Intelligent variable-frequency fan cooling system of motor
By combining temperature and current data in the intelligent variable frequency fan cooling system, the fan working coefficient is calculated and compared and controlled, the problem that existing systems cannot automatically adjust the cooling power is solved, and the automatic monitoring and adjustment of the motor temperature and current load is realized, which improves the service life of the motor and the efficiency of the cooling system.
Patent Information
- Application Number
- CN202510443897.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2045-04-10
AI Technical Summary
The existing intelligent variable frequency fan cooling system cannot automatically adjust the working power of the cooling fan according to the ambient temperature and working temperature of the motor, resulting in the too high motor temperature and damage to the insulating material; at the same time, it cannot automatically adjust the fan cooling capacity according to changes in the current load, resulting in a shortening of the motor life.
By obtaining the ambient temperature and motor working temperature data during the temperature monitoring period, the first fan working coefficient and the second fan working coefficient are calculated, and the third fan working coefficient is calculated based on the periodic current value and change rate obtained by the current sensor. Then, by analyzing these coefficients, the fan analyzes and determines the control coefficient, and performs cooling control on the variable frequency fan according to the comparison results with the threshold.
It realizes automatic monitoring and regulation of motor temperature and current load, improves the automatic control capability of motor cooling system, and improves the efficiency of power resources and the service life of the motor.
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Figure CN119966313A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of electric power and relates to electric power control technology, in particular to an intelligent variable frequency fan cooling system for a motor. Background Art
[0002] The existing intelligent variable frequency fan cooling system has the following specific defects when cooling the motor: 1. The existing motor cooling system cannot automatically adjust the working power of the cooling fan according to the ambient temperature and operating temperature of the motor, which easily causes the motor temperature to be too high, thereby damaging the insulation material; 2. The existing motor cooling system cannot automatically adjust the working power of the cooling fan according to the motor's periodic current value and the current change rate, which results in the fan being unable to increase its cooling capacity in time when the current load increases, resulting in a shortened motor life; To this end, we propose an intelligent variable frequency fan cooling system for the motor. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention aims to provide an intelligent variable frequency fan cooling system for a motor. The present invention is based on obtaining a temperature monitoring cycle, and obtains a first fan operating coefficient by monitoring the ambient temperature of the working environment of the motor. The second fan operating coefficient is obtained by monitoring the working temperature of the motor body. The first fan operating coefficient and the second fan operating coefficient are defined as motor temperature monitoring data. A plurality of current sensors are installed in the motor, and the periodic monitoring current value and the periodic current change rate of each current sensor within the current monitoring cycle are respectively obtained, and the circuit periodic monitoring coefficient is obtained by analysis. The obtained multiple circuit periodic monitoring coefficients are averaged to obtain the third fan operating coefficient. The fan judgment control coefficient is obtained by analyzing the first fan operating coefficient, the second fan operating coefficient and the third fan operating coefficient. The fan judgment control coefficient threshold is obtained and numerically compared with the fan judgment control coefficient, and the variable frequency fan is cooled and controlled according to the numerical comparison result.
[0004] In order to achieve the above purpose, the present invention adopts the following technical solution: an intelligent variable frequency fan cooling system for a motor, and the specific working process of each module is as follows: Temperature data module: used to obtain the temperature monitoring cycle, obtain the first fan working coefficient by monitoring the ambient temperature of the working environment of the motor, obtain the second fan working coefficient by monitoring the working temperature of the motor body, and define the first fan working coefficient and the second fan working coefficient as the motor temperature monitoring data; Current data module: used to install several current sensors in the motor, respectively obtain the periodic monitoring current value and periodic current change rate of each current sensor in the current monitoring period, and analyze to obtain the circuit periodic monitoring coefficient, and average the obtained multiple circuit periodic monitoring coefficients to obtain the third fan working coefficient; Fan control module: used to obtain the fan judgment and control coefficient by analyzing the first fan working coefficient, the second fan working coefficient and the third fan working coefficient, obtain the fan judgment and control coefficient threshold and compare it with the fan judgment and control coefficient, and perform cooling control on the variable frequency fan according to the numerical comparison result.
[0005] Further, the temperature data module includes a motor temperature unit and an ambient temperature unit; In the process of temperature monitoring of the motor, the time value corresponding to the current moment is marked as the first cycle characteristic time point, a second cycle characteristic time point is marked in the period before the first cycle characteristic time point, and the period between the first cycle characteristic time point and the second cycle characteristic time point is marked as the temperature monitoring period; In the temperature monitoring period, a plurality of temperature monitoring time points with the same time interval are marked, and the marked plurality of temperature monitoring time points are named as the first temperature monitoring time point to the wth temperature monitoring time point respectively; The ambient temperature unit performs temperature monitoring on the motor working environment in the temperature monitoring period to obtain a first fan working coefficient; The motor temperature unit monitors the temperature of the motor in the temperature monitoring cycle to obtain a second fan working coefficient; The first fan operating coefficient and the second fan operating coefficient are defined as motor temperature monitoring data.
