Industrial wire harness processing and straightening device and use method thereof

By designing an industrial wire harness processing and straightening device containing multiple devices, the problem of easy breakage of the wire body in the prior art is solved, effective straightening and output flow diversion of the industrial wire harness are realized, and the quality and performance of the wire harness are improved.

CN119951953APending Publication Date: 2025-05-09SUZHOU SANWEN ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202510202563.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

In the existing industrial wire harness straightening process, external force stretching may cause the wire body to break, and the functions of wire harness to be reciprocated straightening and output flow diversion cannot be realized.

Method used

An industrial wire harness processing and straightening device is designed, including positioning components, receiving devices, displacement devices, synchronization devices, lifting devices and supporting devices. By driving the motor to rotate the first gear in a forward and reverse direction, the support frame is reciprocated on the positioning base, and the air nozzle and roller pass through the surface of the industrial wiring harness for thermal soft treatment and straightening; at the same time, the second rack and the extrusion vertical rod are used to achieve lifting and output flow diversion of the industrial wiring harness.

Benefits of technology

It realizes effective straightening of industrial wire harness, avoids wire body fracture, has the functions of reciprocating wire harness straightening and output flow diversion, and improves the quality and performance of wire harness.

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Abstract

The invention relates to the technical field of industrial wire harnesses, in particular to an industrial wire harness processing and straightening device and a using method thereof.The industrial wire harness processing and straightening device comprises a positioning component, a receiving device is fixedly installed behind the positioning component, balancing weights are fixedly installed at the front end of the positioning component at equal intervals, and the industrial wire harnesses are placed at the top end of the positioning component; the receiving device comprises a receiving cavity, first racks and a supporting base, the receiving cavity is rotationally installed between the two first racks, the first racks are slidably inserted into the top end of the supporting base, the positioning component comprises a displacement device, a synchronizing device, a lifting device and a supporting device, and the displacement device is movably installed at the top end of the interior of the supporting device; the lifting device is fixedly installed in the center of the top end of the synchronizing device, and the synchronizing device is fixedly installed at the front end of the supporting device. Through the arrangement of the receiving device and the positioning part, the purposes of wire harness reciprocating straightening and wire harness output diversion are achieved when the industrial wire harness is straightened.
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Description

Technical Field

[0001] The invention relates to the technical field of industrial wire harnesses, in particular to an industrial wire harness processing and straightening device and a use method thereof. Background Art

[0002] Industrial wiring harness refers to an electrical connection system composed of multiple wires, cables, connectors, protective sleeves, etc., which is used to transmit power, signals and data. Industrial wiring harness is widely used in automobiles, aerospace, mechanical equipment, electronic equipment, household appliances and other fields, and is an indispensable part of various electrical equipment.

[0003] Straightening is a key process step in industrial wire harness processing. It is mainly used to ensure that the wires or cables in the wire harness remain straight during processing, avoiding bending, twisting or deformation, thereby ensuring the quality and performance of the wire harness. The straightening process is widely used in the production of wire harnesses in the fields of automobiles, aerospace, electronic equipment, and household appliances.

[0004] At present, when the industrial wire harnesses on the market are being straightened, they are straightened by external force stretching, which may cause the wire body to break when being pulled. As a result, the existing industrial wire harness straightening process cannot perform the functions of reciprocating straightening and wire harness output diversion. Therefore, a device is needed to improve the above problem. Summary of the invention

[0005] In view of the problems in the prior art, the present invention provides an industrial wire harness processing and straightening device and a use method thereof.

[0006] The technical solution adopted by the present invention to solve its technical problems is: an industrial wire harness processing and straightening device and a method of using the same, including a positioning component, a receiving device is fixedly installed at the rear of the positioning component, a counterweight is fixedly installed equidistantly at the front end of the positioning component, an industrial wire harness is placed on the top of the positioning component, the receiving device includes a receiving cavity, a first rack and a supporting base, the receiving cavity is rotatably installed between the two first racks, the first rack is slidably inserted in the top of the supporting base, the positioning component includes a displacement device, a synchronization device, a lifting device and a supporting device, the displacement device is movably installed at the inner top of the supporting device, the lifting device is fixedly installed at the top center of the synchronization device, and the synchronization device is fixedly installed at the front end of the supporting device.

