Suspended asynchronous die cutting equipment

By setting limit blocks and limit slots on the upper die-cutting equipment in the air, the problem of main material swinging when material is removed is solved, achieving higher stability and main material utilization.

CN119952790APending Publication Date: 2025-05-09SHENZHEN LLMACHINECO LTD
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Patent Information

Application Number
CN202510067076.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

In existing suspended asynchronous die-cutting equipment, the main material is prone to swing when the material is removed, resulting in shortage of material or the main material being cut off. In order to improve material flow stability, the width of the main material is usually set to be larger, resulting in the utilization rate of the main material being too low.

Method used

A suspended asynchronous die-cutting device is designed, and a limit block is set on the upper die. The limit block is equipped with a limit slot. The limit slot is used to accommodate the main material and limit its swing in the width direction, thereby reducing the risk of swinging of the main material.

Benefits of technology

By limiting the swing of the main material, the stability of the main material during the die-cutting process is improved, the risk of material shortage and cutting is reduced, and the width of the main material is not required to be increased, and the utilization rate of the main material is improved.

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Abstract

The embodiment of the invention provides suspended asynchronous die cutting equipment which comprises a first feeding device, a second feeding device, a die cutting device and a die cutting device. The second feeding device is used for conveying main materials, and the feeding speed of the second feeding device is lower than that of the first feeding device; the die cutting die comprises a cutting die, a limiting block, an upper die and a lower die, the upper die and the lower die are oppositely arranged, the lower die is used for bearing a material belt, the cutting die and the limiting block are both arranged on the upper die, the limiting block is provided with a limiting groove, the limiting groove is used for containing a main material and limiting the main material to swing in the width direction, and the cutting die is opposite to the limiting block in the length direction of the main material. The cutting die is used for cutting main materials. The limiting block is arranged on the upper die, and the limiting groove in the limiting block can contain the main material and limit the main material to swing in the width direction, so that swinging of the main material on the upper die is reduced, the main material is accurately cut by the cutting die, the risks of material shortage and cutting off are reduced, the width of the main material does not need to be set to be too large, and the utilization rate of the main material is increased.
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Description

Technical Field

[0001] The invention relates to the technical field of die cutting, in particular to a suspended asynchronous die cutting device. Background Art

[0002] In the die-cutting industry, the flat-bed die-cutting suspended asynchronous process is a relatively common processing technology. This process uses different servo motors to pull the main material and the material strip. The different pulling lengths can be controlled separately. The main material is pulled with a small step distance, and the material strip is pulled with a large step distance, thereby saving the main material and improving the utilization rate of the main material.

[0003] In the prior art, since the main material is in a suspended state, it is easy for the main material to swing during feeding, resulting in material shortage or the main material being cut off. In order to improve the stability of the main material during feeding and reduce the swing of the main material, the width of the main material is usually set to be larger, which makes the utilization rate of the main material too low. Summary of the invention

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a suspended asynchronous die-cutting device, which can reduce the swing of the main material, reduce the risk of material shortage and cutting, and at the same time, there is no need to set the width of the main material too large, thereby improving the utilization rate of the main material.

[0005] An embodiment of the present invention provides a suspended asynchronous die-cutting device, which includes: a first feeding device for conveying a material belt; a second feeding device for conveying a main material, wherein the feeding speed of the second feeding device is lower than the feeding speed of the first feeding device; a die-cutting mold, including a cutting mold, a limiting block, an upper mold and a lower mold, wherein the upper mold and the lower mold are arranged relative to each other, and the lower mold is used to carry the material belt, the cutting mold and the limiting block are both arranged on the upper mold, and the limiting block is provided with a limiting groove, wherein the limiting groove is used to accommodate the main material and limit the swinging of the main material along the width direction, and in the length direction of the main material, the cutting mold is opposite to the limiting block, and the cutting mold is used to cut the main material.

[0006] The suspended asynchronous die-cutting device provided in the embodiment of the present invention has at least the following beneficial effects: By arranging a limit block on the upper die, the limit block has a limit groove, which can accommodate the main material and limit the swing of the main material in the width direction, thereby reducing the swing of the main material in the upper die. The main material can be accurately cut by the die cutter, reducing the risk of material shortage and cutting, and the width of the main material does not need to be set too large, thereby improving the utilization rate of the main material.

[0007] In one embodiment of this embodiment, the limiting groove includes a top wall and a first side wall and a second side wall relative to each other, the top wall connects the first side wall and the second side wall, the first side wall is provided with a relatively protruding first boss, and / or the second side wall is provided with a relatively protruding second boss.

