A coil cleaning machine for blade production

By designing a coil cleaning machine for blade production, the support plate and limiting part prevent the cleaning liquid from pulling on the steel belt, combined with the flow diversion and self-cleaning functions, the problem of loose steel belt caused by high-pressure water flow is solved, and stable transportation and efficient cleaning are achieved.

CN119951805BActive Publication Date: 2025-08-12JIANGXI XIRUI BLADE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202510455728.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2025-08-12
Estimated Expiration
2045-04-11

AI Technical Summary

Technical Problem

When existing equipment cleans steel belts, high-pressure water flow causes steel belts to be unplugged, affecting other processes of blade production.

Method used

A coil cleaning machine is designed to support both sides of the steel belt through supporting plate one and support plate two alternately, combining the limiting part and the deflector to prevent the impact force of the cleaning liquid from pulling the steel belt, and self-cleaning is carried out through the telescopic cylinder drive movable plate to ensure stable conveying and efficient cleaning of the steel belt.

Benefits of technology

It improves the conveying stability and cleaning effect of the steel belt, avoids loosening of the steel belt caused by the impact of the cleaning liquid, and ensures the continuity and quality of blade production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of blade production, and in particular to a coil cleaning machine for blade production. During the flushing process of the steel strip body, the two sides of the steel strip body are alternately supported by support plates one and two to prevent the impact force of the cleaning liquid from acting on the steel strip body and causing pulling action on it, thereby avoiding the cleaning liquid from loosening the steel strip body and affecting its conveying operation, which is beneficial to improving the conveying stability of the steel strip body and thus avoiding affecting other processes of blade preparation. Moreover, the liquid flowing through a relatively narrow frame can increase the flow rate, thereby enhancing the cleaning effect. A coil cleaning machine for blade production comprises a frame, a cover plate, support plate one, support plate two, a conveying assembly and a liquid injection assembly; two frames are screwed to the box body; each frame is fixed with a cover plate; each cover plate is fixed with a support plate one; each frame is fixed with a support plate two; and the box body is equipped with a conveying assembly.
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Description

Technical Field

[0001] The present invention relates to the technical field of blade production, and more particularly to a coil cleaning machine for blade production. Background Art

[0002] Existing household razor blades are made by stamping steel strips. The steel strips need to be heat treated before stamping to ensure the strength of the blades. In order to avoid the formation of small black spots on the surface of the steel strips after heat treatment, the oil stains on the steel strips should be cleaned before heat treatment. Existing equipment will use high-pressure water to rinse the oil stains on the surface of the steel strips. During the entire cleaning process, the steel strips are continuously subjected to high-intensity impacts of the water flow, thereby loosening the steel strips wound on the conveyor rollers and interfering with the conveyance of the steel strips. Since the steel strips run through multiple equipment involved in the blade preparation process, other processes of blade preparation are affected. Summary of the Invention

[0003] In order to overcome the disadvantage that the steel strip may be loosened by the high-pressure water flow, thereby affecting other processes of blade preparation, the present invention provides a coil cleaning machine for blade production.

[0004] The technical implementation scheme of the present invention is:

[0005] A coil cleaning machine for blade production includes a box body, supporting legs and a pipe 1; a plurality of supporting legs are fixedly connected to the box body; the box body is connected to a pipe 1; it also includes a frame body, a cover plate, a support plate 1, a support plate 2, a conveying assembly and a liquid injection assembly; two frames are screwed to the box body; each frame body is fixedly connected to a cover plate; each cover plate is fixedly connected to a support plate 1, and the support plate 1 is in contact with the corresponding frame body; each frame body is fixedly connected to a support plate 2; a conveying assembly is installed on the box body, and the conveying assembly is used to convey the steel strip body; the frame body is connected to the liquid injection assembly, and the liquid injection assembly is used to transport cleaning liquid to the inner space of the frame body.

[0006] More preferably, the conveying assembly includes electric roller one, electric roller two and electric roller three; electric roller one is installed on the box body; electric roller two is installed on the box body, and electric roller two is located below electric roller one; electric roller three is installed on the box body, and electric roller three is flush with electric roller one.

[0007] More preferably, the first electric roller, the second electric roller and the third electric roller are each provided with a plurality of limiting rings.

[0008] More preferably, the liquid injection assembly includes a connecting plate and pipe 2; a connecting plate is fixedly connected between each frame and the corresponding cover plate; and a plurality of pipes 2 are passed through each connecting plate.

