For component flipping mechanisms and assembly lines
By designing the flip mechanism and assembly line for components, the risk of product damage caused by manual flips and low production pass rate is solved, and the accurate automatic flip and efficient production of components are achieved.
Patent Information
- Application Number
- CN202510445671.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2045-04-10
AI Technical Summary
In the prior art, manual flip components increase the risk of product damage, reduce production pass rate, and make it difficult to ensure consistency and high efficiency.
A flip mechanism including a driving assembly and a load-bearing assembly is designed, and the automatic flip of components is realized through the cooperation of the first flip joint and the second flip joint. Combined with multiple stations and automation sections in the assembly line, the precise flip and efficient production of components are ensured.
It realizes accurate automatic flip of components, improves the degree of automation of assembly lines, reduces the risk of product damage, and improves production pass rate and production efficiency.
Smart Images

Figure CN119952491B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of electronic product manufacturing, and in particular to a flipping mechanism and assembly line for components. Background Art
[0002] Printed circuit board assembly (PCBA) and complete machine assembly are two crucial steps in the solid-state drive (SSD) manufacturing process. The market is surging with demand for high-capacity, high-performance enterprise-class SSDs, which are used to store and process massive amounts of data and meet the demands of high-speed applications such as machine learning, deep learning, and big data analytics.
[0003] However, existing solid-state drives (SSDs) still rely extensively on manual labor during the printed circuit board assembly (PCBA) and complete device assembly stages. While manual labor offers unique advantages in flexibility, it presents numerous shortcomings in large-scale production and quality control. For example, when manually flipping SSD components, the control of force and angle is difficult to standardize, and installed components can easily become loose or shift during the flipping process, increasing the risk of product damage and reducing production yields. Furthermore, manual labor introduces challenges such as high costs, lengthy training cycles, and difficulty ensuring consistency. Especially in the assembly of high-precision products like SSDs, the uncertainty of manual labor significantly increases the probability of manufacturing defects, severely hindering the large-scale development of the SSD industry and the improvement of quality control levels. Summary of the Invention
[0004] The present application provides a flipping mechanism and assembly production line for components, which at least solves the problem in the prior art that manual flipping of components increases the risk of product damage and reduces the production qualification rate of components.
[0005] The present application provides a flipping mechanism for components, including a driving assembly and a supporting assembly, wherein the driving assembly has a first flipping joint; the supporting assembly has a supporting structure, the supporting structure is used to support the component to be flipped, the supporting structure is rotatably arranged, and the supporting structure has a second flipping joint for cooperating with the first flipping joint; wherein the first flipping joint has a propulsion state in which it moves toward the second flipping joint to connect with the second flipping joint, and the first flipping joint has a retracted state in which it moves away from the second flipping joint to release the connection with the second flipping joint; the first flipping joint is drive-connected to the second flipping joint so as to drive the supporting structure to rotate through the second flipping joint when the first flipping joint is in the propulsion state, so as to realize the flipping of the component.
[0006] In an exemplary embodiment, the first flip connector and the second flip connector are concave-convex matched; or, the first flip connector and the second flip connector are snap-fit matched; or, the first flip connector and the second flip connector are magnetically matched.
[0007] In an exemplary embodiment, the driving assembly is fixed at the flipping station, and the carrying assembly is disposed on the conveying line and is movably disposed along the conveying line.
[0008] In an exemplary embodiment, the flipping mechanism further includes an in-place detection member, which is disposed at the flipping station and is used to detect whether the carrying component has moved into position. When the carrying component has moved into position, the conveying production line stops moving.
[0009] In an exemplary embodiment, the drive assembly includes a first drive unit, a second drive unit and a control module, wherein the first drive unit is arranged at the flipping station, and the first drive unit has a first drive end, which is movably arranged in a direction toward and away from the load-bearing assembly; the second drive unit is connected to the first drive end, and the second drive unit has a second drive end, which is rotatably arranged and drive-connected to the first flip joint; the control module is signal-connected to the in-place detection member, and the control module is control-connected to the first drive unit, and the control module controls the first drive end of the first drive unit to move toward one side of the load-bearing assembly according to the in-place signal obtained by the in-place detection member, so that the first flip joint is connected to the second flip joint; when the first flip joint and the second flip joint are in a connected state, the second drive unit drives the first flip joint and the second flip joint to rotate through the second drive end.
