Feed granulator
By adopting a rotating cylinder and a stirring tube structure in the feed granulator, steam is mixed with powder at different heights, the problem of long mixing time between powder and steam in the prior art is solved, and the granulation efficiency is improved.
Patent Information
- Application Number
- CN202510263284.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-05-09
AI Technical Summary
The existing feed pelletizers have a long mixing time when the powder is mixed with steam, resulting in low granulation efficiency.
A feed granulator is designed, adopting a rotating cylinder and agitating tube structure, and steam is filled into the stirring tube through the rotating cylinder, so that the steam is mixed with the powder at different heights, and the mixing speed is increased.
By increasing the mixing speed between steam and powder, shortening the mixing time, the overall granulation efficiency is significantly improved.
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Figure CN119951401A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of feed manufacturing, in particular to a feed pelletizing machine. Background Art
[0002] Feed pelletizing machine is a feed processing machine which uses corn, soybean meal, straw, grass, rice husk and other raw materials, and directly presses them into pellets after crushing the raw materials. Its working process requires the compound powder with a moisture content of no more than 15% to enter the feeding auger from the hopper, and obtain the appropriate material flow by adjusting the speed of the stepless speed regulating motor, and then enter the agitator, and mix with steam through the stirring rod for tempering; then enter the pressing chamber for pelletizing.
[0003] When mixing powder and steam, the existing granulator needs to introduce steam simultaneously when stirring the powder, so that the steam is gradually mixed with the powder; and the steam is discharged after the powder and the steam are fully mixed. In actual operation, it takes a certain amount of time for the powder and the steam to be fully mixed. The present invention improves the granulation efficiency; optimizes the mixing process of the powder and the steam, shortens the time used for the powder and the steam to be fully mixed, and improves the overall granulation efficiency.
[0004] To this end, the present invention provides a feed pelletizing machine. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0006] The technical solution adopted by the present invention to solve the technical problem is as follows: a feed pelletizer according to the present invention comprises a base, one end of the base is provided with a feeding assembly; the other end of the base is provided with a pelletizing assembly; a stirring box is provided at the top of the base and located between the feeding assembly and the pelletizing assembly; A rotating drum is inserted through the top of the mixing box, and a plurality of connecting holes are provided on the surface of the rotating drum located in the mixing box; a plurality of connecting pieces are provided on the surface of the rotating drum; the connecting pieces are connected to the connecting holes with each other; a stirring tube is provided at one end of the connecting piece away from the connecting hole; a plurality of exhaust holes are provided on the surface of the stirring tube, and a sealing plate is provided at one end of the stirring tube away from the connecting piece; an inflation head is rotatably connected to the top of the rotating drum, and an inflation tube is provided at the top of the inflation head, and a steam generator is externally connected to the inflation tube; a gear ring is sleeved on the part of the rotating drum located above the mixing box, and a gear is meshedly connected to the side of the gear ring, a support frame is provided on the side of the base, a drive motor is provided at the top of the support frame, and the output end of the drive motor is connected to the gear.
[0007] Preferably, an isolation cover is provided at the opening of the communicating hole, a blocking block is inserted at the opening of the isolation cover, and a return spring is provided between the blocking block and the inner wall of the isolation cover.
[0008] Preferably, a plurality of blocks are provided on the surface of the stirring tube.
[0009] Preferably, the connecting piece includes a first connecting head and a second connecting head, the first connecting head is connected to the connecting hole, and the second connecting head is connected to the stirring tube; the second connecting head is connected to the first connecting head and is rotatably connected.
[0010] Preferably, a magnetic strip is provided on the surface of the sealing plate, a receiving ring is sleeved on the side of the mixing box, a plurality of magnetic blocks are provided on the surface of the receiving ring, and adjacent magnetic blocks have different magnetic properties; there is a magnetic force between the magnetic strip and the magnetic blocks.
[0011] Preferably, a heating block fixedly connected to the stirring box is arranged below the rotating cylinder; and there is friction between the bottom end of the rotating cylinder and the heating block.
[0012] Preferably, an isolating piece is sleeved on the outer portion of the heating block, and the isolating piece isolates the heating block in the mixing box.
[0013] Preferably, an annular slide rail is provided at the top of the gear ring, a pair of sliders are provided inside the annular slide rail, a linkage frame is provided at the top of the sliders, a pair of hydraulic cylinders are provided on the side of the support frame, and the output ends of the hydraulic cylinders are connected to the ends of the linkage frame.
[0014] Preferably, a plurality of rollers are rotatably provided at the bottom and top of the sliding block.
