Commercial vehicle mask design method, commercial vehicle mask, system, equipment and medium
Through precise CAS surface data input and material matching, combined with the integrated design of mask grilles and components, problems such as inaccurate shape and unreasonable material selection in commercial vehicle mask design are solved, and high-quality and efficient mask design is achieved.
Patent Information
- Application Number
- CN202510064494.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-05-06
AI Technical Summary
During the design process of existing commercial vehicle masks, there are problems such as inaccurate shape, unreasonable material selection, disconnection between the grille design and the mask body, and inaccurate positioning, resulting in long design time, low accuracy, and difficult installation.
By configuring the mask body, enter accurate CAS surface data, define the material type, retrieve the preset size of the boss column, and match the material thickness according to the material type. Design a mask grille on the mask body, considering its shape, surface treatment, material thickness and installation method. Design mask hinges, struts and locks to ensure accurate configuration of components.
It realizes accurate design of the appearance shape of the mask, reasonable material selection and structural optimization, improves design quality and overall reliability, simplifies the design process and reduces costs.
Smart Images

Figure CN119939778A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of commercial vehicle masks, and in particular relates to a commercial vehicle mask design method, a commercial vehicle mask, a system, a device and a medium. Background Art
[0002] With the improvement of science and technology and the rapid development of the automobile industry, commercial vehicles are gradually becoming more like sedans in design details. While meeting basic functionality, they must also take aesthetics into consideration. The commercial vehicle mask is a covering assembly on the outer surface of the cab front wall, located in the center of the cab front face. In addition to playing a key role in the overall vehicle shape, issues such as cost, assembly convenience, and quality strength should also be considered during the design process.
[0003] In the prior art, the appearance shape of the mask is determined by manual drawing or less accurate modeling methods, which can easily lead to inaccurate modeling. In the related art, the method of selecting materials is not based on specific application requirements, resulting in unreasonable material selection, affecting the performance of the mask or increasing costs. In the existing design process, there is a disconnect between the grille design and the mask body design, resulting in problems such as mismatched modeling and difficulty in installation. For components such as mask hinges and mask struts, there is inaccurate positioning, which affects the opening and closing functions of the mask and the overall reliability. Summary of the invention
[0004] The present invention provides a commercial vehicle mask design method, which meets the aesthetic requirements of the entire vehicle and also meets the functional requirements of the entire vehicle, so that the designed commercial vehicle mask is safe, beautiful, comfortable and easy to use.
[0005] The method includes: configuring a mask body; Specifically include: Input the CAS surface data of the mask body into the design module; Define the material type of the mask body; The design module retrieves the bosses of preset sizes from the database according to the input CAS surface data, and configures the bosses on the mask body; Match the output thickness according to the defined material type; The completed design of the boss column and material thickness will be displayed; Designing a mask grille on the mask body; Design the mask hinge, mask support rod and mask lock, and configure them on the mask body.
[0006] It should be further explained that, in the method, when the material type is UP+GF composite material, the material thickness is set to 4.0 mm to 5.0 mm.
[0007] It should be further explained that the step of designing the mask grille on the mask body also includes: Define the shape, size, function and surface treatment of the mask grille; Use 3D modeling software to create CAS surface data of the mask grille; Define the shape, curves and angles of the CAS surface; Configure the grid material thickness parameters and installation method.
[0008] It should be further explained that the method of configuring the grid material thickness parameters in the step also includes: Select the appropriate material according to the use environment, functional requirements and selected surface treatment of the mask grille; Match the load to be borne based on the working environment of the mask grille; According to the mechanical properties of the selected material and the geometric dimensions of the grille, the grille material thickness parameters that meet the strength and stiffness requirements of the grille are matched.
[0009] It should be further explained that the design method of the mask hinge includes: Obtain X, Y, and Z coordinate data based on the mask hinge design parameters; Convert the coordinate data to the local coordinate system of the mask body; According to the converted coordinates, mark the hinge installation position on the mask body; Obtain the length data of the mask body; Analyze the coordinates of the 20% or 80% position of the total length of the mask body; The 20% position or the 80% position is used as a candidate position for hinge installation; According to the connection requirements between the hinge and the mask body, the BOSS column interface is matched in the database; Extract the selected BOSS column interface data and convert the BOSS column interface data into a format that fits with the hinge and the mask body; Through geometric transformation, the BOSS column interface is assembled with the hinge and the mask body to form a connection relationship diagram between the mask body and the mask support rod.
[0010] It should be further explained that the design method of the mask support rod includes: Obtaining X, Y, and Z coordinate data based on mask support rod design parameters; Convert the global coordinates to the local coordinates of the mask body; Mark the installation position of the support rod on the mask body according to the converted coordinates.