[0010] In an exemplary embodiment, the bearing assembly includes a bearing base and two support seats, wherein the bearing base is arranged on the conveying production line; the two support seats are arranged on the bearing base at intervals along the direction of advancement of the first flip joint; the two ends of the bearing structure are rotatably arranged on the two support seats through support shafts, and the second flip joint is connected to the support shaft of the two support shafts close to the side of the driving assembly.
[0011] In an exemplary embodiment, the component is detachably connected to the supporting structure.
[0012] In an exemplary embodiment, the components are positioned and mounted on the load-bearing structure by a plurality of fasteners.
[0013] In an exemplary embodiment, the driving assembly has a plurality of first flip joints, the bearing assembly has a plurality of bearing structures, and each bearing structure has a second flip joint.
[0014] The present application also provides an assembly production line for components, which at least includes a manufacturing process section, a first automatic glue dispensing section, an automatic soldering section, a second automatic glue dispensing section and an automatic product unloading section, wherein the manufacturing process section is used for preliminary processing of components; the first automatic glue dispensing section is connected to the manufacturing process section and is located downstream of the manufacturing process section, and the first automatic glue dispensing section is used for performing glue dispensing on the back of components; the automatic soldering section is connected to the first automatic glue dispensing section and is located downstream of the first automatic glue dispensing section, and the automatic soldering section is used for soldering components; the second automatic glue dispensing section is connected to the automatic The soldering section is connected and is located downstream of the automatic soldering section. The second automatic dispensing section is used to perform dispensing treatment on the solder parts of the components; the product automatic unloading section is connected to the second automatic dispensing section and is located downstream of the second automatic dispensing section. The product automatic unloading section is used to unload the components that have completed the dispensing treatment on the solder parts; wherein, the flipping station has at least a first flipping station and a second flipping station, and the first automatic dispensing section and the automatic soldering section have a first flipping station and a second flipping station respectively; a flipping mechanism is correspondingly provided at the flipping station, and the flipping mechanism is the above-mentioned flipping mechanism.
[0015] In an exemplary embodiment, the manufacturing process section includes a component loading station, a manual insertion station, a high-temperature curing furnace station, and a component screening station arranged in sequence; wherein, the component screening station is used to screen components that have passed the high-temperature curing and components that have failed the high-temperature curing, respectively. Components that have passed the high-temperature curing flow into the first automatic dispensing section along the conveying production line, and components that have failed the high-temperature curing are transferred to the unloading and transplanting conveyor line.
[0016] In an exemplary embodiment, the first automatic dispensing section includes a manual handling station, a first flipping station, and a first dispensing station arranged in sequence. The manual handling station is used to manually carry the qualified high-temperature curing components on the conveyor production line and install them on the flipping mechanism at the first flipping station. After the flipping processing by the flipping mechanism, the components are transported along the conveyor production line to the first dispensing station for dispensing processing.
[0017] In an exemplary embodiment, the automatic soldering section includes a first manual operation station, a second flipping station, and a soldering station arranged in sequence. The first manual operation station is used to manually pre-treat the components before soldering. After completing the pre-soldering pre-treatment and flipping at the second flipping station, the components flow into the soldering station along the conveyor production line for soldering processing.
[0018] In an exemplary embodiment, the second automatic dispensing section includes a second manual operation station and a second dispensing station arranged in sequence. The second manual operation station is at least used for manual inspection of components. After completing manual inspection, the components flow along the conveying production line to the second dispensing station for dispensing processing.
[0019] In an exemplary embodiment, the automatic unloading section of the product includes a third manual operation station and a transfer and handling station arranged in sequence. The third manual operation station is at least used to manually assemble the component shell and visually inspect whether there are scratches. The transfer and handling station is used to transport and unload the finished components.
