Welding cleaning device of corrugated pipe valve structure

By designing a welding cleaning device for corrugated valve structure including workbench, connecting block, support plate, fixing ring and sweeping brush head, the problem that existing devices cannot clean different parts to varying degrees is solved, and efficient and precise cleaning of corrugated valves is achieved.

CN119951789APending Publication Date: 2025-05-09CHINA STATE SHIPBUILDING CORP LTD RESEARCH INSTITUTE 719
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Patent Information

Application Number
CN202510333509.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

The welding cleaning device of the existing bellows valve structure cannot clean different parts to varying degrees, resulting in excessive cleaning of unwelded parts or inadequate cleaning of welding slag parts.

Method used

A welding and cleaning device for corrugated valve structure is designed, including workbench, connecting block, support plate, fixing ring, sweeping brush head and other components. The height is adjusted by sliding the fixing ring on the support plate, and the position is fixed with the connecting block through the threaded rod, so as to achieve accurate processing of different positions of the valve. Replacing the brush head can change the cleaning force and is suitable for cleaning of different parts.

Benefits of technology

The cleaning of different positions of the bellows valve is achieved, which avoids excessive cleaning of the unwelded parts and insufficient cleaning of the welded slag parts, and improves cleaning capacity and accuracy.

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Abstract

The invention relates to the field of valves, in particular to a welding cleaning device of a corrugated pipe valve structure, which comprises a workbench and a connecting block, the upper end of the workbench is connected with a supporting plate and a fixing ring through a gear ring, the supporting plate is connected with a threaded rod through the connecting block, the connecting block is in contact with the supporting plate, and the threaded rod is connected with the fixing ring; the valve cleaning device has the beneficial effects that the height of the valve cleaning device is adjusted by sliding a fixing ring on a supporting plate, the position is fixed through a threaded rod and a connecting block, so that different positions of a valve can be treated conveniently, the cleaning strength can be changed by replacing a first sweeping head, the device is high in overall applicability and high in cleaning capacity, and the different positions of the valve can be cleaned to different degrees.
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Description

Technical Field

[0001] The invention relates to the field of valves, in particular to a welding cleaning device for a bellows valve structure. Background Art

[0002] Bellows valves are important components commonly used in pressure vessels and pipeline systems. They have the advantages of compact structure, good sealing performance, and strong pressure resistance. Their structure is mainly composed of valve body, bellows, connectors, etc. Among them, bellows is the core component of the valve, which bears the important functions of bearing pressure and regulating flow. In the manufacturing process of bellows valves, welding process is one of the key links. The bellows is connected to the valve body by high melting point gas welding or arc welding.

[0003] Chinese patent CN 114658859 B discloses a welding cleaning device and lubricating cooling device for a bellows valve structure, comprising: a valve body, a vertical valve cover at the top of the valve body, a valve stem in the valve cover, a bellows assembly sleeved on the valve stem, the top of the bellows assembly and the valve cover are welded and sealed, the bottom of the bellows assembly and the valve stem are welded and sealed, and the top of the valve stem extends out of the valve cover and is connected to a hand wheel. The purpose of the present invention is to provide a bellows valve structure with good sealing performance and convenient operation.

[0004] However, in the process of cleaning the valve parts, the brush of the above patent cannot adjust the degree of cleaning of each part, that is, each part of the valve will be cleaned indiscriminately, and it is easy to over-clean the unwelded parts and cause surface damage or fail to clean the parts with welding slag. Therefore, the present invention proposes a welding cleaning device for a bellows valve structure to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a welding cleaning device for a bellows valve structure to solve the problem in the above-mentioned background technology that different parts cannot be cleaned to different degrees.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a welding cleaning device for a bellows valve structure, comprising: a workbench and a connecting block, the upper end of the workbench is connected to a support plate and a fixing ring through a gear ring, the support plate is connected to a threaded rod through a connecting block, the connecting block is in contact with the support plate, and the threaded rod is connected to the fixing ring.

