A two-stage rapid firing ceramic colorant kiln and its usage method

Abstract

The present invention discloses a two-stage rapid firing ceramic colorant kiln and its usage method, which relates to the technical field of ceramic colorant production. It includes a first base, and a firing kiln is fixedly connected to the top of the first base. A firing furnace chamber that is inclined with the front end higher and the rear end lower is rotatably connected inside the firing kiln. It also includes a preheating mechanism and a purification mechanism. By setting the preheating mechanism in the present invention, the firing furnace chamber and the preheating furnace chamber rotate; the raw materials in the feed hopper enter the preheating furnace chamber and slide along the preheating furnace chamber into the connecting pipe, and the raw materials move through the connecting pipe into the firing furnace chamber. The burner operates to fire the raw materials in the firing furnace chamber, and the generated flue gas enters the preheating kiln through the flue, and then passes through the preheating furnace chamber and is discharged through the exhaust pipe. The flue gas preheats the raw materials. Under the condition of high-temperature preheating, the volatile components are taken away by the countercurrent flue gas through the fan. This design facilitates the preheating operation of the raw materials and makes the raw materials heat more evenly.

Description

Technical Field

[0001] The present invention relates to the technical field of ceramic colorant production, and specifically to a two-stage rapid firing ceramic colorant kiln and its use method. Background Art

[0002] Ceramic colorants are functional inorganic pigments synthesized by high-temperature solid-phase reactions in the ceramic industry. Their core function is to achieve selective light absorption through solid solution or crystal encapsulation structures formed by metal oxides and carrier minerals, endowing ceramic products with stable and rich colors. High-quality colorants need to have characteristics such as high temperature resistance, acid and alkali resistance, environmental protection, and good dispersibility, and are widely used in fields such as glaze decoration, body coloring, and penetrating ink.

[0003] The calcination process is the core link in the preparation of ceramic colorants and can directly affect the product performance. If the calcination process is not properly controlled, problems such as crystal structure defects, uneven color development, or incomplete curing of heavy metals may occur, affecting the product qualification rate and environmental protection performance. Therefore, precisely controlling the calcination temperature, atmosphere, and time, and optimizing the process parameters in combination with an intelligent control system are the key technical paths to improve the color rendering stability of ceramic colorants. When using traditional ceramic colorant firing kilns, generally, ceramic colorants are mixed in a certain proportion, then loaded into saggers, and the saggers are placed inside the firing kiln for firing. After firing, a series of processes such as crushing and fine crushing are carried out, and finally, the colorant finished products are obtained.

[0004] In the prior art, during the firing process of raw materials, waste gas with a large amount of heat and particles remains inside the firing kiln, and traditional firing kilns do not have measures to properly handle it, and generally, it is directly discharged; however, directly discharging waste gas with heat and particles into the atmosphere is likely to cause pollution to the surrounding air environment, and thus have a certain impact on the lives and physical health of surrounding residents; secondly, when firing the raw materials inside the sagger, problems such as inconsistent heating curves of the raw materials inside the sagger (the heating rate of the materials near the outer wall of the sagger is significantly higher than that of the materials in the central area of the sagger) and uneven heating are likely to occur, resulting in poor product quality and low production stability of the produced materials, and subsequent re-firing is also required, wasting time and energy. Summary of the Invention

[0005] The purpose of the present invention is to provide a two-stage rapid firing ceramic colorant kiln and its use method to solve the above problems.

[0006] To achieve the above object, the present invention provides the following technical solution: a two-stage rapid firing ceramic colorant kiln, including a first base, a firing kiln is fixedly connected to the top end of the first base, a firing furnace chamber which is inclined with the front end higher and the rear end lower is rotatably connected inside the firing kiln, a first toothed ring is fixedly connected to the outer wall of the firing furnace chamber, a first motor is installed at the top end of the first base, an output end of the first motor is connected with a first straight gear, the first straight gear is in contact with the first toothed ring, a burner is installed below the firing furnace chamber in the inner cavity of the firing kiln, raw materials are preheated through a preheating mechanism, and flue gas is purified through a purification mechanism;

[0007] The preheating mechanism includes a second base, a preheating kiln which is inclined with the front end higher and the rear end lower is fixedly connected to the top end of the second base, a flue is fixedly connected to the top end of the firing kiln and is communicated with the preheating kiln, a feed hopper is arranged at one end of the preheating kiln, a preheating furnace chamber which is inclined with the front end higher and the rear end lower is rotatably connected inside the preheating kiln, a discharge end of the feed hopper is connected with a feed end of the preheating furnace chamber, a second toothed ring is fixedly connected to the outer wall of the preheating furnace chamber, a second motor is installed at the top end of the preheating kiln, an output end of the second motor is connected with a second straight gear, the second toothed ring is in contact with the second straight gear, an exhaust pipe is fixedly connected to the bottom end of the preheating kiln, and a blower is installed on the outer wall of the exhaust pipe.

