High-voltage solid-state soft starting device with intelligent protective shell

By designing an intelligent protective shell in a high-voltage solid-state soft starter device, ash discharge component with a combination of air suction fan and a gray-collection net, combined with the design of side protection components and positive protection components, the problem of poor protection performance of existing devices is solved and higher stability and safety is achieved.

CN119966279AActive Publication Date: 2025-05-09湖北中盛电气有限公司
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Patent Information

Application Number
CN202510091394.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-05-09
Estimated Expiration
2045-01-21

AI Technical Summary

Technical Problem

The existing high-voltage solid-state soft starter has poor protection performance and is easily damaged by collision of external objects or dust inhalation. It is difficult to effectively discharge internal dust when used in places with dense personnel and materials, resulting in failure and short circuit.

Method used

A high-pressure solid-state soft starter with an intelligent protective shell is designed, and ash discharge assembly with a combination of a suction fan and a gray-collection net is used to automatically clean up dust through a one-way exhaust valve and a one-way inlet valve; at the same time, the side protection components and the positive protection components absorb impact through the solenoid adsorption and cushioning spring rod to provide better protection and stability.

Benefits of technology

It effectively improves the protection performance and stability of the high-voltage solid-state soft starter device, reduces faults and short circuits caused by external objects collision and dust suction, and improves the safety of equipment use and maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a high-voltage solid-state soft starting device with an intelligent protection shell, and relates to the technical field of high-voltage solid-state soft starting, and the high-voltage solid-state soft starting device comprises a high-voltage solid-state soft starting box, a side protection assembly and a front protection assembly, and a one-way exhaust valve is arranged in the high-pressure solid-state soft starting box. After the through groove and the one-way exhaust valve are staggered, the first piston block can move upwards along with reset of the reset spring rod due to the fact that the first piston block loses suction force traction; dust collected in a dust collecting seat can enter an air control cavity through a dust discharging groove, a dust inlet and a one-way air inlet valve due to suction force generated when a second piston block synchronously moves upwards along with a first piston block, so that the equipment can automatically clean the collected dust when being impacted; the first piston block drives the second piston block to move downwards again, and the second piston block can push dust collected in the air control cavity to be discharged out of the equipment through the one-way dust discharging opening.
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Description

Technical Field

[0001] The invention relates to the technical field of high-voltage solid-state soft starting, in particular to a high-voltage solid-state soft starting device with an intelligent protective shell. Background Art

[0002] The motor soft starter is an advanced soft start device designed and produced using power electronics technology, microprocessing technology and modern control theory. It can effectively limit the current when the AC motor starts and can be widely used in loads such as fans, water pumps, compressors, etc. It is an ideal replacement product for traditional soft start devices such as star / delta conversion, auto-coupling step-down, and magnetic control step-down. High-voltage solid-state soft starters use technical means such as step-down or frequency conversion to achieve smooth starting of motors and mechanical loads and reduce starting current. Conventional high-voltage solid-state soft starters use semi-controlled devices such as thyristors and AC-AC voltage regulation. Their output can adjust the voltage but not the frequency. Fully controlled intelligent high-voltage solid-state soft starters use fully controlled power semiconductor devices such as IGBTs, AC-DC-AC voltage and frequency regulation, and PWM inverters in series to superimpose high voltage output, achieving high-voltage output with variable frequency and voltage, and supplying power to the motor with variable frequency and voltage. It generally consists of four parts: phase-shifting transformer, power unit, main control unit, and input and output. During the motor starting process, the voltage and frequency are gradually increased to keep the motor starting current at a low level, while ensuring sufficient starting torque, thereby reducing the impact on the power grid.

[0003] High-voltage solid-state soft start devices are usually used in scenarios where fans, water pumps, compressors and other devices are frequently used and where there is frequent movement of personnel or materials. The protection performance of common high-voltage solid-state soft start devices on the market is poor. They are easily damaged by collision with foreign objects in places where there are dense personnel and materials. In addition, there is a large amount of dust in places where there is dense movement of personnel and materials. The high-voltage solid-state soft start device is very easy to inhale external dust during the heat dissipation process, and the dust is also difficult to be effectively discharged during the heat dissipation process. This causes the high-voltage solid-state soft start device to easily malfunction and short-circuit due to excessive internal dust.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a high-voltage solid-state soft starting device with an intelligent protective shell is proposed. Summary of the invention