[0011] The present application also provides a commercial vehicle mask, comprising: a mask body, a mask grille installed at one end of the mask body; a mask hinge and a mask support rod are arranged on the mask body; and a mask lock is arranged on the mask grille.
[0012] The present application also provides a commercial vehicle mask design system, the system comprising: A mask body configuration module, used to input the CAS surface data of the mask body into the design module; Define the material type of the mask body; The design module retrieves the bosses of preset sizes from the database according to the input CAS surface data, and configures the bosses on the mask body; Match the output thickness according to the defined material type; The completed design of the boss column and material thickness will be displayed; A mask grille design module, used to design a mask grille on a mask body; The component design module is used to design the mask hinge, mask support rod and mask lock, and configure them on the mask body.
[0013] According to another embodiment of the present application, an electronic device is provided, comprising a memory, a processor, and a computer program stored on the memory and executable on the processor, wherein the processor implements the steps of the commercial vehicle mask design method when executing the program.
[0014] According to another embodiment of the present application, a storage medium is also provided, on which a computer program is stored, and when the computer program is executed by a processor, the steps of the commercial vehicle mask design method are implemented.
[0015] It can be seen from the above technical solutions that the present invention has the following advantages: The commercial vehicle mask design method provided by the present invention ensures that the appearance shape of the mask can accurately reflect the design intent by inputting accurate CAS surface data. It ensures that the appearance of the mask meets the design requirements and improves the design quality. The present invention reasonably selects materials based on factors such as the use environment, performance requirements and cost budget of the commercial vehicle. It can optimize the performance of the mask. It automatically matches reasonable material thickness according to the material type to ensure the performance of the material and the structural strength of the mask. Through three-dimensional visualization, users can intuitively view the design of the boss column and material thickness, and promptly discover and correct design defects.
[0016] This application also realizes the integrated design of the mask and grille by designing the grille based on the design of the mask body and taking into account factors such as the shape, surface treatment, material thickness and installation method of the grille, thereby improving the overall quality of the design.
[0017] When designing the mask hinge, mask support rod and mask lock, the accurate configuration of these components is ensured by inputting the installation interface coordinates, automatically positioning and selecting the appropriate component type according to the commercial vehicle positioning. This ensures smooth opening and closing of the mask. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the present invention, the accompanying drawings required for use in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0019] Figure 1 Flowchart of the methodology for designing face shields for commercial vehicles; Figure 2 A flow chart of an embodiment of a method for designing a face mask for a commercial vehicle; Figure 3 Design a flow chart for the mask grille; Figure 4 Design system schematic for commercial vehicle face shield; Figure 5 It is a structural schematic diagram of the mask body; Figure 6 is a schematic diagram of the structure of the mask grille; Figure 7 is a schematic diagram of the mask grille; Figure 8 This is a schematic diagram of the overall mask; Fig. 9 Schematic diagram of an electronic device. DETAILED DESCRIPTION
[0020] The commercial vehicle mask design method provided by this application is to solve the problem that in the existing commercial vehicle mask design process, a large number of repeated design parameter comparisons are required to complete the design by comparing the matching and whether the design requirements are met, resulting in long design time and low design accuracy. The commercial vehicle mask design method of this application realizes the automatic generation of the target mask structure. The target mask structure can be quickly generated, and only manual adjustments are required later to obtain the required mask structure data, thereby improving design efficiency.
[0021] The specific process of the commercial vehicle mask design method will be described in detail below. For the purpose of illustration rather than limitation, specific details such as specific system structures and technologies are proposed to facilitate a thorough understanding of the embodiments of the present application. However, it should be clear to those skilled in the art that the present application can also be implemented in other embodiments without these specific details.
[0022] The phrases such as "one embodiment" or "some embodiments" described in the present application mean that the specific features, structures or characteristics described in the embodiment are included in one or more embodiments of the present application. Therefore, the phrases such as "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments" etc. that appear in different places in the present application do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways.
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] See also Figure 1 and Figure 2 The flowchart of a commercial vehicle mask design method in a specific embodiment is shown, and the method includes: S101: configuring the mask body.
[0025] The design method of the mask body specifically includes the following steps: Input the CAS surface data of the mask body into the design module. The design module can be implemented using Catia software or other related software.
[0026] In some embodiments, the user imports the CAS (Class-A Surface) surface data of the mask body into the design software module through the design operation interface. The mask body design data may include precise geometric information of the mask appearance shape.