[0008] As a further scheme of the present invention: the preheating mechanism further includes a connecting pipe, the connecting pipe is fixedly connected with the preheating kiln, the connecting pipe is arranged at a discharge end of the preheating furnace chamber and is connected with a feed end of the firing furnace chamber, a mounting seat is fixedly connected to the outer wall of the connecting pipe, a rotating cylinder is fixedly connected to one end of the preheating furnace chamber, a first bevel gear is arranged on an outer wall of a port of the rotating cylinder, a second bevel gear is fixedly connected to one end of the first bevel gear, the second bevel gear is rotatably connected inside the mounting seat, a third bevel gear is rotatably connected to an outer wall of the second bevel gear inside the mounting seat, a feeding auger rotating shaft is fixedly connected to one end of the third bevel gear, and transverse plates distributed circumferentially are fixedly connected to an inner wall of the preheating furnace chamber.

[0009] As a further scheme of the present invention: the purification mechanism includes an impurity removal box and an activated carbon filter box, the impurity removal box and the activated carbon filter box are sequentially connected in series on the exhaust pipe, a filter plate is fixedly connected to an inner wall of the impurity removal box, a toothed disc which is in contact with the second toothed ring is rotatably connected inside the second base, a connecting shaft is fixedly connected to one end of the toothed disc, a fourth bevel gear is fixedly connected to one end of the connecting shaft, a fifth bevel gear is arranged on an outer wall of the fourth bevel gear, and a reciprocating lead screw is fixedly connected to one end of the fifth bevel gear, the reciprocating lead screw is rotatably connected to the top end of the impurity removal box.

[0010] As a further solution of the present invention: the purification mechanism also includes a displacement frame, which is slidably connected to the outer wall of the reciprocating screw, the bottom end of the displacement frame extends to the inner cavity of the impurity removal box and is fixedly connected to a displacement seat, the interior of the displacement seat is slidably connected to a scraper extending from the displacement seat, a spring is connected between the scraper and the displacement seat, the interior of the displacement seat is slidably connected to an extrusion block that passes through the displacement seat and the scraper, a slot is provided at the bottom end of the scraper, and a collection box is installed at the bottom end of the impurity removal box.

[0011] As a further solution of the present invention: the first gear ring is meshed with the first spur gear, the outer wall of the second gear ring is provided with first gear teeth, and the first gear teeth are meshed with the second spur gear.

[0012] As a further solution of the present invention: the outer wall of one end of the rotating cylinder is provided with second gear teeth, the second gear teeth are meshed with the first bevel gear, and the second bevel gear is meshed with the third bevel gear.

[0013] As a further solution of the present invention: a third gear tooth is disposed on an outer wall of one side of the second gear ring, and a tooth groove is disposed on an outer wall of the toothed disc, and the tooth groove is meshed with the third gear tooth.

[0014] As a further solution of the present invention: a connecting hole is provided on the outer wall of the displacement frame, and a ball matching the reciprocating screw is provided on the inner wall of the connecting hole.

[0015] As a further solution of the present invention: the shape of the extrusion block is I-shaped, the outer wall of the scraper is provided with a displacement groove for the extrusion block to slide horizontally and vertically, and the extrusion block is arranged in the displacement groove; the bottom of the end of the scraper connected to the spring is provided with an inclined surface, the outer walls of the bottom of the grooves on both sides of the extrusion block are in contact with the inclined surface, and the inner wall of the slot is in contact with the outer walls of the bottom of the grooves on both sides of the extrusion block

[0016] A method for using a two-stage fast-firing ceramic pigment kiln, the specific steps are as follows:

[0017] Step 1: The raw materials in the feed hopper enter the preheating furnace, the second motor is started to drive the preheating furnace to rotate, the raw materials slide along the preheating furnace through the connecting pipe into the firing furnace, and the first motor is started to drive the firing furnace to rotate;