[0007] Specifically, the displacement device includes an air nozzle, a support top frame, a hexagonal rod, a return spring, a roller, a driving motor, a first gear, a limit sliding key, a contact wheel, a second rack and a support frame. The support top frame is symmetrically fixedly installed around the right side of the support frame, the return spring is slidably inserted inside the top end of the support top frame, the roller is rotatably installed at the bottom end of the hexagonal rod, the return spring is fixedly installed between the roller and the support top frame, and the return spring is located at the outer ring of the hexagonal rod, the air nozzle is fixedly installed around the inside of the support frame, the limit sliding key is fixedly installed on the front and rear top ends of the support frame, the driving motor is fixedly installed on the front and rear top ends of the support frame, and the driving motor is located on the inner side of the limit sliding key, the first gear is fixedly installed on the side end center of the driving motor close to the limit sliding key, the contact wheel is fixedly installed on the bottom front end of the support frame, and the second rack is symmetrically fixedly installed on the bottom end of the support frame.

[0008] Specifically, the synchronization device includes a contact vertical plate, an L-shaped air cylinder, a synchronization bottom rod, a first piston rod, a third rack, a synchronization push plate and a second piston rod. The first piston rod is slidably inserted into the bottom end of the L-shaped air cylinder, the synchronization bottom rod is fixedly installed at the bottom end of the first piston rod, the contact vertical plate is fixedly installed on the bottom right side of the synchronization bottom rod, the second piston rod is slidably inserted into the rear end of the L-shaped air cylinder, the synchronization push plate is fixedly installed at the rear end of the second piston rod, and the third rack is fixedly installed at the bottom of the end of the synchronization push plate away from the second piston rod.

[0009] Specifically, the lifting device includes a guide inclined plate, a limiting cavity, an extension base frame, a push rod and a lifting push plate. The push rod is slidably inserted into the bottom end of the limiting cavity, the lifting push plate is fixedly installed on the top of the push rod, the extension base frame is fixedly installed on the side end of the limiting cavity away from the lifting push plate, and the guide inclined plate is fixedly installed around the limiting cavity.

[0010] Specifically, the supporting device includes a second gear, an extruded vertical rod, a supporting extension rod, a fourth rack, a third gear and a positioning base. The supporting extension rod is symmetrically fixedly installed at the rear end bottom of the positioning base, the second gear is symmetrically rotationally installed on the inner right side of the positioning base, the extruded vertical rod is fixedly installed at the center of the opposite side end of the second gear, the third gear is rotationally installed at both ends of the positioning base, and the fourth rack is symmetrically fixedly installed on the top of the positioning base.

[0011] Specifically, the support base is fixedly installed at both ends of the positioning base, the extension base is fixedly installed at both ends inside the positioning base, the L-shaped air cylinder is symmetrically fixedly installed at the front end top of the positioning base, the limit sliding key is slidably inserted inside the front and rear ends of the positioning base, and the first gear is meshed with the fourth rack.

[0012] Specifically, a slot is provided at the top of the support base, and a key is fixedly installed at the bottom end of the first rack, the first rack is meshed with the bottom end of the third gear, and movable slots that are compatible with the limiting sliding key are provided at the top of the front and rear ends of the positioning base, the contact wheel is vertically aligned with the contact vertical plate, and the left bottom end of the contact vertical plate is inclined at 45°.

[0013] Specifically, the interior of the L-shaped air cylinder is hollow, and a closed cavity is formed between the first piston rod, the L-shaped air cylinder and the second piston rod, the spacing between the two second racks is greater than the width of the push rod, and the width of the support top frame and the roller is smaller than the width of the internal gap of the push rod, the guide inclined plate is symmetrically arranged on the limiting cavity located on the right side, the extrusion vertical rod is vertically aligned with the bottom end of the push rod, and the support extension rod is inclined at 45° away from the top of the positioning base.

[0014] Specifically, the positioning base further includes a reinforcing foot plate and a mounting hole. The reinforcing foot plate is symmetrically fixedly mounted on the front end and the rear end bottom of the positioning base, and the mounting hole is provided inside the reinforcing foot plate.

[0015] A method for using an industrial wire harness processing and straightening device comprises the following steps:

[0016] S1. First, install the two connector ends of the industrial wiring harness into the interior of the limiting cavity to complete the placement of the industrial wiring harness. Then, connect it to the external air pipe through the air nozzle so that hot air can be sprayed out from the air nozzle. At the same time, the drive motor can be turned on to drive the first gear to rotate so that the first gear can be displaced along the surface of the fourth rack. When the support frame is displaced, the air nozzle can be driven to spray hot air onto the surface of the industrial wiring harness to soften its surface. At the same time, the reset spring can drive the roller to fit the surface of the industrial wiring harness, so that the industrial wiring harness can be pressed and straightened.