[0007] Preferably, the lower end of the workbench is fixedly connected to a collecting plate, the collecting plate is fixedly connected to motor one and motor two, the output end of motor one passes through the workbench and is fixedly connected to a gear, the output end of motor two is fixedly connected to a mounting tube, the horizontal height of the mounting tube is flush with the workbench, and the inner annular surface of the workbench is fixedly connected to a fixing tube.

[0008] Preferably, the upper end of the workbench is rotatably connected to a gear ring, and three support plates are evenly distributed and fixedly connected to the upper end of the gear ring. Guide rails are provided on the surfaces of the support plates, and the support plates are in an inverted M shape as a whole. The gear ring is meshingly connected to the gear, and a fixed cover is detachably installed on the upper end of the support plate.

[0009] Preferably, the upper end of the gear ring contacts with several fixed rings, the surfaces of the several fixed rings are provided with sliding grooves 2, the sliding grooves 2 are sleeved on the surface of the support plate, the fixed ring is slidably connected to the guide rail, and several sweeping brush heads 1 are detachably installed on the inner side of the fixed ring, and a threaded rod is threadedly connected to one side of the fixed ring.

[0010] Preferably, a connecting block is slidably connected to the inner wall of the fixing ring, one side surface of the connecting block contacts the surface of the supporting plate, and one end of the threaded rod passes through the surface of the fixing ring and is rotatably connected to the connecting block.

[0011] Preferably, the upper end of the workbench is fixedly connected to a vertical plate, the upper end of the vertical plate is rotatably connected to a rotating plate, the surface of the vertical plate contacts a rotating frame, the other end of the rotating frame is rotatably connected to the side of the rotating plate, and the other end of the rotating plate is connected to a slider. Preferably, the upper end of the sliding block is rotatably connected to a hook-shaped piece, the groove of the hook-shaped piece contacts a limiting column, and the limiting column is fixedly connected to the upper end of the rotating plate.

[0012] Preferably, a sliding groove 1 is provided on the upper surface of the slider, and a fixing groove is provided at the lower end thereof, the fixing groove is connected to the sliding groove 1, the rotating plate is slidably connected to the slider through the sliding groove 1, and the inner wall of the fixing groove is in contact with the fixing tube.

[0013] Preferably, a plurality of sweeping brush heads 2 are detachably mounted on one side of the sliding block, and the surfaces of the sweeping brush heads 2 are in contact with the inner ring surface of the fixing ring.

[0014] Compared with the prior art, the beneficial effects of the present invention are: the height of the valve is adjusted by sliding the fixed ring on the support plate, and the position is fixed by the threaded rod and the connecting block, so as to facilitate the processing of different positions of the valve, and the cleaning intensity can be changed by replacing the sweeping brush head. The overall applicability of the device is high and the cleaning ability is strong, and different positions of the valve can be cleaned to different degrees. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention; Figure 2 It is a side view schematic diagram of the overall structure of the present invention; Figure 3 This is a schematic diagram of the present invention without a fixed ring; Figure 4 This is a bottom view schematic diagram of the present invention without a fixing ring; Figure 5This is a second schematic diagram of the sweeping brush head of the present invention; Figure 6 It is a schematic diagram of the fixing ring of the present invention; Figure 7 It is a schematic diagram of the connection block of the present invention.

[0016] In the figure: 1. workbench; 2. gear ring; 3. fixed ring; 4. sweeping brush head 1; 5. fixed cover; 6. support plate; 7. motor 1; 8. motor 2; 9. guide rail; 10. vertical plate; 11. rotating plate; 12. sweeping brush head 2; 13. threaded rod; 14. connecting block; 15. sliding groove 1; 16. mounting tube; 17. slider; 18. fixed groove; 19. fixed tube; 20. limiting column; 21. hook-shaped piece; 22. rotating frame; 23. sliding groove 2; 24. gear; 25. collecting plate. DETAILED DESCRIPTION