[0005] The object of the present invention is to provide a high voltage solid-state soft starting device with an intelligent protective housing to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-voltage solid-state soft-start device with an intelligent protective shell, comprising a high-voltage solid-state soft-start box, a side protection assembly and a front protection assembly, electromagnets are arranged at both ends of the exterior of the high-voltage solid-state soft-start box, a one-way exhaust valve is arranged inside the high-voltage solid-state soft-start box, a one-way air inlet valve is arranged inside the high-voltage solid-state soft-start box, an ash discharge assembly is arranged inside the high-voltage solid-state soft-start box, and a side protection assembly is arranged inside the high-voltage solid-state soft-start box, the side protection assembly comprises a side wing plate, a connection seat, a docking plate, an exhaust valve, a side wing plate ... Groove, suction fan, ash collecting seat, air suction groove, ash discharge groove, ash inlet and through groove, the outer end of the side wing plate is provided with a connecting seat, and the outer end of the connecting seat is provided with a docking plate, the interior of the side wing plate is provided with an exhaust groove, the interior of the connecting seat is provided with an air suction fan, and the interior of the connecting seat is provided with an ash collecting seat, the interior of the docking plate is provided with an air suction groove, the outer end of the ash collecting seat is provided with an ash discharge groove, the outer two ends of the connecting seat are provided with an ash inlet and a through groove, a buffer spring rod is provided between the docking plate and the high-voltage solid-state soft start box, and the front end of the side wing plate is provided with a positive protection component.

[0007] Furthermore, the ash removal assembly includes an air control chamber, a partition, a return spring rod, a first piston block, a linkage rod, a second piston block, a pressure equalizing groove and a one-way ash removal port. A partition is arranged inside the air control chamber, and a return spring rod is arranged on the inner side of the top of the air control chamber, the bottom end of the return spring rod is connected to the first piston block, and the top outer end of the first piston block is connected to the linkage rod, the other end of the linkage rod is arranged with the second piston block, a pressure equalizing groove is provided on the inner side of the air control chamber, and a one-way ash removal port is provided inside the air control chamber.

[0008] Furthermore, the first piston block, the second piston block, the partition plate and the inner wall of the air control chamber are completely fitted, and the first piston block is elastically connected to the return spring rod.

[0009] Furthermore, the through groove is connected to the exhaust groove through the internal space of the connecting seat, and the through groove is connected to the air control cavity through the one-way exhaust valve.

[0010] Furthermore, the ash collecting seat is connected to the ash inlet through the ash discharging groove, and the ash inlet is connected to the air control chamber through the one-way air inlet valve.

[0011] Furthermore, the docking plate is elastically connected to the buffer spring rod, and the electromagnet is electromagnetically adsorbed and connected to the side wing plate.

[0012] Furthermore, the side wing plate and the connecting seat are an integrated structure, and the connecting plate is fixed to the connecting seat by bolts, and the air intake groove is connected to the exhaust groove through the internal space of the connecting seat.

[0013] Furthermore, the positive protection assembly includes a rotating protection plate, a bonding plate, a docking groove and a telescopic docking rod. The rotating protection plate is provided with a bonding plate on one side close to the high-voltage solid-state soft start box, the outer end of the rotating protection plate is provided with a docking groove, and the outer end of the rotating protection plate is connected to a telescopic docking rod.

[0014] Furthermore, the rotating protective plate is rotatably connected to the side wing plate, and the side wing plate and the bonding plate are an integrated structure.

[0015] Furthermore, the bonding plate is bonded to the outer surface of the high-voltage solid-state soft start box, and the inner contour size of the docking groove matches the outer contour size of the telescopic docking rod.

[0016] The present invention provides a high voltage solid-state soft start device with an intelligent protective housing, which has the following features:

[0017] Beneficial effects:

[0018] 1. The present invention works through the suction fan, and the adsorption force can be transmitted from the suction groove to the inside of the high-voltage solid-state soft-start box, so that the high temperature generated during the working process of the high-voltage solid-state soft-start box and the dust entering the high-voltage solid-state soft-start box can be sucked into the inside of the connecting seat through the suction groove. The dust collecting seat is provided with a dust collecting net, which can allow air to pass through and leave dust. This allows the suction fan to suck the hot air from the inside of the high-voltage solid-state soft-start box out of the equipment through the exhaust groove during the suction process, and the sucked dust is attached to the inside of the dust collecting seat. During the working process of the high-voltage solid-state soft-start box, if the two wings of the high-voltage solid-state soft-start box are hit by foreign objects, the foreign objects will contact the side wing plates. After the side wing plates are squeezed, they will drive the connecting seat to slide inside the high-voltage solid-state soft-start box, which allows the docking plate to stretch The buffer spring rod is deformed, and the impact on the high-voltage solid-state soft start box can be effectively absorbed by deforming the buffer spring rod, thereby avoiding the impact of foreign objects on the normal operation of the high-voltage solid-state soft start box. Through the above design, by integrating the heat dissipation components inside the protective shell, the functions of the equipment can be highly integrated. At the same time, this design can effectively distinguish the working parts and auxiliary parts inside the high-voltage solid-state soft start box, thereby facilitating subsequent maintenance and cleaning. In addition, the docking plate can be disassembled by removing the bolts and the connecting seat to realize the rapid separation of the side protection assembly and the high-voltage solid-state soft start box. When the side wing plate is damaged due to impact or the internal air suction component is damaged or the internal air duct needs to be cleaned, the side protection assembly and the high-voltage solid-state soft start box can be quickly disassembled, replaced or repaired.

