Aluminum plate processing and forming method

Abstract

The invention provides an aluminum plate machining and forming method, and relates to the technical field of aluminum plate machining. According to the aluminum plate machining forming method, a supporting mechanism is included, the supporting mechanism comprises a bottom plate, a plurality of connecting rods are fixedly connected to the top end of the bottom plate, a stamping base is fixedly connected to the top ends of the connecting rods, limiting rods are fixedly connected to the two sides of the outer wall of the stamping base, and the outer walls of the limiting rods are sleeved with limiting rings; limiting rods are arranged on the inner walls of the multiple limiting rings in a sleeving mode, a punching base is fixedly connected to one side of the limiting rod close to the upper end, hydraulic rods are fixedly connected to the top end of the punching base, hydraulic cylinders are fixedly connected to the top ends of the hydraulic rods, and a cross rod penetrates through the top ends of the hydraulic rods. According to the aluminum plate machining and forming method, the aluminum plate can be softened before being stamped, the situation that internal cracks occur when the aluminum plate is stamped is prevented, and the aluminum plate machining and forming method further has the functions of automatic material taking and collecting after the aluminum plate is stamped.

Description

Technical Field

[0001] The invention relates to the technical field of aluminum plate processing, in particular to an aluminum plate processing and forming method. Background Art

[0002] Aluminum plates are rectangular plates made by rolling aluminum ingots, with a variety of classifications and application fields. Aluminum plates can be divided into pure aluminum plates and alloy aluminum plates according to the alloy composition. Pure aluminum plates are made of pure aluminum without other elements, while alloy aluminum plates are made by adding other alloy elements to aluminum to improve performance. In addition, aluminum plates can also be divided into thin aluminum plates, conventional aluminum plates, medium-thick aluminum plates and thick aluminum plates according to thickness. The thickness ranges from 0.15mm to more than 200mm. Aluminum plates are widely used in industry and daily life. Thin aluminum plates are often used in lighting, household appliances and automotive decoration, while thick aluminum plates are suitable for aerospace, military products and ship decks. Aluminum alloy plates are widely used in various industrial fields due to their good performance, such as assembly line frames, workbenches and equipment hoods.

[0003] Most of the existing aluminum sheet forming methods are stamping aluminum sheets, and most of them are directly stamping aluminum ingots, so that the aluminum sheets produced from the aluminum ingots are prone to have many gaps inside, affecting the quality of the aluminum sheets. In addition, most of the existing aluminum sheet forming methods are not convenient for taking and collecting the aluminum sheets after stamping, which affects the production rate. Therefore, those skilled in the art provide an aluminum sheet processing and forming method to solve the problems raised in the above background technology. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides an aluminum plate processing and forming method, which can soften the aluminum plate before stamping to prevent internal cracks from occurring during stamping of the aluminum plate, and also has the function of automatically taking and collecting the aluminum plate after stamping.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: an aluminum plate processing and forming method, comprising a supporting mechanism, the supporting mechanism comprising a bottom plate, a top end of the bottom plate is fixedly connected to a plurality of connecting rods, a top end of the plurality of connecting rods is fixedly connected to a stamping base, both sides of the outer wall of the stamping base are fixedly connected to limit rods, the outer walls of the plurality of limit rods are sleeved with limit rings, and the inner walls of the plurality of limit rings are sleeved with limit rods;

[0008] A punching seat is fixedly connected to one side of the limit rod near the upper end, a hydraulic rod is fixedly connected to the top of the punching seat, and a hydraulic cylinder is fixedly connected to the top of the hydraulic rod and penetrated by a cross bar;

[0009] Through the above technical solution, the hydraulic cylinder above drives the hydraulic rod to punch downward, and the hydraulic rod drives the punching seat to punch downward, so that the softened aluminum ingot can be punched into an aluminum plate, and the punching seat is limited by the telescopic rod.

[0010] Preferably, the bottom ends of the cross bars are all fixedly connected to telescopic rods, and the bottom ends of a plurality of telescopic rods are fixedly connected to stamping seats;

[0011] Through the above technical solution, the stamping seat is limited by the telescopic rod.

[0012] Preferably, one side of the crossbar is fixedly connected with a support column, one side of the plurality of support columns is provided with a material pushing mechanism, and the top of the bottom plate is provided with a mold mechanism;

[0013] Through the above technical solution, the crossbar is supported by arranging support columns.

