Machining treatment equipment for outer surface of valve
By designing the outer surface processing equipment for valves, uninterrupted painting operations are achieved using conveyor belt and plug-in structures, the problem of low painting efficiency in the prior art is solved, and processing efficiency and spray quality are improved.
Patent Information
- Application Number
- CN202510221714.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-05-09
AI Technical Summary
In the prior art, only one valve can be sprayed at a time, and after spraying, you need to wait for the paint to dry before you can take it out for secondary spraying, resulting in low spraying efficiency.
A valve exterior surface processing equipment is designed, using a conveyor belt and column structure to achieve uninterrupted painting operation, and through the design of the painting mechanism and the drying mechanism, it avoids waiting for the paint to dry.
It improves the processing efficiency of the equipment and realizes uninterrupted painting operations without waiting for the paint to dry, improving the quality of the spray and protective effect.
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Figure CN119951704A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of valve processing, in particular to a valve outer surface processing device. Background Art
[0002] Valves are pipe accessories used to open and close pipes, control flow direction, and adjust and control the parameters of the conveying medium. During production, the outer surface of the valve will be sprayed with paint to improve the anti-corrosion ability of the valve. After searching, a Chinese patent with publication number CN218834905U discloses a valve surface spraying equipment for valve production. The rotating disk drives the clamping part to rotate, so that the valve rotates, so that the spraying position can be adjusted according to the position of the valve to be painted, thereby improving the spraying efficiency. However, it can only spray one at a time, and the sprayed valve needs to wait for the paint to dry before it can be taken out and a second spraying operation is performed, resulting in low spraying efficiency. Summary of the invention
[0003] Technical issues solved In view of the deficiencies in the prior art, the present invention provides a valve outer surface processing equipment, which is mainly used to solve the problem that only one valve can be sprayed at a time, and the sprayed valve needs to wait for the paint to dry before it can be taken out and subjected to a second painting operation, resulting in low painting efficiency.
[0004] Technical Solution To achieve the above object, the present invention provides the following technical solutions: A valve outer surface processing equipment comprises a frame and a valve body, a conveyor belt is arranged between the inner walls on both sides of the frame, a plurality of fixed disks are evenly fixed on the conveyor belt of the conveyor belt by bolts, a turntable is rotatably connected to the top of the fixed disk, and the fixed disk and the turntable are fixed by a limiting mechanism, a plug column is detachably connected to the top of the turntable by a thread, and the valve body is sleeved on the circumferential outer wall of the plug column, a paint spraying mechanism is arranged on the top of the frame, a drying mechanism is arranged at the rear of the paint spraying mechanism, and both the paint spraying mechanism and the drying mechanism can change the spraying direction and the blowing direction by a power mechanism, and a driving mechanism for driving the turntable to rotate is arranged on the inner wall of one side of the frame.
[0005] Furthermore, the limiting mechanism includes at least one sliding hole, which is opened at the bottom of the turntable. A slider is slidably connected in the sliding hole. A spring is fixed to the top of the slider by bolts, and the other end of the spring is fixed to the sliding hole. A plurality of evenly distributed arc-shaped grooves are opened on the top of the fixed disk, and the slider is located in the arc-shaped grooves.
[0006] On the basis of the above scheme, the paint spraying mechanism includes a first fixed frame, which is fixed to the top of the frame by bolts, and the inner walls on both sides of the first fixed frame are rotatably connected to two liquid dispensing tubes, and the opposite surfaces of the liquid dispensing tubes on both sides are fixed with multiple nozzles by threads, and the opposite back surfaces are fixed with external hoses by clamps, and the outer walls on both sides of the first fixed frame are slidably connected to slides, one end of the slide is rotatably connected to multiple symmetrically distributed force arms, and the force arms are rotatably connected to the liquid dispensing tubes, and the other end of the slide is connected to the power mechanism.
[0007] As a further scheme of the present invention, the drying mechanism includes a second fixed frame, which is fixed to the top of the frame by bolts, and the inner walls on both sides of the second fixed frame are rotatably connected to two hot air blowers, and a connecting rod is rotatably connected between the two hot air blowers on the same side, and the outer walls on both sides of the second fixed frame are provided with air inlets, and filters are fixed to the inner walls on multiple sides of the air inlets by bolts, and the tops of the two hot air blowers at the top are fixed with fixing rods by bolts, one side of the fixing rod is rotatably connected to a support rod, and the support rod is rotatably connected to the fixed rod, and the other end of the support rod is connected to a power mechanism.
