Centrifugal efficient extraction tower
By using a feed valve and agitator to uniformly distribute the solution in the extraction tower, and using sink heating and centrifugal block separation technology, the problems of uneven liquid concentration and emulsification in the existing extraction tower are solved, and the extraction efficiency and purity are improved.
Patent Information
- Application Number
- CN202510158968.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The liquid concentration of the existing extraction towers near the feed port is too high, resulting in uneven extraction, low efficiency, and easy to form an emulsion, affecting the purity.
A centrifugal high-efficiency extraction tower is designed, using a feeding valve and agitator to uniformly distribute different solutions, and heated by the water tank to reduce the viscosity and surface tension. The centrifugal blocks are used to drive the mixed solution for centrifugal movement, and the raffinity phase and the extraction phase are separated.
The uniform distribution of liquid concentration is achieved, the extraction efficiency and purity are improved, and the impact of emulsification on extraction is avoided.
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Figure CN119971559A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of extraction, in particular to a centrifugal high-efficiency extraction tower. Background Art
[0002] Extraction is a unit operation that separates a mixture by utilizing the different solubilities of components in a system in a solvent. Specifically, extraction is a method of transferring a solute from one solvent to another by utilizing the differences in solubility or distribution coefficients of a substance in two immiscible (or slightly soluble) solvents. After repeated extractions, most of the compounds can be extracted.
[0003] A Chinese invention patent with publication number CN215653931U discloses a vertical high-efficiency extraction tower for sodium hydroxide extraction and separation, comprising: an extraction tower body, a fixed partition welded in the extraction tower body, a motor installed on the top of the extraction tower body by bolts, a rotating rod arranged in the extraction tower body, the rotating rod is installed on the output shaft of the motor, a control disk is welded on the rotating rod, a through hole is arranged on the control disk, the rotating rod is arranged in the through hole, a mounting groove is arranged at the bottom of the fixed partition, the control disk is clamped in the mounting groove, a turntable is welded at the bottom of the control disk, a fixed frame is welded on one side of the extraction tower body, a circulating pump is installed on the fixed frame by bolts, the circulating pump is connected to the bottom and top of the extraction tower body respectively through pipelines, a wiring plug and a switch group are arranged on the extraction tower body, the wiring plug is connected to the switch group through wires, and the switch group is connected to the motor and the circulating pump respectively through wires. The utility model has the characteristics of thorough extraction and can prevent mixing.
[0004] In addition, since the invention feeds liquid through a feed port, the liquid tends to gather near the feed port after entering the extraction tower, resulting in excessively high liquid concentration in the local area, so that on the cross section of the extraction tower, the solute concentration in the part close to the feed port is much higher than that in other areas. This uneven distribution will cause the local contact and mass transfer conditions of the extraction phase and the residual phase to be different from those in other areas. In areas where the solute concentration is too high, the extraction phase may reach saturation in a short time and cannot continue to effectively extract the solute; while in areas where the solute concentration is low, the extraction phase may not be fully utilized, thereby reducing the overall extraction efficiency. In addition, when the surface tension and viscosity of the two liquids are small, because the lower surface tension is conducive to the dispersion of the liquid, and the higher viscosity will hinder the aggregation of droplets, and then easily form an emulsion, the vertical high-efficiency extraction tower for sodium hydroxide extraction and separation disclosed by Chinese invention patent CN215653931U cannot improve the extraction efficiency, nor can it avoid the emulsification phenomenon affecting the purity of the extraction. Summary of the invention
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies in the prior art, the present invention provides a centrifugal high-efficiency extraction tower, which has the advantages of uniform discharge and heating, and solves the problems of uneven solute concentration and emulsification at the feed port.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a centrifugal high-efficiency extraction tower, comprising a base and a feeding box, wherein the feeding box is fixedly connected to the top of the base, and feeding holes are symmetrically opened on the side wall of the feeding box, a feeding mechanism is arranged inside the feeding box, and a centrifugal mechanism is arranged on the top of the feeding box.
[0009] Preferably, the feeding mechanism includes an extraction box which is fixedly connected to the upper surface of the feeding box, a feeding valve is fixedly connected to the inner wall of the feeding hole, a fixing rod is rotatably connected to the bottom of the inner cavity of the feeding box, an agitator is symmetrically fixedly connected to the outer wall of the fixing rod, a circular groove plate 1 is fixedly connected to the top of the inner cavity of the feeding box, and a cylinder is fixedly connected to the top of the circular groove plate 1.
[0010] Preferably, the feeding valve is connected to the extraction phase liquid and the raffinate phase liquid respectively, and the size of the circular groove plate 1 is matched with the inner cavity size of the feeding box.