[0017] S2. Afterwards, when the support frame drives the air nozzle and the roller to move to the full stroke on the surface of the industrial wiring harness, the drive motor can be started to drive the first gear to rotate in the opposite direction, causing the support frame to reset. Subsequently, when the support frame drives the second rack to move to mesh with the top end of the second gear, the second gear and the extrusion vertical rod can be driven to rotate simultaneously, so that the extrusion vertical rod can extrude the push rod to move upward, so that the lifting push plate can push the industrial wiring harness end located inside the limiting cavity upward. Subsequently, when the second rack passes through the second gear, the contact wheel can contact the contact vertical plate, and squeeze the first piston rod toward the inside of the L-shaped air cylinder, so that the synchronous push plate can push the industrial wiring harness located on the lifting push plate out;

[0018] S3. Finally, when the synchronous push plate moves, it can drive the third rack to move on the third gear, so that the first rack can drive the receiving cavity to approach the positioning base, so that the receiving cavity can receive the fallen industrial wire harness in time and complete the straightening work of the industrial wire harness.

[0019] Beneficial effects of the present invention:

[0020] First, when the present invention is started by driving the motor, it can drive the first gear to rotate forward and reversely, so that the support frame can move back and forth on the positioning base. At the same time, when the support frame is displaced, it can drive the air nozzle and the roller to pass through the surface of the industrial wire harness, so that the industrial wire harness can be straightened. Moreover, when the support frame is displaced to the specified position, it can drive the push rod to move upward, so that the lifting push plate can push the industrial wire harness out of the inside of the limiting cavity, thereby completing the reciprocating straightening of the industrial wire harness.

[0021] Secondly, when the support frame of the present invention is displaced to the right side inside the positioning base, it can drive the second rack to move out from the second gear, so that when the support frame moves subsequently, it can drive the contact wheel to contact the contact vertical plate. At this time, when the contact vertical plate is displaced upward, it can drive the first piston rod to enter the interior of the L-shaped air cylinder, so that the synchronous push plate can push the industrial wire harness located on the lifting push plate to the rear end, and when the synchronous push plate is displaced to the rear end, it can also drive the third rack to displace above the third gear, so that the third gear can drive the first rack and the receiving cavity to displace to the front end, so that the receiving cavity can receive the fallen industrial wire harness and complete the work of industrial wire harness output diversion. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the main body of the present invention from the front perspective;

[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the receiving device of the present invention from the front perspective;

[0025] Figure 3 It is a schematic diagram of the three-dimensional structure of the positioning component in the present invention from a front perspective;

[0026] Figure 4 It is a schematic diagram of the three-dimensional structure of the displacement device of the present invention from the front perspective;

[0027] Figure 5 It is a schematic diagram of the three-dimensional structure of the synchronization device in the present invention from the front perspective;

[0028] Figure 6 It is a schematic diagram of the three-dimensional structure of the lifting device in the present invention from a front perspective;

[0029] Figure 7 It is a schematic diagram of the three-dimensional structure of the support device in the present invention from a front perspective;

[0030] Figure 8 It is a schematic diagram of the three-dimensional structure from the front perspective of the second embodiment of the positioning base in the present invention.

[0031] In the figure: 1-receiving device, 2-positioning component, 3-counterweight, 4-industrial wiring harness, 5-receiving cavity, 6-first rack, 7-support base, 8-displacement device, 9-synchronizing device, 10-lifting device, 11-support device, 12-air nozzle, 13-support top frame, 14-hexagonal rod, 15-reset spring, 16-roller, 17-drive motor, 18-first gear, 19-limit sliding key, 20-contact wheel, 21-second rack, 22-support frame Frame, 23-contact vertical plate, 24-L-type air cylinder, 25-synchronous bottom rod, 26-first piston rod, 27-third rack, 28-synchronous push plate, 29-second piston rod, 30-guide inclined plate, 31-limiting cavity, 32-extension base, 33-push rod, 34-second gear, 35-extrusion vertical rod, 36-support extension rod, 37-fourth rack, 38-third gear, 39-positioning base, 40-strengthening foot plate, 41-mounting hole, 42-lifting push plate. DETAILED DESCRIPTION

[0032] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0033] The present invention is further described below in conjunction with the accompanying drawings.

[0034] Example 1

[0035] like Figure 1 , Figure 2 and Figure 3As shown, an industrial wire harness processing and straightening device and a method of using the same of the present invention include a positioning component 2, a receiving device 1 is fixedly installed at the rear of the positioning component 2, a counterweight block 3 is fixedly installed at an equidistant distance at the front end of the positioning component 2, an industrial wire harness 4 is placed on the top of the positioning component 2, the receiving device 1 includes a receiving cavity 5, a first rack 6 and a supporting base 7, the receiving cavity 5 is rotatably installed between the two first racks 6, the first rack 6 is slidably inserted at the top of the supporting base 7, the positioning component 2 includes a displacement device 8, a synchronization device 9, a lifting device 10 and a supporting device 11, the displacement device 8 is movably installed at the inner top of the supporting device 11, the lifting device 10 is fixedly installed at the top center of the synchronization device 9, and the synchronization device 9 is fixedly installed at the front end of the supporting device 11.