[0009] More preferably, a plurality of limiting portions 1 are provided on the support plate 2; a plurality of limiting portions 2 are provided on the support plate 1, and the limiting portions 2 cooperate with the corresponding limiting portions 1.

[0010] More preferably, a guide plate is further included; a plurality of guide plates are fixedly connected to the right cover plate; and the length of the right support plate 2 is greater than the length of the right support plate 1.

[0011] More preferably, it also includes an auxiliary component; the auxiliary component is connected to the support plate; the auxiliary component includes a movable plate and a telescopic cylinder; the movable plate is slidably connected to the right support plate; the telescopic cylinder is bolted to the right frame, and the telescopic end of the telescopic cylinder is fixed to the movable plate.

[0012] More preferably, the outer surface of the box is coated with an anti-corrosion layer.

[0013] More preferably, both the first support plate and the second support plate are provided with a smooth surface.

[0014] More preferably, the support plate 1 and the support plate 2 are both made of stainless steel.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] 1. During the flushing process of the steel strip body, the two sides of the steel strip body are alternately supported by the support plate 1 and the support plate 2 to prevent the impact force of the cleaning liquid from acting on the steel strip body and causing pulling action on it, thereby preventing the cleaning liquid from loosening the steel strip body and affecting its conveying operation, which is beneficial to improving the conveying stability of the steel strip body, thereby avoiding affecting other processes of blade preparation, and the liquid flowing through the relatively narrow frame can increase the flow rate, thereby enhancing the cleaning effect. At the same time, the limiting part 1 and the limiting part 2 cooperate to protect and limit the steel strip body, thereby avoiding the problem of the cleaning liquid impacting and pulling the steel strip body due to switching the cleaning surface of the steel strip body, and further improving the conveying stability of the steel strip body;

[0017] Second, the length of the right support plate 2 is set to be greater than the length of the right support plate 1, so that the right side of the steel strip body has a longer distance to contact the cleaning liquid, thereby improving the flushing effect on the right side of the steel strip body. At the same time, the cleaning liquid is guided by the guide plate so that the cleaning liquid impacts the right side of the steel strip body in an inclined manner, which can improve the impact effect of the cleaning liquid on the right side of the steel strip body, thereby further improving the flushing effect on the right side of the steel strip body and avoiding the phenomenon of incomplete flushing on the right side of the steel strip body.

[0018] 3. The movable plate is driven by a telescopic cylinder to perform reciprocating linear motion, so that the ink remaining on the movable plate is staggered with the steel strip body, which can effectively reduce the amount of ink adhering to the right side of the subsequent steel strip body and further avoid incomplete flushing on the right side of the steel strip body. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic structural diagram of a coil cleaning machine for blade production according to the present invention is shown;

[0020] Figure 2 Shows a schematic structural diagram of the inner side of the box of the present invention;

[0021] Figure 3 Shows a cross-sectional view of the inner side of the housing of the present invention;

[0022] Figure 4 Shows a front view of the box of the present invention;

[0023] Figure 5 Shows a schematic structural diagram of the liquid injection assembly of the present invention;

[0024] Figure 6 A schematic structural diagram of the auxiliary components of the present invention is shown.

[0025] Among them, the above-mentioned drawings include the following figure marks: 1-box body, 2-support leg, 3-pipeline 1, 4-frame body, 5-cover plate, 6-support plate 1, 7-support plate 2, 8-steel belt body, 201-electric roller 1, 202-electric roller 2, 203-electric roller 3, 204-connecting plate, 205-pipeline 2, 206-limiting part 1, 207-limiting part 2, 208-guide plate, 209-movable plate, 2010-telescopic cylinder, 2011-limiting ring. DETAILED DESCRIPTION

[0026] First of all, it should be noted that in the various embodiments described, identical components are provided with identical reference numerals or identical component names, wherein the disclosure contained throughout the entire description can be transferred to the same components having the same reference numerals or identical component names. Positional designations selected in the description, such as top, bottom, lateral, etc., also refer to the directly described and illustrated figures and are transferred to the new position in the event of a change in position.

[0027] Example 1: A coil cleaning machine for blade production, such as Figure 1-Figure 5As shown, it includes a box body 1, support legs 2 and a pipe 3; four support legs 2 are bolted to the box body 1, and the support legs 2 are set to be made of alloy; the box body 1 is connected and welded with a pipe 3; it also includes a frame body 4, a cover plate 5, a support plate 1 6, a support plate 2 7, a conveying component and an injection component; two frames 4 are screwed to the box body 1; each frame body 4 is bolted to a cover plate 5; each cover plate 5 is bolted to a support plate 1 6, and the support plate 1 6 is in contact with the corresponding frame body 4; each frame body 4 is bolted to a support plate 2 7; a conveying component is installed on the box body 1; and the frame 4 is connected to the injection component.