[0018] Step 2: Start the burner to heat the firing furnace. The generated flue gas enters the preheating kiln through the flue, and then passes through the preheating furnace and is discharged through the exhaust pipe. The flue gas preheats the raw materials. Under the high-temperature preheating condition, the volatile components are extracted by the fan along with the countercurrent flue gas;

[0019] Step 3: The extracted flue gas is purified when passing through the impurity removal box and the activated carbon filter box.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0021] 1. By setting up a preheating mechanism, the firing furnace and the preheating furnace are driven to rotate; the raw materials in the feed hopper enter the preheating furnace, slide along the preheating furnace into the connecting pipe, and the raw materials move through the connecting pipe into the firing furnace. The burner operates to fire the raw materials in the firing furnace, and the generated flue gas enters the preheating kiln through the flue, and then passes through the preheating furnace and is discharged through the exhaust pipe; during this process, the flue gas preheats the raw materials, and under the condition of high-temperature preheating, the volatile components are taken away by the countercurrent flue gas through the fan. This is convenient for preheating the raw materials, and at the same time makes the raw materials heat more evenly, and can effectively improve the firing quality of the ceramic colorant.

[0022] 2. By setting up a purification mechanism, when the flue gas passes through the impurity removal box, the filter plate filters the particulate matter in the flue gas, and when passing through the activated carbon filter box, the activated carbon purifies the flue gas; when the second toothed ring rotates, it drives the displacement frame to reciprocate up and down, and the displacement of the displacement frame drives the displacement seat to displace; when the displacement seat moves downward, the scraper is in close contact with the filter plate, scraping the particulate impurities into the collection box for collection operation; when the displacement seat moves upward, the scraper is not in contact with the filter plate; this design is convenient for filtering and purifying the flue gas, and automatically cleans the particulate impurities on the filter plate. Description of the Drawings

[0023] Figure 1 is a schematic structural diagram of the present invention;

[0024] Figure 2 is a schematic internal structural diagram of the firing kiln and the preheating kiln of the present invention;

[0025] Figure 3 is a schematic internal structural diagram of the firing furnace and the preheating furnace of the present invention;

[0026] Figure 4 is a schematic installation structure diagram of the second toothed ring of the present invention;

[0027] Figure 5 is a schematic installation structure diagram of the cross plate and the mounting seat of the present invention;

[0028] Figure 6 is a schematic installation diagram of the impurity removal box and the activated carbon filter box of the present invention;

[0029] Figure 7 is a schematic structural diagram of the impurity removal box of the present invention;

[0030] Figure 8Schematic diagram of the internal structure of the impurity removal box of the present invention;

[0031] Figure 9 Schematic diagram of the internal structure of the displacement seat of the present invention;

[0032] Figure 10 Schematic diagram of the structure of the scraping plate and the extrusion block of the present invention.

[0033] In the figure: 1. First base; 2. Firing kiln; 3. Firing furnace chamber; 4. First toothed ring; 5. First spur gear; 6. First motor; 7. Burner; 8. Preheating mechanism; 801. Second base; 802. Preheating kiln; 803. Flue; 804. Feed hopper; 805. Preheating furnace chamber; 806. Second toothed ring; 807. Second spur gear; 808. Second motor; 809. Exhaust pipe; 810. Fan; 811. Connecting pipe; 812. Mounting seat; 813. Rotating cylinder; 814. First bevel gear; 815. Second bevel gear; 816. Third bevel gear; 817. Feeding auger rotating shaft; 818. Cross plate; 9. Purification mechanism; 901. Impurity removal box; 902. Activated carbon filter box; 903. Filter plate; 904. Toothed disc; 905. Connecting shaft; 906. Fourth bevel gear; 907. Fifth bevel gear; 908. Reciprocating lead screw; 909. Displacement frame; 910. Displacement seat; 911. Scraping plate; 912. Spring; 913. Extrusion block; 914. Card slot; 915. Collection box. Detailed implementation manners

[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0035] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected", "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following will describe the embodiments according to the overall structure of the present invention.