[0036] like Figure 4 The displacement device 8 includes an air nozzle 12, a support frame 13, a hexagonal rod 14, a reset spring 15, a roller 16, a drive motor 17, a first gear 18, a limit slide key 19, a contact wheel 20, a second rack 21 and a support frame 22. The support frame 13 is symmetrically fixedly installed around the right side of the support frame 22, the reset spring 15 is slidably inserted inside the top of the support frame 13, the roller 16 is rotatably installed at the bottom of the hexagonal rod 14, the reset spring 15 is fixedly installed between the roller 16 and the support frame 13, and the reset spring 15 is located on the outer ring of the hexagonal rod 14, and the air nozzle 12 is fixedly installed around the inside of the support frame 22. The limit slide key 19 is fixedly mounted on the front and rear top ends of the support frame 22, the drive motor 17 is fixedly mounted on the front and rear top ends of the support frame 22, and the drive motor 17 is located on the inner side of the limit slide key 19, the first gear 18 is fixedly mounted on the side end center of the drive motor 17 close to the limit slide key 19, the contact wheel 20 is fixedly mounted on the bottom front end of the support frame 22, and the second rack 21 is symmetrically fixedly mounted on the bottom end of the support frame 22. The gap between the air nozzle 12 and the roller 16 is larger than the outer surface of the limit cavity 31, so that when the support frame 22 moves, the air nozzle 12 and the roller 16 are prevented from interfering with the limit cavity 31.

[0037] like Figure 5The synchronization device 9 includes a contact vertical plate 23, an L-shaped air cylinder 24, a synchronous bottom rod 25, a first piston rod 26, a third rack 27, a synchronous push plate 28 and a second piston rod 29. The first piston rod 26 is slidably inserted inside the bottom end of the L-shaped air cylinder 24, the synchronous bottom rod 25 is fixedly installed at the bottom end of the first piston rod 26, the contact vertical plate 23 is fixedly installed on the right side of the bottom of the synchronous bottom rod 25, the second piston rod 29 is slidably inserted inside the rear end of the L-shaped air cylinder 24, the synchronous push plate 28 is fixedly installed at the rear end of the second piston rod 29, and the third rack 27 is fixedly installed at the bottom of the synchronous push plate 28 away from the second piston rod 29. When the push rod 33 loses the extrusion force of the extrusion vertical rod 35, the lifting push plate 42 will remain in the limiting cavity 31 , and the push rod 33 will continue to move downward until the top of the push rod 33 is completely moved out of the bottom end of the limiting cavity 31, so that a 5 cm gap can be opened between the top of the push rod 33 and the bottom end of the limiting cavity 31, so that when the support frame 22 is displaced, the roller 16 at the center of the bottom end is driven to pass through the push rod 33, and a sliding vertical rod is movably installed inside the push rod 33 on the left side, and the sliding vertical rod is installed at the bottom end of the positioning base 39, so that it can be ensured that the push rod 33 moves up and down in a straight line when it falls off from the limiting cavity 31, and when the push rod 33 falls downward to the limit position, the support frame 22 will not drive the roller 16 to contact with the top of the push rod 33 during displacement, so that the roller 16 can be prevented from being blocked by the push rod 33.

[0038] like Figure 6 The lifting device 10 includes a guide inclined plate 30, a limiting cavity 31, an extension base frame 32, a push rod 33 and a lifting push plate 42. The push rod 33 is slidably inserted into the bottom end of the limiting cavity 31, and the lifting push plate 42 is fixedly installed on the top of the push rod 33. The extension base frame 32 is fixedly installed on the side end of the limiting cavity 31 away from the lifting push plate 42. The guide inclined plate 30 is fixedly installed around the limiting cavity 31, and is installed on the limiting cavity 31 located on the right side of the positioning base 39 through the guide inclined plate 30, so that the support frame 22 can drive the roller 16 to pass smoothly through the surface of the limiting cavity 31 when it is displaced.