[0019] 2. When the side wing plate of the present invention is in a normal position, the through groove will be connected with the one-way exhaust valve. During the process of the suction fan sucking air, the suction force will enter the air control chamber through the through groove and the one-way exhaust valve, so that the air at the bottom end of the first piston block will be gradually discharged. After the air at the bottom end of the first piston block is discharged, the first piston block will stretch the reset spring rod under the action of the air pressure difference at both ends and displace inside the air control chamber. The first piston block drives the second piston block to displace synchronously through the linkage rod, so that the first piston block and the second piston block can move synchronously to the bottom of the air control chamber with the air pressure difference. When the side wing plate is displaced by collision, the connecting seat will cause the through groove and the one-way exhaust valve to be offset after displacement, and the ash inlet port will be connected with the one-way air inlet valve. After the through groove and the one-way exhaust valve are offset, the first piston block will be pulled due to the loss of suction force. As the reset spring rod is reset and moved upward, and the ash inlet is connected to the one-way air inlet valve, the dust collected in the ash collecting seat will enter the air control chamber through the ash discharge groove, the ash inlet and the one-way air inlet valve due to the suction force generated when the second piston block moves upward synchronously with the first piston block. Through this design, the equipment can automatically clean the collected dust when it is hit, and after the side wing plate is reset, the first piston block drives the second piston block to move downward again, and the second piston block can push the dust collected in the air control chamber to be discharged from the equipment through the one-way ash discharge port. In addition, through the operation of the electromagnet, the electromagnet can adsorb the side wing plate. Through this design, even if the side wing plate is not impacted, the equipment can displace it to achieve dust cleaning. The function of the electromagnet adsorbing the side wing plate can also be used to determine whether the side wing plate can be normally displaced under force during equipment maintenance.

[0020] 3. The staff of the present invention can pull the rotating protective plate to rotate the rotating protective plate through the rotating shaft, so that the rotating protective plate can cover the front end of the high-voltage solid-state soft-start box and make the bonding plate fit with the high-voltage solid-state soft-start box. After the bonding of the bonding plate and the high-voltage solid-state soft-start box is completed, the staff can pull the extended telescopic docking rod to make the telescopic docking rod extend into the docking groove, and the rotation of the rotating protective plate can be locked by docking the telescopic docking rod with the docking groove. The rotating protective plate can stably cover the front end of the high-voltage solid-state soft-start box through the support of the bonding plate and the high-voltage solid-state soft-start box, which can effectively ensure the protection of the rotating protective plate to the front end of the high-voltage solid-state soft-start box. In addition, during the protection process of the high-voltage solid-state soft-start box by the rotating protective plate, The bonding plate is bonded to the high-voltage solid-state soft-start box, and the rotation of the rotating protective plate is locked, which can effectively prevent the cabinet door of the high-voltage solid-state soft-start box from being accidentally opened. In addition, when the side wing plate is squeezed and displaced, it can drive the rotating protective plate to move synchronously, and the telescopic docking rod can penetrate into the docking groove to avoid interference with the displacement of the rotating protective plate. During the displacement of the rotating protective plate, the bonding plate can be displaced on the surface of the high-voltage solid-state soft-start box. If there is a dimensional error between the high-voltage solid-state soft-start box and the bonding plate, or if there is a gap in the cabinet door of the high-voltage solid-state soft-start box due to other reasons, the displacement of the bonding plate to the high-voltage solid-state soft-start box can effectively push the opened cabinet door to close. Through this design, the working stability and safety of the high-voltage solid-state soft-start box can be further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall three-dimensional structure of a high-voltage solid-state soft-start device with an intelligent protective housing according to the present invention;

[0022] Figure 2 It is a structural schematic diagram of a one-way exhaust valve and a one-way air inlet valve of a high-voltage solid-state soft starter with an intelligent protective housing according to the present invention;

[0023] Figure 3 This is a schematic diagram of the structure of an ash removal component of a high-voltage solid-state soft starter with an intelligent protective housing according to the present invention;

[0024] Figure 4 It is a schematic structural diagram of a side protection component and a front protection component of a high-voltage solid-state soft starter with an intelligent protective housing according to the present invention;

[0025] Figure 5 It is a schematic diagram of the assembly structure of a side protection component and a high-voltage solid-state soft-start box of a high-voltage solid-state soft-start device with an intelligent protective shell according to the present invention;

[0026] Figure 6 It is a schematic diagram of the internal structure of a side protection component of a high-voltage solid-state soft starter with an intelligent protective housing according to the present invention;

[0027] Figure 7 It is a schematic diagram of a side protection component of a high-voltage solid-state soft starter with an intelligent protection housing according to the present invention in an un-squeezed state;

[0028] Figure 8 The present invention is a schematic diagram of a side protection component of a high-voltage solid-state soft starter with an intelligent protection shell being squeezed.

