A photovoltaic frame palletizer
Through the combined design of fixed parts and moving parts, the problem of misalignment of photovoltaic frame palletizers during stacking is solved, and efficient and stable palletization and transportation are achieved.
Patent Information
- Application Number
- CN202510354329.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2045-03-25
AI Technical Summary
Existing photovoltaic frame palletizers are prone to position errors and misalignments during stacking, causing the stacked frame to tip over and cause losses.
Using a combination of fixing and moving parts, the photovoltaic frame is buffered and limited displacement through the first moving part, and the second moving part supports the bottom of the frame, combining the fastener and adjusting part to ensure that the frame is well positioned and wear is reduced during the palletization process.
It improves the palletizing effect of the palletizer, reduces the damage and misalignment of the frame, ensures stability and safety during transportation, and adapts to photovoltaic frames of different specifications.
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Figure CN119953889B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of photovoltaic technology, in particular to a photovoltaic frame palletizer. Background Art
[0002] After photovoltaic frames are manufactured, they need to be palletized for easy transportation and storage. Photovoltaic frame palletizers primarily consist of a traction mechanism, a gripping mechanism, and a storage mechanism. Existing storage mechanisms typically stack multiple photovoltaic frames from top to bottom. Positional errors can occur during the palletizing process, leading to slight misalignment between adjacent layers of stacked frames. This misalignment increases with the number of stacked layers, and when the misalignment reaches a certain distance, it can easily cause the stacked frames to topple over, resulting in losses. Summary of the Invention
[0003] Therefore, the technical problem to be solved by the present invention is: how to improve the palletizing effect of the palletizer.
[0004] The above technical problems are solved by the following technical solutions: The present invention proposes a photovoltaic frame stacker, comprising a fixed part, on which a first movable part is provided, and the first movable part protrudes from the surface of the fixed part; when the photovoltaic frame moves outside the fixed part, it can resist the first movable part and move and shrink toward the fixed part. After the photovoltaic frame is connected to the fixed part, the photovoltaic frame is restricted in displacement by the fixed part.
[0005] In a preferred embodiment of the photovoltaic frame palletizer of the present invention, the moving direction of the first moving member is perpendicular to the moving direction of the photovoltaic frame.
[0006] In a preferred embodiment of the photovoltaic frame stacker described in the present invention: it also includes a second movable member, which is staggered with the first movable member; when the first movable member slides, the second movable member slides staggered relative to the sliding direction of the first movable member, and the second movable member can support the bottom of the frame after sliding out of the fixed member.
[0007] In a preferred embodiment of the photovoltaic frame stacker of the present invention, the second moving member is located above the first moving member and is arranged parallel to the first moving member.
[0008] In a preferred embodiment of the photovoltaic frame stacker of the present invention: a rotating member is provided between the first moving member and the second moving member; when the first moving member moves, the rotating member drives the second moving member to move; and the moving direction of the second moving member is opposite to that of the first moving member.
[0009] In a preferred embodiment of the photovoltaic frame stacker of the present invention, a reset member is provided between the first movable member and the fixed member, and the reset member pushes the first movable member to protrude from the surface of the fixed member.
[0010] In a preferred embodiment of the photovoltaic frame stacker of the present invention, a second inclined surface is provided on an end portion of the second moving member close to the first moving member.
[0011] In a preferred embodiment of the photovoltaic frame stacker of the present invention, a latch is movably connected to the fixing member, and the latch can lock the position of the second movable member.
[0012] In a preferred embodiment of the photovoltaic frame stacker of the present invention, a plurality of groups of the fixing members are provided, and the plurality of groups of the fixing members are arranged on the bracket.
[0013] In a preferred embodiment of the photovoltaic frame stacker of the present invention, the two groups of fixing members located in the same width direction are located on the same positioning member, an adjusting member is provided in the bracket, and the positioning member is connected to the adjusting member.