[0036] Please refer to Figures 1 to 10 , in an embodiment of the present invention, a two-stage rapid firing ceramic colorant kiln includes a first base 1. The top of the first base 1 is fixedly connected with a firing kiln 2. Inside the firing kiln 2, there is a firing furnace chamber 3 which is inclined with the front end higher and the rear end lower and is rotatably connected. The outer wall of the firing furnace chamber 3 is fixedly connected with a first toothed ring 4. The top of the first base 1 is provided with a first motor 6. The output end of the first motor 6 is connected with a first spur gear 5. The first spur gear 5 is in contact with the first toothed ring 4. A burner 7 is installed below the firing furnace chamber 3 in the inner cavity of the firing kiln 2. The raw materials are preheated through a preheating mechanism 8, and the flue gas is purified through a purification mechanism 9.

[0037] The preheating mechanism 8 includes a second base 801. The top of the second base 801 is fixedly connected with a preheating kiln 802 which is inclined with the front end higher and the rear end lower. The top of the firing kiln 2 is fixedly connected with a flue 803 which is communicated with the preheating kiln 802. One end of the preheating kiln 802 is provided with a feed hopper 804. Inside the preheating kiln 802, there is a preheating furnace chamber 805 which is inclined with the front end higher and the rear end lower and is rotatably connected. The discharge end of the feed hopper 804 is connected with the feed end of the preheating furnace chamber 805. The outer wall of the preheating furnace chamber 805 is fixedly connected with a second toothed ring 806. The top of the preheating kiln 802 is provided with a second motor 808. The output end of the second motor 808 is connected with a second spur gear 807. The second toothed ring 806 is in contact with the second spur gear 807. The bottom of the preheating kiln 802 is fixedly connected with an exhaust pipe 809. A blower 810 is installed on the outer wall of the exhaust pipe 809.

[0038] The preheating mechanism 8 further includes a connecting pipe 811. The connecting pipe 811 is fixedly connected to the preheating kiln 802. The connecting pipe 811 is arranged at the discharging end of the preheating furnace chamber 805 and is connected to the feeding end of the firing furnace chamber 3. An installation seat 812 is fixedly connected to the outer wall of the connecting pipe 811. One end of the preheating furnace chamber 805 is fixedly connected to a rotating cylinder 813. A first bevel gear 814 is arranged on the outer wall of the port of the rotating cylinder 813. One end of the first bevel gear 814 is fixedly connected to a second bevel gear 815. The second bevel gear 815 is rotatably connected to the inside of the installation seat 812. A third bevel gear 816 is rotatably connected to the outer wall of the second bevel gear 815 inside the installation seat 812. One end of the third bevel gear 816 is fixedly connected to a feeding auger rotating shaft 817. Horizontally arranged plates 818 distributed in a circular pattern are fixedly connected to the inner wall of the preheating furnace chamber 805.

[0039] In this embodiment: Start the first motor 6. The first motor 6 operates to drive the first spur gear 5 to rotate. The first spur gear 5 rotates to drive the first toothed ring 4 to rotate. The first toothed ring 4 rotates to drive the firing furnace chamber 3 to perform a rotating operation. Start the second motor 808. The second motor 808 operates to drive the second spur gear 807 to rotate. The second spur gear 807 rotates to drive the second toothed ring 806 to rotate. The second toothed ring 806 rotates to drive the preheating furnace chamber 805 to rotate.

[0040] The raw materials in the feeding hopper 804 enter the preheating furnace chamber 805 and slide along the inner wall of the preheating furnace chamber 805 into the connecting pipe 811. At this time, the rotation of the preheating furnace chamber 805 drives the rotating cylinder 813 to rotate. The first bevel gear 814 driven by the rotation of the rotating cylinder 813 rotates. The first bevel gear 814 rotates to drive the second bevel gear 815 to rotate. The second bevel gear 815 rotates to drive the third bevel gear 816 to rotate. The third bevel gear 816 rotates to drive the feeding auger rotating shaft 817 to rotate. The feeding auger rotating shaft 817 rotates to push the raw materials to move through the connecting pipe 811 and enter the firing furnace chamber 3. The burner 7 operates to fire the raw materials in the firing furnace chamber 3. The generated flue gas enters the preheating kiln 802 through the flue 803 and then passes through the preheating furnace chamber 805 and is discharged through the exhaust pipe 809. The flue gas generated by firing can preheat the raw materials. Under the condition of high-temperature preheating, the volatile components are drawn away by the countercurrent flue gas through the fan 810. The rotation of the preheating furnace chamber 805 drives the horizontally arranged plates 818 to rotate synchronously. The rotating horizontally arranged plates 818 drive the raw materials to perform a turning motion, so that the raw materials can fully contact the flue gas while moving, facilitating the preheating operation of the raw materials and making the raw materials heated more evenly.

