Deodorizing device for production of ultra-high molecular weight polyethylene fiber cloth

Abstract

The invention discloses a deodorizing device for ultra-high molecular weight polyethylene fiber cloth production, and relates to the technical field of polyethylene fiber cloth production, the deodorizing device comprises a deodorizing box, a partition plate is fixed in the deodorizing box, and the deodorizing box is divided into deodorizing cavities symmetrically distributed front and back through the partition plate; waste gas is condensed through the obliquely staggered flow guide aluminum plate array, waste gas cooling can be achieved, the follow-up filtering load is reduced, solvent recycling can be achieved, raw material waste is avoided to a certain degree, the cooled waste gas is physically intercepted through the bag type filter on the supporting plate, and the waste gas recycling efficiency is improved. The waste gas subjected to physical filtration is subjected to chemical adsorption through an activated carbon filter plate on an embedded frame, the waste gas subjected to chemical adsorption is subjected to atomization sedimentation treatment through a spraying system composed of a spraying pipe and an atomization nozzle, and the waste gas is subjected to UV photolysis through a UV photolysis unit, so that peculiar smell components are removed step by step; particulate matter impurities and peculiar smell in the waste gas are thoroughly removed, and environmental protection compliance and economic benefits can be achieved at the same time.

Description

Technical Field

[0001] The invention relates to the technical field of polyethylene fiber cloth production, in particular to a deodorizing device for producing ultra-high molecular weight polyethylene fiber cloth. Background Art

[0002] Ultra-high molecular weight polyethylene, referred to as UHMWPE, is a linear polyethylene material with a molecular weight usually above 1 million. It has unique physical and chemical properties and is widely used in industry, medical care, sports and other fields. Ultra-high molecular weight polyethylene fiber cloth is a fabric woven from ultra-high molecular weight polyethylene fibers. It has the characteristics of high strength, low density, excellent wear resistance and impact resistance. It is widely used in bulletproof vests, protective equipment, marine ropes and nets, aerospace, sports equipment and other fields.

[0003] In the production of ultra-high molecular weight polyethylene fibers, highly volatile organic solvents are usually required to prepare spinning solutions. These solvents will evaporate during the drying process, producing gases containing volatile organic compounds. High concentrations of volatile organic compounds will not only lead to a harsh operating environment, but also cause harm to human health, such as causing respiratory irritation, dizziness, nausea and other symptoms. Long-term exposure may even cause chronic poisoning. Therefore, it is necessary to use corresponding deodorization devices to deodorize and purify the waste gas generated to remove volatile organic solvents, improve the working environment, and protect the health of workers.

[0004] Most of the existing deodorization devices used in the production of ultra-high molecular weight polyethylene fiber cloths have a single function and only have a single impurity filtering function. It is not convenient to effectively recover the solvent in the waste gas generated in the production process of ultra-high molecular weight polyethylene fiber cloth, which leads to a certain degree of waste of raw materials and increases the subsequent waste gas treatment load. In addition, the structure of the filtering component is single, and the particulate impurities and odors in the air are not removed thoroughly. The deodorization effect is not obvious and efficient, and it is not environmentally friendly. It cannot have both environmental compliance and economic benefits. Therefore, the present invention proposes a deodorization device for the production of ultra-high molecular weight polyethylene fiber cloth to solve the problems existing in the prior art. Summary of the invention

[0005] In view of the above problems, the purpose of the present invention is to propose a deodorization device for the production of ultra-high molecular weight polyethylene fiber cloth, so as to solve the problems that the existing deodorization device for the production of ultra-high molecular weight polyethylene fiber cloth is not convenient for effectively recovering the solvent in the exhaust gas generated in the production process of ultra-high molecular weight polyethylene fiber cloth, and the particulate impurities and odor in the exhaust gas are not removed thoroughly, and the deodorization effect is not obvious and efficient enough.