[0028] The conveying assembly includes an electric roller 1 201, an electric roller 202 and an electric roller 3 203; the electric roller 1 201 is installed on the box body 1; the electric roller 2 202 is installed on the box body 1, and the electric roller 2 202 is located below the electric roller 1 201; the electric roller 3 203 is installed on the box body 1, and the electric roller 3 203 is flush with the electric roller 1 201. The electric roller 1 201, the electric roller 2 202 and the electric roller 3 203 cooperate to drive the steel belt body 8 to move.

[0029] Ten limiting rings 2011 are provided on each of the electric roller 1 201 , the electric roller 2 202 and the electric roller 3 203 , and the front and rear sides of the steel strip body 8 are limited by the limiting rings 2011 .

[0030] The liquid injection assembly includes a connecting plate 204 and a second pipe 205; a connecting plate 204 is fixedly connected between each frame 4 and the corresponding cover plate 5, and the connecting plate 204 is set to an alloy material; four second pipes 205 are passed through each connecting plate 204, and the cleaning liquid is transported to the inner space of the frame 4 through the second pipe 205.

[0031] Five limiting parts 1 206 are provided on the support plate 2 7 ; five limiting parts 207 are provided on the support plate 1 6 . The limiting parts 207 cooperate with the corresponding limiting parts 1 206 to limit the steel strip body 8 .

[0032] The working principle of the above embodiment is as follows:

[0033] First, connect the external cleaning liquid delivery pipe to the right pipe 2 205, connect the external clean water delivery pipe to the left pipe 2 205, and connect the external sewage pipe to pipe 1 3. The right end of the steel strip body 8 is extended into a steel coil, which is installed in the external unwinding mechanism. The left end of the steel strip body 8 extends to the external drying mechanism. The external unwinding mechanism, the external drying mechanism, the electric roller 1 201, the electric roller 2 202 and the electric roller 3 203 cooperate to drive the steel strip body 8 to move from right to left. During this process, the steel strip body 8 will fit the surface of the support plate 1 6 and the support plate 2 7. The surface moves, and then the external cleaning liquid delivery pipe delivers cleaning liquid to the right pipe 205, and the external clean water delivery pipe delivers clean water to the left pipe 205, so that the cleaning liquid flows downward from the right frame 4, and the clean water flows downward from the left frame 4. When the steel strip body 8 moves, it always moves from the right frame 4 to the left frame 4, so that the steel strip body 8 is always rinsed with cleaning liquid first and then with clean water, thereby completing the secondary flushing operation on the steel strip body 8, and fully flushing the ink on the surface of the steel strip body 8. The waste water generated after flushing flows into the external sewage pipe through pipe 1 3.

[0034] During the flushing process, Figure 4 and Figure 5 The cleaning fluid of the cleaning fluid is then flushed away from the cleaning fluid by the cleaning agent, and the cleaning fluid is then flushed away from the cleaning fluid by the cleaning agent, so that the cleaning fluid is not flushed away from the cleaning fluid.

[0035] At the position of switching the cleaning surface of the steel belt body 8, that is, the gap between support plate 1 6 and support plate 2 7, the cleaning liquid will flow obliquely downward along the gap and impact the surface of the steel belt body 8 to cause a pulling effect on it. Therefore, a limiting part 1 206 and a limiting part 2 207 are set at the gap between support plate 1 6 and support plate 2 7. The limiting part 1 206 and the limiting part 2 207 cooperate with each other to protect and limit the steel belt body 8, so that when the cleaning liquid flows through the gap between support plate 1 6 and support plate 2 7, it will not cause an impact on the steel belt body 8, thereby avoiding the problem of the cleaning liquid impacting and pulling the steel belt body 8 due to switching the cleaning surface of the steel belt body 8, and further improving the conveying stability of the steel belt body 8.