[0008] Furthermore, the power mechanism includes a connecting frame, which is fixed between the paint spraying mechanism and the drying mechanism by bolts, a servo motor is fixed to the top outer wall of the connecting frame by bolts, the output shaft of the servo motor passes through the connecting frame key and is connected to a connecting disk, a second fixing column is welded to the bottom of the connecting disk, a guide frame is slidably connected to the bottom inner wall of the connecting frame, a first guide groove is provided at the top of the four corners of the guide frame, a first fixing column is slidably connected in the first guide groove, a sliding seat is fixed to the bottom of the plurality of first fixing columns by bolts, and a second guide groove is provided at the bottom of the guide frame.
[0009] Based on the above scheme, the pushing mechanism includes two racks and multiple gears. The two racks are fixed to one side of the frame by bolts respectively, and multiple gear keys are connected to the circumferential outer wall of the turntable, and the gears and racks can mesh.
[0010] As a further solution of the present invention, at least one rubber sleeve is bonded to the circumferential outer wall of the plug post, and the rubber sleeve is in contact with the inner wall of the valve body.
[0011] Beneficial Effects Compared with the prior art, the present invention provides a valve outer surface processing device, which has the following beneficial effects: 1. The present invention provides a conveyor belt and a plug, so that the painting operation can be carried out continuously without waiting for the paint to dry, thereby improving the processing efficiency of the equipment.
[0012] 2. In the present invention, a limiting mechanism is provided to assist in fixing the angle of the turntable, thereby preventing the valve from falling off the equipment due to centrifugal force during transportation, thereby improving the fixing accuracy of the equipment.
[0013] 3. In the present invention, a paint spraying mechanism is provided, and the slides move toward each other, so that the other end of the slide squeezes the force arm, and then the force arm and the liquid dispensing tube rotate. The rotation of the liquid dispensing tube expands the spraying range of the nozzle, thereby avoiding the four corners of the valve from not being sprayed, and improving the quality of the paint spraying device.
[0014] 4. In the present invention, a drying mechanism is provided, so that the upper hot air blower rotates, and the lower hot air blower is driven to rotate through the connecting rod, thereby changing the blowing angle of the hot air blower, avoiding uneven drying of the valve and cracking, thereby improving the protection effect of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of the three-dimensional structure of a valve outer surface processing device proposed by the present invention; Figure 2 A partially enlarged structural schematic diagram of a valve outer surface processing device proposed by the present invention; Figure 3 This is an enlarged structural schematic diagram of a fixed disk of a valve outer surface processing equipment proposed by the present invention; Figure 4 A partial cross-sectional structural schematic diagram of a valve outer surface processing device proposed by the present invention; Figure 5 This is an enlarged structural schematic diagram of a paint spraying mechanism of a valve outer surface processing equipment proposed by the present invention; Figure 6 This is an enlarged structural schematic diagram of a drying mechanism of a valve outer surface processing equipment proposed by the present invention; Figure 7 This is a schematic diagram of the upper structure of a power mechanism of a valve outer surface processing device proposed by the present invention; Figure 8 This is a schematic diagram of the lower structure of a power mechanism of a valve outer surface processing device proposed by the present invention.