[0006] In order to achieve the purpose of the present invention, the present invention is implemented through the following technical solutions: a deodorization device for ultra-high molecular weight polyethylene fiber cloth production, including a deodorization box, a partition is fixed inside the deodorization box and is divided into a deodorization chamber symmetrically distributed front and back by the partition, and the two side walls of the deodorization box are respectively provided with an air intake main pipe and an air outlet branch pipe connected to the deodorization chamber, and an array of guide aluminum plates distributed obliquely and staggeredly is fixed on the side of the deodorization chamber close to the air intake main pipe, and a support plate fixed to the inside of the deodorization chamber is provided on the side of the guide aluminum plate array away from the air intake main pipe, and bag filters symmetrically and equidistantly distributed are embedded and fixed on the support plate, and the A mosaic frame fixed to the inside of the deodorization chamber is provided on the side of the support plate away from the guide aluminum plate array, an activated carbon filter plate fixed by a locking mechanism is mosaicked on the mosaic frame, spray pipes fixed to the inner wall of the deodorization chamber are equidistantly provided on the side of the mosaic frame away from the support plate, atomizing nozzles are equidistantly fixed on the spray pipes, a flocculant liquid storage box connected to the spray pipe is fixed to the top of the deodorization box, a flocculation sedimentation box connected to the deodorization chamber is fixed to the bottom of the deodorization box, a diverter plate is equidistantly fixed on one side of the deodorization chamber close to the air outlet branch pipe, and a UV photolysis unit is symmetrically fixed to the front and rear inner walls of the deodorization chamber on the side of the diverter plate close to the air outlet branch pipe.

[0007] A further improvement is that: a drainage fan is fixed inside the air intake main pipe and the air outlet branch pipe, a transverse pipe is fixed at one end of the air intake main pipe close to the deodorization box, an air intake branch pipe connected to the deodorization chamber is symmetrically fixed on one side of the transverse pipe close to the deodorization box, and an electronic control valve is installed on the air intake branch pipe.

[0008] Further improvements are: PID sensors are fixed on the left and right sides and the middle position of the deodorization chamber through connecting rods, touch screens electrically connected to the PID sensors are fixed on the front and rear outer walls of the deodorization box, and sealed box doors are hinged on the front and rear side walls of the deodorization box near the mosaic frame.

[0009] A further improvement is that the guide aluminum plate array is composed of several groups of inclined aluminum plates, and the several groups of inclined aluminum plates are staggered. The bottom of the deodorization chamber is provided with a guide groove adapted to the inclined aluminum plate, and the bottom of the deodorization box is fixed with a solvent recovery box located below the guide groove.

[0010] Further improvements are: a support block is fixed equidistantly on one side of the support plate away from the guide aluminum plate array, pulse back-blowing equipment adapted to the position of the bag filter is fixed on the front and rear side walls of the support block, an ash guide funnel is provided at the bottom of the deodorization chamber near the support plate, and an ash collecting box located below the ash guide funnel is fixed to the bottom of the deodorization box.

[0011] A further improvement is that a fitting groove adapted to the activated carbon filter plate is provided on the side of the fitting frame close to the activated carbon filter plate, a sealing ring is fixed to the side of the activated carbon filter plate away from the support plate, and a sealing groove adapted to the sealing ring is provided on the inner wall of the fitting groove.

[0012] A further improvement is that the locking mechanism includes a first semicircular threaded column symmetrically fixed to the side wall of the activated carbon filter plate close to the support plate and a second semicircular threaded column symmetrically fixed to the side wall of the engaging frame close to the support plate, and a threaded ring is commonly threadedly sleeved on the first semicircular threaded column and the second semicircular threaded column.

[0013] A further improvement is that a water inlet is fixed on the top of the flocculant liquid storage box, a water pump is fixed on the front and rear side walls of the flocculant liquid storage box, a water main is fixed on the output end of the water pump, water branch pipes are fixed on the bottom end of the water main pipe at equal distances, the bottom end of the water branch pipe passes through the interior of the deodorization chamber and is fixedly connected to the spray pipe, and the spray pipe is in contact with the front and rear side inner walls and the inner wall of the deodorization chamber.

[0014] A further improvement is that a funnel groove located below the spray pipe is opened at the bottom of the deodorization chamber, the flocculation sedimentation box is located below the funnel groove, a flocculation filter is fixed inside the flocculation sedimentation box, and liquid outlet pipes are fixed at the lower part of the two side walls of the flocculation sedimentation box.

[0015] A further improvement is that the locking mechanism includes an L-shaped bracket symmetrically rotatably connected to the side wall of the chimeric frame close to the support plate, a positioning bolt is threaded through the side of the L-shaped bracket away from the chimeric frame, and a locking pressure block is connected to the end of the positioning bolt close to the chimeric frame.