[0006] Furthermore, the ambient temperature unit obtains the first fan working coefficient as follows: In the working environment of the motor, a number of environmental temperature monitoring points are randomly selected, and a sample environmental monitoring point is marked at the selected number of environmental temperature monitoring points; Perform temperature monitoring on the sample environment monitoring point to obtain the environmental temperature monitoring coefficient corresponding to the sample environment monitoring point; Repeat the process of obtaining the ambient temperature monitoring coefficient corresponding to the sample environmental monitoring point, obtain the ambient temperature monitoring coefficient corresponding to each ambient temperature monitoring point respectively, obtain multiple ambient temperature monitoring coefficients, and calculate the average of the multiple ambient temperature monitoring coefficients obtained to obtain the first fan working coefficient.
[0007] Furthermore, the environmental temperature unit obtains the environmental temperature monitoring coefficient corresponding to the sample environmental monitoring point, as follows: Obtain the monitoring temperature values corresponding to the first temperature monitoring time point to the wth temperature monitoring time point of the sample environment monitoring point, and obtain the first environment temperature value to the wth environment temperature value; Calculate the average of the first ambient temperature value to the wth ambient temperature value to obtain an average ambient temperature value; Compare the values of the first ambient temperature value to the wth ambient temperature value, and mark the ambient temperature value with the largest value as the peak ambient temperature value; Calculate the variance of the first ambient temperature value to the wth ambient temperature value to obtain the ambient temperature variance; The ambient temperature monitoring coefficient corresponding to the sample environmental monitoring point is obtained by calculating the average ambient temperature value, the peak ambient temperature value and the ambient temperature variance; Calculate the ambient temperature monitoring coefficient corresponding to the sample environmental monitoring point. The specific formula is as follows: ; Among them, Hwy is the ambient temperature monitoring coefficient corresponding to the sample environmental monitoring point, Hwp is the average value of the ambient temperature, Hwf is the peak ambient temperature value, and Hfc is the ambient temperature variance.
[0008] Furthermore, the motor temperature unit obtains the second fan operating coefficient as follows: In the motor body area, a number of motor temperature monitoring points are randomly selected, and a sample motor monitoring point is marked at the selected number of motor temperature monitoring points; Perform temperature monitoring on the sample motor monitoring points to obtain the motor temperature monitoring coefficients corresponding to the sample motor monitoring points; Repeat the process of obtaining the motor temperature monitoring coefficient corresponding to the sample motor monitoring point, obtain the motor temperature monitoring coefficient corresponding to each motor temperature monitoring point respectively, obtain multiple motor temperature monitoring coefficients, and calculate the average of the obtained multiple motor temperature monitoring coefficients to obtain the second fan working coefficient.
[0009] Furthermore, the motor temperature unit obtains the motor temperature monitoring coefficient corresponding to the sample motor monitoring point, as follows: Obtain the monitoring temperature values corresponding to the sample motor monitoring points from the first temperature monitoring time point to the wth temperature monitoring time point, and obtain the first motor temperature value to the wth motor temperature value; Calculate the average of the first motor temperature value to the wth motor temperature value to obtain the average motor temperature value; Compare the values of the first motor temperature value to the wth motor temperature value, and mark the motor temperature value with the largest value as the peak motor temperature value; Calculate the variance of the first motor temperature value to the wth motor temperature value to obtain the motor temperature variance; The motor temperature monitoring coefficient corresponding to the sample motor monitoring point is obtained by calculating the average motor temperature value, the peak motor temperature value and the motor temperature variance; Calculate the motor temperature monitoring coefficient corresponding to the sample motor monitoring point. The specific formula is as follows: ; Among them, Dwy is the motor temperature monitoring coefficient corresponding to the sample motor monitoring point, Dwp is the average value of the motor temperature, Dwf is the peak motor temperature value, and Dfc is the motor temperature variance.
[0010] Furthermore, the current data module obtains the third fan operating coefficient as follows: In the process of monitoring the current of the motor, the time value corresponding to the current moment is marked as the first current cycle time point, a second current cycle time point is selected in the period before the first current cycle time point, and the period between the first current cycle time point and the second current cycle time point is marked as the current monitoring period; In the current monitoring cycle, a number of current monitoring time points are marked respectively, and the interval between each two consecutive current monitoring time points is equal, and the marked number of current monitoring time points are named as the first current monitoring time point to the dth current monitoring time point respectively; In the motor body, several different power positions are selected, a current sensor is installed at each power position to obtain a plurality of current sensors, and a sample current sensor is selected from the plurality of installed current sensors; Performing current data analysis on a sample current sensor in a current monitoring cycle to obtain a circuit cycle monitoring coefficient; Repeat the circuit cycle monitoring coefficient corresponding to the sample current sensor, respectively obtain the circuit cycle monitoring coefficient corresponding to each current sensor, obtain multiple circuit cycle monitoring coefficients, and average the obtained multiple circuit cycle monitoring coefficients to obtain the third fan working coefficient.