[0017] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] See also Figures 1 to 7 The present invention provides a technical solution: a welding cleaning device for a bellows valve structure, comprising: a workbench 1 and a connecting block 14, a collecting plate 25 is fixedly connected to the lower end of the workbench 1, when the cleaning process is in progress, the collecting plate 25 can collect the established objects, which is convenient for subsequent centralized processing, the collecting plate 25 is fixedly connected to a motor 7 and a motor 2 8, the motor 7 and the motor 2 8 will vibrate during operation, and the objects in the collecting plate 25 can be accelerated to flow out through this vibration, which plays a role in auxiliary cleaning, the output end of the motor 17 passes through the workbench 1 and is fixedly connected to a gear 24, the gear 24 is driven to rotate by the motor 17, the output end of the motor 28 is fixedly connected to a mounting tube 16, the bellows valve can be installed in the mounting tube 16, which is convenient for cleaning its surface, and the horizontal height of the mounting tube 16 is flush with the workbench 1, so that the sweeping brush head 4 can contact the surface of the bellows valve.

[0019] The upper end of the workbench 1 is rotatably connected with a gear ring 2, and the upper end of the gear ring 2 is evenly distributed and fixedly connected with three support plates 6. A guide rail 9 is provided on the surface of the support plate 6, and the support plate 6 can be divided into multiple parts by the guide rail 9. The height of the fixing ring 3 is conveniently fixed by the support plate 6 and the guide rail 9. The support plate 6 is in an inverted M shape as a whole, and can be more closely contacted with the support plate 6 through the connecting block 14. The gear ring 2 is meshed and connected with the gear 24. When the motor 7 drives the gear 24 to start rotating, the gear ring 2 will also rotate under the meshing action. The upper end of the support plate 6 is detachably installed with a fixed cover 5. The fixing cover 5 can limit the fixing ring 3 to prevent the fixing ring 3 from falling out. The upper end of the gear ring 2 is in contact with a plurality of fixing rings 3. The number of fixing rings 3 can be determined according to the welding conditions of the bellows valve. If there are more welding slag and other impurities, the number of fixing rings 3 can be increased. The surface of the fixing ring 3 is provided with a sliding groove 23. The inner wall of the sliding groove 23 is in contact with the support plate 6. A plurality of fixing rings 3 are sleeved on the surface of the support plate 6 through the sliding groove 23. The fixing ring 3 is slidably connected to the guide rail 9. At this time, the height and position of the fixing ring 3 can be changed by moving up and down.

[0020] A plurality of sweeping brush heads 4 are detachably mounted on the inner side of the fixing ring 3. The sweeping brush heads 4 can be divided into multiple types. Sweeping brush heads 4 of different lengths can be adapted according to the shape and size of the bellows valve to be cleaned. Sweeping brush heads 4 of different hardness and softness can be replaced according to the type of welding residue of the bellows valve, so that the sweeping brush head 4 as a whole can effectively and meticulously clean the bellows valve. A threaded rod 13 is threadedly connected to one side of the fixing ring 3, and a connecting block 14 is slidably connected to the inner wall of the fixing ring 3. By controlling the sliding of the connecting block 14, the fixing ring 3 can be fixed in a fixed state on the support plate 6. The line changes, the surface of the connecting block 14 contacts the surface of the support plate 6, one end of the threaded rod 13 passes through the surface of the fixing ring 3 and is rotatably connected to the connecting block 14, the threaded rod 13 does not contact the support plate 6, the threaded rod 13 is threadedly connected to the fixing ring 3, and when the fixing ring 3 is slid to the specified position of the guide rail 9, the threaded rod 13 begins to be rotated, and the connecting block 14 will gradually move toward the support plate 6. After the two are in contact, the threaded rod 13 continues to be rotated, and the surface of the connecting block 14 will squeeze the surface of the support plate 6, and then the fixing ring 3 can be fixed at a specified height on the support plate 6.