[0016] The beneficial effects of the present invention are as follows: the present invention condenses the exhaust gas through the inclined and staggered guide aluminum plate array, which not only can realize exhaust gas cooling and reduce the subsequent filtering load, but also can realize solvent recovery, avoiding the waste of raw materials to a certain extent, and physically intercepts the exhaust gas after cooling through the bag filter on the support plate, chemically adsorbs the exhaust gas after physical filtration through the activated carbon filter plate on the mosaic frame, atomizes and settles the exhaust gas after chemical adsorption through the spray system composed of the spray pipe and the atomizing nozzle, and performs UV photolysis on the exhaust gas through the UV photolysis unit, forming a four-stage synergistic deodorization mechanism of physical interception, chemical adsorption, liquid phase reaction and photocatalytic decomposition, removing odor components step by step, so that the particulate impurities and odor in the exhaust gas are completely removed, the deodorization effect is good, and it is more environmentally friendly. In addition, the configuration of the double deodorization chamber allows single-sided operation and maintenance, ensures production continuity, and can have both environmental protection compliance and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a front view of the first embodiment of the present invention;

[0018] Figure 2 is a front cross-sectional view of the first embodiment of the present invention;

[0019] Figure 3 The present invention Figure 2 A in the enlarged view;

[0020] Figure 4 is a top view of the first embodiment of the present invention;

[0021] Figure 5 is a top cross-sectional view of the first embodiment of the present invention;

[0022] Figure 6 is a schematic diagram of the three-dimensional structure of the spray pipe according to the first embodiment of the present invention;

[0023] Figure 7 It is a cross-sectional view of the chimeric frame of the second embodiment of the present invention.

[0024] Among them: 1. Deodorization box; 2. Partition; 3. Deodorization chamber; 4. Inlet main pipe; 5. Outlet branch pipe; 6. Guide aluminum plate array; 7. Support plate; 8. Bag filter; 9. Chimeric frame; 10. Activated carbon filter plate; 11. Spray pipe; 12. Atomizing nozzle; 13. Flocculant storage box; 14. Flocculant sedimentation box; 15. Diverter plate; 16. UV photolysis unit; 17. Drainage fan; 18. Horizontal pipe; 19. Inlet branch pipe; 20. Electronic control valve; 21. Connecting rod; 22. PID sensor; 23. Touch screen ; 24. Sealed box door; 25. Diversion groove; 26. Solvent recovery box; 27. Support block; 28. Pulse backflush equipment; 29. ​​Ash funnel; 30. Ash collecting box; 31. Fitting groove; 32. Sealing ring; 33. First semicircular threaded column; 34. Second semicircular threaded column; 35. Threaded collar; 36. Water pump; 37. Water supply main pipe; 38. Water supply branch pipe; 39. Funnel groove; 40. Flocculant filter; 41. Liquid outlet pipe; 42. L-shaped bracket; 43. Positioning bolt; 44. Locking block; 601. Oblique aluminum plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Fiber-reinforced composite materials made of ultra-high molecular weight polyethylene fibers have the advantages of light weight, impact resistance, and high dielectric properties. They are widely used in the fields of aerospace, maritime defense, weapons and equipment, and daily industry. In the production process of ultra-high molecular weight polyethylene fiber cloths, some additives containing gasoline, diesel, kerosene and other mineral oils are often used as lubricants or solvents, which causes the ultra-high molecular weight polyethylene fiber cloths to produce odorous gases during the production process, and the odorous gases need to be purified in a timely manner.

[0027] Embodiment 1

[0028] according to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, this embodiment provides a deodorization device for ultra-high molecular weight polyethylene fiber cloth production, including a deodorization box 1 made of 304 stainless steel and a partition 2 welded and fixed to the middle position of the deodorization box 1. The internal space of the deodorization box 1 is divided into deodorization chambers 3 symmetrically distributed front and back by the partition 2, providing a flow channel for the exhaust gas generated in the ultra-high molecular weight polyethylene fiber cloth production process. The double-channel design enables the two groups of deodorization chambers 3 to be used in turn, thereby improving the deodorization efficiency to a certain extent. The left wall of the deodorization box 1 is provided with an air intake manifold 4 connected to the deodorization chamber 3, and the left end of the air intake manifold 4 is fixedly connected to the exhaust gas outlet of the ultra-high molecular weight polyethylene fiber cloth production equipment through a sealing flange, so that the exhaust gas enters the deodorization chamber 3. The right wall of the deodorization box 1 is fixed with two groups of exhaust branch pipes 5 symmetrically distributed front and back, and the two groups of exhaust branch pipes 5 are respectively connected to the two groups of deodorization chambers 3, so that the exhaust gas after deodorization and purification is discharged;