[0036] According to the above working principle, we know that the present invention has the following effects:

[0037] During the flushing process of the steel strip body 8, the two sides of the steel strip body 8 are alternately supported by the support plate 1 6 and the support plate 2 7 to prevent the impact force of the cleaning liquid from acting on the steel strip body 8 and causing pulling action on it, thereby avoiding the cleaning liquid from loosening the steel strip body 8 and affecting its conveying operation, which is beneficial to improving the conveying stability of the steel strip body 8, thereby avoiding affecting other processes of blade preparation, and the liquid flowing through the relatively narrow frame 4 can increase the flow rate, thereby enhancing the cleaning effect. At the same time, the steel strip body 8 is protected and limited by the cooperation of the limit part 1 206 and the limit part 2 207, thereby avoiding the problem of the cleaning liquid impacting and pulling the steel strip body 8 due to switching the cleaning surface of the steel strip body 8, and further improving the conveying stability of the steel strip body 8.

[0038] Example 2: Based on Example 1, Figure 4 and Figure 5 As shown, it also includes a guide plate 208; four guide plates 208 are bolted to the right cover plate 5, and the cleaning liquid is guided by the guide plates 208 to impact the surface of the steel strip body 8; the length of the right support plate 2 7 is greater than the length of the right support plate 1 6.

[0039] The working principle of the above embodiment is as follows:

[0040] In the process of flushing the steel strip body 8 by the cleaning liquid described in Example 1:

[0041] by Figure 4 and Figure 5Taking the right half of the steel strip body 8 shown as an example, the right side of the steel strip body 8 needs to first be attached to the support plate 1 6 and moved downward to the space below the right frame 4 before it can be rinsed by the cleaning liquid. During this process, the ink on the right side of the steel strip body 8 will be stained on the support plate 1 6, and the ink remaining on the support plate 1 6 will be stained to the subsequent right side of the steel strip body 8, resulting in an excess of ink remaining on the right side of the steel strip body 8, thereby causing incomplete rinsing of the right side of the steel strip body 8. Therefore, the length of the right support plate 2 7 is set to be greater than the length of the right support plate 1 6, so that the right side of the steel strip body 8 has a longer distance to contact the cleaning liquid, thereby improving the rinsing effect on the right side of the steel strip body 8, and when the cleaning liquid flows downward in the lower half space of the frame 4, the cleaning liquid is guided by the guide plate 208, so that the cleaning liquid impacts the right side of the steel strip body 8 in an inclined manner, which can improve the impact effect of the cleaning liquid on the right side of the steel strip body 8, thereby further improving the rinsing effect on the right side of the steel strip body 8, and avoiding the phenomenon of incomplete rinsing on the right side of the steel strip body 8.

[0042] According to the above working principle, we know that the present invention has the following effects:

[0043] The length of the right support plate 2 7 is set to be greater than the length of the right support plate 1 6, so that the right side of the steel strip body 8 has a longer distance to contact the cleaning liquid, thereby improving the flushing effect on the right side of the steel strip body 8. At the same time, the cleaning liquid is guided by the guide plate 208 so that the cleaning liquid impacts the right side of the steel strip body 8 in an inclined manner, which can improve the impact effect of the cleaning liquid on the right side of the steel strip body 8, thereby further improving the flushing effect on the right side of the steel strip body 8, and avoiding incomplete flushing on the right side of the steel strip body 8.

[0044] Example 3: Based on Example 2, Figure 6 As shown, it also includes an auxiliary component; the auxiliary component is connected to the support plate 6; the auxiliary component includes a movable plate 209 and a telescopic cylinder 2010; the movable plate 209 is slidably connected to the right support plate 6; the telescopic cylinder 2010 is bolted to the right frame 4, and the telescopic end of the telescopic cylinder 2010 is fixed to the movable plate 209.

[0045] The outer surface of the box body 1 is coated with an anti-corrosion layer for rust prevention.

[0046] Both the support plate 1 6 and the support plate 2 7 are provided with smooth surfaces for reducing friction.

[0047] The support plate 1 6 and the support plate 2 7 are both made of stainless steel to prevent rust.

[0048] The working principle of the above embodiment is as follows:

[0049] In the process of solving the problem of incomplete flushing on the right side of the steel strip body 8 described in Example 2, a method of reducing the generation of ink on the right side of the steel strip body 8 can also be adopted. The specific operation is as follows:

[0050] During the flushing process, the ink on the right side of the steel strip body 8 is stained on the movable plate 209, and the telescopic cylinder 2010 drives the movable plate 209 to move, so that the position of the movable plate 209 stained with ink is offset from the steel strip body 8, and the clean position of the movable plate 209 is in contact with the steel strip body 8, that is, the ink remaining on the movable plate 209 will not be stained on the right side of the subsequent steel strip body 8, thereby effectively reducing the amount of ink on the right side of the subsequent steel strip body 8, further avoiding the phenomenon of incomplete flushing on the right side of the steel strip body 8. When the cleaning liquid flows in the right frame 4, since the position of the movable plate 209 stained with ink is offset from the steel strip body 8, the ink at this position of the movable plate 209 can be flushed clean by the cleaning liquid. Afterwards, the telescopic cylinder 2010 drives the movable plate 209 to move to the other side, again offsetting the position of the movable plate 209 with ink from the steel strip body 8, and flushing this part of the ink with the cleaning liquid in the right frame 4, and so on, the movable plate 209 can be continuously self-cleaned.