[0029] In the figure: 1. high-voltage solid-state soft start box; 2. electromagnet; 3. one-way exhaust valve; 4. one-way air inlet valve; 5. ash discharge assembly; 501. air control chamber; 502. partition; 503. reset spring rod; 504. first piston block; 505. linkage rod; 506. second piston block; 507. pressure equalizing groove; 508. one-way ash discharge port; 6. side protection assembly; 601. side wing plate; 602. connecting seat; 603. docking plate; 604. exhaust groove; 605. suction fan; 606. ash collecting seat; 607. suction groove; 608. ash discharge groove; 609. ash inlet; 610. through groove; 7. buffer spring rod; 8. positive protection assembly; 801. rotating protection plate; 802. bonding plate; 803. docking groove; 804. telescopic docking rod. DETAILED DESCRIPTION

[0030] See also Figure 1 , Figure 4 , Figure 5 and Figure 6The present invention provides a technical solution: a high-voltage solid-state soft-start device with an intelligent protective shell, comprising a high-voltage solid-state soft-start box 1, a side protection component 6 and a front protection component 8, electromagnets 2 are arranged at both ends of the outside of the high-voltage solid-state soft-start box 1, and a one-way exhaust valve 3 is arranged inside the high-voltage solid-state soft-start box 1, a one-way air inlet valve 4 is arranged inside the high-voltage solid-state soft-start box 1, an ash discharge component 5 is arranged inside the high-voltage solid-state soft-start box 1, and a side protection component 6 is arranged inside the high-voltage solid-state soft-start box 1, the side protection component 6 comprises a side wing plate 601, a connecting seat 602, a docking plate 603, an exhaust groove 604, an air suction fan 605, an ash collecting seat 606, an air suction groove 607, an ash discharge groove 608, an ash inlet 609 and a through groove 610, and the outer end of the side wing plate 601 is provided with a connecting seat 60 2, and a docking plate 603 is provided at the outer end of the connecting seat 602, an exhaust groove 604 is provided inside the side wing plate 601, an air suction fan 605 is provided inside the connecting seat 602, and an ash collecting seat 606 is arranged inside the connecting seat 602, an air suction groove 607 is provided inside the docking plate 603, and an ash discharge groove 608 is provided at the outer end of the ash collecting seat 606, and an ash inlet 609 and a through groove 610 are provided at both ends of the outside of the connecting seat 602, a buffer spring rod 7 is provided between the docking plate 603 and the high-voltage solid-state soft start box 1, a positive protection component 8 is arranged at the front end of the side wing plate 601, the side wing plate 601 and the connecting seat 602 are an integrated structure, and the docking plate 603 is fixed to the connecting seat 602 by bolts, and the air suction groove 607 is connected with the exhaust groove 604 through the internal space of the connecting seat 602.

[0031] The specific operation is as follows: after the connecting seat 602 passes through the through grooves on both sides of the interior of the high-voltage solid-state soft-start box 1, it can be fixed with the buffer spring rod 7 to achieve docking with the high-voltage solid-state soft-start box 1. During the use of the high-voltage solid-state soft-start box 1, the suction fan 605 works, and the adsorption force can be transmitted from the suction groove 607 to the interior of the high-voltage solid-state soft-start box 1, so that the high temperature generated during the operation of the high-voltage solid-state soft-start box 1 and the dust entering the interior of the high-voltage solid-state soft-start box 1 can be sucked into the interior of the connecting seat 602 through the suction groove 607. A dust collecting net is laid inside the dust collecting seat 606, which can allow air to pass through and leave dust. During the suction process of the suction fan 605, the hot air sucked out of the interior of the high-voltage solid-state soft-start box 1 can be discharged from the equipment through the exhaust groove 604, and the sucked dust can be attached to the inside of the dust collecting seat 606. During the operation of the high-voltage solid-state soft-start box 1, if the two wings of the high-voltage solid-state soft-start box 1 are hit by foreign objects, the foreign objects will contact the side wing plates 601. When the side wing plate 601 is squeezed, it will drive the connecting seat 602 to slide inside the high-voltage solid-state soft-start box 1, which enables the connecting plate 603 to stretch the buffer spring rod 7 to deform. By deforming the buffer spring rod 7, the impact on the high-voltage solid-state soft-start box 1 can be effectively absorbed, thereby avoiding the impact of foreign objects on the normal operation of the high-voltage solid-state soft-start box 1. Through the above design, by integrating the heat dissipation components inside the protective shell, the functions of the equipment can be highly integrated. At the same time, this design can effectively distinguish the working components and auxiliary components inside the high-voltage solid-state soft-start box 1, thereby facilitating subsequent maintenance and cleaning. In addition, the connecting plate 603 can be disassembled from the connecting seat 602 by removing the bolts to realize the rapid separation of the side protection component 6 and the high-voltage solid-state soft-start box 1. When the side wing plate 601 is damaged due to impact or the internal air suction component is damaged or the internal air duct needs to be cleaned, the side protection component 6 and the high-voltage solid-state soft-start box 1 can be quickly disassembled, replaced or repaired.