[0020] Through the present application, a flipping mechanism for components is provided, which is configured to have a structural form including a driving assembly and a supporting assembly. At the same time, the driving assembly has a first flipping joint, and the supporting assembly has a supporting structure. The supporting structure is used to support the components to be flipped, and the supporting structure is rotatably arranged, and the supporting structure has a second flipping joint for cooperating with the first flipping joint. By connecting the first flipping joint and the second flipping joint and rotating the first flipping joint, the supporting structure is driven to rotate, thereby realizing the flipping of the components. As a result, the problem in the prior art that manual flipping of components increases the risk of damage to the product and reduces the production qualification rate of the components is solved, the purpose of accurately and automatically flipping the components is achieved, and the degree of automation of the assembly production line is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0022] Figure 1 A schematic diagram of the layout of an assembly line for components provided in an embodiment of the present application;
[0023] Figure 2 for Figure 1 Schematic diagram of the internal structure of the assembly production line;
[0024] Figure 3 for Figure 2 A schematic diagram of the layout of the manufacturing process section of the assembly production line;
[0025] Figure 4 for Figure 3 Schematic diagram of the enlarged structure at A in FIG;
[0026] Figure 5 for Figure 2 Schematic diagram of the layout of the first automatic dispensing section of the assembly production line;
[0027] Figure 6 for Figure 5 A schematic diagram of the layout of the first flipping station of the first automatic dispensing section;
[0028] Figure 7 for Figure 6 A schematic structural diagram of the turning mechanism located at the first turning station;
[0029] Figure 8 for Figure 2 Schematic diagram of the structure of the automatic soldering section of the assembly production line;
[0030] Figure 9 for Figure 2 A schematic diagram of the structure of the second automatic dispensing section of the assembly production line;
[0031] Figure 10 for Figure 2 Schematic diagram of the structure of the automatic unloading section of the assembly production line.
[0032] The above drawings include the following reference numerals:
[0033] 1. Manufacturing process section; 101. Component loading station; 1011. Front elevator; 102. Manual insertion station; 103. High-temperature curing furnace station; 104. Component screening station; 1041. Rear elevator; 1042. Unqualified material removal and transplanting; 1043. Qualified material transfer and transplanting;
[0034] 2. First automatic dispensing section; 201. Manual handling station; 202. First flipping station; 2021. Centrifugal fan; 2022. Control module; 203. First dispensing station; 2031. First dispensing gun;
[0035] 3. Automatic soldering section; 301. First manual operation station; 302. Second flipping station; 303. Soldering station; 3031. Soldering gun;
[0036] 4. Second automatic dispensing section; 401. Second manual operation station; 402. Second dispensing station; 4021. Second dispensing gun;
[0037] 5. Automatic unloading section for products; 501. The third manual operation station; 502. Transplanting and handling station;
[0038] 6. Flipping mechanism;
[0039] 10. Driving assembly; 11. First flip joint; 12. First driving unit; 13. Second driving unit;
[0040] 20. Bearing assembly; 21. Bearing structure; 22. Second flip joint; 23. Bearing base; 24. Support seat; 25. Support shaft; 26. Fastener;
[0041] 30. Conveyor line; 40. Carrier; 100. Turning station. DETAILED DESCRIPTION
[0042] The following will be combined with the accompanying drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0043] It should be noted that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely for ease of description and simplification of the present application. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present application. The terms "mounted," "connected," and "connected" should be interpreted broadly, and may include, for example, fixed, removable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. The terms "parallel," "perpendicular," and "equal" encompass the described conditions and conditions similar to the described conditions, provided that the range of the similar conditions is within an acceptable range of deviation, as determined by a person of ordinary skill in the art taking into account the measurement in question and the errors associated with the measurement of the particular quantity (i.e., the limitations of the measurement system). For example, "parallel" includes both absolute parallelism and approximate parallelism, where the acceptable deviation range for approximate parallelism may be, for example, within 5°; "perpendicular" includes both absolute perpendicularity and approximate perpendicularity, where the acceptable deviation range for approximate perpendicularity may also be, for example, within 5°. "Equal" includes both absolute equality and approximate equality, where the acceptable deviation range for approximate equality may be, for example, that the difference between the two is less than or equal to 5% of either. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0044] In order to enable those skilled in the art to better understand the present application, the present application is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0045] The embodiments of the present application provide a flipping mechanism and an assembly production line for components. The device is described in detail in conjunction with the structure and working principle of the flipping mechanism and the assembly production line for components (the technical terms involved must be explained).