[0011] Furthermore, the current data module acquires the circuit cycle monitoring coefficient as follows: Acquire the monitoring current values corresponding to the first current monitoring time point to the dth current monitoring time point of the sample current sensor to obtain the first monitoring current value to the dth monitoring current value; Calculate the average of the first monitoring current value to the dth monitoring current value to obtain a periodic monitoring current value; Get the periodic current change rate; The cycle monitoring current value and the cycle current change rate are calculated to obtain the circuit cycle monitoring coefficient corresponding to the sample current sensor; The circuit cycle monitoring coefficient corresponding to the sample current sensor is calculated. The specific formula is as follows: ; Among them, Ijx is the circuit cycle monitoring coefficient corresponding to the sample current sensor, Dlp is the cycle monitoring current value, and Bhl is the cycle current change rate.
[0012] Furthermore, the current data module acquires the periodic current change rate as follows: In the existing broken line statistical graph template, the first current monitoring time point to the dth current monitoring time point are used as the horizontal coordinate, and the first monitoring current value to the dth monitoring current value are used as the vertical coordinate to establish a current change broken line graph; In the current change line graph, the coordinate points corresponding to the first current monitoring time point to the dth current monitoring time point are named as the first current coordinate point to the dth current coordinate point respectively; The first current coordinate point and the second current coordinate point are connected by a straight line to obtain a first current line segment, the second current coordinate point and the third current coordinate point are connected by a straight line to obtain a second current line segment, and so on, the d-1th current coordinate point and the dth current coordinate point are connected by a straight line to obtain a d-1th current line segment; In the rectangular coordinate system of the current change plane, the first current coordinate point and the second current coordinate point are calculated to obtain the slope of the first current line segment; The slope of the first current line segment is calculated, and the specific formula is as follows: ; Wherein, Xl1 is the slope of the first current line segment, (x1, y1) is the plane rectangular coordinate corresponding to the first current coordinate point, and (x2, y2) is the plane rectangular coordinate corresponding to the first current coordinate point; The line segment slopes corresponding to the second current line segment to the d-1th current line segment are respectively obtained to obtain the slope of the second current line segment to the d-1th current line segment, and the slope of the first current line segment to the d-1th current line segment are averaged to obtain the periodic current change rate.
[0013] Furthermore, the fan control module performs cooling control on the variable frequency fan as follows: Acquire motor temperature monitoring data, and acquire a first fan operating coefficient and a second fan operating coefficient respectively according to the motor temperature monitoring data; Obtaining the working coefficient of the third fan; The fan judgment control coefficient is obtained by calculating the first fan working coefficient, the second fan working coefficient and the third fan working coefficient; The fan control coefficient is calculated as follows: ; Among them, Fsk is the fan judgment control coefficient, Fgx1 is the first fan working coefficient, Fgx2 is the second fan working coefficient, and Fgx3 is the third fan working coefficient; Obtain a fan judgment control coefficient threshold, compare the fan judgment control coefficient threshold with the fan judgment control coefficient, and perform cooling control on the variable frequency fan according to the comparison result; The details are as follows: respectively obtaining a first fan operating coefficient threshold, a second fan operating coefficient threshold, and a third fan operating coefficient threshold; The first fan operating coefficient threshold, the second fan operating coefficient threshold and the third fan operating coefficient threshold are calculated to obtain a fan judgment control coefficient threshold; When the fan judgment control coefficient is greater than the fan judgment control coefficient threshold, the working power of the variable frequency fan is increased until the fan judgment control coefficient is equal to the fan judgment control coefficient threshold; When the fan judgment control coefficient is less than the fan judgment control coefficient threshold, the working power of the variable frequency fan is reduced until the fan judgment control coefficient is equal to the fan judgment control coefficient threshold; When the fan judgment control coefficient is equal to the fan judgment control coefficient threshold, there is no need to adjust the working power of the variable frequency fan.