[0008] In an example of this implementation manner, in the width direction, the first boss and the second boss are spaced apart from each other and face each other.

[0009] In an example of this implementation, the first boss can slide relative to the first side wall to get closer to or farther away from the top wall; and / or the second boss can slide relative to the second side wall to get closer to or farther away from the top wall.

[0010] In an example of this embodiment, the limit block includes a first limit portion, a connecting portion, and a second limit portion which are sequentially connected and enclosed to form the limit groove, the connecting portion is connected to the upper mold, the surface of the first limit portion facing the second limit portion is the first side wall, and the surface of the second limit portion facing the first limit portion is the second side wall, and the first limit portion and / or the second limit portion can slide relative to the connecting portion to adjust the distance between the first side wall and the second side wall.

[0011] In an embodiment of this implementation, the limit block is provided with a connecting hole, the upper mold is provided with a fixing hole, and the die-cutting mold includes a fastener, one end of the fastener abuts against the limit block, and the other end of the fastener passes through the connecting hole and cooperates with the fixing hole.

[0012] In an example of this implementation manner, the connection hole is a strip-shaped hole extending along the width direction.

[0013] In an example of this implementation manner, there are multiple limit blocks, and the cutting die is arranged between two adjacent limit blocks.

[0014] In an example of this implementation manner, there are multiple limit grooves, and the multiple limit grooves are arranged along the width direction.

[0015] In an embodiment of this implementation, the second feeding device includes a feeding roller and a waste collection roller. In the length direction, the feeding roller and the waste collection roller are respectively arranged on both sides of the limiting groove, and the distance between the feeding roller and the die-cutting mold is equal to the distance between the waste collection roller and the die-cutting mold. The feeding roller is used to deliver the main material to the die-cutting mold, and the waste collection roller is used to roll away the main material that has completed die-cutting.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 is a schematic diagram of a suspended asynchronous die-cutting device in an embodiment of an implementation mode of the present invention; Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of a cutting die, an upper die and a limit block of a die-cutting die in a suspended asynchronous die-cutting device; Figure 3 yes Figure 2 A schematic diagram of the cross-sectional structure of a cutting die, an upper die and a limit block; Figure 4 yes Figure 2 A schematic diagram of the structure of the limit block; Figure 5 is a schematic structural diagram of a limit block in another embodiment of an implementation mode of the present invention; Figure 6 is a schematic structural diagram of a limit block in yet another embodiment of the present invention; Figure 7 is a schematic structural diagram of a limit block in another embodiment of the present invention; Figure 8 It is a three-dimensional structural schematic diagram of a cutting die, an upper die and a limiting block in another embodiment of the implementation mode of the present invention.

[0018] Reference numerals: Suspended asynchronous die-cutting equipment 100; first feeding device 10; second feeding device 20; feeding roller 21; waste collecting roller 22; die-cutting mold 30; knife mold 31; limit block 32; limit groove 321; top wall 3211; first side wall 3212; second side wall 3213; first boss 322; second boss 323; connecting hole 324; connecting part 3201; first limit part 3202; second limit part 3203; upper mold 33; fixing hole 331; lower mold 34; material strip 200; main material 300. DETAILED DESCRIPTION

[0019] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0020] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0021] In the description of the present invention, "several" means more than one, "many" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0022] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0023] In the description of the present invention, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0024] See also Figure 1 and Figure 2 , Figure 1 is a schematic diagram of a suspended asynchronous die-cutting device 100 according to an embodiment of an implementation mode of the present invention; Figure 2 yes Figure 1A schematic diagram of the three-dimensional structure of the cutting die 31, the upper die 33 and the limit block 32 of the die-cutting die 30 in the suspended asynchronous die-cutting device 100. The embodiment of the present invention provides a suspended asynchronous die-cutting device 100, which includes a first feeding device 10, a second feeding device 20 and a die-cutting die 30. The first feeding device 10 is used to convey the material belt 200, and the second feeding device 20 is used to convey the main material 300. The feeding speed of the second feeding device 20 is lower than the feeding speed of the first feeding device 10. The die-cutting die 30 includes a cutting die 31, a limiting block 32, an upper die 33 and a lower die 34. The upper die 33 and the lower die 34 are arranged opposite to each other. The lower die 34 is used to carry the material strip 200. The cutting die 31 and the limiting block 32 are both arranged on the upper die 33. The limiting block 32 is provided with a limiting groove 321. The limiting groove 321 is used to accommodate the main material 300 and limit the swinging of the main material 300 along the width direction. In the length direction of the main material 300, the cutting die 31 is opposite to the limiting block 32. The cutting die 31 is used to cut the main material 300.