[0041] It should be noted that the outlet end pipe body of the feed hopper 804 is inserted into the feed end of the preheating furnace 805, and there is an air outlet gap between the feed end of the preheating furnace 805; similarly, there is an air inlet gap between the outlet end of the rotating cylinder 813 and the connecting pipe 811, so that the countercurrent flue gas can enter the inner cavity of the preheating kiln 802 through the flue 803, and then pass through the inner cavity of the preheating furnace 805 along the air inlet gap and the air outlet gap to complete the preheating operation.

[0042] In addition, by setting the starting of the first motor 6, the present invention can synchronously realize the overturning and conveying of materials in the preheating furnace 805, the auger conveying and discharging operation of the auger conveying rotating shaft 817, and the filter plate cleaning operation of the impurity removal box 901 in the subsequent purification mechanism, significantly saving the number of driving devices and achieving the purpose of energy conservation and consumption reduction.

[0043] Please refer specifically to Figures 6 to 10 , the purification mechanism 9 includes an impurity removal box 901 and an activated carbon filter box 902. The impurity removal box 901 and the activated carbon filter box 902 are sequentially connected in series on the exhaust pipe 809. A filter plate 903 is fixedly connected to the inner wall of the impurity removal box 901. A toothed disc 904 in contact with the second toothed ring 806 is rotatably connected inside the second base 801. One end of the toothed disc 904 is fixedly connected to a connecting shaft 905. One end of the connecting shaft 905 is fixedly connected to a fourth bevel gear 906. A fifth bevel gear 907 is arranged on the outer wall of the fourth bevel gear 906. One end of the fifth bevel gear 907 is fixedly connected to a reciprocating lead screw 908. The reciprocating lead screw 908 is rotatably connected to the top of the impurity removal box 901. The purification mechanism 9 further includes a displacement frame 909. The displacement frame 909 is slidably connected to the outer wall of the reciprocating lead screw 908. The bottom end of the displacement frame 909 extends into the inner cavity of the impurity removal box 901 and is fixedly connected to a displacement seat 910. A scraper 911 extending out of the displacement seat 910 is slidably connected inside the displacement seat 910. A spring 912 is connected between the scraper 911 and the displacement seat 910. An extrusion block 913 penetrating through the displacement seat 910 and the scraper 911 is slidably connected inside the displacement seat 910. A card slot 914 is opened at the bottom end of the scraper 911. A collection box 915 is installed at the bottom end of the impurity removal box 901.

[0044] In this embodiment: When the flue gas passes through the impurity removal box 901, the filter plate 903 filters the particulate matter in the flue gas. When passing through the activated carbon filter box 902, the activated carbon purifies the flue gas (the activated carbon in the activated carbon filter box 902 is in the form of carbon packets or carbon plates with filter holes and can be taken out and replaced after being used for a period of time). When the second gear ring 806 rotates, the rotation of the second gear ring 806 drives the gear disk 904 to rotate. The rotation of the gear disk 904 drives the connecting shaft 905 to rotate. The rotation of the connecting shaft 905 drives the fourth bevel gear 906 to rotate. The rotation of the fourth bevel gear 906 drives the fifth bevel gear 907 to rotate. The rotation of the fifth bevel gear 907 drives the reciprocating lead screw 908 to rotate. The rotation of the reciprocating lead screw 908 drives the displacement frame 909 to perform up and down reciprocating displacement. The displacement of the displacement frame 909 drives the displacement seat 910 to displace; when the displacement seat 910 moves downward, at this time, the bottom parts of the two grooves on both sides of the extrusion block 913 are displaced below the displacement seat 910. The scraper 911 is pressed against the filter plate 903 by the elastic force of the spring 912. The displacement of the displacement seat 910 drives the scraper 911 to displace, and the scraper 911 scrapes the outer wall of the filter plate 903, scraping the particulate impurities into the collection box 915 for collection operation; when the displacement seat 910 is displaced to the bottom end of the impurity removal box 901, the extrusion block 913 contacts the bottom end of the impurity removal box 901, and the extrusion block 913 is displaced under force. The displacement of the extrusion block 913 pushes the scraper 911 to displace, separating from the filter plate 903, squeezing the spring 912. At the same time, the bottom of the extrusion block 913 is engaged into the card slot 914 to fix the retraction position of the scraper 911. The top of the extrusion block 913 is displaced above the displacement seat 910; when the displacement seat 910 moves upward, the scraper 911 does not contact the filter plate 903; when the displacement seat 910 is displaced to the top end of the impurity removal box 901, the extrusion block 913 contacts and displaces with the impurity removal box 901, and the extrusion block 913 is displaced out of the card slot 914. The scraper 911 is displaced under the elastic force of the spring 912 and fits with the filter plate 903 again; this design facilitates the filtration and purification operation of the flue gas, and automatically cleans the particulate impurities on the filter plate 903, extending the effective service life of the impurity removal box 901 without frequent shutdown for cleaning.