[0027] In the design module, define the material type of the mask body. Users can select the material type of the mask body from the preset material library, such as UP+GF composite material (unsaturated polyester + glass fiber), metal or PP+LGF composite material (polypropylene + long glass fiber), etc.
[0028] Specifically, the material can be selected according to the use environment and performance requirements of the commercial vehicle to ensure that the performance indicators of the mask such as strength, durability, and corrosion resistance meet the requirements.
[0029] The design module retrieves the boss column of preset size from the database according to the input CAS surface data, and configures the boss column to the mask body. Here, the boss column, that is, the BOSS column size, can be retrieved from the database. The boss column is a standard part pre-designed and stored in the database. The selected boss column is accurately placed on the corresponding position of the mask body through the geometric positioning algorithm. This can reduce the time for users to manually find and place the connection parts, speeding up the design process.
[0030] In some embodiments, the material thickness is matched according to the defined material type. For example, if UP+GF material is selected, the system may automatically match the material thickness to 4.0 mm. In this way, it can ensure that the material thickness matches the material properties, avoiding the problem of insufficient strength or material waste caused by improper material thickness.
[0031] Based on the information of the mask body, material type and thickness obtained in the above way, the design software intuitively displays the mask body model with the boss column configured and the material thickness determined through a 3D visualization interface. Users can view the details of the model through operations such as rotation, scaling, and sectioning, so as to find and correct design defects in a timely manner.
[0032] S102: Design a mask grille on the mask body.
[0033] In some embodiments, the user first inputs the CAS surface data of the mask grille into the design module to determine the shape of the grille, then selects the surface treatment method of the grille, and determines the material thickness parameters of the mask grille and the installation method of the mask grille on the mask body according to the selected surface treatment method.
[0034] The material thickness parameter of the mask grille can be set to PP-23 material, with a thickness of 3.5mm to 4mm, and a snap-on installation method is used. Finally, the designed grille data is fed back to the mask body data.
[0035] In one embodiment of the present invention, Figure 3 As shown, based on step S102, a possible embodiment will be given below to illustrate its specific implementation scheme in a non-limiting manner.
[0036] S1021: The user inputs the CAS surface data of the mask grille into the design module. The user can determine the mask grille shape based on the mask grille shape pre-stored in the database or the shape of the mask grille currently designed.
[0037] S1022: Surface treatment of mask grille.
[0038] Specifically, choose from preset surface treatments, such as leather grain, electroplating, etc. Different surface treatments will affect the subsequent selection of materials and installation methods.
[0039] S1023: Determine the material, thickness and installation method of the mask grille on the mask body.
[0040] For example, a leather grain surface treatment may be selected, the material selected may be PP-23, the material thickness may be set to 3.5 mm, and the installation method may be a snap-on installation.
[0041] For other surface treatment methods, the system determines the appropriate material, material thickness and installation method based on the preset correspondence.
[0042] S1024: Configure the designed mask grille into the mask body design data.
[0043] This embodiment reduces design time and workload by matching materials, material thickness and installation methods, eliminating the need for manual search and calculation by the user. For design process modifications, the input CAS surface data or material type can be changed, and the system can quickly regenerate the corresponding design, making it convenient for users to quickly iterate and optimize.
[0044] S103: Design the mask hinge, mask support rod and mask lock, and configure them on the mask body.
[0045] In some embodiments, the user can configure the X, Y, and Z coordinates of the mask hinge mounting interface. The system can locate the mask body and select the mounting position according to the length of the mask body. The mounting position of this embodiment can be set at 20% or 80% of the total length of the body, and then call the BOSS column interface from the database for splicing.
[0046] The mask support rod design of this embodiment is based on the user inputting the X, Y, and Z coordinates of the support rod installation interface, and automatically positioning it on the mask body. According to the actual needs of the vehicle, a common support rod or a gas spring type support rod is configured and configured on the mask body.
[0047] In some specific embodiments, the mask lock is designed based on the coordinates of the mask lock installation interface input by the user for positioning. After positioning, the mask lock is selected from the database according to the design requirements and configured to the corresponding position of the mask body.
[0048] In this way, through coordinate positioning and automatic matching, it is ensured that components such as hinges, struts and locks can be accurately installed on the mask body, thereby improving assembly accuracy.
[0049] Taking the mask grille hinge design as an example, we first obtain the overall design information of the mask grille, which includes size, shape, function, material, and the installation position and type of the hinge.
[0050] Use the design module to create a preliminary 3D model of the mask grille. Define the coordinate system in the X, Y, and Z directions in the preliminary 3D model, and ensure that the origin, direction, and unit of the coordinate system are consistent with the design requirements.