[0016] In the figure: 1, frame; 2, paint spraying mechanism; 201, first fixed frame; 202, slide frame; 203, external hose; 204, lever arm; 205, liquid dispensing pipe; 206, nozzle; 3, drying mechanism; 301, second fixed frame; 302, support rod; 303, fixed rod; 304, air inlet; 305, filter screen; 306, hot air blower; 307, connecting rod; 4, power mechanism; 401, connecting frame; 40 2. Servo motor; 403. Connecting plate; 404. Guide frame; 405. First guide groove; 406. First fixed column; 407. Sliding seat; 408. Second guide groove; 409. Second fixed column; 5. Conveyor belt; 6. Rack; 7. Fixed plate; 8. Valve body; 9. Arc groove; 10. Turntable; 11. Insert column; 12. Rubber sleeve; 13. Sliding hole; 14. Spring; 15. Sliding block; 16. Gear. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0018] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in the present invention, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0019] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0020] Reference Figure 1-Figure 8A valve outer surface processing equipment comprises a frame 1 and a valve body 8, a conveyor belt 5 is arranged between the inner walls on both sides of the frame 1, a plurality of fixed disks 7 are evenly fixed on the conveyor belt of the conveyor belt 5 by bolts, a turntable 10 is rotatably connected to the top of the fixed disk 7, and the fixed disk 7 and the turntable 10 are fixed by a limiting mechanism, a plug post 11 is detachably connected to the top of the turntable 10 by a thread, and the valve body 8 is sleeved on the circumferential outer wall of the plug post 11, at least one rubber sleeve 12 is bonded to the circumferential outer wall of the plug post 11, and the rubber sleeve 12 is in contact with the inner wall of the valve body 8 to increase the friction between the plug post 11 and the valve body 8, a paint spraying mechanism 2 is arranged on the top of the frame 1, and a paint spraying machine A drying mechanism 3 is provided at the rear of the structure 2, and both the paint spraying mechanism 2 and the drying mechanism 3 can change the spraying direction and the blowing direction through the power mechanism 4. A driving mechanism for driving the turntable 10 to rotate is provided on the inner wall of one side of the frame 1. When in use, the valve body 8 is sleeved on the outer side of the circumference of the plug column 11 and is assisted by the rubber sleeve 12 to fix it. The conveyor belt 5 is started, and the fixed disk 7 will pass through the paint spraying mechanism 2 and the drying mechanism 3 in turn, so as to spray paint the valve body 8 on the conveyor belt 5. After the painting operation is completed, a drying operation is performed to solidify the paint on the outer surface of the valve, so that the painting operation can be carried out uninterruptedly. At the same time, there is no need to wait for the paint to dry, thereby improving the processing efficiency of the equipment.
[0021] Among them, the limiting mechanism includes at least one sliding hole 13, which is opened at the bottom of the turntable 10, and a slider 15 is slidably connected in the sliding hole 13. A spring 14 is fixed to the top of the slider 15 by a bolt, and the other end of the spring 14 is fixed to the sliding hole 13. A plurality of evenly distributed arc-shaped grooves 9 are opened on the top of the fixed disk 7, and the slider 15 is located in the arc-shaped groove 9, so as to fix the angle of the turntable 10. When the turntable 10 is driven to rotate by the pushing mechanism, the arc-shaped groove 9 will squeeze the slider 15 to slide into the sliding hole 13, so that the spring 14 will shrink and deform. When the slider 15 is located at the next arc-shaped groove 9, the compressed and deformed spring 14 will push the slider 15 to slide out of the sliding hole 13 and enter the arc-shaped groove 9, so as to assist in fixing the angle of the turntable 10, avoid the valve from falling off the equipment due to centrifugal force during transportation, and improve the fixing accuracy of the equipment.
[0022] The paint spraying mechanism 2 includes a first fixed frame 201, which is fixed to the top of the frame body 1 by bolts. The inner walls on both sides of the first fixed frame 201 are rotatably connected to two liquid dispensing tubes 205. The opposite surfaces of the liquid dispensing tubes 205 on both sides are fixed with multiple nozzles 206 by threads, and the opposite back surfaces are fixed with external hoses 203 by clamps. The outer walls on both sides of the first fixed frame 201 are slidably connected to the slide 202, and one end of the slide 202 is rotatably connected to multiple symmetrically distributed force arms 204, and the force arms 204 are rotatably connected to the liquid dispensing tubes 205, and The other end of the slide 202 is connected to the power mechanism 4, which drives the slides 202 on both sides to move towards each other, so that the other end of the slide 202 squeezes the force arm 204, and then the force arm 204 and the dispensing tube 205 rotate, and the external pump is started. The pump allows the paint to enter the dispensing tube 205 through the external hose 203 and spray it out from the nozzle 206, so as to spray the valve body 8. At the same time, the rotation of the dispensing tube 205 can expand the spraying range of the nozzle 206, thereby avoiding the four corners of the valve from being sprayed, thereby improving the quality of the paint spraying device.
[0023] The drying mechanism 3 includes a second fixing frame 301, which is fixed to the top of the frame body 1 by bolts. The inner walls on both sides of the second fixing frame 301 are rotatably connected to two hot air blowers 306. A connecting rod 307 is rotatably connected between the two hot air blowers 306 on the same side. The outer walls on both sides of the second fixing frame 301 are provided with air inlets 304, and the inner walls on multiple sides of the air inlets 304 are fixed with filter screens 305 by bolts to filter the air entering the hot air blowers 306 to prevent the adhesion of debris on the paint. The tops of the two hot air blowers 306 at the top are fixed with bolts. The fixing rod 303 has one side rotatably connected to the support rod 302, and the support rod 302 is rotatably connected to the fixing rod 303, and the other end of the support rod 302 is connected to the power mechanism 4, and the hot air blower 306 is started to dry the valve surface. The power mechanism 4 squeezes the support rod 302, so that the fixing rod 303 and the hot air blower 306 located above are rotated, and the hot air blower 306 below is driven to rotate through the connecting rod 307, thereby changing the blowing angle of the hot air blower 306, avoiding uneven drying of the valve and cracking, thereby improving the protection effect of the equipment.