[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: 1. The present invention obtains the first fan operating coefficient by monitoring the ambient temperature of the working environment of the motor, and obtains the second fan operating coefficient by monitoring the working temperature of the motor body, thereby improving the comprehensiveness of the motor temperature data monitoring; 2. The present invention obtains the fan judgment and control coefficient by analyzing the first fan operating coefficient, the second fan operating coefficient and the third fan operating coefficient, obtains the fan judgment and control coefficient threshold and performs numerical comparison with the fan judgment and control coefficient, and performs cooling control on the variable frequency fan according to the numerical comparison result, thereby realizing automatic control of the motor cooling system, improving the utilization efficiency of power resources, and increasing the service life of the motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0016] Figure 1 is the overall system block diagram of the present invention; Figure 2 It is a line graph of current variation of the present invention; Figure 3 It is a schematic diagram of a local area of the present invention. DETAILED DESCRIPTION
[0017] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] Embodiment 1 See also Figure 1 , the present invention provides a technical solution: an intelligent variable frequency fan cooling system for a motor, comprising a temperature data module, a current data module, a fan control module and a server, wherein the temperature data module, the current data module and the fan control module are respectively connected to the server, and the server controls the temperature data module, the current data module and the fan control module respectively; The temperature data module obtains the first fan working coefficient and the second fan working coefficient respectively to obtain the motor temperature monitoring coefficient; The temperature data module includes a motor temperature unit and an ambient temperature unit; In the process of temperature monitoring of the motor, the time value corresponding to the current moment is marked as the first cycle characteristic time point, a second cycle characteristic time point is marked in the period before the first cycle characteristic time point, and the period between the first cycle characteristic time point and the second cycle characteristic time point is marked as the temperature monitoring period; In the temperature monitoring period, a plurality of temperature monitoring time points with the same time interval are marked, and the marked plurality of temperature monitoring time points are named as the first temperature monitoring time point to the wth temperature monitoring time point respectively; It should be noted here that: In the present application, as the time value corresponding to the current moment changes, the first cycle characteristic time point and the second cycle characteristic time point also change accordingly, thereby realizing dynamic update of the temperature monitoring cycle; The ambient temperature unit performs temperature monitoring on the motor working environment in the temperature monitoring period to obtain a first fan working coefficient; The details are as follows: In the working environment of the motor, a number of environmental temperature monitoring points are randomly selected, and a sample environmental monitoring point is marked at the selected number of environmental temperature monitoring points; Perform temperature monitoring on the sample environment monitoring point to obtain the environmental temperature monitoring coefficient corresponding to the sample environment monitoring point; The details are as follows: Obtain the monitoring temperature values corresponding to the first temperature monitoring time point to the wth temperature monitoring time point of the sample environment monitoring point, and obtain the first environment temperature value to the wth environment temperature value; Calculate the average of the first ambient temperature value to the wth ambient temperature value to obtain an average ambient temperature value; Compare the values of the first ambient temperature value to the wth ambient temperature value, and mark the ambient temperature value with the largest value as the peak ambient temperature value; Calculate the variance of the first ambient temperature value to the wth ambient temperature value to obtain the ambient temperature variance; The ambient temperature monitoring coefficient corresponding to the sample environmental monitoring point is obtained by calculating the average ambient temperature value, the peak ambient temperature value and the ambient temperature variance; Calculate the ambient temperature monitoring coefficient corresponding to the sample environmental monitoring point. The specific formula is as follows: ; Among them, Hwy is the ambient temperature monitoring coefficient corresponding to the sample environmental monitoring point, Hwp is the average value of the ambient temperature, Hwf is the peak ambient temperature value, and Hfc is the ambient temperature variance; Repeat the process of obtaining the ambient temperature monitoring coefficient corresponding to the sample ambient temperature monitoring point, respectively obtain the ambient temperature monitoring coefficient corresponding to each ambient temperature monitoring point, obtain multiple ambient temperature monitoring coefficients, and average the obtained multiple ambient temperature monitoring coefficients to obtain the first fan working coefficient; The motor temperature unit monitors the temperature of the motor in the temperature monitoring cycle to obtain a second fan working coefficient; The details are as follows: See also Figure 3 , in the working environment of the motor, a number of motor temperature monitoring points are randomly selected, and a motor temperature monitoring point is randomly selected from the multiple selected motor temperature monitoring points as a sample motor monitoring point; It should be noted here that: The multiple motor temperature monitoring points involved here are located in different parts of the motor, and the motor parts involved here include but are not limited to the motor housing, motor circuit and motor inverter; It should be noted here that: In this application, Figure 3This is a schematic diagram of a local area of an intelligent variable frequency fan cooling system. In the figure, the location where the temperature sensor is arranged is the motor temperature monitoring point, and the area where the current sensor is arranged is the current monitoring point. The intelligent system can store and transmit the data obtained by the temperature sensor and the current sensor in real time. During the cooling process, the motor temperature and ambient temperature are obtained by the temperature sensor, and the current sensor obtains the internal current of the motor. The intelligent control system analyzes the obtained data to determine whether the motor power and current match the fan heat dissipation efficiency, and controls the fan to dissipate heat.