[0015] Preferably, the stirring tube is made of high temperature resistant heat conductive material.
[0016] The beneficial effects of the present invention are as follows: 1. The feed pelletizer described in the present invention is provided with a stirring tube; when in use, steam is filled into the stirring tube through a rotating drum; the steam is filled into the stirring tube through a connecting hole and a connecting piece; then the steam is discharged into stirring boxes at different heights through exhaust holes on the surface of the stirring tube, and the steam is mixed with powder at different heights, so that the steam is quickly mixed with the powder evenly; then the powder is transferred to a pelletizing component for pelletizing after being evenly mixed; and the pelletizing process is completed; since the steam contacts the powder at different heights, the mixing speed of the steam and the powder can be increased, thereby improving the overall pelletizing efficiency.
[0017] 2. The feed pelletizing machine described in the present invention is provided with an isolation cover; when in use, the isolation cover and the blocking block block the connecting hole; then as the stirring tube rotates, the blocking block is thrown out, thereby opening the connecting hole to allow steam to be discharged. The steam generates pressure in the stirring tube and cooperates with the use of the blocking block to prevent powder from entering the interior of the stirring tube; this is conducive to the normal use of the stirring tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below in conjunction with the accompanying drawings.
[0019] Figure 1 is a stereogram of the present invention; Figure 2 It is a schematic diagram of the connection structure of the mixing box of the present invention; Figure 3 It is a schematic diagram of the slider connection structure of the present invention; Figure 4 It is a schematic diagram of the structure on the slider of the present invention; Figure 5 is a schematic diagram of the annular slide rail of the present invention; Figure 6 is a schematic diagram of the position of the gear ring of the present invention; Figure 7 It is a schematic diagram of the internal structure of the mixing box of the present invention; Figure 8 is a cutaway stereogram of a heating block of the present invention; Fig. 9 It is a schematic diagram of the stirring tube connection structure of the present invention; Fig.10 is a schematic diagram of a stirring tube of the present invention; Fig.11 is a schematic diagram of a first connecting head of the present invention; Fig.12 is a schematic diagram of the position of the second connecting head of the present invention; Fig.13 It is a schematic diagram of an isolation cover of the present invention.
[0020] In the figure: 1. base; 11. feeding assembly; 12. granulation assembly; 2. stirring box; 21. rotating drum; 211. connecting hole; 22. connecting piece; 221. first connecting head; 222. second connecting head; 23. stirring tube; 231. exhaust hole; 232. isolation cover; 233. blocking block; 24. blocking plate; 25. block; 3. inflation head; 31. inflation tube; 32. gear ring; 33. gear; 34. driving motor; 35. supporting frame; 4. annular slide rail; 41. slider; 42. linkage frame; 43. hydraulic cylinder; 5. heating block; 51. isolation piece; 6. receiving ring; 61. magnetic block. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0022] like Figures 1 to 13As shown, a feed pelletizer according to an embodiment of the present invention comprises a base 1, a feeding assembly 11 is arranged at one end of the base 1; a pelletizing assembly 12 is arranged at the other end of the base 1; a stirring box 2 is arranged at the top of the base 1 and between the feeding assembly 11 and the pelletizing assembly 12; A rotating cylinder 21 is inserted through the top of the mixing box 2, and a plurality of connecting holes 211 are provided on the surface of the rotating cylinder 21 located at the mixing box 2; a plurality of connecting pieces 22 are provided on the surface of the rotating cylinder 21; the connecting piece 22 is connected to the connecting hole 211; the end of the connecting piece 22 away from the connecting hole 211 is connected to a mixing tube 23; a plurality of exhaust holes 231 are provided on the surface of the mixing tube 23, and a sealing plate 24 is provided at the end of the mixing tube 23 away from the connecting piece 22; the top of the rotating cylinder 21 is rotatably connected to the inflation head 3, and the top of the inflation head 3 is connected to the inflation tube 31, and the inflation tube 31 is externally connected to a steam generator; the rotating cylinder 21 located above the mixing box 2 is sleeved with a gear ring 32, and the side of the gear ring 32 is meshingly connected with a gear 33, and a support frame 35 is provided on the side of the base 1, and a driving motor 34 is provided on the top of the support frame 35, and the output end of the driving motor 34 is connected to the gear 33; When the granulator is mixing powder and steam, steam needs to be introduced synchronously while stirring the powder so that the steam is gradually mixed with the powder; the steam is discharged after the powder and steam are fully mixed; in actual operation, it takes a certain amount of time for the powder and steam to be fully mixed. In order to improve the granulation efficiency, the present invention optimizes the mixing process of powder and steam, shortens the time taken for the powder and steam to be fully mixed, and improves the overall granulation efficiency; the specific implementation process is as follows; the embodiment of the present invention is provided with a plurality of structures such as a rotating drum 21; when in use, the powder is injected into the mixing box 2 through the feeding assembly 11, and then the driving motor 34 is started, and the driving motor 34 drives the gear ring 32 to rotate through the gear 33; the gear ring 32 drives the rotating drum 21 to rotate, and the rotating drum 21 rotates. The rotating drum 21 drives the stirring tube 23 to rotate through the connecting piece 22. When the stirring tube 23 rotates in the stirring box 2, steam is filled into the rotating drum 21 through the external steam generator, the charging tube 31 and the charging head 3; the steam is filled into the stirring tube 23 through the connecting hole 211 and the connecting piece 22; then it is discharged into the stirring box 2 at different heights through the exhaust holes 231 on the surface of the stirring tube 23, and the steam is mixed with the powder at different heights, so that the steam is quickly mixed with the powder evenly; then, after the powder is evenly mixed, it is transferred to the granulation component 12 for granulation; the granulation process is completed; because the steam contacts the powder at different heights, the mixing speed of the steam and the powder can be increased, thereby improving the overall granulation efficiency.