[0032] See also Figures 1 to 3 as well as Figure 7 and Figure 8The ash discharge component 5 includes an air control chamber 501, a partition 502, a return spring rod 503, a first piston block 504, a linkage rod 505, a second piston block 506, a pressure equalizing groove 507 and a one-way ash discharge port 508. The air control chamber 501 is provided with a partition 502, and a return spring rod 503 is provided on the inner side of the top of the air control chamber 501. The bottom end of the return spring rod 503 is connected to the first piston block 504, and the top outer end of the first piston block 504 is connected to the linkage rod 505. The other end of the linkage rod 505 is provided with the second piston block 506. The inner side of the air control chamber 501 is provided with a pressure equalizing groove 507, and the air control chamber 501 is provided with a One-way ash discharge port 508, the first piston block 504, the second piston block 506 are completely fitted with the partition plate 502 and the inner wall of the air control chamber 501, and the first piston block 504 is elastically connected to the return spring rod 503, the through groove 610 is connected to the exhaust groove 604 through the internal space of the connecting seat 602, and the through groove 610 is connected to the air control chamber 501 through the one-way exhaust valve 3, the ash collecting seat 606 is connected to the ash inlet 609 through the ash discharge groove 608, and the ash inlet 609 is connected to the air control chamber 501 through the one-way air inlet valve 4, the docking plate 603 is elastically connected to the buffer spring rod 7, and the electromagnet 2 is electromagnetically adsorbed and connected to the side wing plate 601;

[0033] The specific operation is as follows: when the side wing plate 601 is in the normal position, the through slot 610 will be connected to the one-way exhaust valve 3. When the suction fan 605 is sucking air, the suction force will enter the air control chamber 501 through the through slot 610 and the one-way exhaust valve 3, so that the air at the bottom of the first piston block 504 will be gradually discharged. After the air at the bottom of the first piston block 504 is discharged, the first piston block 504 will stretch the reset spring rod 503 due to the pressure difference at both ends and return to the air control chamber 501. The first piston block 504 drives the second piston block 506 to move synchronously through the linkage rod 505, so that the first piston block 504 and the second piston block 506 can move synchronously to the bottom of the air control chamber 501 with the air pressure difference. When the side wing plate 601 is displaced by collision, the connecting seat 602 will cause the through groove 610 to be offset from the one-way exhaust valve 3 after displacement, and the ash inlet 609 to be connected with the one-way air inlet valve 4. After the through groove 610 and the one-way exhaust valve 3 are offset, the first piston block 504 will Due to the loss of suction force, the traction moves upward with the reset spring rod 503, and after the ash inlet 609 is connected with the one-way air inlet valve 4, the dust collected in the ash collecting seat 606 will enter the air control chamber 501 through the ash discharge groove 608, the ash inlet 609 and the one-way air inlet valve 4 due to the suction force generated when the second piston block 506 moves upward synchronously with the first piston block 504. Through this design, the equipment can automatically clean the collected dust when it is hit, and after the side wing plate 601 is reset, the first piston block 504 The second piston block 506 is driven to move downward again. The second piston block 506 can push the dust collected in the air control chamber 501 to be discharged from the equipment through the one-way dust discharge port 508. In addition, the electromagnet 2 works to adsorb the side wing plate 601. Through this design, even if the side wing plate 601 is not impacted, the equipment can displace it to achieve dust cleaning. The function of the electromagnet 2 to adsorb the side wing plate 601 can also be used to determine whether the side wing plate 601 can be normally displaced during equipment maintenance.