[0029] An array of guide aluminum plates 6 arranged in an inclined and staggered manner is fixed to the left side of the deodorizing chamber 3 by bolts, and the inclination angle is 75°. The array of guide aluminum plates 6 can cool the high-temperature exhaust gas, and the staggered arrangement can extend the airflow path and improve the cooling and condensation efficiency.

[0030] A support plate 7 is provided on the right side of the guide aluminum plate array 6. The support plate 7 is fixed to the inside of the deodorization chamber 3 by bolts. A bag filter 8 is embedded and fixed on the support plate 7. Six groups of bag filters 8 are arranged on each group of support plates 7. The six groups of bag filters 8 are symmetrically divided into two columns. The three groups of bag filters 8 in each column are equidistantly distributed. The symmetrical and equidistant distribution can ensure the uniformity of filtration. The bag filter 8 of this embodiment is a polyester fiber coated filter bag with a filtration accuracy of 0.3μm, which can effectively intercept fiber dust and fine particles in the exhaust gas;

[0031] On the right side of the support plate 7, there is a fitting frame 9, which is fixed inside the deodorization chamber 3 by bolts. The left side wall of the fitting frame 9 is fitted and inserted with an activated carbon filter plate 10, and the activated carbon filter plate 10 is fixed on the fitting frame 9 through a locking mechanism. The activated carbon filter plate 10 is selected to have a honeycomb structure (pore diameter 2 - 4 mm), and the specific surface area ≥ 1200 m 2 / g, which is targeted at adsorbing polar VOCs such as benzene series and sulfides. The quick disassembly and assembly of the activated carbon filter plate 10 are realized through the locking mechanism, enabling modular replacement and shortening the maintenance time-consuming;

[0032] On the right side of the fitting frame 9, there are spray pipes 11 arranged at equal intervals. The spray pipes 11 are designed in an inverted U shape and fixed to the inner wall of the deodorization chamber 3. Atomizing nozzles 12 are fixed on the spray pipes 11 at equal intervals. On the top of the deodorization box 1, there is a flocculant storage tank 13 for storing flocculant, and the flocculant storage tank 13 is communicated with the spray pipes 11 to inject flocculant into the spray pipes 11. The flocculant is sprayed by the atomizing nozzles 12 to neutralize the volatile organic compounds in the waste gas. At the bottom of the deodorization box 1, there is a flocculation sedimentation tank 14 communicated with the deodorization chamber 3, which is used to receive the sprayed flocculant containing volatile organic compounds. The spray pipes 11 are closely attached to the inner wall of the deodorization chamber 3, with a coverage rate > 95%, and the liquid-gas ratio is controlled at 3 - 5 L / m 3 , and the reaction efficiency is increased by 20%;

[0033] Two groups of flow splitting plates 15 are fixed at equal intervals in the deodorization chamber 3. The flow splitting plates 15 are evenly provided with flow splitting holes to enable the waste gas to flow evenly. On the right side of each group of flow splitting plates 15, there are two groups of UV photolysis units 16. The two groups of UV photolysis units 16 are respectively fixed on the front and rear inner walls of the deodorization chamber 3. The UV photolysis unit 16 uses a 185 nm + 254 nm double-band lamp tube and is protected by a quartz sleeve to catalytically decompose the residual odor molecules in the waste gas by ultraviolet rays;

[0034] In this embodiment, the cooled waste gas is physically intercepted by the bag filter 8 on the support plate 7, the physically filtered waste gas is chemically adsorbed by the activated carbon filter plate 10 on the fitting frame 9, the chemically adsorbed waste gas is subjected to atomization sedimentation treatment by the spray system composed of the spray pipes 11 and the atomizing nozzles 12, and the waste gas is subjected to UV photolysis by the UV photolysis unit 16, forming a four-level collaborative deodorization mechanism of physical interception, chemical adsorption, liquid-phase reaction and photocatalytic decomposition, and gradually removing the odor components in the waste gas.

