block, and the top of the oil tank is fixedly connected with two vertical plates, which are respectively located on both sides of the slide.
[0007] As a further improvement of the present application, a screw rod is rotatably connected between the two vertical plates, the screw rod passes through the connecting block and is threadedly connected thereto, a motor is fixedly connected to the side wall of one of the vertical plates, and the output end of the motor is fixedly connected to one end of the screw rod.
[0008] As a further improvement of the present application, the telescopic end of the electric telescopic rod is fixedly connected to an isolation tube matching the sedimentation chamber, the top end of the isolation tube is fixedly connected to a sealing ring, and the bottom end of the dual-purpose nozzle is fixedly connected to a bottom valve.
[0009] As another improvement of the present application, a cooling chamber is provided inside the oil tank near the bottom end of the inlet pipe, and a cold plate is fixedly connected to the top end of the cooling chamber.
[0010] As another improved supplement of the present application, one end of the nitrogen delivery pipe is fixedly connected to a liquid nitrogen branch pipe, one end of the liquid nitrogen branch pipe extends to the interior of the cooling chamber, and the other end of the liquid nitrogen branch pipe is fixedly connected to a secondary valve.
[0011] As another improved supplement of the present application, a connecting plate is fixedly connected to the inner wall of the oil tank close to the inlet pipe, and a sewage drain groove is opened on the side wall of the oil tank close to the connecting plate.
[0012] As another improvement of the present application, one end of the gas transmission pipe is fixedly connected to a hot branch pipe, one end of the hot branch pipe extends to the interior of the oil tank, and the other end of the hot branch pipe is fixedly connected to a gas valve.
[0013] As another improvement of the present application, a hose is fixedly connected between one end of the hot branch pipe located inside the oil tank and the top end of the isolation pipe, and an exhaust pipe is opened at the top end of the isolation pipe.
[0014] To sum up, during the movement of the hydraulic oil inside the oil tank, impurities settle inside multiple sedimentation chambers. When there are too many impurities inside the sedimentation chamber, open the left switch valve, close the right switch valve, and release liquid nitrogen into the refrigeration chamber through the liquid nitrogen bottle and the dual-purpose nozzle. At this time, the hydraulic oil inside the sedimentation chamber is frozen together with the impurities. The density of the impurities decreases after freezing. Then close the left switch valve, open the right switch valve, and briefly discharge hot air into the refrigeration chamber through the hot air machine and the dual-purpose nozzle to melt the frozen impurities close to the wall of the sedimentation chamber. At this time, the frozen impurities are separated from the sedimentation chamber, and the frozen impurities are picked up to complete the purification of the hydraulic oil. Through the above arrangement, compared with removing impurities in the form of a filter, the impurities can be removed without stopping the machine, which reduces maintenance costs and improves the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front cross-sectional view of the fuel tank in the first and second embodiments of the present application; Figure 2 It is a front cross-sectional view of the settling chamber and the refrigeration chamber in the first and second embodiments of the present application; Figure 3 This is a front view of the electric telescopic rod in the second embodiment of the present application; Figure 4 This is a front cross-sectional view of the isolation tube in the second embodiment of the present application; Figure 5 This is a state diagram when the impurities are located between the settling chamber and the isolation tube in the second embodiment of the present application; Figure 6 This is a front cross-sectional view of the cooling chamber in the second embodiment of the present application; Figure 7 This is a state diagram when the isolation tube moves into the sedimentation chamber in the second embodiment of the present application; Figure 8 This is a state diagram when the isolation tube moves to the upper side of the connecting plate in the second embodiment of the present application.