[0019] Perform temperature monitoring on the sample motor monitoring points to obtain the motor temperature monitoring coefficients corresponding to the sample motor monitoring points; The details are as follows: Obtain the monitoring temperature values corresponding to the sample motor monitoring points from the first temperature monitoring time point to the wth temperature monitoring time point, and obtain the first motor temperature value to the wth motor temperature value; Calculate the average of the first motor temperature value to the wth motor temperature value to obtain the average motor temperature value; Compare the values of the first motor temperature value to the wth motor temperature value, and mark the motor temperature value with the largest value as the peak motor temperature value; Calculate the variance of the first motor temperature value to the wth motor temperature value to obtain the motor temperature variance; The motor temperature monitoring coefficient corresponding to the sample motor monitoring point is obtained by calculating the average motor temperature value, the peak motor temperature value and the motor temperature variance; Calculate the motor temperature monitoring coefficient corresponding to the sample motor monitoring point. The specific formula is as follows: ; Among them, Dwy is the motor temperature monitoring coefficient corresponding to the sample motor monitoring point, Dwp is the average value of the motor temperature, Dwf is the peak motor temperature value, and Dfc is the motor temperature variance; Repeat the process of obtaining the motor temperature monitoring coefficient corresponding to the sample motor monitoring point, respectively obtain the motor temperature monitoring coefficient corresponding to each motor temperature monitoring point, obtain multiple motor temperature monitoring coefficients, and average the obtained multiple motor temperature monitoring coefficients to obtain the second fan working coefficient; The first fan operating coefficient and the second fan operating coefficient are defined as motor temperature monitoring data; The temperature data module acquires the motor temperature monitoring data and transmits it to the fan control module; The current data module installs a plurality of current sensors in the motor, obtains the periodic monitoring current value and the periodic current change rate of each current sensor in the current monitoring period, analyzes and obtains the circuit periodic monitoring coefficient, and averages the obtained multiple circuit periodic monitoring coefficients to obtain the third fan working coefficient; The details are as follows: In the process of monitoring the current of the motor, the time value corresponding to the current moment is marked as the first current cycle time point, a second current cycle time point is selected in the period before the first current cycle time point, and the period between the first current cycle time point and the second current cycle time point is marked as the current monitoring period; It should be noted here that: In this application, the current monitoring period and the temperature monitoring period involved here correspond to the same time range; In the present application, as the time value corresponding to the current moment changes, the first current cycle time point and the second current cycle time point also change accordingly, thereby achieving dynamic update of the current monitoring cycle; In the current monitoring cycle, a number of current monitoring time points are marked respectively, and the interval between each two consecutive current monitoring time points is equal, and the marked number of current monitoring time points are named as the first current monitoring time point to the dth current monitoring time point respectively; It should be noted here that: In the present application, d referred to herein is a numerical value corresponding to a current monitoring time point, and d is an integer greater than 0; In the motor body, several different power positions are selected, a current sensor is installed at each power position to obtain a plurality of current sensors, and a sample current sensor is selected from the plurality of installed current sensors; Performing current data analysis on a sample current sensor in a current monitoring cycle to obtain a circuit cycle monitoring coefficient; The details are as follows: Acquire the monitoring current values corresponding to the first current monitoring time point to the dth current monitoring time point of the sample current sensor to obtain the first monitoring current value to the dth monitoring current value; Calculate the average of the first monitoring current value to the dth monitoring current value to obtain a periodic monitoring current value; Get the periodic current change rate; The details are as follows: See also Figure 2 In the existing line chart template, the first current monitoring time point to the dth current monitoring time point are used as the horizontal coordinate, and the first monitoring current value to the dth monitoring current value are used as the vertical coordinate to establish a current change line chart; In the current change line graph, the coordinate points corresponding to the first current monitoring time point to the dth current monitoring time point are named as the first current coordinate point to the dth current coordinate point respectively; The first current coordinate point and the second current coordinate point are connected by a straight line to obtain a first current line segment, the second current coordinate point and the third current coordinate point are connected by a straight line to obtain a second current line segment, and so on, the d-1th current coordinate point and the dth current coordinate point are connected by a straight line to obtain a d-1th current line segment; In the rectangular coordinate system of the current change plane, the first current coordinate point and the second current coordinate point are calculated to obtain the slope of the first current line segment; The slope of the first current line segment is calculated, and the specific formula is as follows: ; Wherein, Xl1 is the slope of the first current line segment, (x1, y1) is the plane rectangular coordinate corresponding to the first current coordinate point, and (x2, y2) is the plane rectangular coordinate corresponding