[0039] like Figure 7 The supporting device 11 includes a second gear 34, an extrusion vertical rod 35, a supporting extension rod 36, a fourth rack 37, a third gear 38 and a positioning base 39. The supporting extension rod 36 is symmetrically fixedly mounted on the rear end bottom of the positioning base 39, the second gear 34 is symmetrically rotationally mounted on the inner right side of the positioning base 39, the extrusion vertical rod 35 is fixedly mounted on the center of the opposite side end of the second gear 34, the third gear 38 is rotationally mounted on both ends of the positioning base 39, and the fourth rack 37 is symmetrically fixedly mounted on the top of the positioning base 39. The receiving cavity 5 is displaced on the supporting extension rod 36 toward one end away from the positioning base 39, so that the receiving cavity 5 can be in an inclined state.

[0040] The support base 7 is fixedly mounted on both ends of the positioning base 39, the extension base 32 is fixedly mounted on both ends of the interior of the positioning base 39, the L-shaped air cylinder 24 is symmetrically fixedly mounted on the front end top of the positioning base 39, the limit slide key 19 is slidably inserted into the front and rear ends of the positioning base 39, the first gear 18 is meshed with the fourth rack 37, a card slot is provided at the top of the support base 7, and a card key is fixedly mounted at the bottom end of the first rack 6, the first rack 6 is meshed with the bottom end of the third gear 38, and a movable slot matching the limit slide key 19 is provided at the top of the front and rear ends of the positioning base 39, and the contact wheel 20 is connected to the contact vertical plate. 23 is vertically aligned, and the left bottom end of the contact vertical plate 23 is inclined at 45°, the interior of the L-shaped air cylinder 24 is hollow, and a closed cavity is formed between the first piston rod 26, the L-shaped air cylinder 24 and the second piston rod 29, the spacing between the two second racks 21 is greater than the width of the push rod 33, and the width of the support top frame 13 and the roller 16 is less than the width of the internal gap of the push rod 33, the guide inclined plate 30 is symmetrically arranged on the limiting cavity 31 located on the right side, the extrusion vertical rod 35 is vertically aligned with the bottom end of the push rod 33, and the support extension rod 36 is inclined at 45° away from the top of the positioning base 39.

[0041] A method for using an industrial wire harness processing and straightening device comprises the following steps:

[0042] S1. First, install the two connector ends of the industrial wiring harness 4 into the interior of the limiting cavity 31 to complete the placement of the industrial wiring harness 4. Then, connect the air nozzle 12 to the external air pipe so that hot air can be ejected from the air nozzle 12. At the same time, the drive motor 17 can be turned on to drive the first gear 18 to rotate so that the first gear 18 can be displaced along the surface of the fourth rack 37. When the support frame 22 is displaced, the air nozzle 12 can be driven to spray hot air onto the surface of the industrial wiring harness 4 to soften the surface. At the same time, the reset spring 15 can drive the roller 16 to fit the surface of the industrial wiring harness 4, so that the industrial wiring harness 4 can be pressed and straightened.

[0043] S2. Afterwards, when the support frame 22 drives the air nozzle 12 and the roller 16 to move to the full stroke on the surface of the industrial wiring harness 4, the drive motor 17 can be started to drive the first gear 18 to rotate in the opposite direction, so that the support frame 22 is reset. Subsequently, when the support frame 22 drives the second rack 21 to move to mesh with the top end of the second gear 34, the second gear 34 and the extrusion vertical rod 35 can be driven to rotate simultaneously, so that the extrusion vertical rod 35 can squeeze the push rod 33 to move upward, so that the lifting push plate 42 can push the end of the industrial wiring harness 4 located inside the limiting cavity 31 upward. Subsequently, when the second rack 21 passes the second gear 34, the contact wheel 20 can contact the contact vertical plate 23, and squeeze the first piston rod 26 toward the inside of the L-shaped air cylinder 24, so that the synchronous push plate 28 can push the industrial wiring harness 4 located on the lifting push plate 42 out.

[0044] S3. Finally, when the synchronous push plate 28 is displaced, the third rack 27 can be driven to displace on the third gear 38, so that the first rack 6 can drive the receiving cavity 5 to approach the positioning base 39, so that the receiving cavity 5 can receive the fallen industrial wire harness 4 in time and complete the straightening work of the industrial wire harness 4.