[0014] The beneficial effects of the present invention are as follows: the first movable part cushions the falling photovoltaic frame, reducing the damage to the photovoltaic frame during stacking; at the same time, when the photovoltaic frame is sleeved on the outside of the fixing part, the fixing part locks the position of the photovoltaic frame, thereby preventing the photovoltaic frame from being misaligned during stacking and avoiding losses caused by deviations in the placement of the photovoltaic frame; through the cooperation of multiple groups of second movable parts, the stacked multiple groups of photovoltaic frames are separated, preventing the photovoltaic frame located below from being squeezed and damaged; at the same time, the photovoltaic frame can be fixed by the second movable part, thereby reducing the shaking of the photovoltaic frame during subsequent movement; through the setting of the positioning part and the adjusting part, both the fixing part in the length direction and the fixing part in the width direction can be adjusted so that the device can be used with photovoltaic frames of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings of the embodiments of the present invention. Obviously, the drawings described below only relate to some embodiments of the present invention, and are not intended to limit the present invention.
[0016] Figure 1 Shown is a structural schematic diagram of the present invention.
[0017] Figure 2 A schematic structural diagram of the first moving part is shown.
[0018] Figure 3 A schematic structural diagram of a rotating part is shown.
[0019] Figure 4 A fixed state diagram of a photovoltaic frame is shown.
[0020] Figure 5 Shown Figure 1 Enlarged view of point A in the middle.
[0021] Figure 6 A schematic structural diagram of a fastener is shown.
[0022] In the figure: 100, fixing part; 101, accommodating cavity; 102, limiting strip; 103, through groove; 104, sliding block; 200, first moving part; 201, first inclined plane; 202, first waist-shaped groove; 300, second moving part; 301, second inclined plane; 302, second waist-shaped groove; 303, limiting groove; 400, rotating part; 401, guide column; 500, reset part; 501, limiting rod; 502, elastic part; 600, snap fastener; 601, inclined plane buckle; 602, U-shaped groove; 700, positioning part; 701, adjusting rail; 702, bolt; 800, bracket; 801, adjusting part; 802, guide block. DETAILED DESCRIPTION
[0023] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below with reference to specific embodiments and the accompanying drawings.
[0024] The terms used in the present invention are those commonly used in the art in view of the functions of the present invention, but these terms may vary according to the intentions of those skilled in the art, precedents, or new technologies in the art. In addition, specific terms may be selected by the applicant, and in such cases, their detailed meanings will be described in the detailed description of the present invention. Therefore, the terms used in the specification should not be understood as simple names, but rather as the meanings of the terms and the overall description of the present invention.
[0025] Example 1, with reference to Figure 1~Figure 2The present embodiment provides a photovoltaic frame stacker, comprising a fixing part 100, a first movable part 200 being provided on the fixing part 100, and the first movable part 200 protruding from the surface of the fixing part 100; when the photovoltaic frame moves outside the fixing part 100, it can resist the first movable part 200 and move and shrink toward the fixing part 100. After the photovoltaic frame is connected to the fixing part 100, the photovoltaic frame is restricted in displacement by the fixing part 100; when the gripping mechanism is located above the fixing part 100, it can identify the top of the fixing part 100, and then release the photovoltaic frame at a position close to the top of the fixing part 100. The frame enables the photovoltaic frame to be smoothly fitted on the fixing part 100. Since the first movable part 200 protrudes from the surface of the fixing part 100, when the photovoltaic frame moves from the top to the bottom of the fixing part 100, the inner wall of the photovoltaic frame collides with the first movable part 200, thereby allowing the first movable part 200 to cushion the falling photovoltaic frame and reduce damage to the photovoltaic frame during stacking. At the same time, when the photovoltaic frame is fitted on the outside of the fixing part 100, the fixing part 100 locks the position of the photovoltaic frame, thereby preventing misalignment of the photovoltaic frame during stacking and avoiding losses caused by deviations in the placement of the photovoltaic frame.