to the first current coordinate point; The line segment slopes corresponding to the second current line segment to the d-1th current line segment are respectively obtained to obtain the slope of the second current line segment to the d-1th current line segment, and the slope of the first current line segment to the d-1th current line segment are averaged to obtain the periodic current change rate; The cycle monitoring current value and the cycle current change rate are calculated to obtain the circuit cycle monitoring coefficient corresponding to the sample current sensor; The circuit cycle monitoring coefficient corresponding to the sample current sensor is calculated. The specific formula is as follows: ; Among them, Ijx is the circuit cycle monitoring coefficient corresponding to the sample current sensor, Dlp is the cycle monitoring current value, and Bhl is the cycle current change rate; Repeat the circuit cycle monitoring coefficient corresponding to the sample current sensor, respectively obtain the circuit cycle monitoring coefficient corresponding to each current sensor, obtain multiple circuit cycle monitoring coefficients, and average the obtained multiple circuit cycle monitoring coefficients to obtain a third fan working coefficient; The current data module acquires the working coefficient of the third fan and transmits it to the fan control module; The fan control module obtains the fan judgment control coefficient by analyzing the first fan working coefficient, the second fan working coefficient and the third fan working coefficient, obtains the fan judgment control coefficient threshold and compares the value with the fan judgment control coefficient, and performs cooling control on the variable frequency fan according to the comparison result; The details are as follows: Acquire motor temperature monitoring data, and acquire a first fan operating coefficient and a second fan operating coefficient respectively according to the motor temperature monitoring data; Obtaining the working coefficient of the third fan; The fan judgment control coefficient is obtained by calculating the first fan working coefficient, the second fan working coefficient and the third fan working coefficient; The fan control coefficient is calculated as follows: ; Among them, Fsk is the fan judgment control coefficient, Fgx1 is the first fan working coefficient, Fgx2 is the second fan working coefficient, and Fgx3 is the third fan working coefficient; Obtain a fan judgment control coefficient threshold, compare the fan judgment control coefficient threshold with the fan judgment control coefficient, and perform cooling control on the variable frequency fan according to the comparison result; The details are as follows: respectively obtaining a first fan operating coefficient threshold, a second fan operating coefficient threshold, and a third fan operating coefficient threshold; The first fan operating coefficient threshold, the second fan operating coefficient threshold and the third fan operating coefficient threshold are calculated to obtain a fan judgment control coefficient threshold; It should be noted here that: The first fan operating coefficient threshold, the second fan operating coefficient threshold and the third fan operating coefficient threshold involved here are respectively the first fan operating coefficient, the second fan operating coefficient and the third fan operating coefficient when there is no need to adjust the operating power of the variable frequency fan; The fan control coefficient threshold is calculated using the following formula: ; Among them, Fsky is the fan judgment control coefficient threshold, Fgxy1 is the first fan working coefficient threshold, Fgxy2 is the second fan working coefficient threshold, and Fgxy3 is the third fan working coefficient threshold; When the fan judgment control coefficient is greater than the fan judgment control coefficient threshold, the working power of the variable frequency fan is increased until the fan judgment control coefficient is equal to the fan judgment control coefficient threshold; When the fan judgment control coefficient is less than the fan judgment control coefficient threshold, the working power of the variable frequency fan is reduced until the fan judgment control coefficient is equal to the fan judgment control coefficient threshold; When the fan judgment control coefficient is equal to the fan judgment control coefficient threshold, there is no need to adjust the working power of the variable frequency fan; In this application, if corresponding calculation formulas appear, the above calculation formulas are all dimensionless and take their numerical calculations. The weight coefficients, proportional coefficients and other coefficients in the formulas are set to a result value obtained by quantifying each parameter. The size of the weight coefficient and the proportional coefficient can be determined as long as it does not affect the proportional relationship between the parameter and the result value.
[0020] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An intelligent variable frequency fan cooling system for a motor, characterized in that: include: Temperature data module: used to obtain the temperature monitoring cycle, obtain the first fan working coefficient by monitoring the ambient temperature of the working environment of the motor, obtain the second fan working coefficient by monitoring the working temperature of the motor body, and define the first fan working coefficient and the second fan working coefficient as the motor temperature monitoring data; Current data module: used to install several current sensors in the motor, respectively obtain the periodic monitoring current value and periodic current change rate of each current sensor in the current monitoring period, and analyze to obtain the circuit periodic monitoring coefficient, and average the obtained multiple circuit periodic monitoring coefficients to obtain the third fan working coefficient; Fan control module: used to obtain the fan judgment and control coefficient by analyzing the first fan working coefficient, the second fan working coefficient and the third fan working coefficient, obtain the fan judgment and control coefficient threshold and compare it with the fan judgment and control coefficient, and perform cooling control on the variable frequency fan according to the numerical comparison result.