[0035] A drainage fan 17 is fixed inside the air intake main pipe 4 and the air outlet branch pipe 5 by bolts to force air supply and exhaust to ensure that the exhaust gas flow rate is controllable. A transverse pipe 18 is fixed to the right end of the air intake main pipe 4, and an air intake branch pipe 19 symmetrically distributed front to back is fixed to the right side of the transverse pipe 18. The two groups of air intake branch pipes 19 are respectively connected to the two groups of deodorization chambers 3. An electronic control valve 20 is installed on the air intake branch pipe 19. The air intake volume of the dual deodorization chambers 3 is adjusted by the electronic control valve 20 to balance the load or switch maintenance.

[0036] PID sensors 22 for monitoring the VOCs concentration of exhaust gas are provided on the left and right sides and the middle position of the deodorization chamber 3. Connecting rods 21 are fixed to the outer walls on both sides of the front and rear of the PID sensor 22, and the other end of the connecting rod 21 is fixed to the inner wall of the deodorization chamber 3. Touch screens 23 are fixed to the outer walls on both sides of the front and rear of the deodorization box 1 by bolts. The PID sensor 22 is connected to the PLC control system of the device to feed back the monitored data to the touch screen 23 for the user to know. The front and rear side walls of the deodorization box 1 near the mosaic frame 9 are hinged with sealed box doors 24 by hinges to provide a maintenance entrance, which is convenient for maintenance and cleaning of the activated carbon filter plate 10 and the bag filter 8. The PID sensor 22 is used to monitor the VOCs concentration of each position of each deodorization chamber 3 in real time (detection limit 0.1ppm), and the data is fed back to the touch screen 23 to automatically adjust the opening and closing of the electronic control valves 20 on the two groups of intake branches 19 to balance the processing capacity of the two chambers (deviation <5%). When the concentration on one side exceeds the standard, an alarm is triggered and the switch to the spare chamber is performed.

[0037] The guide aluminum plate array 6 is composed of several groups of inclined aluminum plates 601 which are tilted. The inclined aluminum plates 601 are PTFE-coated aluminum plates on which a hydrophobic coating is applied to promote aerosol condensation and sedimentation. Several groups of inclined aluminum plates 601 are staggered and together constitute the guide aluminum plate array 6 to increase airflow turbulence. A guide flow groove 25 is opened on the left side of the bottom end of the deodorization chamber 3. The guide flow groove 25 is adapted to the inclined aluminum plate 601. A solvent recovery box 26 is fixed to the bottom end of the deodorization box 1 by bolts and is located below the guide flow groove 25 so as to collect cold flow droplets flowing down from the guide aluminum plate array 6.

[0038] A support block 27 is fixed to the right side wall of the support plate 7 by bolts. The support blocks 27 are provided in three groups and are equidistantly distributed. Pulse back-blowing devices 28 are fixed to the front and rear side walls of the support block 27 by bolts. The pulse back-blowing devices 28 are adapted to the position of the bag filter 8, and the air port faces the bag filter 8. The bag filter 8 is sprayed regularly by the pulse back-blowing devices 28 to remove the dust accumulated on the inside of the bag filter 8 to a certain extent and extend the service life. An ash guide funnel 29 is provided at the bottom end of the deodorization chamber 3 near the support plate 7. An ash collecting box 30 is fixed to the bottom end of the deodorization box 1 by bolts, and the ash collecting box 30 is located below the ash guide funnel 29 to facilitate the collection of dust fallen from the bag filter 8.

[0039] A fitting groove 31 is provided on the left side wall of the fitting frame 9, and the fitting groove 31 is adapted to the activated carbon filter plate 10 for the fitting and insertion of the activated carbon filter plate 10. A sealing ring 32 is fixed to the right side wall of the activated carbon filter plate 10, and a sealing groove adapted to the sealing ring 32 is provided on the inner wall of the fitting groove 31. When the activated carbon filter plate 10 is fitted and inserted, the sealing ring 32 is embedded in the sealing groove to ensure air tightness and prevent airflow bypass.