[0051] Calculate the X coordinate of the installation position based on the total length of the mask grille. For example, choose to install the hinge at 20% or 80% of the total length of the body. Determine the Y and Z coordinates to ensure that the installation interface of the hinge maintains an appropriate distance and angle with the surface or edge of the mask grille. Mark the installation position coordinates of the hinge in the design module.
[0052] As an implementation of this embodiment, the design method of the mask grille can first select a preset boss column interface and access a database containing boss column interface data. According to the installation information of the hinge and the material, thickness and other parameters of the mask grille, the boss column interface is selected from the database. The boss column interface is matched with the material and thickness of the mask grille and the installation method of the hinge.
[0053] According to the determined installation position coordinates, locate the boss column interface to the corresponding position of the mask grille, and adjust the gap and angle between the boss column interface and the mask grille.
[0054] Analyzing the installation position of the mask grille and hinges, setting the installation position and mechanical strength of the mask grille and hinges, etc., can ensure sufficient strength and stability under the expected conditions of use.
[0055] Finally, the designed mask grille can be checked to verify whether it meets the requirements. If it does not meet the design requirements, the parameters can be adjusted on the operation interface to meet the design requirements. Through the automatic installation position calculation and boss column interface selection, the user's operation is convenient and the design efficiency is improved. The installation position is automatically matched according to the length of the mask grille to improve the rationality and stability of the installation.
[0056] It should be understood that the order of execution of the steps in the above embodiment does not necessarily mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiment of the present invention.
[0057] The following is an embodiment of a commercial vehicle mask design system provided in an embodiment of the present disclosure. The system and the commercial vehicle mask design method of the above-mentioned embodiments belong to the same inventive concept. For details not described in detail in the embodiment of the commercial vehicle mask design system, reference can be made to the embodiment of the above-mentioned commercial vehicle mask design method.
[0058] like Figure 4 As shown, the system includes: A mask body configuration module, used to input the CAS surface data of the mask body into the design module; Define the material type of the mask body; The design module retrieves the bosses of preset sizes from the database according to the input CAS surface data, and configures the bosses on the mask body; Match the output thickness according to the defined material type; The completed design of the boss column and material thickness will be displayed; A mask grille design module, used to design a mask grille on a mask body; The component design module is used to design the mask hinge, mask support rod and mask lock, and configure them on the mask body.
[0059] The commercial vehicle mask design system of this embodiment realizes automatic generation of a target mask structure based on mask-related input information in a Catia environment.
[0060] This embodiment can disassemble the mask into a mask body, grille, hinge, strut or gas spring, and mask lock, and process the mask body, grille, hinge, strut or gas spring, and mask lock by inputting different parameters accordingly according to user needs. For example, the mask body can input material and CAS surface data, the grille needs to input surface treatment and CAS surface data, and the hinge, strut or gas spring and mask lock need to input installation point coordinate information and interface position. Based on the user's input, the system quickly generates the target mask structure, and only minor manual adjustments are required to obtain the required mask structure data, thereby improving design efficiency.
[0061] As a way to achieve this, Figures 5 to 8 As shown, the commercial vehicle mask designed by the commercial vehicle mask design system of the present application includes: a mask body 1, a mask grille 2 is installed at one end of the mask body 1; a mask hinge 3 and a mask support rod 4 are arranged on the mask body 1; and a mask lock 5 is arranged on the mask grille 2.
[0062] like Fig. 9 As shown, the present application also provides an electronic device, including a display module 103, a memory 102, a processor 101, and a computer program stored in the memory and executable on the processor 101, wherein the processor 101 implements the steps of the commercial vehicle mask design method when executing the program.
[0063] In embodiments of the present invention, electronic devices include, but are not limited to, laptop computers, desktop computers, workstations, personal digital assistants, servers, blade servers, mainframe computers, and other suitable computers. Electronic devices may also represent various forms of mobile devices, such as personal digital processing, cellular phones, smart phones, wearable devices, and other similar computing devices. The components shown herein, their connections and relationships, and their functions are merely examples and are not intended to limit the implementation of the embodiments of the present application described and / or required herein.
[0064] In the embodiment of the present application, the processor 101 can be implemented by using at least one of an application-specific integrated circuit (ASIC), a programmable logic device (PLD), a field programmable gate array (FPGA), a processor, a controller, a microcontroller, a microprocessor, and an electronic unit designed to perform the functions described herein. In some cases, such an implementation can be implemented in a controller. For software implementation, implementations such as processes or functions can be implemented with separate software modules that allow execution of at least one function or operation. The software code can be implemented by a software application (or program) written in any appropriate programming language, and the software code can be stored in a memory and executed by a controller.