[0046] like Figures 5 to 7 As shown, the flipping mechanism 6 for components includes a driving assembly 10 and a supporting assembly 20, wherein the driving assembly 10 has a first flipping joint 11; the supporting assembly 20 has a supporting structure 21, the supporting structure 21 is used to support the component to be flipped, the supporting structure 21 is rotatably arranged, and the supporting structure 21 has a second flipping joint 22 for cooperating with the first flipping joint 11; wherein the first flipping joint 11 has a propulsion state in which it moves toward the second flipping joint 22 to connect with the second flipping joint 22, and the first flipping joint 11 has a retracted state in which it moves away from the second flipping joint 22 to release the connection with the second flipping joint 22; the first flipping joint 11 is drive-connected to the second flipping joint 22, so that when the first flipping joint 11 is in the propulsion state, the supporting structure 21 is driven to rotate through the second flipping joint 22 to realize flipping of the component.
[0047] Through the present application, a flipping mechanism 6 for components is provided, which is configured to have a structure including a driving assembly 10 and a supporting assembly 20. At the same time, the driving assembly 10 has a first flipping joint 11, and the supporting assembly 20 has a supporting structure 21. The supporting structure 21 is used to support the components to be flipped, and the supporting structure 21 is rotatably arranged, and the supporting structure 21 has a second flipping joint 22 for cooperating with the first flipping joint 11. By connecting the first flipping joint 11 and the second flipping joint 22, and rotating the first flipping joint 11, the supporting structure 21 is driven to rotate, thereby realizing the flipping of the components. As a result, the problem in the prior art that manual flipping of components increases the risk of damage to the product and reduces the production qualification rate of the components is solved, and the purpose of accurately and automatically flipping the components is achieved, which greatly improves the degree of automation of the assembly production line.
[0048] It should be noted that in the present application, in order to ensure the connection reliability and transmission reliability between the first flip joint 11 and the second flip joint 22, optionally, the first flip joint 11 and the second flip joint 22 are concave-convex matched; or, the first flip joint 11 and the second flip joint 22 are snap-fitted; or, the first flip joint 11 and the second flip joint 22 are magnetically matched.
[0049] It should be noted that in the present application, the drive assembly 10 is fixed to the flipping station 100, and the carrier assembly 20 is arranged on the conveyor line 30 and is movable along the conveyor line 30. In this way, it is sufficient to simply place the carrier assembly 20 on the conveyor line 30, so that the carrier assembly 20 can move along the conveyor line 30 to the flipping station 100 and cooperate with the drive assembly 10, thereby realizing automatic and effective flipping of components.
[0050] It should be noted that in an embodiment (not shown) of the present application, the flip mechanism 6 further includes a position detection member disposed at the flip station 100. The position detection member is used to detect whether the load-bearing assembly 20 has moved into position. When the load-bearing assembly 20 has moved into position, the conveyor line 30 stops moving. This ensures the reliable docking of the first flip joint 11 and the second flip joint 22, thereby ensuring the reliability of the connection and force transmission between the two.