[0034] See also Figure 1 and Figure 4 The positive protection component 8 includes a rotating protection plate 801, a bonding plate 802, a docking groove 803 and a telescopic docking rod 804. The rotating protection plate 801 is provided with a bonding plate 802 on one side close to the high-voltage solid-state soft start box 1. The outer end of the rotating protection plate 801 is provided with a docking groove 803, and the outer end of the rotating protection plate 801 is connected with a telescopic docking rod 804. The rotating protection plate 801 is rotatably connected to the side wing plate 601, and the side wing plate 601 and the bonding plate 802 are an integrated structure. The bonding plate 802 is bonded to the outer surface of the high-voltage solid-state soft start box 1, and the inner contour size of the docking groove 803 matches the outer contour size of the telescopic docking rod 804.

[0035] The specific operation is as follows. The staff pulls the rotating protective plate 801 to rotate the rotating protective plate 801 through the rotating shaft, so that the rotating protective plate 801 can cover the front end of the high-voltage solid-state soft-start box 1 and make the bonding plate 802 fit with the high-voltage solid-state soft-start box 1. After the bonding of the bonding plate 802 and the high-voltage solid-state soft-start box 1 is completed, the staff pulls the extended telescopic docking rod 804 to make the telescopic docking rod 804 extend into the docking groove 803. The telescopic docking rod 804 docks with the docking groove 803, so that the rotation of the rotating protective plate 801 can be locked. The rotating protective plate 801 is supported by the bonding plate 802 and the high-voltage solid-state soft-start box 1, so that the rotating protective plate 801 can stably cover the front end of the high-voltage solid-state soft-start box 1, which can effectively ensure that the rotating protective plate 801 protects the front end of the high-voltage solid-state soft-start box 1. In addition, the rotating protective plate 801 can protect the high-voltage solid-state soft-start box During the protection process, since the bonding plate 802 is bonded to the high-voltage solid-state soft-start box 1 and the rotation of the rotating protective plate 801 is locked, this can effectively prevent the cabinet door of the high-voltage solid-state soft-start box 1 from being accidentally opened. In addition, when the side wing plate 601 is squeezed and displaced, the rotating protective plate 801 can be driven to move synchronously, and the telescopic docking rod 804 can penetrate into the docking groove 803 to avoid interference with the displacement of the rotating protective plate 801. During the displacement of the rotating protective plate 801, the bonding plate 802 can be displaced on the surface of the high-voltage solid-state soft-start box 1. If there is a size error between the high-voltage solid-state soft-start box 1 and the bonding plate 802, or if there is a gap in the cabinet door of the high-voltage solid-state soft-start box 1 due to other reasons, the displacement of the bonding plate 802 to the high-voltage solid-state soft-start box 1 can effectively push the opened cabinet door to close. Through this design, the working stability and safety of the high-voltage solid-state soft-start box 1 can be further improved.

[0036] In summary, when the high-voltage solid-state soft-start device with an intelligent protective shell is used, first, the connecting seat 602 passes through the through grooves on both sides of the interior of the high-voltage solid-state soft-start box 1, and then can be fixed with the buffer spring rod 7 to achieve docking with the high-voltage solid-state soft-start box 1. During use, the high-voltage solid-state soft-start box 1 works through the suction fan 605, and the adsorption force can be transmitted from the suction groove 607 to the interior of the high-voltage solid-state soft-start box 1, so that the high temperature generated during the operation of the high-voltage solid-state soft-start box 1 and the dust entering the interior of the high-voltage solid-state soft-start box 1 can be sucked into the connecting seat 602 through the suction groove 607. The dust collecting seat 606 is provided with a dust collecting net, which can allow air to pass through and leave dust. This allows the suction fan 605 to discharge the hot air sucked out of the interior of the high-voltage solid-state soft-start box 1 through the exhaust groove 604 during the suction process, and the sucked dust is attached to the interior of the dust collecting seat 606;

[0037] Then, during the operation of the high-voltage solid-state soft-start box 1, if the two wings of the high-voltage solid-state soft-start box 1 are hit by foreign objects, the foreign objects will contact the side wing plates 601. After the side wing plates 601 are squeezed, they will drive the connecting seat 602 to slide inside the high-voltage solid-state soft-start box 1, which enables the docking plate 603 to stretch the buffer spring rod 7 to produce deformation. By deforming the buffer spring rod 7, the impact on the high-voltage solid-state soft-start box 1 can be effectively absorbed, thereby avoiding the impact of foreign objects on the normal operation of the high-voltage solid-state soft-start box 1. Through the above design, by The components are integrated inside the protective shell, which can make the functions of the equipment highly integrated. At the same time, this design can effectively distinguish the working components and auxiliary components inside the high-voltage solid-state soft start box 1, so as to facilitate the subsequent maintenance and cleaning. In addition, the docking plate 603 can be disassembled from the connecting seat 602 by removing the bolts to realize the rapid separation of the side protection component 6 and the high-voltage solid-state soft start box 1. When the side wing plate 601 is damaged due to impact or the internal air suction component is damaged or the internal air duct needs to be cleaned, the side protection component 6 and the high-voltage solid-state soft start box 1 can be quickly disassembled, replaced or repaired;