[0024] The power mechanism 4 includes a connecting frame 401, which is fixed between the paint spraying mechanism 2 and the drying mechanism 3 by bolts. A servo motor 402 is fixed to the top outer wall of the connecting frame 401 by bolts. The output shaft of the servo motor 402 passes through the connecting frame 401 and is connected to a connecting disk 403. A second fixing column 409 is welded to the bottom of the connecting disk 403. A guide frame 404 is slidably connected to the bottom inner wall of the connecting frame 401. The tops of the four corners of the guide frame 404 are all provided with first guide grooves 405. A first fixing column 406 is slidably connected in the first guide groove 405. The bottoms of the plurality of first fixing columns 406 are The slide 407 is fixed by bolts, and a second guide groove 408 is opened at the bottom of the guide frame 404. The servo motor 402 is started, and the servo motor 402 drives the connecting plate 403 to rotate, thereby driving the second fixed column 409 to move in the second guide groove 408, so that the guide frame 404 moves left and right. The left and right movement of the guide frame 404 will cause the first guide groove 405 to squeeze the first fixed column 406, so that the first fixed column 406 and the slide 407 move forward and backward, thereby driving the slide 202 and the support rod 302 to change. One power realizes the swing of two devices, reducing the production cost and failure rate of the equipment.
[0025] Among them, the driving mechanism includes two racks 6 and multiple gears 16. The two racks 6 are fixed to one side of the frame 1 by bolts respectively. The multiple gears 16 are keyed to the circumferential outer wall of the turntable 10, and the gears 16 and the racks 6 can be meshed. In the process of the conveyor belt 5 driving the fixed plate 7 to move, the gears 16 and the racks 6 are meshed, which will cause the gears 16 to rotate, thereby driving the turntable 10 to rotate, and then causing the valve body 8 to rotate, so that the valve body 8 can be painted while rotating, thereby improving the quality of the equipment's painting.
[0026] The working principle of the present invention is as follows: when in use, the valve body 8 is sleeved on the outer side of the circumference of the plug column 11 and is assisted in fixing by the rubber sleeve 12, the conveyor belt 5 is started, the conveyor belt 5 will drive the fixed plate 7 and the valve body 8 to move to the right, and when it moves to the bottom of the first fixed frame 201, the corresponding gear 16 will mesh with the rack, the external pump is started, the pump will pass the external hose 203 into the dispensing tube 205, and spray the paint from the nozzle 206, the servo motor 402 is started, the servo motor 402 drives the connecting plate 403 to rotate, thereby driving the second fixed column 409 to move in the second guide groove 408, so that the guide frame 404 moves left and right, the left and right movement of the guide frame 404 will cause the first guide groove 405 to squeeze the first fixed column 406, so that the first fixed column 406 and the slide 407 move forward and backward, and then drive the two slides 202 to move towards each other, so that the other end of the slide 202 squeezes the force arm 20 4, thereby causing the force arm 204 and the liquid dispensing tube 205 to rotate, and the valve body 8 continues to move to the right, causing the gear 16 to rotate, thereby driving the turntable 10 to rotate, and then causing the valve body 8 to rotate, so that the valve body 8 rotates while spraying paint, so that the outer surface of the valve body 8 is evenly sprayed, and at the same time the nozzle 206 swings up and down, further improving the uniformity of the spraying of the outer surface of the valve body 8, when the valve body 8 moves to the bottom of the second fixed frame 301, the hot air blower 306 is started, and the slide seat 407 squeezes the support rod 302, so that the fixed rod 303 and the hot air blower 306 located above rotate, and the hot air blower 306 located below is driven to rotate through the connecting rod 307, thereby changing the blowing angle of the hot air blower 306, avoiding the uneven drying of the valve and the occurrence of cracking, and being able to continuously spray paint without waiting for the paint to dry, thereby improving the processing efficiency of the equipment.
[0027] The technical features of the above embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0028] The above-described embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.