[0026] Specifically, there are multiple groups of fixing parts 100, and multiple groups of fixing parts 100 are arranged on the bracket 800; in this embodiment, the fixing parts 100 are preferably long strip-shaped columns, and multiple groups are arranged on the bracket 800, and the bracket 800 is placed on the ground to support the multiple groups of fixing parts 100; preferably, the number of fixing parts 100 is at least two groups, and the two groups of fixing parts 100 are diagonally arranged on the bracket 800. When the photovoltaic frame is socketed with the fixing parts 100, the two groups of fixing parts 100 are respectively located on the two groups of diagonal corners on the inner side of the photovoltaic frame, so that the photovoltaic frame cannot be displaced in either the length or width direction, which can not only ensure the stacking quality of the photovoltaic frame, but also avoid the photovoltaic frame from slipping and causing wear during the subsequent movement of the photovoltaic frame. At the same time, the first movable part 200 needs to be arranged on the moving path of the photovoltaic frame to ensure that the first movable part 200 buffers the photovoltaic frame.
[0027] Specifically, the moving direction of the first movable part 200 is perpendicular to the moving direction of the photovoltaic frame; in this embodiment, a plurality of groups of accommodating cavities 101 are longitudinally and equidistantly provided in the fixing part 100, one end of the accommodating cavity 101 passes through the surface of the fixing part 100, and the first movable part 200 is provided in each of the plurality of groups of accommodating cavities 101.
[0028] Preferably, the first movable member 200 is in the shape of an elongated block, and a first inclined surface 201 is provided at the end of the first movable member 200, and the angle between the first inclined surface 201 and the bottom surface of the first movable member 200 is preferably 60 degrees. A limiting strip 102 is provided at the bottom of the accommodating cavity 101, and a limiting groove 303 is provided at the bottom of the first movable member 200. The limiting strip 102 limits the first movable member 200 so that the first movable member 200 can only slide laterally; when the photovoltaic frame moves from the top to the bottom of the fixing member 100, the edge of the inner bottom end of the photovoltaic frame can resist the first movable member 200 and slide into the accommodating cavity 101, so that the first movable member 200 can buffer the photovoltaic frame when it moves, thereby reducing damage to the photovoltaic frame during movement.
[0029] Specifically, a reset member 500 is provided between the first movable member 200 and the fixed member 100, and the reset member 500 pushes the first movable member 200 to protrude from the surface of the fixed member 100; the reset member 500 includes a limiting rod 501 fixedly arranged at the end of the accommodating chamber 101, the first movable member 200 is slidingly connected to the limiting rod 501, the outer side of the limiting rod 501 is sleeved with an elastic member 502, and the two ends of the elastic member 502 respectively contact the first movable member 200 and the inner wall of the accommodating chamber 101. When the first movable member 200 is not squeezed by external force, the elastic member 502 contacts the first movable member 200 to be in a position outside the accommodating chamber 101. When the first movable member 200 is contacted and slides, the reset member 500 is subjected to the force to generate a reaction force, which can contact the first movable member 200 to reset.
[0030] In this embodiment, the elastic member 502 is preferably a spring.
[0031] Example 2, reference Figures 1 to 3 This embodiment is different from the first embodiment in that it also includes a second movable member 300, which is staggered with the first movable member 200; when the first movable member 200 slides, the second movable member 300 slides staggered relative to the sliding direction of the first movable member 200, and the second movable member 300 can support the bottom of the frame after sliding out of the fixed member 100.
[0032] When the photovoltaic frame slides against the first movable part 200, the second movable part 300 slides in the opposite direction of the first movable part 200. When the first group of photovoltaic frames falls on the bracket 800, the inner wall of the photovoltaic frame contacts the first movable part 200 and remains retracted inside the fixed part 100. At this time, the second movable part 300 extends out of the fixed part 100, and the second group of photovoltaic frames finally stays on the second movable part 300 located above the first group of photovoltaic frames. Subsequent photovoltaic frame stacking is similar, and multiple groups of photovoltaic frames are separated by the second movable part 300 to reduce mutual extrusion between multiple groups of photovoltaic frames and avoid deformation of the photovoltaic frame located below. At the same time, when a photovoltaic frame is placed on the second movable part 300, the photovoltaic frame located below can be fixed.