[0040] The locking mechanism includes a first semicircular threaded column 33 and a second semicircular threaded column 34, wherein the first semicircular threaded column 33 is provided with two groups and is symmetrically welded to the left side wall of the activated carbon filter plate 10, and the second semicircular threaded column 34 is provided with two groups and is symmetrically welded to the left side wall of the mosaic frame 9. The first semicircular threaded column 33 and the second semicircular threaded column 34 are adapted in position, and a threaded ring 35 is threadedly sleeved on them. When the activated carbon filter plate 10 is embedded in the mosaic frame 9, the first semicircular threaded column 33 and the second semicircular threaded column 34 are spliced ​​into a complete threaded cylinder. By screwing the threaded ring 35 on the threaded cylinder, the activated carbon filter plate 10 can be locked and fixed.

[0041] A water inlet for adding flocculation liquid is fixed at the top of the flocculation liquid storage box 13, and a water pump 36 is fixed on the front and rear side walls of the flocculation liquid storage box 13. The input end of the water pump 36 passes through the inside of the flocculation liquid storage box 13, and the end of the water pump 36 away from the flocculation liquid storage box 13 is the output end and is fixed with a water main pipe 37. Three groups of water branch pipes 38 are equidistantly fixed at the bottom of the water main pipe 37. The bottom end of the water branch pipe 38 passes through the inside of the deodorization chamber 3 and is fixedly connected to the spray pipe 11. The water pump 36 is started to pump the flocculation liquid in the flocculation liquid storage box 13 into the water main pipe 37, and then the water main pipe 37 is injected into the water branch pipe 38, and then the water branch pipe 38 is injected into the spray pipe 11.

[0042] A funnel groove 39 is provided at the bottom of the deodorization chamber 3, and the funnel groove 39 is located below the spray pipe 11 and is used for guiding the flocculation liquid. The flocculation sedimentation box 14 is located below the funnel groove 39 and is used for receiving the flocculation liquid wastewater. A flocculant filter screen 40 is fixed inside the flocculation sedimentation box 14, and liquid outlet pipes 41 are fixed at the lower part of the two side walls of the flocculation sedimentation box 14. The solid precipitate is separated from the wastewater by the flocculant filter screen 40, and the clarified liquid is discharged through the liquid outlet pipe 41 for recycling.

[0043] Embodiment 2

[0044] See also Figure 7 This embodiment provides a deodorizing device for producing ultra-high molecular weight polyethylene fiber cloth, which is different from the first embodiment in that:

[0045] The locking mechanism includes two groups of L-shaped brackets 42, which are rotatably connected to the upper and lower parts of the left side wall of the embedded frame 9 through bearings. A positioning bolt 43 is threaded through the side of the L-shaped bracket 42 away from the embedded frame 9, and the end of the positioning bolt 43 close to the embedded frame 9 is rotatably connected to a locking block 44 through a bearing. The side of the locking block 44 close to the L-shaped bracket 42 is slidably fitted with the L-shaped bracket 42, and the locking block 44 is driven to move toward the activated carbon filter plate 10 by rotating the positioning bolt 43 until the activated carbon filter plate 10 is pressed to achieve locking and fixation.

[0046] When the deodorizing device for ultra-high molecular weight polyethylene fiber cloth production is actually used, the intake manifold 4 is connected to the exhaust gas outlet of the ultra-high molecular weight polyethylene fiber cloth production equipment through a pipeline, so that the exhaust gas containing volatile organic compounds enters the deodorizing chamber 3 located at the front side through the intake manifold 4, the transverse pipe 18 and the front intake branch pipe 19 (at this time, the electronic control valve 20 on the rear intake branch pipe 19 is in a closed state, the rear deodorizing chamber 3 is in an idle state, and the front and rear two groups of deodorizing chambers 3 are used in turn. When one group of deodorizing chambers 3 is performing normal deodorizing work, the other group of deodorizing chambers 3 can be subjected to corresponding maintenance and repair work), and multi-stage coordinated purification is performed. The specific process is as follows:

[0047] Pretreatment stage (function of guide aluminum plate array 6):