[0051] According to the above working principle, we know that the present invention has the following effects:

[0052] The movable plate 209 is driven to move back and forth in a straight line by the telescopic cylinder 2010, so that the ink remaining on the movable plate 209 is staggered with the steel strip body 8, which can effectively reduce the amount of ink adhering to the right side of the subsequent steel strip body 8, and further avoid incomplete flushing on the right side of the steel strip body 8.

[0053] On the basis of the above technical effects, the present invention also has the following advantages:

[0054] Support plate 1 6 , support plate 2 7 , limiting portion 1 206 and limiting portion 207 are all provided with smooth surfaces for reducing friction.

[0055] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A coil cleaning machine for blade production, comprising a box body (1); a plurality of legs (2) fixedly connected to the box body (1); a pipe (3) connected to the box body (1); wherein: It also includes a frame (4), a cover plate (5), a support plate 1 (6), a support plate 2 (7), a conveying assembly and a liquid injection assembly; two frames (4) are screwed to the box (1); each frame (4) is fixedly connected to a cover plate (5); each cover plate (5) is fixedly connected to a support plate 1 (6), and the support plate 1 (6) is in contact with the corresponding frame (4); each frame (4) is fixedly connected to a support plate 2 (7); the two sides of the steel strip body (8) are alternately supported by the support plate 1 (6) and the support plate 2 (7); a conveying assembly is installed on the box (1), and the conveying assembly is used to convey the steel strip body (8); the frame (4) is connected to the liquid injection assembly, and the liquid injection assembly is used to convey the cleaning liquid to the inner space of the frame (4); The invention also includes an auxiliary component; the auxiliary component is connected to the support plate 1 (6); the auxiliary component includes a movable plate (209) and a telescopic cylinder (2010); the movable plate (209) is slidably connected to the right support plate 1 (6); the telescopic cylinder (2010) is bolted to the right frame (4), and the telescopic end of the telescopic cylinder (2010) is fixedly connected to the movable plate (209).

2. A coil cleaning machine for blade production according to claim 1, characterized in that: The conveying assembly comprises a motorized roller (201); the motorized roller (201) is mounted on the box (1); the motorized roller (202) is mounted on the box (1), and the motorized roller (202) is located below the motorized roller (201); and the motorized roller (203) is mounted on the box (1), and the motorized roller (203) is flush with the motorized roller (201).

3. A coil cleaning machine for blade production according to claim 2, characterized in that: A plurality of limiting rings (2011) are provided on each of the electric roller 1 (201), the electric roller 2 (202) and the electric roller 3 (203).

4. A coil cleaning machine for blade production according to claim 2, characterized in that: The liquid injection assembly includes a connecting plate (204); a connecting plate (204) is fixedly connected between each frame (4) and the corresponding cover plate (5); and a plurality of pipes (205) are passed through each connecting plate (204).

5. A coil cleaning machine for blade production according to claim 4, characterized in that: A plurality of limiting portions 1 (206) are provided on the support plate 2 (7); a plurality of limiting portions 2 (207) are provided on the support plate 1 (6), and the limiting portions 2 (207) cooperate with the corresponding limiting portions 1 (206).

6. A coil cleaning machine for blade production according to claim 5, characterized in that: It also includes a guide plate (208); a plurality of guide plates (208) are fixedly connected to the right cover plate (5); and the length of the right support plate 2 (7) is greater than the length of the right support plate 1 (6).

7. A coil cleaning machine for blade production according to claim 1, characterized in that: The outer surface of the box body (1) is coated with an anti-corrosion layer.

8. A coil cleaning machine for blade production according to any one of claims 5 to 7, characterized in that: Both the support plate 1 (6) and the support plate 2 (7) are provided with smooth surfaces.

9. A coil cleaning machine for blade production according to claim 8, characterized in that: Support plate 1 (6) and support plate 2 (7) are both made of stainless steel.

Citation Information

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