[0051] like Figure 6 and Figure 7 As shown, the drive assembly 10 includes a first drive unit 12, a second drive unit 13 and a control module 2022, wherein the first drive unit 12 is arranged at the flipping station 100, and the first drive unit 12 has a first drive end, which is movably arranged in a direction toward and away from the supporting assembly 20; the second drive unit 13 is connected to the first drive end, and the second drive unit 13 has a second drive end, which is rotatably arranged and driven and connected to the first flip joint 11; the control module 2022 is connected to the in-place detection member signal, and the control module 2022 is control-connected to the first drive unit 12, and the control module 2022 controls the first drive end of the first drive unit 12 to move toward one side of the supporting assembly 20 according to the in-place signal obtained by the in-place detection member, so that the first flip joint 11 is connected to the second flip joint 22; when the first flip joint 11 and the second flip joint 22 are in a connected state, the second drive unit 13 drives the first flip joint 11 and the second flip joint 22 to rotate through the second drive end. In this way, by setting the driving component 10 to a structural form including a first driving part 12, a second driving part 13 and a control module 2022, the reliability of the driving of the first flip joint 11 by the first driving part 12 and the second driving part 13 working together is ensured, thereby ensuring the reliability of the docking between the first flip joint 11 and the second flip joint 22. In addition, by setting the control module 2022, it is ensured that the first driving part 12 and the second driving part 13 of the driving component 10 will only move after the supporting component 20 moves into position along with the conveying production line 30, thereby ensuring the accuracy of the docking between the first flip joint 11 and the second flip joint 22.
[0052] like Figure 7As shown, the bearing assembly 20 includes a bearing base 23 and two support bases 24, wherein the bearing base 23 is arranged on the conveying production line 30; the two support bases 24 are arranged on the bearing base 23 at intervals along the direction of advancement of the first flip joint 11; the two ends of the bearing structure 21 are rotatably arranged on the two support bases 24 via support shafts 25, and the second flip joint 22 is connected to the support shaft 25 of the two support shafts 25 on the side closer to the drive assembly 10. In this way, by setting the bearing assembly 20 into a structural form including the bearing base 23 and the two support bases 24, the reliability of the connection between the bearing assembly 20 and the conveying production line 30 is ensured, thereby ensuring that the bearing assembly 20 can effectively move with the conveying production line 30. In addition, by rotatably setting the two ends of the bearing structure 21 on the two support bases 24 via support shafts 25, and the second flip joint 22 is connected to the support shaft 25 of the two support shafts 25 on the side closer to the drive assembly 10, the rotation reliability of the bearing structure 21 is ensured, thereby ensuring the reliability of the bearing structure 21 in flipping components.
[0053] It should be noted that in the present application, the components are detachably connected to the supporting structure 21. This ensures that if the components do not need to be flipped in other subsequent operations, they can be directly placed on the carrier 40, and the carrier 40 is located on the conveyor line 30 and moves with the conveyor line 30.
[0054] like Figure 7 As shown, the components are positioned and mounted on the supporting structure 21 by a plurality of fasteners 26. In this way, the components are fixedly mounted on the supporting structure 21 by a plurality of fasteners 26, ensuring that the components will not be damaged when the supporting structure 21 is turned over, and ensuring the stability of the turning of the components.
[0055] like Figure 7 As shown, the driving assembly 10 has a plurality of first flip joints 11, and the bearing assembly 20 has a plurality of bearing structures 21, each bearing structure 21 having a second flip joint 22. This facilitates synchronous flipping of multiple components, thereby improving production efficiency.