[0016] Description of the numbers in the figure: 1. Base; 2. Oil tank; 201. Inlet pipe; 202. Outlet pipe; 203. Slide; 3. Sedimentation chamber; 4. Refrigeration chamber; 5. Liquid nitrogen bottle; 501. Nitrogen pipe; 6. Heater; 601. Gas pipe; 7. Transfer pipe; 8. Dual-purpose nozzle; 801. Bottom valve; 9. Left switch valve; 10. Right switch valve; 11. Isolation pipe; 1101. Sealing ring; 1102. Exhaust pipe; 12. Electric telescopic rod; 13. Vertical plate; 14. Screw rod; 15. Connecting block; 16. Motor; 17. Hot branch pipe; 1701. Gas valve; 18. Hose; 19. Cooling chamber; 1901. Cold plate; 20. Liquid nitrogen branch pipe; 2001. Auxiliary valve; 21. Drain trough; 22. Connecting plate. DETAILED DESCRIPTION
[0017] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
[0018] The first implementation method: Figure 1-2 A hydraulic pump station oil tank is shown, comprising a base 1, the top of the base 1 is fixedly connected to an oil tank 2, the inner wall of the bottom end of the oil tank 2 is provided with a plurality of evenly distributed sedimentation chambers 3, the outer wall of the bottom end of the oil tank 2 is provided with a plurality of evenly distributed refrigeration chambers 4, the plurality of sedimentation chambers 3 and the plurality of refrigeration chambers 4 are distributed at intervals, the side wall at one end of the oil tank 2 is fixedly connected to an inlet pipe 201, the side wall at the other end of the oil tank 2 is fixedly connected to an outlet pipe 202, the top of the oil tank 2 is provided with a slide groove 203, one end of the base 1 is fixedly connected to a liquid nitrogen bottle 5, the other end of the base 1 is fixedly connected to a liquid nitrogen bottle 5, and the bottom end of the base 1 is fixedly connected to a liquid nitrogen bottle 5. One end is fixedly connected to a heat machine 6, the output end of the liquid nitrogen bottle 5 is fixedly connected to a nitrogen delivery pipe 501, the output end of the heat machine 6 is fixedly connected to a gas delivery pipe 601, a transfer pipe 7 is fixedly connected between the nitrogen delivery pipe 501 and the gas delivery pipe 601, one end of the transfer pipe 7 is fixedly connected to a plurality of dual-purpose nozzles 8, and the plurality of dual-purpose nozzles 8 are respectively located inside a plurality of refrigeration chambers 4, one end of the transfer pipe 7 close to the nitrogen delivery pipe 501 is fixedly connected to a left switch valve 9, and one end of the transfer pipe 7 close to the gas delivery pipe 601 is fixedly connected to a right switch valve 10.
[0019] The hydraulic oil enters the interior of the base 1 through the inlet pipe 201 and is discharged outward through the outlet pipe 202. During the movement of the hydraulic oil, impurities are deposited in the interior of multiple sedimentation chambers 3. When there are too many impurities in the sedimentation chamber 3, the left switch valve 9 is opened, the right switch valve 10 is closed, and liquid nitrogen is released into the interior of the refrigeration chamber 4 through the liquid nitrogen bottle 5 and the dual-purpose nozzle 8. At this time, the hydraulic oil in the sedimentation chamber 3 is frozen together with the impurities. The density of the impurities decreases after freezing. Then the left switch valve 9 is closed, the right switch valve 10 is opened, and hot air is briefly discharged into the refrigeration chamber 4 through the hot air machine 6 and the dual-purpose nozzle 8 to melt the frozen impurities close to the wall of the sedimentation chamber 3. At this time, the frozen impurities are separated from the sedimentation chamber 3, and the frozen impurities are picked up to complete the purification of the hydraulic oil. Through the above-mentioned setting, compared with removing impurities in the form of a filter, the impurities can be removed without stopping the machine, thereby improving the working efficiency of the equipment.