[0065] The display module 103 is used to display information input by the user or information provided to the user. The display module 103 may include a display panel, which may be configured in the form of a liquid crystal display (LCD), an organic light-emitting diode (OLED), etc.
[0066] The memory 102 may be used to store software programs and various data. The memory 102 may include a high-speed random access memory and may also include a non-volatile memory, such as at least one disk storage device, a flash memory device, or other volatile solid-state storage devices.
[0067] The present application also provides a storage medium having a computer program stored thereon, and when the computer program is executed by a processor, the steps of the commercial vehicle mask design method are implemented.
[0068] The storage medium can adopt any combination of one or more readable media. The readable medium can be a readable signal medium or a readable storage medium. The readable storage medium can be, for example, but not limited to, a system, device or device of electricity, magnetism, light, electromagnetic, infrared, or semiconductor, or any combination of the above. More specific examples (non-exhaustive list) of readable storage media include: an electrical connection with one or more wires, a portable disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above.
[0069] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A commercial vehicle mask design method, characterized in that: Methods include: Configure the mask body; Specifically include: Input the CAS surface data of the mask body into the design module; Define the material type of the mask body; The design module retrieves a boss column of a preset size from a database according to the input CAS surface data, and configures the boss column on the mask body; Match the output thickness according to the defined material type; The completed design of the boss column and material thickness will be displayed; Designing a mask grille on the mask body; Design the mask hinge, mask support rod and mask lock, and configure them on the mask body.
2. The commercial vehicle mask design method according to claim 1, characterized in that: In the method, when the material type is UP+GF composite material, the material thickness is set to 4.0 mm to 5.0 mm.
3. The commercial vehicle mask design method according to claim 1, characterized in that: The steps of designing the mask grille on the mask body also include: Define the shape, size, function and surface treatment of the mask grille; Use 3D modeling software to create CAS surface data of the mask grille; Define the shape, curves and angles of the CAS surface; Configure the grid material thickness parameters and installation method.
4. The commercial vehicle mask design method according to claim 3, characterized in that: Steps to configure the grid material thickness parameters also include: Select the appropriate material according to the use environment, functional requirements and selected surface treatment of the mask grille; Match the load to be borne based on the working environment of the mask grille; According to the mechanical properties of the selected material and the geometric dimensions of the grille, the grille material thickness parameters that meet the strength and stiffness requirements of the grille are matched.
5. The commercial vehicle mask design method according to claim 1, characterized in that: Design methods for mask hinges include: Obtain X, Y, and Z coordinate data based on the mask hinge design parameters; Convert the coordinate data to the local coordinate system of the mask body; According to the converted coordinates, mark the hinge installation position on the mask body; Obtain the length data of the mask body; Analyze the coordinates of the 20% or 80% position of the total length of the mask body; The 20% position or the 80% position is taken as a candidate position for hinge installation; According to the connection requirements between the hinge and the mask body, the BOSS column interface is matched in the database; Extract the selected BOSS column interface data and convert the BOSS column interface data into a format that fits with the hinge and the mask body; Through geometric transformation, the BOSS column interface is assembled with the hinge and the mask body to form a connection relationship diagram between the mask body and the mask support rod.
6. The commercial vehicle mask design method according to claim 1, characterized in that: The design methods of mask support bars include: Obtaining X, Y, and Z coordinate data based on mask support rod design parameters; Convert the global coordinates to the local coordinates of the mask body; Mark the installation position of the support rod on the mask body according to the converted coordinates.
7. A commercial vehicle mask designed by the design method according to any one of claims 1 to 6, characterized in that: include: A mask body (1), with a mask grille (2) mounted on one end of the mask body (1); The mask body (1) is provided with a mask hinge (3) and a mask support rod (4); A mask lock (5) is provided on the mask grille (2).
8. A commercial vehicle mask design system, characterized in that: The system is used to implement the commercial vehicle mask design method according to any one of claims 1 to 6; the system comprises: A mask body configuration module, used to input the CAS surface data of the mask body into the design module; Define the material type of the mask body; The design module retrieves the bosses of preset sizes from the database according to the input CAS surface data, and configures the bosses on the mask body; Match the output thickness according to the defined material type; The completed design of the boss column and material thickness will be displayed; A mask grille design module, used to design a mask grille on a mask body; The component design module is used to design the mask hinge, mask support rod and mask lock, and configure them on the mask body.
9. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein: When the processor executes the program, the steps of the commercial vehicle mask design method according to any one of claims 1 to 6 are implemented.
10. A storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the commercial vehicle mask design method according to any one of claims 1 to 6 are implemented.