[0025] Specifically, the conveying directions of the first feeding device 10 and the second feeding device 20 are the same, and are parallel to the length direction of the material strip 200 and the length direction of the main material 300. The upper die 33 is located on the top side of the lower die 34, and the knife die 31 and the limit block 32 are arranged on the bottom side of the upper die 33. The knife die 31 is provided with a knife head (not shown) for cutting the main material 300. The suspended asynchronous die-cutting device 100 also includes a driving mechanism (not shown), which can drive the upper die 33 and the lower die 34 to close the mold. During the closing process, the knife die 31 cuts off the product part on the main material 300, and makes the product part compound with the material strip 200 on the lower die 34. The waste part left after the main material 300 is cut continues to be driven by the second feeding device 20 for recycling.

[0026] In some embodiments, in the width direction, the main material 300 abuts against the inner wall of the limiting groove 321, and the main material 300 cannot swing along the width direction, so that the main material 300 can always be aligned with the cutting head of the cutting die 31, and the main material 300 can be cut accurately, reducing the risk of material shortage.

[0027] In other embodiments, in the width direction, the main material 300 and the inner wall of the limiting groove 321 are relative to each other at a small distance, and the main material 300 can only swing slightly along the width direction, which has little impact on the die-cutting of the main material 300. The main material 300 can still be cut accurately, reducing the risk of material shortage and cutting.

[0028] By setting a limit block 32 on the upper mold 33, the limit block 32 has a limit groove 321. The limit groove 321 can accommodate the main material 300 and limit the swing of the main material 300 along the width direction, thereby reducing the swing of the main material 300 in the upper mold 33. The main material 300 can be accurately cut by the cutting die 31, reducing the risk of material shortage and cutting, and improving the stability of the die-cutting process. In addition, the width of the main material 300 does not need to be set too large, thereby improving the utilization rate of the main material 300.

[0029] In one embodiment of this implementation, please refer to Figure 1 and Figure 2 The second feeding device 20 includes a feeding roller 21 and a waste collecting roller 22. In the length direction, the feeding roller 21 and the waste collecting roller 22 are respectively arranged on both sides of the limiting groove 321, and the distance between the feeding roller 21 and the die-cutting mold 30 is equal to the distance between the waste collecting roller 22 and the die-cutting mold 30. The feeding roller is used to feed the main material 300 to the die-cutting mold 30, and the waste collecting roller 22 is used to roll away the main material 300 that has been die-cut. It should be noted that the distance between the feeding roller 21 and the die-cutting mold 30 refers to the distance from the feeding roller 21 to the die-cutting mold 30, and the distance between the waste collecting roller 22 and the die-cutting mold 30 refers to the distance from the die-cutting mold 30 to the waste collecting roller 22. In this arrangement, the die-cutting die 30 is located in the middle of the feeding roller 21 and the scrap collecting roller 22, and the limit block 32 can better limit the swing of the main material 300, which is beneficial to improve the accuracy of die-cutting and reduce the risk of material shortage and cutting.

[0030] In one embodiment of this implementation, please refer to Figure 1 and Figure 2 The number of the limit blocks 32 is multiple, and the knife die 31 is arranged between two adjacent limit blocks 32. Such an arrangement can better limit the swing of the main material 300, so that the knife die 31 can accurately cut the main material 300.

[0031] In this embodiment, there are two limit blocks 32, and the two limit blocks 32 are respectively arranged at the front side and the rear side of the cutting die 31. In other embodiments, the number of the limit blocks 32 may also be greater than or equal to three.

[0032] In one embodiment of this implementation, please refer to Figure 3 and Figure 4 , Figure 3 yes Figure 2 A schematic cross-sectional view of a cutting die 31, an upper die 33 and a limiting block 32; Figure 4 yes Figure 2Schematic diagram of the structure of the limiting block 32. The limiting groove 321 includes a top wall 3211 and a first side wall 3212 and a second side wall 3213 opposite to each other. The top wall 3211 connects the first side wall 3212 and the second side wall 3213. The first side wall 3212 is provided with a relatively protruding first boss 322, and / or the second side wall 3213 is provided with a relatively protruding second boss 323. In this way, the main material 300 can be limited from leaving the limiting groove 321 along the thickness direction.