[0038] Then, when the side wing plate 601 is in a normal position, the through slot 610 will be connected to the one-way exhaust valve 3. When the suction fan 605 is sucking air, the suction force will enter the air control chamber 501 through the through slot 610 and the one-way exhaust valve 3, so that the air at the bottom of the first piston block 504 will be gradually discharged. After the air at the bottom of the first piston block 504 is discharged, the first piston block 504 will stretch the return spring rod 503 due to the pressure difference at both ends and move inside the air control chamber 501. The first piston block 504 drives the second piston block 506 to move synchronously through the linkage rod 505, so that the first piston block 504 and the second piston block 506 can move synchronously to the bottom of the air control chamber 501 with the pressure difference.

[0039] Subsequently, when the side wing plate 601 is displaced by collision, the connecting seat 602 will cause the through groove 610 to be offset from the one-way exhaust valve 3 after displacement, and the ash inlet 609 to be connected with the one-way air inlet valve 4. After the through groove 610 is offset from the one-way exhaust valve 3, the first piston block 504 will move upward with the reset spring rod 503 due to the loss of suction force, and after the ash inlet 609 is connected with the one-way air inlet valve 4, the dust collected in the ash collecting seat 606 will enter the air control chamber 501 through the ash discharge groove 608, the ash inlet 609 and the one-way air inlet valve 4 due to the suction force generated when the second piston block 506 moves upward synchronously with the first piston block 504. Through this design, the device can automatically clean the collected dust when it is impacted, and after the side wing plate 601 is reset, the first piston block 504 drives the second piston block 506 to move down again, and the second piston block 506 can push the dust collected in the air control chamber 501 to be discharged from the device through the one-way dust discharge port 508. In addition, through the operation of the electromagnet 2, the electromagnet 2 can adsorb the side wing plate 601. Through this design, even if the side wing plate 601 is not impacted, the device can displace it to achieve dust cleaning. The function of the electromagnet 2 adsorbing the side wing plate 601 can also be used to determine whether the side wing plate 601 can be normally displaced during the equipment maintenance process.

[0040] Then, the staff can pull the rotating protective plate 801 to rotate the rotating protective plate 801 through the rotating shaft, so that the rotating protective plate 801 can cover the front end of the high-voltage solid-state soft-start box 1, and make the bonding plate 802 bond with the high-voltage solid-state soft-start box 1. After the bonding of the bonding plate 802 and the high-voltage solid-state soft-start box 1 is completed, the staff can pull the extended telescopic docking rod 804 to make the telescopic docking rod 804 extend into the docking groove 803. The telescopic docking rod 804 is docked with the docking groove 803 to lock the rotation of the rotating protective plate 801. The rotating protective plate 801 can stably cover the front end of the high-voltage solid-state soft-start box 1 through the support of the bonding plate 802 and the high-voltage solid-state soft-start box 1, which can effectively ensure that the rotating protective plate 801 protects the front end of the high-voltage solid-state soft-start box 1;

[0041] Finally, during the process of rotating the protective plate 801 protecting the high-voltage solid-state soft-start box 1, since the bonding plate 802 is bonded to the high-voltage solid-state soft-start box 1 and the rotation of the rotating protective plate 801 is locked, this can effectively prevent the cabinet door of the high-voltage solid-state soft-start box 1 from being accidentally opened. In addition, when the side wing plate 601 is squeezed and displaced, it can drive the rotating protective plate 801 to move synchronously, and the telescopic docking rod 804 can penetrate into the docking groove 803 to avoid interference with the displacement of the rotating protective plate 801. During the displacement of the rotating protective plate 801, the bonding plate 802 can be displaced on the surface of the high-voltage solid-state soft-start box 1. If there is a dimensional error between the high-voltage solid-state soft-start box 1 and the bonding plate 802, or if there is a gap in the cabinet door of the high-voltage solid-state soft-start box 1 due to other reasons, the displacement of the bonding plate 802 to the high-voltage solid-state soft-start box 1 can effectively push the opened cabinet door to close. Through this design, the working stability and safety of the high-voltage solid-state soft-start box 1 can be further improved.