[0056] like Figures 1 to 10As shown, according to another aspect of the present application, an assembly production line for components is provided, which includes at least a manufacturing process section 1, a first automatic dispensing section 2, an automatic soldering section 3, a second automatic dispensing section 4 and a product automatic unloading section 5, wherein the manufacturing process section 1 is used for the preliminary processing of components; the first automatic dispensing section 2 is connected to the manufacturing process section 1 and is located downstream of the manufacturing process section 1, and the first automatic dispensing section 2 is used for performing back dispensing processing on the components; the automatic soldering section 3 is connected to the first automatic dispensing section 2 and is located downstream of the first automatic dispensing section 2, and the automatic soldering section 3 is used for soldering components; the second automatic dispensing section 4 is connected to the automatic soldering section 3 and is located downstream of the automatic soldering section 3, and the second automatic dispensing section 4 is used for dispensing processing on the solder of the components. ; The automatic product unloading section 5 is connected to the second automatic glue dispensing section 4 and is located downstream of the second automatic glue dispensing section 4. The automatic product unloading section 5 is used to unload components that have completed the glue dispensing process at the soldering location; wherein, the flipping station 100 has at least a first flipping station 202 and a second flipping station 302, and the first automatic glue dispensing section 2 and the automatic soldering section 3 have a first flipping station 202 and a second flipping station 302, respectively; a flipping mechanism 6 is correspondingly provided at the flipping station 100, and the flipping mechanism 6 is the flipping mechanism 6 described above and below, that is, the first flipping station 202 and the second flipping station 302 are both provided with a flipping mechanism 6. Of course, other stations in this application that require component flipping can also be provided with a flipping mechanism 6 as needed, which will not be repeated here.
[0057] The present application provides an assembly line for components, which is a complete production line that combines an automatic operation section and a manual operation section. It does not take up a large installation space and is also conducive to the regularity of the assembly line.
[0058] Specifically, if Figure 3 and Figure 4 As shown, the manufacturing process section 1 includes a component loading station 101, a manual insertion station 102, a high-temperature curing furnace station 103, and a component screening station 104 which are arranged in sequence; wherein, the component screening station 104 is used to screen the components that have passed the high-temperature curing and those that have failed the high-temperature curing, respectively. The components that have passed the high-temperature curing flow into the first automatic dispensing section 2 along the conveying production line 30, and the components that have failed the high-temperature curing are transferred to the unloading and transplanting conveyor line.
[0059] Furthermore, if Figure 3 and Figure 4As shown, the component loading station 101 also has a front elevator 1011, which is used to lift and lower the carrier 40 on the conveying production line 30. The component screening station 104 has a rear elevator 1041, an unqualified material removal and transplantation 1042, and a qualified material transfer and transplantation 1043. Among them, components that are qualified for high-temperature curing are transplanted along with the qualified material transfer and transplantation 1043, and then manually transported to the conveying production line 30 and flow into the first automatic dispensing section 2. Components that are unqualified for high-temperature curing are transplanted and unloaded along with the unqualified material removal and transplantation 1042. In addition, the rear elevator 1041 is also used to lift and lower the carrier 40 on the conveying production line 30, and the carrier 40 is controlled according to whether it needs to be lifted or lowered according to the specific situation of the carrier 40.
[0060] like Figure 5 As shown, the first automatic dispensing section 2 includes a manual handling station 201, a first flipping station 202, and a first dispensing station 203 arranged in sequence. The manual handling station 201 is used to manually carry and install qualified high-temperature curing components on the conveying production line 30 to the flipping mechanism 6 at the first flipping station 202. After the flipping processing of the flipping mechanism 6, the components are transported along the conveying production line 30 to the first dispensing station 203 for dispensing processing.
[0061] like Figure 6 As shown, the first turning station 202 is further provided with a centrifugal fan 2021 .
[0062] like Figure 8 As shown, the automatic soldering section 3 includes a first manual operation station 301, a second flipping station 302, and a soldering station 303 arranged in sequence. The first manual operation station 301 is used to manually pre-treat the components before soldering. After completing the pre-soldering pre-treatment and flipping at the second flipping station 302, the components flow into the soldering station 303 along the conveying production line 30 for soldering treatment.
[0063] It should be noted that, in this application, reference is made to Figure 8 It can be seen that the second flipping station 302 is located inside the box of the soldering station 303, which reduces the installation space occupied by the entire production line.
[0064] like Figure 9 As shown, the second automatic dispensing section 4 includes a second manual operation station 401 and a second dispensing station 402 arranged in sequence. The second manual operation station 401 is at least used for manual inspection of components. After completing manual inspection, the components flow along the conveying production line 30 to the second dispensing station 402 for dispensing processing.