[0045] Please refer specifically to Figures 2 to 5 , the first gear ring 4 meshes with the first spur gear 5, and the outer wall of the second gear ring 806 is provided with first teeth, and the first teeth mesh with the second spur gear 807.

[0046] In this embodiment: The first motor 6 operates to drive the first spur gear 5 to rotate. The rotation of the first spur gear 5 drives the first toothed ring 4 to rotate, and the rotation of the first toothed ring 4 drives the firing furnace chamber 3 to rotate; The second motor 808 operates to drive the second spur gear 807 to rotate. The rotation of the second spur gear 807 drives the second toothed ring 806 to rotate, and the rotation of the second toothed ring 806 drives the preheating furnace chamber 805 to rotate.

[0047] Please refer particularly to Figures 2 to 5 , a second set of teeth is provided on the outer wall of one end port of the rotating cylinder 813. The second set of teeth meshes with the first bevel gear 814, and the second bevel gear 815 meshes with the third bevel gear 816.

[0048] In this embodiment: The rotation of the preheating furnace chamber 805 drives the rotating cylinder 813 to rotate. The rotation of the rotating cylinder 813 drives the first bevel gear 814 to rotate. The rotation of the first bevel gear 814 drives the second bevel gear 815 to rotate. The rotation of the second bevel gear 815 drives the third bevel gear 816 to rotate. The rotation of the third bevel gear 816 drives the feeding auger rotating shaft 817 to rotate.

[0049] Please refer particularly to Figures 6 to 10 , a third set of teeth is provided on the outer wall of one side of the second toothed ring 806. Tooth grooves are provided on the outer wall of the tooth disc 904, and the tooth grooves mesh with the third set of teeth.

[0050] In this embodiment: The rotation of the second toothed ring 806 drives the tooth disc 904 to rotate. The rotation of the tooth disc 904 drives the connecting shaft 905 to rotate. The rotation of the connecting shaft 905 drives the fourth bevel gear 906 to rotate. The rotation of the fourth bevel gear 906 drives the fifth bevel gear 907 to rotate.

[0051] Please refer particularly to Figures 6 to 10 , connection holes are formed on the outer wall of the displacement frame 909, and balls matching the reciprocating lead screw 908 are provided on the inner walls of the connection holes.

[0052] In this embodiment: The rotation of the fifth bevel gear 907 drives the reciprocating lead screw 908 to rotate. The rotation of the reciprocating lead screw 908 drives the displacement frame 909 to perform vertical reciprocating displacement. The displacement of the displacement frame 909 drives the displacement seat 910 to displace.

[0053] Please refer particularly to Figures 6 to 10 , the shape of the extrusion block 913 is in the shape of a capital "I". Displacement grooves for the horizontal and vertical sliding of the extrusion block 913 are formed on the outer wall of the scraping plate 911, and the extrusion block 913 is arranged in the displacement grooves; A slope is provided at the bottom of one end of the scraping plate 911 connected to the spring 912. The bottom outer walls of the two side grooves of the extrusion block 913 are in contact with the slope, and the inner wall of the card slot 914 is fitted with the bottom outer walls of the two side grooves of the extrusion block 913.

[0054] In this embodiment: When the displacement seat 910 is displaced to the bottom end of the impurity removal box 901, the extrusion block 913 contacts the bottom end of the impurity removal box 901. The extrusion block 913 is displaced under force. The displacement of the extrusion block 913 contacts the inclined surface and pushes the scraping plate 911 to retract, causing the scraping plate 911 to separate from the filter plate 903 and simultaneously squeezing the spring 912; until the bottom of the extrusion block 913 is snapped into the card slot 914 to fix the retracted position of the scraping plate 911.