[0011] Preferably, the delivery mechanism also includes a circular groove plate 2 which is fixedly connected to the upper surface of the cylinder, a circular ring plate is fixedly connected to the inner wall of the extraction box, a heating plate is fixedly connected to the inside of the circular ring plate, a water tank is provided inside the heating plate, a plurality of grooves 1 are provided in a circular array on the outer wall of the heating plate, and a guide port is symmetrically connected to the inner wall of the groove 1.
[0012] Preferably, the size of the circular groove plate 2 is matched with the inner cavity size of the extraction box, water is stored inside the water tank, the size of the guide port is matched with the size of the groove 1, and a heating device is provided inside the water tank.
[0013] Preferably, the centrifugal mechanism includes a diverter slot plate 1 which is fixedly connected to the top of the extraction box, the outer wall of the diverter slot plate 1 is cross-symmetrically provided with diverter holes, the inner wall of the diverter hole is fixedly connected with a discharge slot plate, a collecting slot 1 is provided at the bottom of the inner cavity of the diverter slot plate 1, a collecting slot 2 is provided at the bottom of the inner cavity of the diverter slot plate 1, a driving rod is fixedly connected to the top of the driving rod, and a driving motor is fixedly installed on the top of the driving rod.
[0014] Preferably, the top of the extraction box is connected to the interior of the collecting tank 1, there is an electrical connection between the driving motor and the external control device, and the fixing rod is fixedly connected to the driving end of the driving rod.
[0015] Preferably, the centrifugal mechanism also includes a second diverter slot plate fixedly connected to the bottom end of the driving rod, the interior of the second diverter slot plate is provided with inclined slots arranged in a circular array, the inner wall of the inclined slot is fixedly connected with a guide inclined plate, the outer wall of the fixed rod away from the second diverter slot plate is fixedly connected with a centrifugal plate, the upper surface of the centrifugal plate is fixedly connected with a plurality of centrifugal blocks arranged in a circular array, and the interior of the centrifugal plate is provided with a plurality of grooves arranged in a circular array and extending through the second grooves.
[0016] Preferably, the guide inclined plate is communicated with the second collecting tank, and the guide inclined plate penetrates and is fixedly connected to the outer wall of the extraction box.
[0017] Preferably, the centrifugal block is in the shape of a prism that is narrow at the top and wide at the bottom.
[0018] (III) Beneficial effects
[0019] Compared with the prior art, the present invention provides a centrifugal high-efficiency extraction tower, which has the following beneficial effects:
[0020] 1. The mixed solution in groove 1 is heated by the heated water in the water tank, so that the temperature of the mixed solution can reduce the viscosity and surface tension of the liquid, avoid the small droplets in the emulsion from easily coalescing, and avoid changing the properties and solubility of the emulsifier, thereby reducing the stability of the emulsion and improving the purity of the mixed solution after extraction.
[0021] 2. Different solutions are fed through a feeding valve and then stirred by a stirrer, which avoids feeding through one feeding port, prevents different solubility of mixed solutions in different areas of the feeding box, and prevents the extraction phase from being underutilized, thereby improving the utilization rate of the extraction phase.
[0022] 3. The mixed solution is driven to perform centrifugal motion by the centrifugal block, so that the raffinate phase and the extraction phase are separated by centrifugal force, thereby improving the extraction efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall structure of a centrifugal high-efficiency extraction tower proposed by the present invention;
[0024] Figure 2 This is a schematic diagram of the structure of the base and feed hole in a centrifugal high-efficiency extraction tower proposed by the present invention;
[0025] Figure 3 This is a schematic diagram of the partial structure of a feeding mechanism in a centrifugal high-efficiency extraction tower proposed by the present invention;
[0026] Figure 4 This is a schematic diagram of the extraction box and cylinder structure in a centrifugal high-efficiency extraction tower proposed by the present invention;
[0027] Figure 5 This is a schematic diagram of the structure of the circular ring plate and the guide port in a centrifugal high-efficiency extraction tower proposed by the present invention;
[0028] Figure 6 This is a schematic diagram of the structure of a heating plate and a groove in a centrifugal high-efficiency extraction tower proposed by the present invention;
[0029] Figure 7 This is a schematic diagram of the partial structure of a centrifugal mechanism in a centrifugal high-efficiency extraction tower proposed by the present invention;
[0030] Figure 8 This is a schematic diagram of the structure of a diverter trough plate 1 and a collecting trough 2 in a centrifugal high-efficiency extraction tower proposed by the present invention;
[0031] Fig. 9 This is a schematic diagram of the structure of a discharge chute plate and a driving rod in a centrifugal high-efficiency extraction tower proposed by the present invention;
[0032] Fig.10 This is a schematic diagram of the structure of a driving rod and a guide inclined plate in a centrifugal high-efficiency extraction tower proposed by the present invention.