[0020] The second implementation method: Figure 1-8 A hydraulic pump station oil tank is shown. Different from the first embodiment, an electric telescopic rod 12 is slidably connected inside the slide 203, and a connecting block 15 is fixedly connected to the side wall of the electric telescopic rod 12. Two vertical plates 13 are fixedly connected to the top of the oil tank 2. The two vertical plates 13 are respectively located on both sides of the slide 203. A screw rod 14 is rotatably connected between the two vertical plates 13. The screw rod 14 passes through the connecting block 15 and is threadedly connected thereto. A motor 16 is fixedly connected to the side wall of one of the vertical plates 13, and the output end of the motor 16 is fixedly connected to one end of the screw rod 14. The telescopic end of the electric telescopic rod 12 is fixedly connected to an isolation tube 11 matching the sedimentation chamber 3, and a sealing ring 1101 is fixedly connected to the top of the isolation tube 11. The bottom end of the dual-purpose nozzle 8 is fixedly connected to a bottom valve 801.
[0021] Since the temperature of the hydraulic oil is relatively high, the freezing efficiency of impurities inside the sedimentation chamber 3 is low. Through the above-mentioned arrangement, when cleaning one of the sedimentation chambers 3, the heat generator 6 can be started to drive the electric telescopic rod 12 to move to the top of the sedimentation chamber 3, and the electric telescopic rod 12 can be started to drive the isolation tube 11 to move inside the sedimentation chamber 3. At this time, the sedimentation chamber 3 can isolate the impurities from the hydraulic oil flowing outside, and then open the left switch valve 9 and the corresponding bottom valve 801, and the impurities between the sedimentation chamber 3 and the isolation tube 11 are frozen, which improves the freezing efficiency of the impurities and reduces the waste of cold energy.
[0022] A cooling chamber 19 is provided inside the oil tank 2 near the bottom of the inlet pipe 201, and a cold plate 1901 is fixedly connected to the top of the cooling chamber 19. One end of the nitrogen delivery pipe 501 is fixedly connected to a liquid nitrogen branch pipe 20, and one end of the liquid nitrogen branch pipe 20 extends to the inside of the cooling chamber 19, and the other end of the liquid nitrogen branch pipe 20 is fixedly connected to a secondary valve 2001.
[0023] Since the temperature of the hydraulic oil is relatively high, the frozen impurities will dissolve faster during the floating process, causing the impurities to melt again and fall into the hydraulic oil. Through the above configuration, before freezing the impurities, the auxiliary valve 2001 is opened to release liquid nitrogen into the cooling chamber 19 through the liquid nitrogen branch pipe 20. At this time, the temperature of the cold plate 1901 is reduced, which has a cooling effect on the hydraulic oil. When the temperature of the hydraulic oil drops to 0-10 degrees Celsius, the impurities are frozen again. At this time, the frozen impurities can reduce the amount of impurities dissolved during the floating process, thereby improving the removal effect of impurities.
[0024] A connecting plate 22 is fixedly connected to the inner wall of the oil tank 2 near the inlet pipe 201, and a drain groove 21 is provided on the side wall of the oil tank 2 near the connecting plate 22. A hot branch pipe 17 is fixedly connected to one end of the gas supply pipe 601, and one end of the hot branch pipe 17 extends to the interior of the oil tank 2. An air valve 1701 is fixedly connected to the other end of the hot branch pipe 17. A hose 18 is fixedly connected between one end of the hot branch pipe 17 located inside the oil tank 2 and the top end of the isolation pipe 11, and an exhaust pipe 1102 is provided at the top end of the isolation pipe 11.
[0025] The impurities between the sedimentation chamber 3 and the isolation tube 11 will also adhere to the surface of the isolation tube 11 after being frozen. The electric telescopic rod 12 will drive the isolation tube 11 to rise, and at the same time, it will drive the frozen impurities to rise. Then the isolation tube 11 moves above the support plate 22, and the air valve 1701 and the heat generator 6 are opened to blow hot air into the interior of the isolation tube 11. After the temperature of the isolation tube 11 rises, the frozen impurities attached to its surface melt and fall onto the connecting plate 22. Through the above arrangement, the transfer of frozen impurities can be completed.
[0026] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.