[0023] An isolation cover 232 is provided at the opening of the exhaust hole 231, and a blocking block 233 is inserted at the opening of the isolation cover 232, and a return spring is provided between the blocking block 233 and the inner wall of the isolation cover 232; when in use, the isolation cover 232 and the blocking block 233 block the exhaust hole 231; then, as the stirring tube 23 rotates, the blocking block 233 is thrown out, and then the exhaust hole 231 is opened, so that steam is discharged, and the steam generates pressure in the stirring tube 23 and cooperates with the use of the blocking block 233 to prevent powder from entering the inside of the stirring tube 23; it is conducive to the normal use of the stirring tube 23.
[0024] A plurality of blocks 25 are provided on the surface of the stirring tube 23; when stirring the powder, the stirring tube 23 is controlled to rotate at a variable speed by the driving motor 34, so that the centrifugal force exerted on the blocking block 233 changes, so that the blocking block 233 intermittently hits the blocking block 25, thereby causing the stirring tube 23 to oscillate, causing the powder attached to the stirring tube 23 to fall off, and reducing the residue in the stirring box 2 when discharging the powder.
[0025] The connecting piece 22 includes a first connecting head 221 and a second connecting head 222. The first connecting head 221 is connected to the connecting hole 211, and the second connecting head 222 is connected to the stirring tube 23. The second connecting head 222 is connected to the first connecting head 221 and is rotatably connected. When the rotating cylinder 21 rotates, the first connecting head 221 can rotate relative to the second connecting head 222, so that the stirring tube 23 rotates synchronously. When the stirring tube 23 rotates, the height of the exhaust hole 231 can be further changed, thereby further increasing the contact area between the steam discharged from the exhaust hole 231 and the powder, which is beneficial to improving the mixing efficiency of the powder and the steam.
[0026] A magnetic strip 241 is arranged on the surface of the sealing plate 24, and a receiving ring 6 is sleeved on the side of the mixing box 2. A plurality of magnetic blocks 61 are arranged on the surface of the receiving ring 6, and adjacent magnetic blocks 61 have different magnetic properties; there is a magnetic force between the magnetic strip 241 and the magnetic blocks 61; when the mixing tube 23 rotates, the magnetic strip 241 on the sealing plate 24 is continuously subjected to the magnetic force of the magnetic blocks 61 on the surface of the receiving ring 6, and adjacent magnetic blocks 61 have different magnetic properties; therefore, when the magnetic strip 241 rotates with the mixing tube 23, it will drive the mixing tube 23 to rotate under the action of the magnetic force, thereby optimizing the rotation effect of the mixing tube 23.
[0027] A heating block 5 fixedly connected to the mixing box 2 is provided below the rotating cylinder 21; there is friction between the bottom end of the rotating cylinder 21 and the heating block 5; before injecting steam into the rotating cylinder 21, the rotating cylinder 21 is controlled to rotate so that relative friction is generated between the rotating cylinder 21 and the heating block 5 at the bottom, and the generated heat heats the rotating cylinder 21. When steam is then injected into the rotating cylinder 21, the rotating cylinder 21 itself has a certain temperature; it is not easy to condense the steam; and the initial steam usage content is ensured to be accurate.
[0028] The outer part of the heating block 5 is sleeved with an isolating member 51 , which isolates the heating block 5 in the mixing box 2 , thereby preventing powder from entering between the rotating cylinder 21 and the heating block 5 and affecting the friction effect.