[0048] After the exhaust gas containing volatile organic compounds enters the deodorization chamber 3, it first passes through the inclined and staggered guide aluminum plate array 6, and the staggered distribution design structure is used to extend the airflow path (increase the contact time by about 30%). When the solvent vapor in the exhaust gas is cooled to its saturation temperature (dew point), it begins to condense from gas to liquid. After cooling, the condensate generated slides down the inclined aluminum plate 601 and flows into the solvent recovery box 26 through the guide groove 25, thereby cooling the exhaust gas, reducing the subsequent filtration load, and realizing solvent recovery, saving costs;

[0049] Physical interception stage (bag filter 8 function):

[0050] The exhaust gas passing through the guide aluminum plate array 6 continues to flow to the right and passes through the bag filter 8 on the support plate 7, wherein the fiber dust and fine particles are intercepted by the bag filter 8;

[0051] Chemical adsorption stage (activated carbon filter plate 10 function):

[0052] The exhaust gas passing through the bag filter 8 continues to flow to the right, passing through the activated carbon filter plate 10 mounted on the mounting frame 9, and the polar VOCs such as benzene series and sulfide in the exhaust gas are adsorbed by the activated carbon filter plate 10;

[0053] Liquid phase reaction stage (action of atomizing nozzle 12):

[0054] The exhaust gas passing through the activated carbon filter plate 10 continues to flow to the right, and the flocculation liquid is injected into the spray pipe 11 by using the flocculation liquid storage box 13, and the flocculation liquid containing sodium hypochlorite or hydrogen peroxide is sprayed by using the atomizing nozzle 12, so that the flocculation liquid mist reacts with the aldehydes and ketones in the exhaust gas to remove the particulate matter and gaseous pollutants in the exhaust gas;

[0055] Deep decomposition stage (UV photolysis unit 16 function):

[0056] The exhaust gas passing through the spray pipe 11 continues to flow to the right, and after being evenly diverted by the diverter plate 15, it is irradiated by the UV photolysis unit 16 to decompose the organic or inorganic high molecular compounds into low molecular compounds, remove the odor, and finally discharged to the outside from the outlet branch pipe 5, completing the deodorization work for the entire ultra-high molecular weight polyethylene fiber cloth production.

[0057] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A deodorizing device for producing ultra-high molecular weight polyethylene fiber cloth, comprising a deodorizing box (1), characterized in that: The deodorizing box (1) is fixed with a partition (2) inside and is divided into deodorizing chambers (3) symmetrically distributed front to back by the partition (2). The two side walls of the deodorizing box (1) are respectively provided with an air intake main pipe (4) and an air outlet branch pipe (5) connected to the deodorizing chamber (3). An array of guide aluminum plates (6) arranged in an oblique and staggered manner is fixed on the side of the deodorizing chamber (3) close to the air intake main pipe (4). A support plate (7) fixed to the inside of the deodorizing chamber (3) is provided on the side of the guide aluminum plate array (6) away from the air intake main pipe (4). Bag filters (8) symmetrically and equidistantly distributed are embedded and fixed on the support plate (7). An embedding frame (9) fixed to the inside of the deodorizing chamber (3) is provided on the side of the support plate (7) away from the guide aluminum plate array (6). An activated carbon filter plate (10) fixed by a locking mechanism is embedded in the assembly frame (9); a spray pipe (11) fixed to the inner wall of the deodorization chamber (3) is equidistantly provided on the side of the assembly frame (9) away from the support plate (7); an atomizing nozzle (12) is equidistantly fixed on the spray pipe (11); a flocculation liquid storage box (13) connected to the spray pipe (11) is fixed on the top of the deodorization box (1); a flocculation sedimentation box (14) connected to the deodorization chamber (3) is fixed on the bottom of the deodorization box (1); a diverter plate (15) is equidistantly fixed on the side of the deodorization chamber (3) close to the outlet branch pipe (5); a UV photolysis unit (16) symmetrically fixed to the inner walls of the front and rear sides of the deodorization chamber (3) is provided on the side of the diverter plate (15) close to the outlet branch pipe (5).

2. The deodorizing device for producing ultra-high molecular weight polyethylene fiber cloth according to claim 1, characterized in that: A drainage fan (17) is fixed inside the air intake main pipe (4) and the air outlet branch pipe (5); a transverse pipe (18) is fixed to one end of the air intake main pipe (4) close to the deodorizing box (1); an air intake branch pipe (19) connected to the deodorizing chamber (3) is symmetrically fixed to one side of the transverse pipe (18) close to the deodorizing box (1); and an electronic control valve (20) is installed on the air intake branch pipe (19).