[0033] In this embodiment, the first side wall 3212 is provided with a first boss 322, and the second side wall 3213 is provided with a second boss 323, and the first boss 322 and the second boss 323 can abut against the bottom surface of the main material 300 to limit the main material 300 from leaving the limiting groove 321. In other embodiments, only the first side wall 3212 may be provided with the first boss 322, or only the second side wall 3213 may be provided with the second boss 323.

[0034] In one embodiment of this implementation, please refer to Figure 3 and Figure 4 In the width direction, the first boss 322 and the second boss 323 are spaced apart from each other. In this way, the gap between the first boss 322 and the second boss 323 can be inserted into the main material 300, so that the main material 300 can be placed in the limiting groove 321, which improves the convenience of processing.

[0035] In one embodiment of this implementation, please refer to Figure 5 , Figure 5 It is a schematic diagram of the structure of the limit block 32 under another embodiment of the embodiment of the present invention. In the width direction, the first boss 322 can slide relative to the first side wall 3212 to get close to or away from the top wall 3211; and / or, the second boss 323 can slide relative to the second side wall 3213 to get close to or away from the top wall 3211. With such a configuration, the size of the limit groove 321 in the thickness direction can be adjusted so that the size of the limit groove 321 is adapted to the main material 300, which will neither subject the main material 300 to a large friction force, causing the main material 300 to wear, nor provide too much space for the main material 300 to slip or flip, thereby reducing the risk of material shortage and cutting, and improving the reliability of the die-cutting process.

[0036] In this embodiment, the first boss 322 and the second boss 323 can slide relative to the first side wall 3212 and the second side wall 3213, respectively, to approach or move away from the top wall 3211. In other embodiments, one of the first boss 322 and the second boss 323 can be configured to slide relative to the corresponding side wall, and the other can be configured to be fixed relative to the corresponding side wall.

[0037] Specifically, the first boss 322 can slide on the first side wall 3212 by means of a slider and a slide groove. For example, the first boss 322 is provided with a slider, and the first side wall 3212 is provided with a slide groove. The slider and the slide groove slide together so that the first boss 322 can slide along the first side wall 3212 to approach or move away from the top wall 3211. In this way, a worker can push the first boss 322 to slide the first boss 322 along the first side wall 3212 to a suitable position so that the size of the limiting groove 321 is adapted to the main material 300. The way the second boss 323 slides on the second side wall 3213 can refer to the first boss 322 and the first side wall 3212, or it can be different from them.

[0038] In one embodiment of this implementation, please refer to Figure 6 , Figure 6 3 is a schematic diagram of the structure of a limit block 32 under another embodiment of the present invention. The limit block 32 includes a first limit portion 3202, a connecting portion 3201, and a second limit portion 3203 which are sequentially connected and enclosed to form a limit groove 321, the connecting portion 3201 is connected to the upper mold 33, the surface of the first limit portion 3202 facing the second limit portion 3203 is a first side wall 3212, the surface of the second limit portion 3203 facing the first limit portion 3202 is a second side wall 3213, and the first limit portion 3202 and / or the second limit portion 3203 can slide relative to the connecting portion 3201 to adjust the distance between the first side wall 3212 and the second side wall 3213. With such a configuration, the width dimension of the limiting groove 321 can be adjusted so that the first side wall 3212 and the second side wall 3213 can abut against the two sides of the limiting groove 321 in the width direction or have a suitable distance, ensuring that the main material 300 will not be subjected to a large friction force, causing the main material 300 to be worn, and will not cause the main material 300 to slip or flip, thereby reducing the risk of material shortage and cutting, and improving the reliability of the die-cutting process.

[0039] In this embodiment, the first limiting portion 3202 and the second limiting portion 3203 can slide relative to the connecting portion 3201, that is, the first limiting portion 3202 and the second limiting portion 3203 can move closer to or farther from each other to adjust the width of the limiting groove 321. In addition, the first limiting portion 3202 and the second limiting portion 3203 can slide relative to the connecting portion 3201 in the same direction to adjust the relative position of the limiting groove 321 in the upper mold 33 to meet different processing requirements. For example, when processing different products, it is necessary to cut different positions of the main material 300, and the worker can adjust the relative position of the limiting groove 321 in the upper mold 33 through the first limiting portion 3202 and the second limiting portion 3203, so that the designated area of ​​the main material 300 can be aligned with the cutting die 31.

[0040] In one embodiment of this implementation, please refer to Figure 7 , Figure 7 3 is a schematic diagram of the structure of a limiting block 32 in another embodiment of the present invention. There are multiple limiting grooves 321, and multiple limiting grooves 321 are arranged along the width direction. In this way, multiple main materials 300 can be limited at the same time, thereby improving the processing efficiency and reliability.