[0045] The working principle of Example 1 is as follows: when in use, first put the two ends of the industrial wiring harness 4 into the interior of the limiting cavity 31, and then turn on the driving motor 17 so that the first gear 18 can rotate, and when the first gear 18 rotates, it can drive the supporting frame 22 to move as a whole on the fourth rack 37. At this time, the air nozzle 12 is connected to the external hot air duct so that the air nozzle 12 can spray hot air. Then, when the supporting frame 22 is displaced, the air nozzle 12 can be driven to align with the wire body on the industrial wiring harness 4 so that the wire body can be softened. Then, when the supporting frame 22 is displaced, it can drive the roller 16 to pass through the guide inclined plate 30 on the right side of the limiting cavity 31, so that the roller 16 can move smoothly to contact the wire body on the industrial wiring harness 4. By setting the reset spring 15, The roller 16 can be driven to contact the wire on the industrial wire harness 4, so that the wire on the industrial wire harness 4 can be squeezed and straightened. Then, when the support frame 22 moves to the far left on the positioning base 39, the wire on the industrial wire harness 4 can be straightened. Then, the drive motor 17 can be turned on again to drive the first gear 18 to rotate in the opposite direction, so that the support frame 22 can be displaced to the right on the positioning base 39 until the support frame 22 drives the second rack 21 to move to contact the top of the second gear 34, and then the second gear 34 and the squeezing vertical rod 35 can be driven to rotate. Therefore, when the support frame 22 continues to displace to the right, the second rack 21 can be used to drive the second gear 34 and the squeezing vertical rod 35 to rotate upward, so that the squeezing vertical rod 35 can squeeze the push rod 33 through the limit The bottom end of the cavity 31 contacts the bottom end of the lifting push plate 42, so that the lifting push plate 42 can be displaced upward. Subsequently, when the second rack 21 completely passes the top end of the second gear 34, the squeezing vertical rod 35 can be driven to rotate vertically upward, so that the push rod 33 can drive the lifting push plate 42 to move to the upper part of the interior of the limiting cavity 31. At this time, the squeezing vertical rod 35 is vertically located at the bottom end of the push rod 33, so that the lifting push plate 42 can be supported. Subsequently, when the second rack 21 passes the top end of the second gear 34, the contact wheel 20 can be driven to contact the contact vertical plate 23. The left bottom end of the contact vertical plate 23 is inclined at 45 degrees, so that when the support frame 22 continues to move to the right side inside the positioning base 39, the contact wheel 20 can be driven to squeeze the contact vertical plate 23 to The synchronous push plate 28 is displaced upward, so that the contact vertical plate 23 can drive the first piston rod 26 to enter the interior of the L-shaped air cylinder 24 through the synchronous bottom rod 25, so that the second piston rod 29 can drive the synchronous push plate 28 to move to the rear end. At this time, when the synchronous push plate 28 is displaced to the rear end, it can drive the third rack 27 to move to the rear end on the top of the third gear 38, so that the third gear 38 can drive the first rack 6 to move to the front end, so that the receiving cavity 5 is close to the rear end surface of the positioning base 39. At this time, when the synchronous push plate 28 pushes the industrial wire harness 4 on the lifting push plate 42, the receiving cavity 5 can move to be close to the positioning base 39, so that the receiving cavity 5 can accurately receive the dropped industrial wire harness 4. Subsequently, when the industrial wire harness 4 is discharged, the drive motor 17 can be turned on again.The first gear 18 is driven to rotate, so that the first gear 18 can be displaced to the left on the surface of the fourth rack 37, until the contact wheel 20 is driven to move out from the bottom end of the contact vertical plate 23, so that the contact vertical plate 23 loses the extrusion force. At this time, through the setting of the counterweight block 3, the synchronous bottom rod 25 can be driven to move downward, so that the first piston rod 26 can be moved out from the inside of the L-shaped air cylinder 24, so that the synchronous push plate 28 can be displaced to the front end, so that the synchronous push plate 28 can be disengaged from the top of the lifting push plate 42, and when the synchronous push plate 28 is displaced to the front end, the third gear 38 can be driven to rotate in the opposite direction through the third rack 27, so that the first rack 6 can drive the receiving cavity 5 to move to the rear end. At this time, when the receiving cavity 5 moves to the extreme position at the rear end at the top of the supporting extension rod 36, The slope on the top of the support extension rod 36 is tilted downward, so that the industrial wire harness 4 can slide out from the inside of the receiving cavity 5 to complete the discharge of the industrial wire harness 4. Subsequently, when the driving motor 17 continues to drive the first gear 18 to rotate, the support frame 22 can continue to move to the left inside the positioning base 39 until the second rack 21 moves past the top of the second gear 34 again, so that the second gear 34 can drive the extrusion vertical rod 35 to rotate downward to a horizontal state. At this time, the support of the extrusion vertical rod 35 is lost, and the push rod 33 can fall downward from the inside of the limiting cavity 31 until it is out of contact with the limiting cavity 31, so that the lifting push plate 42 can fall to the bottom end of the inside of the limiting cavity 31, so that the new industrial wire harness 4 is placed inside the limiting cavity 31 to complete the work.