[0033] Specifically, the second movable member 300 is located above the first movable member 200 and is arranged parallel to the first movable member 200; a limit bar 102 is fixedly provided on the top of the accommodating cavity 101, and a limit groove 303 is opened on the top of the second movable member 300. The second movable member 300 is slidingly connected to the limit bar 102. The second movable member 300 is located on the top of the first movable member 200. When the first movable member 200 is not resisted by external force, the second movable member 300 is completely retracted into the accommodating cavity 101, so that the second movable member 300 will not affect the movement of the photovoltaic frame. When the second movable member 300 extends out of the accommodating cavity 101 and is positioned, it can support the subsequent photovoltaic frame.
[0034] Specifically, a rotating member 400 is provided between the first moving member 200 and the second moving member 300; when the first moving member 200 moves, the rotating member 400 drives the second moving member 300 to move; the moving direction of the second moving member 300 is opposite to the moving direction of the first moving member 200; in this embodiment, the rotating member 400 is a short rod structure, and two groups of rotating members 400 are provided in a group of accommodating chambers 101. The two groups of rotating members 400 are respectively rotatably connected to the inner walls on both sides of the accommodating chamber 101, and guide columns 401 are provided on opposite sides of the two groups of rotating members 400. There are two groups of guide columns 401, and they are respectively located at both ends of the rotating member 400. A first waist-shaped groove 202 is opened on both sides of the first moving member 200, and a second waist-shaped groove 302 is opened on both sides of the second moving member 300. The two groups of guide columns 401 on the same group of rotating members 400 are respectively plugged into the first waist-shaped groove 202 and the second waist-shaped groove 302.
[0035] When the first movable member 200 is not squeezed by external force, the rotating member 400 is inclined, and the end connected to the first movable member 200 is closer to the opening of the accommodating cavity 101. When the first movable member 200 is squeezed by the weight of the photovoltaic frame and slides into the accommodating cavity 101, the movement of the first movable member 200 drives the end of the rotating member 400 to rotate, and then drives the second movable member 300 to slide out of the accommodating cavity 101. When the rotating member 400 rotates, the two groups of guide columns 401 slide in the first waist-shaped groove 202 and the second waist-shaped groove 302 respectively. When the photovoltaic frame passes through the first movable member 200, the spring pushes the first movable member 200 to reset. At this time, the second movable member 300 shrinks into the accommodating cavity 101 driven by the rotating member 400.
[0036] In this embodiment, after the first group of photovoltaic frames are buffered by multiple groups of first moving parts 200, they finally fall on the bracket 800. At this time, the inner wall of the photovoltaic frame fits with the end of the first moving part 200. The first moving part 200 is completely retracted into the accommodating cavity 101 by the resistance of the photovoltaic frame. The second moving part 300 located in the same group of accommodating cavity 101 is driven out of the accommodating cavity 101 by the rotating part 400 and is located above the photovoltaic frame. The photovoltaic frame is located between the second moving part 300 and the bracket 800. At this time, after the second group of photovoltaic frames falls, they stay on the top of the extended second moving part 300. The second group of photovoltaic frames also resists the first moving part 200 located on its inner side and retracts into the accommodating cavity 101. At this time, the second group of photovoltaic frames is located between the two groups of second moving parts 300. Figure 4 As shown in the figure, M is a photovoltaic frame, and the photovoltaic frames that fall subsequently are fixed in the same way; through the cooperation of multiple sets of second moving parts 300, the stacked multiple sets of photovoltaic frames are separated to prevent the photovoltaic frames located below from being squeezed and damaged. At the same time, the photovoltaic frames can be fixed by the second moving parts 300, thereby reducing the shaking of the photovoltaic frames during subsequent movement.
[0037] Example 3, reference Figures 1 to 6 This embodiment is different from the first embodiment in that: specifically, a second inclined surface 301 is provided at an end portion of the second movable member 300 close to the first movable member 200; a second inclined surface 301 is provided at an end portion of the second movable member 300 close to the opening of the accommodating cavity 101, and the angle between the second inclined surface 301 and the top surface of the second movable member 300 is preferably 60 degrees, so that when the second movable member 300 moves to the top of the photovoltaic frame, the second inclined surface 301 corresponds to the top of the photovoltaic frame, and the photovoltaic frame can be pulled upward and the photovoltaic frame contacts the second inclined surface 301, so that the second movable member 300 is retracted into the accommodating cavity 101, and then the photovoltaic frame is removed from the storage mechanism to complete the unloading of the photovoltaic frame.