[0033] In the figure: 1. base; 2. feeding box; 3. feeding hole; 4. feeding mechanism; 41. extraction box; 42. feeding valve; 43. fixing rod; 44. agitator; 45. circular groove plate 1; 46. cylinder; 47. circular groove plate 2; 48. circular ring plate; 49. heating plate; 410. water tank; 411. groove 1; 412. guide port; 5. centrifugal mechanism; 51. diverter slot plate 1; 52. diverter hole; 53. discharge slot plate; 54. collecting slot 1; 55. collecting slot 2; 56. driving motor; 57. driving rod; 58. diverter slot plate 2; 59. inclined slot; 510. diverter inclined plate; 511. centrifugal plate; 512. centrifugal block; 513. groove 2. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Example:
[0036] Refer to the attached Figures 1 to 10As shown, a centrifugal high-efficiency extraction tower includes a base 1 and a feed box 2. The feed box 2 is fixedly connected to the top of the base 1. Feed holes 3 are symmetrically opened on the side wall of the feed box 2. A feeding mechanism 4 is arranged inside the feed box 2. A centrifugal mechanism 5 is arranged on the top of the feed box 2.
[0037] Furthermore, the feeding mechanism 4 includes an extraction box 41 which is fixedly connected to the upper surface of the feeding box 2, a feeding valve 42 is fixedly connected to the inner wall of the feed hole 3, the feeding valve 42 connects the extraction phase liquid and the raffinate phase liquid respectively, a fixed rod 43 is rotatably connected to the bottom of the inner cavity of the feeding box 2, an agitator 44 is symmetrically fixedly connected to the outer wall of the fixed rod 43, a circular groove plate 45 is fixedly connected to the top of the inner cavity of the feeding box 2, the size of the circular groove plate 45 is adapted to the size of the inner cavity of the feeding box 2, a cylinder 46 is fixedly connected to the top of the circular groove plate 45, different extraction solutions are uniformly fed through the feeding valve 42, and the stirring of the agitator 44 can increase the uniformity of the mixing of the extraction solutions.
[0038] Furthermore, the dispensing mechanism 4 also includes a circular groove plate 47 which is fixedly connected to the upper surface of the cylinder 46, the size of the circular groove plate 47 is adapted to the inner cavity size of the extraction box 41, a circular ring plate 48 is fixedly connected to the inner wall of the extraction box 41, a heating plate 49 is fixedly connected to the inside of the circular ring plate 48, a water tank 410 is provided inside the heating plate 49, water is stored in the water tank 410, a heating device is provided inside the water tank 410, a plurality of grooves 411 are provided in a circular array on the outer wall of the heating plate 49, a guide port 412 is symmetrically connected to the inner wall of the groove 411, the size of the guide port 412 is adapted to the size of the groove 411, the mixed solution is guided through the guide port 412, and then the effect of heating the mixed extract is achieved by the heating device provided inside the water tank 410.
[0039] It should be noted that the heating device disposed inside the water tank 410 is controlled by an external control device, so that the operator can control the heating temperature of the water by the heating device through existing technical experience.
[0040] Furthermore, the centrifugal mechanism 5 includes a diverter slot plate 51 which is fixedly connected to the top of the extraction box 41, and diverter holes 52 are cross-symmetrically opened on the outer wall of the diverter slot plate 51, and a discharge slot plate 53 is fixedly connected to the inner wall of the diverter hole 52, and a collecting slot 54 is opened at the bottom of the inner cavity of the diverter slot plate 51. The top of the extraction box 41 is connected to the interior of the collecting slot 54, and a collecting slot 2 55 is opened at the bottom of the inner cavity of the diverter slot plate 51. A driving rod 57 is fixedly connected to the top of the diverter slot plate 51, and the fixed rod 43 is fixedly connected to the driving end of the driving rod 57. A driving motor 56 is fixedly installed on the top of the driving rod 57, and there is an electrical connection between the driving motor 56 and the external control device.