[0041] In one embodiment of this implementation, please refer to Figure 3 The limit block 32 is provided with a connection hole 324, the upper die 33 is provided with a fixing hole 331, and the die-cutting die 30 includes a fastener (not shown), one end of the fastener abuts against the limit block 32, and the other end of the fastener passes through the connection hole 324 and matches with the fixing hole 331. In this way, the limit block 32 and the upper die 33 can be detachably connected, so that different limit blocks 32 can be replaced according to different processing requirements.

[0042] In this embodiment, the connecting hole 324 is a stepped through hole, the fixing hole 331 is a threaded hole, and the locking piece is a screw. The locking piece can pass through the connecting hole 324 and be threadedly connected to the fixing hole 331, and the head of the locking piece abuts against the stepped bottom surface of the stepped through hole, so that the limit block 32 and the upper mold 33 are relatively fixed.

[0043] In one embodiment of this implementation, please refer to Figure 8 , Figure 8 3D schematic diagram of the three-dimensional structure of the cutting die 31, the upper die 33 and the limit block 32 in another embodiment of the present invention. The connecting hole 324 is a strip hole extending along the width direction. In this way, the relative position of the limit block 32 and the upper die 33 can be adjusted through the strip hole to meet different processing requirements.

[0044] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the relevant technical field without departing from the purpose of the present invention. In addition, the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

Claims

1. A suspended asynchronous die-cutting device, characterized in that: include: A first feeding device, used for conveying a material belt; A second feeding device, used for conveying the main material, wherein the feeding speed of the second feeding device is lower than the feeding speed of the first feeding device; The die-cutting die comprises a cutting die, a limiting block, an upper die and a lower die. The upper die and the lower die are arranged opposite to each other, and the lower die is used to carry the material strip. The cutting die and the limiting block are both arranged on the upper die. The limiting block has a limiting groove, and the limiting groove is used to accommodate the main material and limit the swing of the main material along the width direction. In the length direction of the main material, the cutting die is opposite to the limiting block, and the cutting die is used to cut the main material.

2. The suspended asynchronous die-cutting device according to claim 1, characterized in that: The limiting groove includes a top wall and a first side wall and a second side wall opposite to each other, the top wall connects the first side wall and the second side wall, the first side wall is provided with a relatively protruding first boss, and / or the second side wall is provided with a relatively protruding second boss.

3. The suspended asynchronous die-cutting device according to claim 2, characterized in that: In the width direction, the first boss and the second boss are opposed to each other with an interval therebetween.

4. The suspended asynchronous die-cutting device according to claim 2, characterized in that: The first boss can slide relative to the first side wall to get closer to or farther away from the top wall; and / or the second boss can slide relative to the second side wall to get closer to or farther away from the top wall.

5. The suspended asynchronous die-cutting device according to claim 2, characterized in that: The limiting block includes a first limiting portion, a connecting portion, and a second limiting portion which are sequentially connected and enclosed to form the limiting groove, the connecting portion is connected to the upper mold, the surface of the first limiting portion facing the second limiting portion is the first side wall, and the surface of the second limiting portion facing the first limiting portion is the second side wall, and the first limiting portion and / or the second limiting portion can slide relative to the connecting portion to adjust the distance between the first side wall and the second side wall.

6. The suspended asynchronous die-cutting device according to claim 1, characterized in that: The limit block is provided with a connecting hole, the upper die is provided with a fixing hole, and the die-cutting die comprises a fastener, one end of the fastener abuts against the limit block, and the other end of the fastener passes through the connecting hole and cooperates with the fixing hole.

7. The suspended asynchronous die-cutting device according to claim 6, characterized in that: The connecting hole is a strip-shaped hole extending along the width direction.

8. The suspended asynchronous die-cutting device according to claim 1, characterized in that: There are multiple limit blocks, and the cutting die is arranged between two adjacent limit blocks.

9. The suspended asynchronous die-cutting device according to claim 1, characterized in that: There are multiple limiting grooves, and the multiple limiting grooves are arranged along the width direction.

10. The suspended asynchronous die-cutting device according to claim 1, characterized in that: The second feeding device includes a feeding roller and a waste collection roller. In the length direction, the feeding roller and the waste collection roller are respectively arranged on both sides of the limiting groove, and the distance between the feeding roller and the die-cutting mold is equal to the distance between the waste collection roller and the die-cutting mold. The feeding roller is used to feed the main material to the die-cutting mold, and the waste collection roller is used to roll away the main material that has completed die-cutting.