[0055] The usage method of the two-stage rapid firing ceramic colorant kiln furnace is as follows:

[0056] Step 1: The raw materials in the feed hopper 804 enter the preheating furnace chamber 805. The second motor 808 is started to drive the preheating furnace chamber 805 to rotate. The raw materials slide along the preheating furnace chamber 805 and enter the firing furnace chamber 3 through the connecting pipe 811. The first motor 6 is started to drive the firing furnace chamber 3 to rotate;

[0057] Step 2: The burner 7 is started to heat the firing furnace chamber 3. The generated flue gas enters the preheating kiln 802 through the flue 803, then passes through the preheating furnace chamber 805 and is discharged through the exhaust pipe 809. The flue gas preheats the raw materials. Under the condition of high-temperature preheating, the volatile components are taken away by the countercurrent flue gas through the fan 810;

[0058] Step 3: The taken-away flue gas is purified when passing through the impurity removal box 901 and the activated carbon filter box 902.

[0059] The above-mentioned is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent replacements or changes, and all should be covered within the protection scope of the present invention.

Claims

1. A two-stage fast-firing ceramic colorant kiln, comprising a first base (1), the top of the first base (1) being fixedly connected to a firing kiln (2), the interior of the firing kiln (2) being rotatably connected to a firing furnace chamber (3) arranged with a high front and a low rear, the outer wall of the firing furnace chamber (3) being fixedly connected to a first gear ring (4), the top of the first base (1) being equipped with a first motor (6), the output end of the first motor (6) being connected to a first spur gear (5), the first spur gear (5) being in contact with the first gear ring (4), the inner cavity of the firing kiln (2) being located below the firing furnace chamber (3) being equipped with a burner (7), characterized in that: The raw material is preheated by a preheating mechanism (8), and the flue gas is purified by a purification mechanism (9); The preheating mechanism (8) comprises a second base (801), the top of the second base (801) is fixedly connected to a preheating kiln (802) which is arranged with a high front and a low rear, the top of the firing kiln (2) is fixedly connected to a flue (803) which is connected to the preheating kiln (802), one end of the preheating kiln (802) is provided with a feed hopper (804), the inner cavity of the preheating kiln (802) is rotatably connected to a preheating furnace (805) which is arranged with a high front and a low rear, the discharge end of the feed hopper (804) is connected to the preheating furnace (805), and the discharge end of the feed hopper (804) is connected to the preheating furnace (805). The preheating furnace (805) is connected to the feeding end of the preheating furnace (805), the outer wall of the preheating furnace (805) is fixedly connected to a second gear ring (806), the top of the preheating furnace (802) is equipped with a second motor (808), the output end of the second motor (808) is connected to a second spur gear (807), the second gear ring (806) is in contact with the second spur gear (807), the bottom end of the preheating furnace (802) is fixedly connected to an exhaust pipe (809), and the outer wall of the exhaust pipe (809) is equipped with a fan (810); The preheating mechanism (8) further comprises a connecting pipe (811), wherein the connecting pipe (811) is fixedly connected to the preheating kiln (802), and the connecting pipe (811) is arranged at the discharge end of the preheating furnace (805) and connected to the feed end of the sintering furnace (3); The purification mechanism (9) comprises a dust removal box (901) and an activated carbon filter box (902), the dust removal box (901) and the activated carbon filter box (902) being sequentially connected in series to the exhaust pipe (809), a filter plate (903) being fixedly connected to the inner wall of the dust removal box (901), a toothed disc (904) in contact with the second toothed ring (806) being rotatably connected inside the second base (801), one end of the toothed disc (904) being fixedly connected to a connecting shaft (905), one end of the connecting shaft (905) being fixedly connected to a fourth bevel gear (906), a fifth bevel gear (907) being provided on the outer wall of the fourth bevel gear (906), one end of the fifth bevel gear (907) being fixedly connected to a A reciprocating screw rod (908) is connected, and the reciprocating screw rod (908) is rotatably connected to the top of the impurity removal box (901); when the second gear ring (806) rotates, the second gear ring (806) drives the gear plate (904) to rotate, the gear plate (904) drives the connecting shaft (905) to rotate, the connecting shaft (905) drives the fourth bevel gear (906) to rotate, the fourth bevel gear (906) drives the fifth bevel gear (907) to rotate, the fifth bevel gear (907) drives the reciprocating screw rod (908) to rotate, the reciprocating screw rod (908) drives the displacement frame (909) to move up and down, and the displacement of the displacement frame (909) drives the displacement seat (910) to move; The purification mechanism (9) further comprises a displacement frame (909), wherein the displacement frame (909) is slidably connected to the outer wall of the reciprocating screw rod (908), wherein the bottom end of the displacement frame (909) extends to the inner cavity of the impurity removal box (901) and is fixedly connected to a displacement seat (910), wherein the interior of the displacement seat (910) is slidably connected to a scraper (911) extending from the displacement seat (910), and when the displacement seat (910) moves downward, the scraper (911) is in close contact with the filter plate (903), and the particle impurities are scraped into the collection box (915) for collection; The first gear ring (4) is meshed with the first spur gear (5), the outer wall of the second gear ring (806) is provided with first gear teeth, and the first gear teeth are meshed with the second spur gear (807); A third gear tooth is provided on one side outer wall of the second gear ring (806), and a tooth groove is provided on the outer wall of the gear disc (904), wherein the tooth groove meshes with the third gear tooth.