[0065] like Figure 10As shown, the automatic product unloading section 5 includes a third manual operation station 501 and a transfer and handling station 502 arranged in sequence. The third manual operation station 501 is at least used for manually assembling the component shell and visually inspecting whether there are scratches. The transfer and handling station 502 is used for transporting and unloading the finished components.
[0066] like Figure 5 、 Figure 8 and Figure 9 As shown, the first glue dispensing station 203 has multiple first glue dispensing guns 2031, and the multiple first glue dispensing guns 2031 are all arranged to be raised and lowered; and / or the soldering station 303 has multiple soldering guns 3031, and the multiple soldering guns 3031 are all arranged to be raised and lowered; and / or the second glue dispensing station 402 has multiple second glue dispensing guns 4021, and the multiple second glue dispensing guns 4021 are all arranged to be raised and lowered. This helps improve production efficiency.
[0067] The above is a detailed introduction to a flip mechanism and assembly production line for components provided by the present application. This article uses specific examples to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present application, several improvements and modifications can be made to the present application, and these improvements and modifications also fall within the scope of protection of the claims of the present application.
Claims
1. A flip mechanism for components, characterized in that: include: A drive assembly (10), the drive assembly (10) having a first flip joint (11), the drive assembly (10) being fixed at the flip station (100); A bearing assembly (20), the bearing assembly (20) having a bearing structure (21), the bearing structure (21) being used to bear components to be flipped, the bearing structure (21) being rotatably arranged, and the bearing structure (21) having a second flip joint (22) for cooperating with the first flip joint (11); an in-place detection member, the in-place detection member being arranged at the flipping station (100); The first flip joint (11) has a propulsion state in which it moves toward the second flip joint (22) to connect with the second flip joint (22), and the first flip joint (11) has a retraction state in which it moves away from the second flip joint (22) to release the connection with the second flip joint (22); The first flip joint (11) is drive-connected to the second flip joint (22), so that when the first flip joint (11) is in the propulsion state, the bearing structure (21) is driven to rotate via the second flip joint (22), thereby realizing flipping of the component; The first flip joint (11) and the second flip joint (22) are matched in a concave-convex manner; or, The first flip joint (11) and the second flip joint (22) are snap-fitted; or, The first flip joint (11) and the second flip joint (22) are magnetically engaged; The driving assembly (10) has a plurality of first flip joints (11), the bearing assembly (20) has a plurality of bearing structures (21), and each bearing structure (21) has the second flip joint (22); The driving assembly (10) comprises: a first drive unit (12), the first drive unit (12) being disposed at the flipping station (100), and the first drive unit (12) having a first drive end, the first drive end being movably disposed in a direction toward and away from the supporting assembly (20); a second driving portion (13), the second driving portion (13) being connected to the first driving end, and the second driving portion (13) having a second driving end, the second driving end being rotatably arranged and drivingly connected to the first flip joint (11); a control module (2022), the control module (2022) being connected to the in-place detection member by signal, and the control module (2022) being control-connected to the first drive unit (12), the control module (2022) controlling the first drive end of the first drive unit (12) to move toward one side of the bearing assembly (20) according to the in-place signal obtained by the in-place detection member, so as to connect the first flip joint (11) with the second flip joint (22); When the first flip joint (11) and the second flip joint (22) are in a connected state, the second driving portion (13) drives the first flip joint (11) and the second flip joint (22) to rotate via the second driving end; The bearing assembly (20) comprises: A bearing base (23), wherein the bearing base (23) is arranged on a conveying production line (30); Two support seats (24), the two support seats (24) being arranged on the bearing base (23) at intervals along the direction in which the first flip joint (11) is pushed; The two ends of the bearing structure (21) are rotatably arranged on the two support seats (24) via support shafts (25), and the second flip joint (22) is connected to the support shaft (25) on the side of the two support shafts (25) closer to the drive assembly (10).
2. The turning mechanism according to claim 1, characterized in that: The bearing assembly (20) is arranged on the conveying line (30) and is movably arranged along with the conveying line (30).