[0029] An annular slide rail 4 is provided at the top of the gear ring 32, a pair of sliders 41 are provided inside the annular slide rail 4, a linkage frame 42 is provided at the top of the slider 41, and a pair of hydraulic cylinders 43 are provided on the side of the support frame 35, and the output ends of the hydraulic cylinders 43 are connected to the ends of the linkage frame 42; the height of the linkage frame 42 can be controlled by controlling the output of the hydraulic cylinder 43; and then the height of the slider 41 and the annular slide rail 4 can be controlled; the annular slide rail 4 adjusts the height of the rotating cylinder 21 through the gear ring 32, and then controls the height of the exhaust hole 231 on the stirring tube 23; when the stirring tube 23 stirs the powder, it moves up and down, so that the height of the exhaust hole 231 is further changed; the mixing efficiency of the powder and the steam can be further improved.
[0030] The bottom and top ends of the slider 41 are both rotatably provided with a plurality of rollers; when the gear ring 32 rotates, the slider 41 rotates relative to the annular slide rail 4, and the bottom and top ends of the slider 41 are both rotatably provided with a plurality of rollers, so that the slider 41 and the track of the annular slide rail 4 slide smoothly; thus preventing the annular slide rail 4 from shaking significantly; thus helping to improve the rotation stability of the rotating cylinder 21.
[0031] During operation, the powder is injected into the mixing box 2 through the feeding component 11, and then the driving motor 34 is started, and the driving motor 34 drives the gear ring 32 to rotate through the gear 33; the gear ring 32 drives the rotating cylinder 21 to rotate, and the rotating cylinder 21 drives the stirring tube 23 to rotate through the connecting piece 22. When the stirring tube 23 rotates in the mixing box 2, steam is filled into the rotating cylinder 21 through the external steam generator, the charging pipe 31 and the charging head 3; the steam is filled into the stirring tube 23 through the connecting hole 211 and the connecting piece 22; then it is discharged into the mixing box 2 at different heights through the exhaust hole 231 on the surface of the stirring tube 23, and the steam is mixed with the powder at different heights, so that the steam is quickly mixed with the powder evenly; then after the powder is evenly mixed, it is transferred to the granulation component 12 for granulation; the granulation process is completed; because the steam contacts with the powder at different heights, it can be improved The mixing speed of high steam and powder is improved, thereby improving the overall granulation efficiency; wherein the isolation cover 232 and the blocking block 233 block the exhaust hole 231 when in use; then as the stirring tube 23 rotates, the blocking block 233 is thrown out, thereby opening the exhaust hole 231, allowing the steam to be discharged, and the steam generates pressure in the stirring tube 23, and the use of the blocking block 233 can prevent the powder from entering the stirring tube 23; it is conducive to the normal use of the stirring tube 23; wherein a plurality of blocking blocks 25 are arranged on the surface of the stirring tube 23; when stirring the powder, the stirring tube 23 is controlled to rotate at a variable speed by the driving motor 34, so that the centrifugal force exerted on the blocking block 233 changes, so that the blocking block 233 intermittently hits the blocking block 25, thereby causing the stirring tube 23 to oscillate, so that the powder attached to the stirring tube 23 falls off, and when the powder is discharged, the residue in the stirring box 2 is reduced.