2. The intelligent variable frequency fan cooling system for a motor according to claim 1, characterized in that: The temperature data module includes a motor temperature unit and an ambient temperature unit; In the process of temperature monitoring of the motor, the time value corresponding to the current moment is marked as the first cycle characteristic time point, a second cycle characteristic time point is marked in the period before the first cycle characteristic time point, and the period between the first cycle characteristic time point and the second cycle characteristic time point is marked as the temperature monitoring period; In the temperature monitoring period, a plurality of temperature monitoring time points with the same time interval are marked, and the marked plurality of temperature monitoring time points are named as the first temperature monitoring time point to the wth temperature monitoring time point respectively; The ambient temperature unit performs temperature monitoring on the motor working environment in the temperature monitoring period to obtain a first fan working coefficient; The motor temperature unit performs temperature monitoring on the motor in the temperature monitoring cycle to obtain a second fan operating coefficient; The first fan operating coefficient and the second fan operating coefficient are defined as motor temperature monitoring data.
3. The intelligent variable frequency fan cooling system for a motor according to claim 2, characterized in that: The ambient temperature unit obtains the first fan working coefficient as follows: In the working environment of the motor, a number of environmental temperature monitoring points are randomly selected, and a sample environmental monitoring point is marked at the selected number of environmental temperature monitoring points; Perform temperature monitoring on the sample environment monitoring point to obtain the environmental temperature monitoring coefficient corresponding to the sample environment monitoring point; The ambient temperature monitoring coefficient corresponding to each ambient temperature monitoring point is obtained respectively to obtain a plurality of ambient temperature monitoring coefficients, and the average of the obtained plurality of ambient temperature monitoring coefficients is calculated to obtain a first fan working coefficient.
4. The intelligent variable frequency fan cooling system for a motor according to claim 3, characterized in that: The environmental temperature unit obtains the environmental temperature monitoring coefficient corresponding to the sample environmental monitoring point, as follows: Obtain the monitoring temperature values corresponding to the first temperature monitoring time point to the wth temperature monitoring time point of the sample environment monitoring point, and obtain the first environment temperature value to the wth environment temperature value; Calculate the average of the first ambient temperature value to the wth ambient temperature value to obtain an average ambient temperature value; Compare the values of the first ambient temperature value to the wth ambient temperature value, and mark the ambient temperature value with the largest value as the peak ambient temperature value; Calculate the variance of the first ambient temperature value to the wth ambient temperature value to obtain the ambient temperature variance; The ambient temperature monitoring coefficient corresponding to the sample environmental monitoring point is obtained by calculating the average ambient temperature value, the peak ambient temperature value and the ambient temperature variance; Calculate the ambient temperature monitoring coefficient corresponding to the sample environmental monitoring point. The specific formula is as follows: ; Among them, Hwy is the ambient temperature monitoring coefficient corresponding to the sample environmental monitoring point, Hwp is the average value of the ambient temperature, Hwf is the peak ambient temperature value, and Hfc is the ambient temperature variance.
5. The intelligent variable frequency fan cooling system for a motor according to claim 2, characterized in that: The motor temperature unit obtains the second fan working coefficient as follows: In the motor body area, a number of motor temperature monitoring points are randomly selected, and a sample motor monitoring point is marked at the selected number of motor temperature monitoring points; Perform temperature monitoring on the sample motor monitoring points to obtain the motor temperature monitoring coefficients corresponding to the sample motor monitoring points; The motor temperature monitoring coefficient corresponding to each motor temperature monitoring point is obtained respectively to obtain a plurality of motor temperature monitoring coefficients, and the average of the obtained plurality of motor temperature monitoring coefficients is calculated to obtain the second fan working coefficient.
6. The intelligent variable frequency fan cooling system for a motor according to claim 5, characterized in that: The motor temperature unit obtains the motor temperature monitoring coefficient corresponding to the sample motor monitoring point, as follows: Obtain the monitoring temperature values corresponding to the sample motor monitoring points from the first temperature monitoring time point to the wth temperature monitoring time point, and obtain the first motor temperature value to the wth motor temperature value; Calculate the average of the first motor temperature value to the wth motor temperature value to obtain the average motor temperature value; Compare the values of the first motor temperature value to the wth motor temperature value, and mark the motor temperature value with the largest value as the peak motor temperature value; Calculate the variance of the first motor temperature value to the wth motor temperature value to obtain the motor temperature variance; The motor temperature monitoring coefficient corresponding to the sample motor monitoring point is obtained by calculating the average motor temperature value, the peak motor temperature value and the motor temperature variance; Calculate the motor temperature monitoring coefficient corresponding to the sample motor monitoring point. The specific formula is as follows: ; Among them, Dwy is the motor temperature monitoring coefficient corresponding to the sample motor monitoring point, Dwp is the average value of the motor temperature, Dwf is the peak motor temperature value, and Dfc is the motor temperature variance.