[0038] Specifically, a latch 600 is movably connected to the fixing member 100, and the latch 600 can lock the position of the second movable member 300; in the present embodiment, two groups of through grooves 103 are provided on the fixing member 100, and the two groups of through grooves 103 are respectively located at corresponding positions on both sides of the uppermost second movable member 300. When all the first movable members 200 on the fixing member 100 are retracted into the accommodating cavity 101, there is a certain gap between the second movable member 300 and the end wall of the accommodating cavity 101, and the through groove 103 is located at a position corresponding to this gap. The latch 600 is inserted into the through groove 103, so that the latch 600 blocks the uppermost second movable member 300 from displacing into the accommodating cavity 101. Figure 4As shown, when the second movable member 300 at the top is fixed, the photovoltaic frame cannot move upward to conflict with the second movable member 300, and the top edge of the photovoltaic frame conflicts with the second inclined surface 301. The bottom of the photovoltaic frame is supported by the bracket 800 or another set of second movable members 300, and then multiple sets of photovoltaic frames are fixed, further reducing the displacement of the photovoltaic frame during subsequent transportation and avoiding damage to the photovoltaic frame. At the same time, when the photovoltaic frame needs to be removed from the bracket 800, the fastener 600 can be pulled out to quickly unload it.
[0039] The clip 600 is preferably a straight plate-shaped piece, and the two sides of the clip 600 that are away from each other are provided with inclined buckles 601, and a U-shaped groove 602 is opened in the middle position of the clip 600. The U-shaped groove 602 allows the clip 600 to have a certain deformation range. When the clip 600 needs to be connected to the fixing piece 100, the clip 600 is inserted from the through groove 103 on one side of the fixing piece 100 until the inclined buckle 601 is pushed out of the fixing piece 100. Due to the driving setting of the U-shaped groove 602, when the inclined buckle 601 enters the through groove 103, its inclined surface conflicts with the inner wall of the through groove 103, so that the two groups of inclined buckles 601 are brought together. When the inclined buckle 601 passes through the fixing piece 100, the conflicting force is lost and reset. At this time, the two groups of inclined buckles 601 are The buckle 601 is in conflict with the outer wall of the fixing part 100, and the end of the fastener 600 is connected to a baffle, which is in conflict with the other side of the fixing part 100 at this time, thereby fixing the fastener 600 on the fixing part 100, and the fixed fastener 600 is located on the end side of the second movable part 300, thereby being able to prevent the second movable part 300 from sliding; and when the photovoltaic frame needs to be removed, it is necessary to manually pinch the two groups of inclined buckles 601, and put a group of limiting shells on the outside of the two groups of inclined buckles 601, so that the distance between the two groups of inclined buckles 601 on each side is less than the height of the through groove 103. At this time, the fastener 600 can be smoothly removed from the fixing part 100, thereby completing the subsequent unloading of the photovoltaic frame.
[0040] Preferably, multiple groups of through slots 103 can be opened at equal intervals on the fixing member 100 to lock the position of the second movable member 300 at any position. When the number of photovoltaic frames is less than the number of first movable members 200, the photovoltaic frames can also be fixed.
[0041] Example 4, reference Figures 1 to 6, this embodiment is different from the first embodiment in that: the two groups of fixing members 100 located in the same width direction are located on the same positioning member 700, an adjusting member 801 is provided in the bracket 800, and the positioning member 700 is connected to the adjusting member 801; in this embodiment, a slider 104 is fixed to the bottom of the fixing member 100, and the positioning member 700 includes an adjusting rail 701, and the fixing member 100 is slidably arranged in the adjusting rail 701 through the slider 104, and threaded holes are provided in both the adjusting rail 701 and the positioning member 700, and a plurality of groups of threaded holes are equidistantly provided on the adjusting rail 701, and the bolt 702 is threadedly connected to the slider 104 after being threadedly connected to the adjusting rail 701, and passes through the slider 104 and is threadedly connected to the other side of the adjusting rail 701, and then the position of the fixing member 100 is moved and adjusted in the adjusting rail 701 through the slider 104, and the bolt 702 can lock the position of the fixing member 100 on the slide rail, that is, the distance between the two groups of fixing members 100 in the width direction can be adjusted.