Claims
1. A hydraulic pump station oil tank, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to an oil tank (2), the inner wall of the bottom of the oil tank (2) is provided with a plurality of evenly distributed settling chambers (3), the outer wall of the bottom of the oil tank (2) is provided with a plurality of evenly distributed refrigeration chambers (4), the plurality of settling chambers (3) and the plurality of refrigeration chambers (4) are arranged at intervals, the side wall of one end of the oil tank (2) is fixedly connected to an inlet pipe (201), the side wall of the other end of the oil tank (2) is fixedly connected to an outlet pipe (202), the top of the oil tank (2) is provided with a slide groove (203), one end of the base (1) is fixedly connected to a liquid nitrogen bottle (5), and the other end of the base (1) is fixedly connected to a A heat generator (6), the output end of the liquid nitrogen bottle (5) is fixedly connected to a nitrogen delivery pipe (501), the output end of the heat generator (6) is fixedly connected to a gas delivery pipe (601), a transfer pipe (7) is fixedly connected between the nitrogen delivery pipe (501) and the gas delivery pipe (601), one end of the transfer pipe (7) is fixedly connected to a plurality of dual-purpose nozzles (8), the plurality of dual-purpose nozzles (8) are respectively located inside a plurality of refrigeration chambers (4), one end of the transfer pipe (7) close to the nitrogen delivery pipe (501) is fixedly connected to a left switch valve (9), and one end of the transfer pipe (7) close to the gas delivery pipe (601) is fixedly connected to a right switch valve (10).
2. The hydraulic pump station oil tank according to claim 1, characterized in that: The interior of the slide groove (203) is slidably connected to an electric telescopic rod (12), a connecting block (15) is fixedly connected to the side wall of the electric telescopic rod (12), and the top of the oil tank (2) is fixedly connected to two vertical plates (13), the two vertical plates (13) being located at two sides of the slide groove (203) respectively.
3. The hydraulic pump station oil tank according to claim 2, characterized in that: A screw rod (14) is rotatably connected between the two vertical plates (13), and the screw rod (14) passes through the connecting block (15) and is threadedly connected thereto. A motor (16) is fixedly connected to the side wall of one of the vertical plates (13), and the output end of the motor (16) is fixedly connected to one end of the screw rod (14).
4. The hydraulic pump station oil tank according to claim 3, characterized in that: The telescopic end of the electric telescopic rod (12) is fixedly connected to an isolation tube (11) matching the sedimentation chamber (3), the top end of the isolation tube (11) is fixedly connected to a sealing ring (1101), and the bottom end of the dual-purpose nozzle (8) is fixedly connected to a bottom valve (801).
5. The hydraulic pump station oil tank according to claim 1, characterized in that: A cooling chamber (19) is provided inside the oil tank (2) near the bottom end of the inlet pipe (201), and a cold plate (1901) is fixedly connected to the top end of the cooling chamber (19).
6. The hydraulic pump station oil tank according to claim 5, characterized in that: One end of the nitrogen delivery pipe (501) is fixedly connected to a liquid nitrogen branch pipe (20), one end of the liquid nitrogen branch pipe (20) extends into the interior of the cooling chamber (19), and the other end of the liquid nitrogen branch pipe (20) is fixedly connected to a secondary valve (2001).
7. The hydraulic pump station oil tank according to claim 1, characterized in that: A connecting plate (22) is fixedly connected to the inner wall of the oil tank (2) close to the inlet pipe (201), and a sewage discharge groove (21) is provided on the side wall of the oil tank (2) close to the connecting plate (22).
8. The hydraulic pump station oil tank according to claim 1, characterized in that: One end of the gas delivery pipe (601) is fixedly connected to a hot branch pipe (17), one end of the hot branch pipe (17) extends into the interior of the oil tank (2), and the other end of the hot branch pipe (17) is fixedly connected to a gas valve (1701).
9. The hydraulic pump station oil tank according to claim 4, characterized in that: A hose (18) is fixedly connected between one end of the hot branch pipe (17) located inside the oil tank (2) and the top end of the isolation pipe (11), and an exhaust pipe (1102) is provided at the top end of the isolation pipe (11).
Citation Information
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