3. The turning mechanism according to claim 2, characterized in that: The in-position detection member is used to detect whether the bearing assembly (20) has moved into position, and when the bearing assembly (20) has moved into position, the conveying production line (30) stops moving.
4. The turning mechanism according to claim 1, wherein: The components are detachably connected to the supporting structure (21).
5. The turning mechanism according to claim 4, characterized in that: The components are positioned and mounted on the bearing structure (21) via a plurality of fasteners (26).
6. An assembly line for components, characterized in that: At least: A manufacturing process section (1), wherein the manufacturing process section (1) is used for preliminary processing of the components; a first automatic glue dispensing section (2), the first automatic glue dispensing section (2) being connected to the manufacturing process section (1) and being located downstream of the manufacturing process section (1), the first automatic glue dispensing section (2) being used for performing glue dispensing on the back side of the component; An automatic soldering section (3), the automatic soldering section (3) being connected to the first automatic dispensing section (2) and being located downstream of the first automatic dispensing section (2), the automatic soldering section (3) being used to perform soldering on the components; a second automatic glue dispensing section (4), the second automatic glue dispensing section (4) being connected to the automatic soldering section (3) and being located downstream of the automatic soldering section (3), the second automatic glue dispensing section (4) being used for performing glue dispensing processing on the soldering parts of the components; An automatic product unloading section (5), the automatic product unloading section (5) is connected to the second automatic glue dispensing section (4) and is located downstream of the second automatic glue dispensing section (4), and the automatic product unloading section (5) is used to unload the components that have been glued at the soldering location; Wherein, the flipping station (100) has at least a first flipping station (202) and a second flipping station (302), and the first automatic dispensing section (2) and the automatic soldering section (3) have the first flipping station (202) and the second flipping station (302), respectively; A turning mechanism (6) is correspondingly provided at the turning station (100), and the turning mechanism (6) is the turning mechanism according to any one of claims 1 to 5.
7. The assembly line according to claim 6, characterized in that: The manufacturing process section (1) includes a component loading station (101), a manual plug-in station (102), a high-temperature curing furnace station (103), and a component screening station (104) arranged in sequence; The component screening station (104) is used to screen components that have passed the high-temperature curing and components that have failed the high-temperature curing, respectively. The components that have passed the high-temperature curing flow into the first automatic dispensing section (2) along the conveying production line (30), and the components that have failed the high-temperature curing are transferred to the unloading and transplanting conveyor line.
8. The assembly line according to claim 7, characterized in that: The first automatic dispensing section (2) includes a manual transport station (201), the first flipping station (202), and a first dispensing station (203) arranged in sequence. The manual transport station (201) is used to manually transport the high-temperature cured qualified components on the conveying production line (30) and install them on the flipping mechanism (6) at the first flipping station (202). After the flipping process of the flipping mechanism (6), the components are transported along the conveying production line (30) to the first dispensing station (203) for dispensing.
9. The assembly line according to claim 8, characterized in that: The automatic soldering section (3) comprises a first manual operation station (301), a second flipping station (302), and a soldering station (303) which are arranged in sequence. The first manual operation station (301) is used to manually pre-treat components before soldering. After completing the pre-treating and flipping at the second flipping station (302), the components flow along the conveying production line (30) into the soldering station (303) for soldering.
10. The assembly line according to claim 9, characterized in that: The second automatic dispensing section (4) includes a second manual operation station (401) and a second dispensing station (402) arranged in sequence. The second manual operation station (401) is at least used for manual inspection of components. After completing the manual inspection, the components flow along the conveying production line (30) to the second dispensing station (402) for dispensing.
11. The assembly line according to claim 10, characterized in that: The product automatic unloading section (5) comprises a third manual operation station (501) and a transfer and handling station (502) arranged in sequence, wherein the third manual operation station (501) is at least used for manually assembling the housing of the components and visually inspecting whether there are scratches, and the transfer and handling station (502) is used for transporting and unloading the finished components.
Citation Information
Patent Citations
Multi-station dispensing welding equipment and processing method thereof
CN118989492A
Turnover device
CN215515607U