[0032] When the rotating cylinder 21 rotates, the first connecting head 221 can rotate relative to the second connecting head 222, so that the stirring tube 23 rotates synchronously. When the stirring tube 23 rotates, the height of the exhaust hole 231 can be further changed; thereby further increasing the contact area between the steam discharged from the exhaust hole 231 and the powder; this is beneficial to improving the mixing efficiency of the powder and the steam; when the stirring tube 23 rotates, the magnetic strip 241 on the sealing plate 24 is continuously subjected to the magnetic force of the magnetic block 61 on the surface of the receiving ring 6, and the adjacent magnetic blocks 61 have different magnetic properties; therefore, when the magnetic strip 241 rotates with the stirring tube 23, it will drive the stirring tube 23 to rotate under the action of the magnetic force, thereby optimizing the rotation effect of the stirring tube 23; before injecting steam into the rotating cylinder 21, the rotating cylinder 21 is controlled to rotate, so that relative friction is generated between the rotating cylinder 21 and the heating block 5 at the bottom, and the heat generated heats the rotating cylinder 21, and then when steam is injected into the rotating cylinder 21 The rotating drum 21 itself has a certain temperature; it is not easy to condense steam; ensure that the initial steam usage content is accurate; the height of the linkage frame 42 can be controlled by controlling the output of the hydraulic cylinder 43; and then the height of the slider 41 and the annular slide 4 can be controlled; the annular slide 4 adjusts the height of the rotating drum 21 through the gear ring 32, and then controls the height of the exhaust hole 231 on the stirring tube 23; when the stirring tube 23 stirs the powder, it moves up and down, so that the height of the exhaust hole 231 is further changed; the mixing efficiency of the powder and steam can be further improved; the bottom and top ends of the slider 41 are both rotatably provided with multiple rollers; when the gear ring 32 rotates, the slider 41 rotates relative to the annular slide 4, and the bottom and top ends of the slider 41 are both rotatably provided with multiple rollers, so that the track of the slider 41 and the annular slide 4 slides smoothly; prevents the annular slide 4 from shaking to a large extent; is conducive to improving the stability of the rotation of the rotating drum 21.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A feed pelletizing machine, characterized in that: It comprises a base (1), one end of the base (1) being provided with a feeding assembly (11); the other end of the base (1) being provided with a granulating assembly (12); and a stirring box (2) being provided at the top of the base (1) and located between the feeding assembly (11) and the granulating assembly (12); A rotating cylinder (21) is inserted through the top end of the mixing box (2); a plurality of communication holes (211) are provided on the surface of the rotating cylinder (21) located on the mixing box (2); a plurality of communication pieces (22) are provided on the surface of the rotating cylinder (21); the communication pieces (22) and the communication holes (211) are communicated with each other; a mixing tube (23) is provided at one end of the communication piece (22) away from the communication hole (211); a plurality of exhaust holes (231) are provided on the surface of the mixing tube (23); a sealing plate is provided at one end of the mixing tube (23) away from the communication piece (22). (24); the top end of the rotating cylinder (21) is rotatably connected to an aeration head (3), the top end of the aeration head (3) is connected to an aeration pipe (31), and the aeration pipe (31) is externally connected to a steam generator; the portion of the rotating cylinder (21) located above the mixing box (2) is sleeved with a gear ring (32), the side of the gear ring (32) is meshingly connected to a gear (33), a support frame (35) is provided on the side of the base (1), a drive motor (34) is provided on the top end of the support frame (35), and the output end of the drive motor (34) is connected to the gear (33).
2. A feed pelletizing machine according to claim 1, characterized in that: An isolation cover (232) is provided at the opening of the communication hole (231), a blocking block (233) is inserted at the opening of the isolation cover (232), and a return spring is provided between the blocking block (233) and the inner wall of the isolation cover (232).
3. A feed pelletizing machine according to claim 2, characterized in that: A plurality of stoppers (25) are provided on the surface of the stirring tube (23).
4. A feed pelletizing machine according to claim 2, characterized in that: The connecting piece (22) comprises a first connecting head (221) and a second connecting head (222); the first connecting head (221) is connected to the connecting hole (221), and the second connecting head (222) is connected to the stirring tube (23); the second connecting head (222) is connected to the first connecting head (221) and is rotatably connected.
5. A feed pelletizing machine according to claim 4, characterized in that: A magnetic strip (241) is provided on the surface of the sealing plate (24), a receiving ring (6) is sleeved on the side of the mixing box (2), a plurality of magnetic blocks (61) are provided on the surface of the receiving ring (6), and adjacent magnetic blocks (61) have different magnetic properties; and a magnetic force exists between the magnetic strip (241) and the magnetic blocks (61).
6. A feed pelletizing machine according to claim 1, characterized in that: A heating block (5) fixedly connected to the stirring box (2) is arranged below the rotating cylinder (21); friction exists between the bottom end of the rotating cylinder (21) and the heating block (5).
7. A feed pelletizing machine according to claim 6, characterized in that: An isolating piece (51) is sleeved on the outer portion of the heating block (5), and the isolating piece (51) isolates the heating block (5) in the mixing box (2).
8. A feed pelletizing machine according to claim 1, characterized in that: An annular slide rail (4) is arranged at the top end of the gear ring (32), a pair of sliders (41) are arranged inside the annular slide rail (4), a linkage frame (42) is arranged at the top end of the sliders (41), a pair of hydraulic cylinders (43) are arranged on the side of the support frame (35), and the output ends of the hydraulic cylinders (43) are connected to the ends of the linkage frame (42).
9. A feed pelletizing machine according to claim 8, characterized in that: A plurality of rollers are rotatably arranged at the bottom and top of the slider (41).
10. A feed pelletizing machine according to claim 2, characterized in that: The stirring tube (23) is made of high temperature resistant heat conductive material.