[0021] The upper end of the workbench 1 is fixedly connected to the vertical plate 10, and the inner ring surface of the workbench 1 is fixedly connected to the fixed tube 19, which can limit the slider 17. The upper end of the vertical plate 10 is rotatably connected to the rotating plate 11, and the surface of the vertical plate 10 contacts the rotating frame 22, and the other end of the rotating frame 22 is rotatably connected to the side of the rotating plate 11. At this time, due to the obstruction of the rotating frame 22, the position of the rotating plate 11 is locked and cannot be rotated. When the rotating frame 22 is rotated so that it does not contact the vertical plate 10, the rotating plate 11 is unlocked and can start to rotate. The other end of the rotating plate 11 is connected to the slider 17. A sliding groove 15 is provided on the upper surface of 17, and a fixed groove 18 is provided at the lower end thereof. The sliding groove 15 and the fixed groove 18 are connected to each other, so that it is convenient to slide the slider 17 upward to complete the disassembly of the slider 17, and then replace or clean the sweeping brush head 2 12. The rotating plate 11 is slidably connected with the slider 17 through the sliding groove 15. The hardness of the sweeping brush head 2 12 should be softer than that of the sweeping brush head 14, so that the residue on the sweeping brush head 4 can be better cleaned. The inner wall of the fixed groove 18 contacts the fixed tube 19, so that the slider 17 can be limited to avoid shaking at its lower end that affects the cleaning effect.

[0022] A sliding groove 15 is provided on the surface of the sweeping brush head 12, and the sliding sweeping brush head 12 can avoid obstruction to the upward sliding fixed ring 3. The rotating plate 11 is slidably connected with the sweeping brush head 12 through the sliding groove 15. One side of the sweeping brush head 12 contacts the inner ring surface of the fixed ring 3. When the gear ring 2 rotates, the fixed ring 3 will also rotate under the action of the supporting plate 6. At this time, the sweeping brush head 14 will continuously sweep the bellows valve when it passes the bellows valve, so that the dirt and welding slag on the surface of the bellows valve will fall off. The cleaned sweeping brush head 4 will continue to rotate and pass through the sweeping brush head 12. At this time, the sweeping brush head 12 will clean the residual welding slag on the surface of the sweeping brush head 4 to prevent the sweeping brush head 4 from continuing to bring the residue into the surface of the bellows valve.

[0023] The upper end of the slider 17 is rotatably connected to a hook-shaped piece 21, and the groove at the other end of the hook-shaped piece 21 contacts the surface of the limit column 20. The upper end of the limit column 20 is fixedly connected to the limit plate. At this time, the hook-shaped piece 21 is fixed in the vertical direction, and the lower end of the limit column 20 is fixedly connected to one side of the rotating plate 11, so as to limit the upper and lower directions of the slider 17. The position of the mounting tube 16 is in the inner ring of the workbench 1, and the side of the mounting tube 16 is close to the sweeping brush head 4, so as to facilitate the sweeping brush head 4 to clean the surface of the bellows valve, and it is also beneficial for the welding slag cleaned from the parts to be discharged into the collecting plate 25.

[0024] When the device is working, after checking that the device is correct, install the bellows valve in the installation tube 16. The surface of the installation tube 16 should be close to the inner wall of the inner ring surface of the workbench 1. Then install different sweeping heads 4 on several fixing rings 3 according to the welding slag and other dirt on the surface of the bellows valve. After the installation is completed, insert the fixing ring 3 into the support plate 6. During this process, the fixing ring 3 equipped with the corresponding sweeping head 4 is slid along the guide rail 9 to a suitable height and then stop sliding. Then rotate the threaded rod 13 on the surface of the fixing ring 3. During this process, the surface of the connecting block 14 and the fixing ring 3 will gradually increase the pressure on the support plate 6, so that the two can clamp the support plate 6, so that the fixing ring 3 is fixed at a specified height of the support plate 6. Then install the fixing cover 5. After completion, select a suitable sweeping brush head 12 and install it on the surface of the slider 17, slide the slider 17 to make the fixed groove 18 contact with the fixed tube 19, then rotate the hook-shaped piece 21 to make it contact with the limit column 20, and then rotate the rotating frame 22. At this time, the position of the slider 17 is locked and will not shake. Start the motor 17 and the motor 2 8. The sweeping brush heads 14 at different positions will continue to sweep and clean the welding slag at different positions on the surface of the bellows valve. The sweeping brush head 12 will clean the residue on the surface of the sweeping brush head 4, and the cleaned residue will enter the collecting plate 25, thereby completing the cleaning of the bellows valve. In the cleaning process, different sweeping brush heads 4 will clean the surface of the bellows valve to different degrees, effectively avoiding damage to its surface.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding cleaning device for a bellows valve structure, characterized in that: The welding cleaning device for a bellows valve structure comprises: a workbench (1) and a connecting block (14); the upper end of the workbench (1) is connected to a support plate (6) and a fixing ring (3) via a gear ring (2); the support plate (6) is connected to a threaded rod (13) via the connecting block (14); the connecting block (14) is in contact with the support plate (6); and the threaded rod (13) is connected to the fixing ring (3).