[0041] Furthermore, the centrifugal mechanism 5 also includes a second diverter slot plate 58 fixedly connected to the bottom end of the driving rod 57, the interior of the second diverter slot plate 58 is arranged in a circular array with inclined slots 59, the inner wall of the inclined slot 59 is fixedly connected with a guide inclined plate 510, the guide inclined plate 510 is connected to the collecting slot 55, the guide inclined plate 510 is fixedly connected to the outer wall of the extraction box 41, and a centrifugal plate 511 is fixedly connected to the outer wall of the fixed rod 43 away from the second diverter slot plate 58. The upper surface of the centrifugal plate 511 is fixedly connected with a plurality of centrifugal blocks 512 arranged in a circular array, the centrifugal blocks 512 are in the shape of a prism with a narrow upper part and a wide lower part, and the interior of the centrifugal plate 511 is arranged in a circular array and is penetrated by a plurality of grooves 513.
[0042] The centrifugal block 512 is driven to rotate by the centrifugal plate 511, so that the centrifugal block 512 rotates synchronously with the mixed extract, so that the extract on the top of the centrifugal plate 511 performs centrifugal motion, so that the two are separated according to their own density, and then the separated liquid in different parts is guided and separated by the second diverter plate 58.
[0043] The following is the working process and principle of the above embodiment:
[0044] The working steps are as follows:
[0045] First, the operator connects the feeding valve 42 to the pipelines for conveying the extraction phase and the raffinate phase, respectively, so that the extraction phase and the raffinate phase enter the feeding box 2 synchronously. At the same time, the operator controls the driving motor 56 and the heating device inside the water tank 410 through the external control device to be energized, so that the heating device inside the water tank 410 heats the water flow inside the water tank 410 to an appropriate temperature, so that the driving motor 56 drives the rotating end of the driving rod 57 to start rotating, so that the rotating end of the driving rod 57 drives the fixed rod 43 to rotate synchronously, so that the fixed rod 43 drives the stirrer 44 to rotate synchronously inside the feeding box 2, and then the stirrer 44 stirs the two solutions, so that the extraction phase is extracted. The extracted phase is fully mixed with the residual phase. After the solutions are mixed, they enter the inside of the cylinder 46 through the inside of the circular groove disk 1 45, then enter the inside of the circular groove disk 2 47 through the inside of the cylinder 46, and finally enter the inside of the extraction box 41 through the circular groove disk 2 47, so that the solutions move upward and enter the inside of the guide port 412 respectively. Different solutions are fed through the feeding valve 42 and then stirred by the agitator 44, thereby avoiding feeding through one feeding port, preventing different solubility of mixed solutions in different areas of the feeding box 2, and preventing the extraction phase from being underutilized, thereby improving the utilization rate of the extraction phase.
[0046] After the solutions enter the interior of the guide port 412 respectively, the solutions enter the interior of the groove 1 411, so that the temperature of the water flow in the water tank 410 is transferred to the interior of the solution by heat conduction, thereby uniformly heating the mixed solution, so that the heated solution flows out through the guide port 412 set on the top of the heating plate 49, and the solution enters the top of the centrifugal plate 511 through the groove 2 513, so that the centrifugal plate 511 drives the centrifugal block 512 and the solution on the top of the centrifugal plate 511 to rotate synchronously, so that the solution on the top of the centrifugal plate 511 performs centrifugal motion. When the mixed solution performs centrifugal motion, since the centrifugal forces on solutions of different densities are different, the deviation angles of the solutions are also different. The mixed solution is driven to perform centrifugal motion by the centrifugal block 512, so that the raffinate phase and the extraction phase are separated by centrifugal force, thereby improving the extraction efficiency of the device. Therefore, as the solution on the top of the centrifugal plate 511 gradually increases, the solution separated by the centrifugal motion is zoned under the guidance of the diverter trough plate 2 58. The extraction phases and the residual phases are separated, so that different extraction phases and the residual phase enter the interior of the second diverter trough plate 58 and the top of the extraction box 41 respectively, and then the solution in the second diverter trough plate 58 enters the interior of the chute 59, and the solution in the chute 59 enters the guide inclined plate 510, so that the solution enters the interior of the second collecting trough 55 through the guide inclined plate 510, and finally the interior of the second collecting trough 55 is discharged through the discharge trough plate 53 connected thereto, and at the same time, the solution entering the top of the second diverter trough plate 58 passes through the extraction box 41, enters the interior of the collecting trough 1 54, and then enters the interior of the discharge trough plate 53 connected thereto through the collecting trough 1 54 and then is discharged, and the mixed solution in the groove 1 411 is heated by the water heated in the water tank 410, so that the temperature of the mixed solution can reduce the viscosity and surface tension of the liquid, avoid the small droplets in the emulsion from being easily aggregated, and avoid changing the properties and solubility of the emulsifier, thereby reducing the stability of the emulsion, and thereby improving the purity of the mixed solution after extraction.