Claims
1. A valve outer surface processing device, comprising a frame (1) and a valve body (8), characterized in that: A conveyor belt (5) is provided between the inner walls on both sides of the frame (1); a plurality of fixed disks (7) are evenly fixed on the conveyor belt of the conveyor belt (5) by bolts; a turntable (10) is rotatably connected to the top of the fixed disk (7); the fixed disk (7) and the turntable (10) are fixed to each other by a limiting mechanism; a plug post (11) is detachably connected to the top of the turntable (10) by a thread; and the valve body (8) is sleeved on the circumferential outer wall of the plug post (11); a paint spraying mechanism (2) is provided on the top of the frame (1); a drying mechanism (3) is provided behind the paint spraying mechanism (2); and both the paint spraying mechanism (2) and the drying mechanism (3) can change the spraying direction and the blowing direction by a power mechanism (4); and a driving mechanism for driving the turntable (10) to rotate is provided on the inner wall of one side of the frame (1).
2. A valve outer surface processing equipment according to claim 1, characterized in that: The limiting mechanism comprises at least one sliding hole (13), the sliding hole (13) being provided at the bottom of the rotating disk (10), a sliding block (15) being slidably connected in the sliding hole (13), a spring (14) being fixedly connected to the top of the sliding block (15), and the other end of the spring (14) being fixed to the sliding hole (13), a plurality of evenly distributed arc-shaped grooves (9) being provided at the top of the fixed disk (7), and the sliding block (15) being located in the arc-shaped grooves (9).
3. The valve outer surface processing equipment according to claim 1, characterized in that: The paint spraying mechanism (2) comprises a first fixed frame (201), the first fixed frame (201) is fixedly connected to the top of the frame body (1), two inner walls on both sides of the first fixed frame (201) are rotatably connected to two liquid dispensing tubes (205), opposite surfaces of the liquid dispensing tubes (205) on both sides are fixedly connected to a plurality of spray heads (206), and external hoses (203) are fixed to the opposite back surfaces via clamps, and slides (202) are slidably connected to the outer walls on both sides of the first fixed frame (201), one end of the slide (202) is rotatably connected to a plurality of symmetrically distributed force arms (204), and the force arms (204) are rotatably connected to the liquid dispensing tubes (205), and the other end of the slide (202) is connected to a power mechanism (4).
4. The valve outer surface processing equipment according to claim 1, characterized in that: The drying mechanism (3) comprises a second fixed frame (301), the second fixed frame (301) is fixedly connected to the top of the frame body (1), two hot air blowers (306) are rotatably connected to the inner walls on both sides of the second fixed frame (301), a connecting rod (307) is rotatably connected between the two hot air blowers (306) located on the same side, air inlets (304) are provided on the outer walls on both sides of the second fixed frame (301), and filters (305) are fixedly connected to the inner walls on multiple sides of the air inlets (304), the tops of the two hot air blowers (306) located at the top are fixedly connected to fixed rods (303), one side of the fixed rod (303) is rotatably connected to a support rod (302), the support rod (302) is rotatably connected to the fixed rod (303), and the other end of the support rod (302) is connected to the power mechanism (4).
5. The valve outer surface processing equipment according to claim 1, characterized in that: The power mechanism (4) comprises a connecting frame (401), the connecting frame (401) is fixedly connected between the paint spraying mechanism (2) and the drying mechanism (3), a servo motor (402) is fixedly connected to the top outer wall of the connecting frame (401), an output shaft of the servo motor (402) passes through the connecting frame (401) and is fixedly connected to a connecting disk (403), a second fixing column (409) is fixedly connected to the bottom of the connecting disk (403), a guide frame (404) is slidably connected to the bottom inner wall of the connecting frame (401), a first guide groove (405) is provided at the top of each of the four corners of the guide frame (404), a first fixing column (406) is slidably connected in the first guide groove (405), a plurality of first fixing columns (406) are fixedly connected to a slide seat (407) at the bottom, and a second guide groove (408) is provided at the bottom of the guide frame (404).
6. The valve outer surface processing equipment according to claim 1, characterized in that: The pushing mechanism comprises two racks (6) and a plurality of gears (16); the two racks (6) are respectively fixedly connected to one side of the frame (1); the plurality of gears (16) are fixedly connected to the circumferential outer wall of the rotating disk (10); and the gears (16) and the racks (6) are meshable.
7. The valve outer surface processing equipment according to claim 1, characterized in that: At least one rubber sleeve (12) is fixedly connected to the circumferential outer wall of the plug post (11), and the rubber sleeve (12) is in contact with the inner wall of the valve body (8).
Citation Information
Patent Citations
A valve surface painting equipment for valve manufacturing
CN218834905U