[0014] Preferably, the mold mechanism comprises a stamping groove opened at the top of the stamping base, a plurality of spring terminals are fixedly connected to the inner bottom end surface of the stamping groove, a heating box is fixedly connected to the top of the plurality of spring terminals, and a stamping plate is fixedly connected to the top of the heating box;

[0015] Through the above technical solution, the aluminum ingot to be processed is placed on the stamping plate, and the heat-conducting block is heated by the electric heating rod in the heating box below the stamping plate. The heat of the electric heating rod is controlled by the controller to conduct the heat, and the heat is transferred to the stamping plate above through the heat-conducting block, so that the aluminum ingot above is softened.

[0016] Preferably, a plurality of electric heating rods are fixedly connected to the inner wall of the heating box, the tops of the electric heating rods are fixedly connected to heat conducting blocks, and both sides of the plurality of electric heating rods are electrically connected to a controller;

[0017] Through the above technical solution, the heat of the electric heating rod is controlled by the controller for conduction.

[0018] Preferably, the pushing mechanism comprises a driving motor, the output ends of the two driving motors are fixedly connected to driving wheels, one side of the plurality of support columns is rotatably connected to the driving wheel, and the bottom ends of one side of the plurality of support columns at both ends are rotatably connected to driven wheels;

[0019] Through the above technical solution, the driving motor drives the driving wheel to rotate, so that the driving wheel drives multiple driving wheels and driven wheels to rotate.

[0020] Preferably, the outer walls of the plurality of driving wheels and the driven wheels are connected by toothed belt transmission, and one side of the plurality of driving wheels is fixedly connected with a threaded rod, and one end of the plurality of threaded rods away from the driving motor is rotatably connected with a push plate;

[0021] Through the above technical solution, the threaded rod is driven to rotate by the rotation of multiple driving wheels, thereby driving the pushing plate to be pushed.

[0022] Preferably, one side of the plurality of push plates is fixedly connected to a connection block, one side of the plurality of connection blocks is fixedly connected to a push block, and the other side of the plurality of push plates is fixedly connected to two sliding rods;

[0023] Through the above technical solution, the connecting block drives the pushing block to slide, so that the stamped aluminum plate can be pushed into the discharge trough for collection and material extraction.

[0024] Preferably, the top of the bottom plate is fixedly connected with a discharge trough, and the inner wall of the discharge trough is fixedly connected with two partitions.

[0025] Through the above technical solution, by providing a discharge chute, the device can collect the stamped materials.

[0026] Preferably, S1: place the aluminum ingot to be processed on the stamping plate, heat the heat-conducting block through the electric heating rod in the heating box below the stamping plate, control the heat of the electric heating rod to be conducted through the controller, and transfer the heat to the stamping plate above through the heat-conducting block, so that the aluminum ingot above is softened, and the hydraulic rod is driven by the upper hydraulic cylinder to punch downward, and the stamping seat is driven by the hydraulic rod to punch downward, so that the softened aluminum ingot can be punched into an aluminum plate, and the stamping seat is limited by the telescopic rod.

[0027] S2: During stamping, the downward pressure causes the aluminum plate, the stamping plate and the heating box below to be pressed down, exerting pressure on the spring terminal below, which rebounds through the elastic force of the spring terminal to separate the aluminum plate from the stamping plate, making it easier to collect materials later.

[0028] S3: The driving motor drives the driving wheel to rotate, so that the driving wheel drives multiple driving wheels to rotate, and the rotation of multiple driving wheels drives the threaded rod to rotate, thereby driving the pushing plate to push, so that the connecting block drives the pushing block to slide, so that the stamped aluminum plate can be pushed into the discharge trough for collection and material taking.