[0047] It should be noted that the term "comprises" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article, or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A centrifugal high-efficiency extraction tower, comprising a base (1) and a feeding box (2), wherein the feeding box (2) is fixedly connected to the top of the base (1), characterized in that: A feeding hole (3) is symmetrically provided on the side wall of the feeding box (2), a feeding mechanism (4) is arranged inside the feeding box (2), and a centrifugal mechanism (5) is arranged on the top of the feeding box (2).
2. A centrifugal high-efficiency extraction tower according to claim 1, characterized in that: The feeding mechanism (4) comprises an extraction box (41) which is fixedly connected to the upper surface of the feeding box (2); a feeding valve (42) is fixedly connected to the inner wall of the feeding hole (3); a fixing rod (43) is rotatably connected to the bottom of the inner cavity of the feeding box (2); an agitator (44) is symmetrically fixedly connected to the outer wall of the fixing rod (43); a circular groove disk (45) is fixedly connected to the top of the inner cavity of the feeding box (2); and a cylinder (46) is fixedly connected to the top of the circular groove disk (45).
3. A centrifugal high-efficiency extraction tower according to claim 2, characterized in that: The feeding valve (42) is connected to the extraction phase liquid and the raffinate phase liquid respectively, and the size of the circular groove plate (45) is adapted to the inner cavity size of the feeding box (2).
4. A centrifugal high-efficiency extraction tower according to claim 2, characterized in that: The delivery mechanism (4) further comprises a circular groove plate (47) which is fixedly connected to the upper surface of the cylinder (46); a circular ring plate (48) is fixedly connected to the inner wall of the extraction box (41); a heating plate (49) is fixedly connected inside the circular ring plate (48); a water tank (410) is provided inside the heating plate (49); a plurality of grooves (411) are provided in an annular array on the outer wall of the heating plate (49); and a guide port (412) is symmetrically connected to the inner wall of the groove (411).
5. A centrifugal high-efficiency extraction tower according to claim 4, characterized in that: The size of the circular groove plate 2 (47) is matched with the size of the inner cavity of the extraction box (41), water is stored inside the water tank (410), the size of the guide port (412) is matched with the size of the groove 1 (411), and a heating device is arranged inside the water tank (410).
6. A centrifugal high-efficiency extraction tower according to claim 4, characterized in that: The centrifugal mechanism (5) comprises a flow dividing slot plate (51) which is fixedly connected to the top of the extraction box (41), the outer wall of the flow dividing slot plate (51) is cross-symmetrically provided with flow dividing holes (52), the inner wall of the flow dividing holes (52) is fixedly connected with a discharge slot plate (53), the bottom of the inner cavity of the flow dividing slot plate (51) is provided with a collecting slot (54), the bottom of the inner cavity of the flow dividing slot plate (51) is provided with a collecting slot (55), the top of the flow dividing slot plate (51) is fixedly connected with a driving rod (57), and the top of the driving rod (57) is fixedly installed with a driving motor (56).
7. A centrifugal high-efficiency extraction tower according to claim 6, characterized in that: The top of the extraction box (41) is connected to the interior of the collecting tank (54), the driving motor (56) is electrically connected to an external control device, and the fixing rod (43) is fixedly connected to the driving end of the driving rod (57).
8. A centrifugal high-efficiency extraction tower according to claim 6, characterized in that: The centrifugal mechanism (5) further comprises a second flow dividing slot plate (58) fixedly connected to the bottom end of the driving rod (57); the second flow dividing slot plate (58) is provided with inclined slots (59) arranged in a circular array inside; a flow guide inclined plate (510) is fixedly connected to the inner wall of the inclined slot (59); a centrifugal plate (511) is fixedly connected to the outer wall of the fixed rod (43) away from the second flow dividing slot plate (58); a plurality of centrifugal blocks (512) are fixedly connected to the upper surface of the centrifugal plate (511) arranged in a circular array; and a plurality of second grooves (513) are arranged in a circular array and penetrate the inside of the centrifugal plate (511).
9. A centrifugal high-efficiency extraction tower according to claim 8, characterized in that: The guide inclined plate (510) is in communication with the second collecting tank (55), and the guide inclined plate (510) penetrates and is fixedly connected to the outer wall of the extraction box (41).
10. A centrifugal high-efficiency extraction tower according to claim 8, characterized in that: The centrifugal block (512) is in the shape of a prism that is narrow at the top and wide at the bottom.
Citation Information
Patent Citations
Vertical efficient extraction tower for sodium hydroxide extraction separation
CN215653931U