2. A two-stage rapid firing ceramic pigment kiln according to claim 1, characterized in that: The outer wall of the connecting pipe (811) is fixedly connected to a mounting seat (812); one end of the preheating furnace (805) is fixedly connected to a rotating cylinder (813); a first bevel gear (814) is provided on the outer wall of the port of the rotating cylinder (813); one end of the first bevel gear (814) is fixedly connected to a second bevel gear (815); the second bevel gear (815) is rotatably connected to the inside of the mounting seat (812); the inside of the mounting seat (812) is located on the outer wall of the second bevel gear (815) and is rotatably connected; one end of the third bevel gear (816) is fixedly connected to a feeding auger shaft (817); and the inner wall of the preheating furnace (805) is fixedly connected to circumferentially distributed transverse plates (818).

3. A two-stage rapid firing ceramic pigment kiln according to claim 2, characterized in that: A spring (912) is connected between the scraper (911) and the displacement seat (910); an extrusion block (913) that penetrates the displacement seat (910) and the scraper (911) is slidably connected inside the displacement seat (910); a slot (914) is provided at the bottom end of the scraper (911); and a collection box (915) is installed at the bottom end of the impurity removal box (901).

4. A two-stage rapid firing ceramic pigment kiln according to claim 2, characterized in that: The outer wall of one end of the rotating cylinder (813) is provided with second gear teeth, the second gear teeth are meshed with the first bevel gear (814), and the second bevel gear (815) is meshed with the third bevel gear (816).

5. A two-stage rapid firing ceramic pigment kiln according to claim 1, characterized in that: The outer wall of the displacement frame (909) is provided with a connection hole, and the inner wall of the connection hole is provided with a ball that matches the reciprocating screw rod (908).

6. A two-stage rapid firing ceramic pigment kiln according to claim 3, characterized in that: The extrusion block (913) is in an I-shaped shape; a displacement groove for the extrusion block (913) to slide in the horizontal and vertical directions is provided on the outer wall of the scraper (911); the extrusion block (913) is arranged in the displacement groove; an inclined surface is provided at the bottom of one end of the scraper (911) connected to the spring (912); the outer walls of the bottom of the grooves on both sides of the extrusion block (913) are in contact with the inclined surface; and the inner wall of the clamping groove (914) is in contact with the outer walls of the bottom of the grooves on both sides of the extrusion block (913).

7. A method for using a two-stage rapid firing ceramic pigment kiln according to any one of claims 1 to 6, characterized in that: The specific steps are as follows: Step 1: the raw materials in the feed hopper (804) enter the preheating furnace (805), the second motor (808) is started to drive the preheating furnace (805) to rotate, the raw materials slide along the preheating furnace (805) through the connecting pipe (811) and enter the firing furnace (3), and the first motor (6) is started to drive the firing furnace (3) to rotate; Step 2: Start the burner (7) to heat the firing furnace (3), and the generated flue gas enters the preheating kiln (802) through the flue (803), and then passes through the preheating furnace (805) and is discharged through the exhaust pipe (809). The flue gas preheats the raw materials, and under the high-temperature preheating condition, the volatile components are extracted with the countercurrent flue gas through the fan (810); Step 3: The extracted flue gas is purified when passing through the impurity removal box (901) and the activated carbon filter box (902).

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