[0042] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A high voltage solid-state soft start device with an intelligent protective housing, characterized in that: The invention comprises a high-voltage solid-state soft start box (1), a side protection component (6) and a front protection component (8), wherein the two ends of the high-voltage solid-state soft start box (1) are provided with electromagnets (2), and a one-way exhaust valve (3) is arranged inside the high-voltage solid-state soft start box (1), and a one-way air inlet valve (4) is arranged inside the high-voltage solid-state soft start box (1), and an ash discharge component (5) is arranged inside the high-voltage solid-state soft start box (1), and a side protection component (6) is arranged inside the high-voltage solid-state soft start box (1), and the side protection component (6) comprises a side wing plate (601), a connection seat (602), a docking plate (603), an exhaust groove (604), an air suction fan (605), an ash collection seat (606), an air suction groove (607), an ash discharge groove (608), an ash inlet (609) and a through groove (610). The outer end of the side wing plate (601) is provided with a connecting seat (602), and the outer end of the connecting seat (602) is provided with a docking plate (603), the interior of the side wing plate (601) is provided with an exhaust groove (604), the interior of the connecting seat (602) is provided with an air suction fan (605), and the interior of the connecting seat (602) is provided with an ash collecting seat (606), the interior of the docking plate (603) is provided with an air suction groove (607), the outer end of the ash collecting seat (606) is provided with an ash discharge groove (608), the outer ends of the connecting seat (602) are provided with an ash inlet (609) and a through groove (610), a buffer spring rod (7) is provided between the docking plate (603) and the high-voltage solid-state soft start box (1), and a positive protection component (8) is arranged at the front end of the side wing plate (601).

2. A high voltage solid-state soft start device with an intelligent protective housing according to claim 1, characterized in that: The ash discharge assembly (5) comprises an air control chamber (501), a partition (502), a return spring rod (503), a first piston block (504), a linkage rod (505), a second piston block (506), a pressure equalizing groove (507) and a one-way ash discharge port (508); the air control chamber (501) is provided with a partition (502), and the top inner side of the air control chamber (501) is provided with a return spring rod (503); the bottom end of the return spring rod (503) is connected to the first piston block (504), and the top outer end of the first piston block (504) is connected to the linkage rod (505); the other end of the linkage rod (505) is provided with a second piston block (506); the inner side of the air control chamber (501) is provided with a pressure equalizing groove (507), and the air control chamber (501) is provided with a one-way ash discharge port (508).

3. A high voltage solid-state soft start device with an intelligent protective housing according to claim 2, characterized in that: The first piston block (504) and the second piston block (506) are completely in contact with the partition plate (502) and the inner wall of the air control chamber (501), and the first piston block (504) is elastically connected to the return spring rod (503).

4. A high voltage solid-state soft start device with an intelligent protective housing according to claim 2, characterized in that: The through groove (610) is connected to the exhaust groove (604) through the internal space of the connecting seat (602), and the through groove (610) is connected to the air control chamber (501) through the one-way exhaust valve (3).

5. A high voltage solid-state soft start device with an intelligent protective housing according to claim 2, characterized in that: The ash collecting seat (606) is connected to the ash inlet (609) via the ash discharging groove (608), and the ash inlet (609) is connected to the air control chamber (501) via the one-way air inlet valve (4).

6. A high voltage solid-state soft start device with an intelligent protective housing according to claim 1, characterized in that: The docking plate (603) is elastically connected to the buffer spring rod (7), and the electromagnet (2) is electromagnetically adsorbed and connected to the side wing plate (601).

7. A high voltage solid-state soft start device with an intelligent protective housing according to claim 1, characterized in that: The side wing plate (601) and the connecting seat (602) are an integrated structure, and the connecting plate (603) is fixed to the connecting seat (602) by bolts, and the air intake groove (607) is connected to the exhaust groove (604) through the internal space of the connecting seat (602).

8. A high voltage solid-state soft start device with an intelligent protective housing according to claim 7, characterized in that: The positive protection assembly (8) comprises a rotating protection plate (801), a bonding plate (802), a docking groove (803) and a telescopic docking rod (804); the rotating protection plate (801) is provided with a bonding plate (802) on one side close to the high-voltage solid-state soft start box (1); the outer end of the rotating protection plate (801) is provided with a docking groove (803), and the outer end of the rotating protection plate (801) is connected to a telescopic docking rod (804).

9. A high voltage solid-state soft start device with an intelligent protective housing according to claim 8, characterized in that: The rotating protection plate (801) is rotatably connected to the side wing plate (601), and the side wing plate (601) and the bonding plate (802) are an integrated structure.

10. A high voltage solid-state soft start device with an intelligent protective housing according to claim 8, characterized in that: The bonding plate (802) is bonded to the outer surface of the high-voltage solid-state soft start box (1), and the inner contour size of the docking groove (803) matches the outer contour size of the telescopic docking rod (804).

Citation Information

Patent Citations

  • Protective device of solid-state motor starter

    CN119134965A

  • High-voltage intelligent solid-state soft start cabinet

    CN209218517U