[0042] In this embodiment, a long slot is opened in the bracket 800, and an adjusting piece 801 is connected to the long slot. A guide block 802 is connected to the bottom of the adjusting rail 701, and the guide block is sleeved on the adjusting piece 801. A guide rail is opened on the top of the bracket 800, and a guide block is fixedly connected to the bottom of the adjusting rail 701. The guide rail limits the guide block so that the adjusting rail 701 can only slide along the length direction at the top of the bracket 800. When the length direction between the fixing pieces 100 needs to be adjusted, the adjusting piece 801 can be rotated to adjust the fixing pieces 100 in the length direction.
[0043] Specifically, the adjusting member 801 is preferably a bidirectional threaded rod, and the guide blocks 802 at the bottom of the two sets of adjusting rails 701 are respectively threadedly connected to the two ends of the bidirectional threaded rod. When the bidirectional threaded rod rotates, the two sets of adjusting rails 701 can move their positions due to the limitation of the guide blocks on the adjusting rails 701.
[0044] By setting the positioning member 700 and the adjusting member 801, both the fixing member 100 in the length direction and the fixing member 100 in the width direction can be adjusted so that the device can be used with photovoltaic frames of different specifications.
[0045] Finally, it should be pointed out that the methods and devices described in detail above are merely embodiments, and those skilled in the art can modify these embodiments in different ways without departing from the scope of the present invention.
Claims
1. A photovoltaic frame palletizer, characterized by: include, A fixing member (100), wherein a first movable member (200) is provided on the fixing member (100), and the first movable member (200) protrudes from a surface of the fixing member (100); When the photovoltaic frame moves outside the fixing member (100), it can resist the first moving member (200) and move and shrink in the direction of the fixing member (100); after the photovoltaic frame is connected to the fixing member (100), the photovoltaic frame is restricted in displacement by the fixing member (100); It also includes a second moving member (300), wherein the second moving member (300) and the first moving member (200) are arranged in a staggered position; When the first movable member (200) slides, the second movable member (300) slides in an alternating manner relative to the sliding direction of the first movable member (200), and the second movable member (300) can support the bottom of the frame after sliding out of the fixing member (100); The second moving member (300) is located above the first moving member (200) and is arranged parallel to the first moving member (200); A rotating member (400) is provided between the first moving member (200) and the second moving member (300); When the first moving member (200) moves, the rotating member (400) drives the second moving member (300) to move; the moving direction of the second moving member (300) is opposite to the moving direction of the first moving member (200); A reset member (500) is provided between the first movable member (200) and the fixed member (100), and the reset member (500) pushes the first movable member (200) to protrude from the surface of the fixed member (100).
2. The photovoltaic frame palletizer according to claim 1, characterized in that: The moving direction of the first moving member (200) is perpendicular to the moving direction of the photovoltaic frame.
3. The photovoltaic frame palletizer according to claim 2, characterized in that: A second inclined surface (301) is provided on an end portion of the second moving member (300) close to the first moving member (200).
4. The photovoltaic frame palletizer according to claim 3, characterized in that: A locking member (600) is movably connected to the fixing member (100), and the locking member (600) can lock the position of the second movable member (300).
5. The photovoltaic frame palletizer according to claim 4, characterized in that: The fixing members (100) are provided in multiple groups, and the multiple groups of the fixing members (100) are arranged on the bracket (800).
6. The photovoltaic frame palletizer according to claim 5, characterized in that: The two groups of fixing members (100) located in the same width direction are located on the same positioning member (700), an adjusting member (801) is provided in the bracket (800), and the positioning member (700) is connected to the adjusting member (801).
Citation Information
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