7. The intelligent variable frequency fan cooling system for a motor according to claim 1, characterized in that: The current data module obtains the third fan working coefficient as follows: In the process of monitoring the current of the motor, the time value corresponding to the current moment is marked as the first current cycle time point, a second current cycle time point is selected in the period before the first current cycle time point, and the period between the first current cycle time point and the second current cycle time point is marked as the current monitoring period; In the current monitoring cycle, a number of current monitoring time points are marked respectively, and the interval between each two consecutive current monitoring time points is equal, and the marked number of current monitoring time points are named as the first current monitoring time point to the dth current monitoring time point respectively; In the motor body, several different power positions are selected, a current sensor is installed at each power position to obtain a plurality of current sensors, and a sample current sensor is selected from the plurality of installed current sensors; Performing current data analysis on a sample current sensor in a current monitoring cycle to obtain a circuit cycle monitoring coefficient; The circuit cycle monitoring coefficient corresponding to each current sensor is obtained respectively to obtain a plurality of circuit cycle monitoring coefficients, and the average of the obtained plurality of circuit cycle monitoring coefficients is calculated to obtain the third fan working coefficient.
8. The intelligent variable frequency fan cooling system for a motor according to claim 7, characterized in that: The current data module obtains the circuit cycle monitoring coefficient, as follows: Acquire the monitoring current values corresponding to the first current monitoring time point to the dth current monitoring time point of the sample current sensor to obtain the first monitoring current value to the dth monitoring current value; Calculate the average of the first monitoring current value to the dth monitoring current value to obtain a periodic monitoring current value; Get the periodic current change rate; The cycle monitoring current value and the cycle current change rate are calculated to obtain the circuit cycle monitoring coefficient corresponding to the sample current sensor; The circuit cycle monitoring coefficient corresponding to the sample current sensor is calculated. The specific formula is as follows: ; Among them, Ijx is the circuit cycle monitoring coefficient corresponding to the sample current sensor, Dlp is the cycle monitoring current value, and Bhl is the cycle current change rate.
9. The intelligent variable frequency fan cooling system for a motor according to claim 8, characterized in that: The current data module acquires the periodic current change rate as follows: In the existing broken line statistical graph template, the first current monitoring time point to the dth current monitoring time point are used as the horizontal coordinate, and the first monitoring current value to the dth monitoring current value are used as the vertical coordinate to establish a current change broken line graph; In the current change line graph, the coordinate points corresponding to the first current monitoring time point to the dth current monitoring time point are named as the first current coordinate point to the dth current coordinate point respectively; The first current coordinate point and the second current coordinate point are connected by a straight line to obtain a first current line segment, the second current coordinate point and the third current coordinate point are connected by a straight line to obtain a second current line segment, and so on, the d-1th current coordinate point and the dth current coordinate point are connected by a straight line to obtain a d-1th current line segment; In the rectangular coordinate system of the current change plane, the first current coordinate point and the second current coordinate point are calculated to obtain the slope of the first current line segment; The slope of the first current line segment is calculated, and the specific formula is as follows: ; Wherein, Xl1 is the slope of the first current line segment, (x1, y1) is the plane rectangular coordinate corresponding to the first current coordinate point, and (x2, y2) is the plane rectangular coordinate corresponding to the first current coordinate point; The line segment slopes corresponding to the second current line segment to the d-1th current line segment are respectively obtained to obtain the slope of the second current line segment to the d-1th current line segment, and the slope of the first current line segment to the d-1th current line segment are averaged to obtain the periodic current change rate.
10. The intelligent variable frequency fan cooling system for a motor according to claim 1, characterized in that: The fan control module performs cooling control on the variable frequency fan, specifically as follows: Acquire motor temperature monitoring data, and acquire a first fan operating coefficient and a second fan operating coefficient respectively according to the motor temperature monitoring data; Obtaining the working coefficient of the third fan; The fan judgment control coefficient is obtained by calculating the first fan working coefficient, the second fan working coefficient and the third fan working coefficient; The fan control coefficient is calculated as follows: ; Among them, Fsk is the fan judgment control coefficient, Fgx1 is the first fan working coefficient, Fgx2 is the second fan working coefficient, and Fgx3 is the third fan working coefficient; Obtain a fan judgment control coefficient threshold, compare the fan judgment control coefficient threshold with the fan judgment control coefficient, and perform cooling control on the variable frequency fan according to the comparison result; The details are as follows: respectively obtaining a first fan operating coefficient threshold, a second fan operating coefficient threshold, and a third fan operating coefficient threshold; The first fan operating coefficient threshold, the second fan operating coefficient threshold and the third fan operating coefficient threshold are calculated to obtain a fan judgment control coefficient threshold; When the fan judgment control coefficient is greater than the fan judgment control coefficient threshold, the working power of the variable frequency fan is increased until the fan judgment control coefficient is equal to the fan judgment control coefficient threshold; When the fan judgment control coefficient is less than the fan judgment control coefficient threshold, the working power of the variable frequency fan is reduced until the fan judgment control coefficient is equal to the fan judgment control coefficient threshold; When the fan judgment control coefficient is equal to the fan judgment control coefficient threshold, there is no need to adjust the working power of the variable frequency fan.
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