3. The deodorizing device for producing ultra-high molecular weight polyethylene fiber cloth according to claim 1, characterized in that: PID sensors (22) are fixed to the left and right sides and the middle of the deodorizing chamber (3) via connecting rods (21); touch screens (23) electrically connected to the PID sensors (22) are fixed to the front and rear outer walls of the deodorizing box (1); and sealed box doors (24) are hingedly connected to the front and rear outer walls of the deodorizing box (1) at positions close to the chimeric frame (9).

4. The deodorizing device for producing ultra-high molecular weight polyethylene fiber cloth according to claim 1, characterized in that: The deodorizing aluminum plate array (6) is composed of a plurality of groups of inclined aluminum plates (601) arranged at an angle, wherein the plurality of groups of inclined aluminum plates (601) are distributed in a staggered manner, a deodorizing groove (25) adapted to the inclined aluminum plates (601) is provided at the bottom end of the deodorizing chamber (3), and a solvent recovery box (26) located below the deodorizing groove (25) is fixed at the bottom end of the deodorizing box (1).

5. The deodorizing device for producing ultra-high molecular weight polyethylene fiber cloth according to claim 1, characterized in that: A support block (27) is fixed equidistantly on one side of the support plate (7) away from the guide aluminum plate array (6); pulse back-blowing devices (28) adapted to the position of the bag filter (8) are fixed to both the front and rear side walls of the support block (27); an ash guide hopper (29) is provided at the bottom end of the deodorization chamber (3) near the support plate (7); and an ash collection box (30) located below the ash guide hopper (29) is fixed to the bottom end of the deodorization box (1).

6. The deodorizing device for producing ultra-high molecular weight polyethylene fiber cloth according to claim 1, characterized in that: A fitting groove (31) adapted to the activated carbon filter plate (10) is provided on a side of the fitting frame (9) close to the activated carbon filter plate (10), a sealing ring (32) is fixed to a side of the activated carbon filter plate (10) away from the support plate (7), and a sealing groove adapted to the sealing ring (32) is provided on an inner wall of the fitting groove (31).

7. The deodorizing device for producing ultra-high molecular weight polyethylene fiber cloth according to claim 1, characterized in that: The locking mechanism comprises a first semicircular threaded column (33) symmetrically fixed to a side wall of the activated carbon filter plate (10) close to the support plate (7) and a second semicircular threaded column (34) symmetrically fixed to a side wall of the chimeric frame (9) close to the support plate (7), wherein a threaded collar (35) is threadedly sleeved on the first semicircular threaded column (33) and the second semicircular threaded column (34).

8. The deodorizing device for producing ultra-high molecular weight polyethylene fiber cloth according to claim 1, characterized in that: A water inlet is fixed at the top of the flocculant liquid storage box (13), and a water pump (36) is fixed to both the front and rear side walls of the flocculant liquid storage box (13). A water main pipe (37) is fixed to the output end of the water pump (36), and water branch pipes (38) are fixed to the bottom of the water main pipe (37) at equal intervals. The bottom end of the water branch pipe (38) penetrates into the deodorization chamber (3) and is fixedly connected to the spray pipe (11), and the spray pipe (11) is in contact with the front and rear side inner walls and the inner wall of the deodorization chamber (3).

9. The deodorizing device for producing ultra-high molecular weight polyethylene fiber cloth according to claim 1, characterized in that: The bottom end of the deodorizing chamber (3) is provided with a funnel groove (39) located below the spray pipe (11); the flocculation sedimentation box (14) is located below the funnel groove (39); a flocculation filter screen (40) is fixed inside the flocculation sedimentation box (14); and liquid outlet pipes (41) are fixed at the lower parts of the two side walls of the flocculation sedimentation box (14).

10. The deodorizing device for producing ultra-high molecular weight polyethylene fiber cloth according to claim 1, characterized in that: The locking mechanism comprises an L-shaped bracket (42) symmetrically rotatably connected to a side wall of the chimeric frame (9) close to the support plate (7); a positioning bolt (43) is threadedly penetrated on the side of the L-shaped bracket (42) away from the chimeric frame (9); and a locking pressure block (44) is connected to one end of the positioning bolt (43) close to the chimeric frame (9).

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