2. A welding cleaning device for a bellows valve structure according to claim 1, characterized in that: The lower end of the workbench (1) is fixedly connected to a collecting plate (25), the collecting plate (25) is fixedly connected to a motor 1 (7) and a motor 2 (8), the output end of the motor 1 (7) passes through the workbench (1) and is fixedly connected to a gear (24), the output end of the motor 2 (8) is fixedly connected to a mounting tube (16), the horizontal height of the mounting tube (16) is flush with the workbench (1), and the inner annular surface of the workbench (1) is fixedly connected to a fixing tube (19).

3. A welding cleaning device for a bellows valve structure according to claim 1, characterized in that: The upper end of the workbench (1) is rotatably connected to a gear ring (2), and three support plates (6) are evenly distributed and fixedly connected to the upper end of the gear ring (2). A guide rail (9) is provided on the surface of the support plate (6). The support plate (6) is in an inverted M shape as a whole. The gear ring (2) is meshingly connected to the gear (24), and a fixed cover (5) is detachably mounted on the upper end of the support plate (6).

4. A welding cleaning device for a bellows valve structure according to claim 1, characterized in that: The upper end of the gear ring (2) contacts a plurality of fixed rings (3), the surfaces of the plurality of fixed rings (3) are provided with sliding grooves (23), the sliding grooves (23) are sleeved on the surface of the support plate (6), the fixed ring (3) is slidably connected to the guide rail (9), a plurality of sweeping brush heads (4) are detachably mounted on the inner side of the fixed ring (3), and a threaded rod (13) is threadedly connected to one side of the fixed ring (3).

5. A welding cleaning device for a bellows valve structure according to claim 1, characterized in that: The inner wall of the fixing ring (3) is slidably connected to a connecting block (14), one side surface of the connecting block (14) contacts the surface of the support plate (6), and one end of the threaded rod (13) passes through the surface of the fixing ring (3) and is rotatably connected to the connecting block (14).

6. A welding cleaning device for a bellows valve structure according to claim 1, characterized in that: The upper end of the workbench (1) is fixedly connected to a vertical plate (10), the upper end of the vertical plate (10) is rotatably connected to a rotating plate (11), the surface of the vertical plate (10) contacts a rotating frame (22), the other end of the rotating frame (22) is rotatably connected to a side surface of the rotating plate (11), and the other end of the rotating plate (11) is connected to a slider (17).

7. A welding cleaning device for a bellows valve structure according to claim 6, characterized in that: The upper end of the slider (17) is rotatably connected to a hook-shaped piece (21), the groove of the hook-shaped piece (21) contacts a limiting post (20), and the limiting post (20) is fixedly connected to the upper end of the rotating plate (11).

8. A welding cleaning device for a bellows valve structure according to claim 6, characterized in that: The upper surface of the slider (17) is provided with a sliding groove (15), and the lower end thereof is provided with a fixing groove (18), the fixing groove (18) is communicated with the sliding groove (15), the rotating plate (11) is slidably connected with the slider (17) through the sliding groove (15), and the inner wall of the fixing groove (18) is in contact with the fixing tube (19).

9. A welding cleaning device for a bellows valve structure according to claim 6, characterized in that: A plurality of sweeping brush heads (12) are detachably mounted on one side of the sliding block (17), and the surface of the sweeping brush heads (12) is in contact with the inner ring surface of the fixing ring (3).

Citation Information

Patent Citations

  • A welding cleaning device and lubrication cooling device for a bellows valve structure

    CN114658859B