[0046] Example 2

[0047] On the basis of Example 1, Figure 8 As shown, the positioning base 39 also includes a reinforcing foot plate 40 and a mounting hole 41 . The reinforcing foot plate 40 is symmetrically fixedly mounted at the front end and the rear end bottom of the positioning base 39 , and the mounting hole 41 is opened inside the reinforcing foot plate 40 .

[0048] When implementing this embodiment, the reinforcing foot plates 40 are installed at the bottom of the front and rear ends of the positioning base 39, so that the ground contact area of ​​the positioning base 39 can be increased and the supporting stability of the positioning base 39 can be strengthened. At the same time, mounting holes 41 are opened inside the reinforcing foot plates 40 to facilitate external bolts to penetrate the reinforcing foot plates 40 and be installed and adapted to the external ground, thereby completing the installation of the positioning base 39.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An industrial wire harness processing and straightening device, comprising a positioning component (2), a receiving device (1) is fixedly installed at the rear of the positioning component (2), a counterweight (3) is fixedly installed at an equal distance at the front end of the positioning component (2), and an industrial wire harness (4) is placed on the top of the positioning component (2), characterized in that: The receiving device (1) comprises a receiving cavity (5), a first rack (6) and a supporting base (7); the receiving cavity (5) is rotatably mounted between the two first racks (6); the first rack (6) is slidably inserted into the top of the supporting base (7); the positioning component (2) comprises a displacement device (8), a synchronization device (9), a lifting device (10) and a supporting device (11); the displacement device (8) is movably mounted on the inner top of the supporting device (11); the lifting device (10) is fixedly mounted at the top center of the synchronization device (9); and the synchronization device (9) is fixedly mounted at the front end of the supporting device (11).

2. The industrial wire harness processing and straightening device according to claim 1, characterized in that: The displacement device (8) comprises an air nozzle (12), a support top frame (13), a hexagonal rod (14), a reset spring (15), a roller (16), a drive motor (17), a first gear (18), a limit sliding key (19), a contact wheel (20), a second rack (21) and a support frame (22); the support top frame (13) is symmetrically fixedly installed around the right side of the support frame (22); the reset spring (15) is slidably inserted into the top end of the support top frame (13); the roller (16) is rotatably installed at the bottom end of the hexagonal rod (14); the reset spring (15) is fixedly installed between the roller (16) and the support top frame (13); and the reset spring (15) is fixedly installed between the roller (16) and the support top frame (13); The spring (15) is located on the outer ring of the hexagonal rod (14), the air nozzle (12) is fixedly mounted around the inner periphery of the support frame (22), the limit sliding key (19) is fixedly mounted on the front and rear top ends of the support frame (22), the drive motor (17) is fixedly mounted on the front and rear top ends of the support frame (22), and the drive motor (17) is located on the inner side of the limit sliding key (19), the first gear (18) is fixedly mounted on the side end center of the drive motor (17) close to the limit sliding key (19), the contact wheel (20) is fixedly mounted on the bottom front end of the support frame (22), and the second rack (21) is symmetrically fixedly mounted on the bottom end of the support frame (22).

3. The industrial wire harness processing and straightening device according to claim 2, characterized in that: The synchronization device (9) comprises a contact vertical plate (23), an L-shaped air cylinder (24), a synchronization bottom rod (25), a first piston rod (26), a third rack (27), a synchronization push plate (28) and a second piston rod (29), wherein the first piston rod (26) is slidably inserted into the bottom end of the L-shaped air cylinder (24), the synchronization bottom rod (25) is fixedly mounted on the bottom end of the first piston rod (26), the contact vertical plate (23) is fixedly mounted on the right side of the bottom of the synchronization bottom rod (25), the second piston rod (29) is slidably inserted into the rear end of the L-shaped air cylinder (24), the synchronization push plate (28) is fixedly mounted on the rear end of the second piston rod (29), and the third rack (27) is fixedly mounted on the bottom of one end of the synchronization push plate (28) away from the second piston rod (29).

4. The industrial wire harness processing and straightening device according to claim 3, characterized in that: The lifting device (10) includes a guide inclined plate (30), a limiting cavity (31), an extension base frame (32), a push rod (33) and a lifting push plate (42), wherein the push rod (33) is slidably inserted into the bottom end of the limiting cavity (31), and the lifting push plate (42) is fixedly installed on the top end of the push rod (33), and the extension base frame (32) is fixedly installed on the side end of the limiting cavity (31) away from the lifting push plate (42), and the guide inclined plate (30) is fixedly installed around the limiting cavity (31).

5. The industrial wire harness processing and straightening device according to claim 4, characterized in that: The support device (11) comprises a second gear (34), an extruded vertical rod (35), a support extension rod (36), a fourth rack (37), a third gear (38) and a positioning base (39), wherein the support extension rod (36) is symmetrically fixedly mounted on the rear end bottom of the positioning base (39), the second gear (34) is symmetrically rotationally mounted on the inner right side of the positioning base (39), the extruded vertical rod (35) is fixedly mounted on the center of the opposite side end of the second gear (34), the third gear (38) is rotationally mounted on both ends of the positioning base (39), and the fourth rack (37) is symmetrically fixedly mounted on the top of the positioning base (39).

6. The industrial wire harness processing and straightening device according to claim 5, characterized in that: The support base (7) is fixedly mounted on the two ends of the positioning base (39), the extension base (32) is fixedly mounted on the two ends inside the positioning base (39), the L-shaped air cylinder (24) is symmetrically fixedly mounted on the front end top of the positioning base (39), the limit sliding key (19) is slidably inserted inside the front and rear ends of the positioning base (39), and the first gear (18) is meshed with the fourth rack (37).

7. The industrial wire harness processing and straightening device according to claim 6, characterized in that: A slot is provided at the top of the support base (7), and a key is fixedly installed at the bottom of the first rack (6). The first rack (6) is meshed with the bottom of the third gear (38). A movable slot matching the limit sliding key (19) is provided at the top of the front and rear ends of the positioning base (39). The contact wheel (20) is vertically aligned with the contact vertical plate (23), and the left bottom end of the contact vertical plate (23) is inclined at 45 degrees.

8. The industrial wire harness processing and straightening device according to claim 7, characterized in that: The interior of the L-shaped air cylinder (24) is arranged in a hollow state, and a closed cavity is formed between the first piston rod (26), the L-shaped air cylinder (24) and the second piston rod (29), the spacing between the two second racks (21) is greater than the width of the push rod (33), and the width of the support top frame (13) and the roller (16) is smaller than the width of the internal gap of the push rod (33), the guide inclined plate (30) is symmetrically arranged on the limiting cavity (31) located on the right side, the extrusion vertical rod (35) is vertically aligned with the bottom end of the push rod (33), and the support extension rod (36) is inclined at 45 degrees away from the top of the positioning base (39).

9. The industrial wire harness processing and straightening device according to claim 8, characterized in that: The positioning base (39) further comprises a reinforcing foot plate (40) and a mounting hole (41), wherein the reinforcing foot plate (40) is symmetrically fixedly mounted on the front end and the rear end bottom of the positioning base (39), and the mounting hole (41) is provided inside the reinforcing foot plate (40).

10. A method for using an industrial wire harness processing and straightening device, using the industrial wire harness processing and straightening device according to claim 9, characterized in that: It includes the following steps: S1. First, install the two connector ends of the industrial wiring harness (4) into the interior of the limiting cavity (31) to complete the placement of the industrial wiring harness (4). Then, connect the air nozzle (12) to the external air pipe so that hot air can be ejected from the air nozzle (12). At the same time, the drive motor (17) can be turned on to drive the first gear (18) to rotate so that the first gear (18) can be displaced along the surface of the fourth rack (37). When the support frame (22) is displaced, the air nozzle (12) can be driven to spray hot air onto the surface of the industrial wiring harness (4) to soften the surface. At the same time, the return spring (15) can drive the roller (16) to fit the surface of the industrial wiring harness (4) so ​​that the industrial wiring harness (4) can be pressed and straightened. S2. Afterwards, when the support frame (22) drives the air nozzle (12) and the roller (16) to move to the full stroke on the surface of the industrial harness (4), the drive motor (17) can be started to drive the first gear (18) to rotate in the opposite direction, so that the support frame (22) is reset. Subsequently, when the support frame (22) drives the second rack (21) to move to mesh with the top end of the second gear (34), the second gear (34) and the extrusion vertical rod (35) can be driven to rotate simultaneously, thereby extruding the vertical rod (35) The push rod (33) can be squeezed to move upward, so that the lifting push plate (42) can push the end of the industrial wiring harness (4) located inside the limiting cavity (31) upward, and then, when the second rack (21) passes through the second gear (34), the contact wheel (20) can contact the contact vertical plate (23), squeezing the first piston rod (26) toward the inside of the L-shaped air cylinder (24), so that the synchronous push plate (28) can push the industrial wiring harness (4) located on the lifting push plate (42) out; S3. Finally, when the synchronous push plate (28) is displaced, the third rack (27) can be driven to be displaced on the third gear (38), so that the first rack (6) can drive the receiving cavity (5) and the positioning base (39) to be close, so that the receiving cavity (5) can receive the fallen industrial wire harness (4) in time and complete the straightening work of the industrial wire harness (4).