[0029] Working principle: When the device is used, the aluminum ingot to be processed is placed on the stamping plate, and the heat conductive block is heated by the electric heating rod in the heating box under the stamping plate. The heat of the electric heating rod is controlled by the controller to conduct, and the heat is transferred to the stamping plate above through the heat conductive block, so that the aluminum ingot above is softened, and the hydraulic rod is driven by the upper hydraulic cylinder to punch downward, and the stamping seat is driven by the hydraulic rod to punch downward, so that the softened aluminum ingot can be punched into an aluminum plate. During stamping, due to the downward pressure, the aluminum plate and the stamping plate and the heating box below are pressed down, and pressure is applied to the spring terminal below. The spring terminal rebounds through the elastic force, and the aluminum plate is separated from the stamping plate, which is convenient for subsequent collection of materials. The driving motor drives the active wheel to rotate, so that the active wheel drives multiple active wheels and driven wheels to rotate. Through the rotation of multiple active wheels, the threaded rod is driven to rotate, thereby driving the push plate to push, so that the connecting block drives the push block to slide, so that the stamped aluminum plate can be pushed into the discharge trough for collection and material collection.

[0030] (III) Beneficial effects

[0031] The present invention provides an aluminum plate processing and forming method, which has the following beneficial effects:

[0032] 1. The present invention provides an aluminum plate processing and forming method, wherein an aluminum ingot to be processed is placed on a stamping plate, and a heat conductive block is heated by an electric heating rod in a heating box below the stamping plate. The heat of the electric heating rod is controlled by a controller to conduct the heat, and the heat is transferred to the stamping plate above through the heat conductive block, so that the aluminum ingot above is softened.

[0033] 2. The present invention provides an aluminum plate processing and forming method. During stamping, the downward pressure causes the aluminum plate and the stamping plate and heating box below to be pressed downward, exerting pressure on the spring terminal below, which rebounds through the elastic force of the spring terminal to separate the aluminum plate from the stamping plate, making it convenient for subsequent material collection.

[0034] 3. The present invention provides a method for processing and forming an aluminum plate, which drives a driving wheel to rotate through a driving motor, so that the driving wheel drives multiple driving wheels and driven wheels to rotate. The rotation of multiple driving wheels drives the threaded rod to rotate, thereby driving the pushing plate to push, so that the connecting block drives the pushing block to slide, so that the stamped aluminum plate can be pushed into the discharge trough for collection and material removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 This is an axonometric diagram of the present invention;

[0036] Figure 2 It is a schematic diagram of the supporting mechanism structure of the present invention;

[0037] Figure 3 This is a schematic diagram of the connection structure of the stamping base of the present invention;

[0038] Figure 4 This is a schematic diagram of the internal structure of the stamping base of the present invention;

[0039] Figure 5 It is a schematic diagram of the structure of the material pushing mechanism of the present invention;

[0040] Figure 6 It is a schematic diagram of the connection structure of the discharge chute of the present invention.

[0041] Among them, 1. Support mechanism; 11. Bottom plate; 12. Connecting rod; 13. Stamping base; 14. Limit rod; 15. Limit ring; 16. Stamping seat; 17. Hydraulic rod; 18. Telescopic rod; 19. Support column; 110. Cross bar; 111. Hydraulic cylinder; 112. Discharge trough; 113. Partition; 2. Mold mechanism; 21. Stamping trough; 22. Stamping plate; 23. Heat conducting block; 24. Heating box; 25. Electric heating rod; 26. Controller; 27. Spring terminal; 3. Pushing mechanism; 31. Driving motor; 32. Driving wheel; 33. Driven wheel; 34. Threaded rod; 35. Sliding rod; 36. Pushing plate; 37. Connecting block; 38. Pushing block. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. In the description of this application, it should be noted that the terms used here are only for describing specific implementations, and are not intended to limit the exemplary implementations according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and devices known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the techniques, methods and devices should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0043] Embodiment 1:

[0044] like Figure 1-6As shown, an embodiment of the present invention provides an aluminum plate processing and forming method, comprising a supporting mechanism 1, the supporting mechanism 1 comprising a bottom plate 11, a plurality of connecting rods 12 are fixedly connected to the top of the bottom plate 11, a stamping base 13 is fixedly connected to the top of the plurality of connecting rods 12, both sides of the outer wall of the stamping base 13 are fixedly connected to limit rods 14, the outer walls of the plurality of limit rods 14 are sleeved with limit rings 15, and the inner walls of the plurality of limit rings 15 are sleeved with limit rods 14;

[0045] A stamping seat 16 is fixedly connected to one side of the limiting rod 14 at the upper end, and a hydraulic rod 17 is fixedly connected to the top of the stamping seat 16. The top of the hydraulic rod 17 is fixedly connected to a hydraulic cylinder 111 and penetrated by a cross bar 110. The hydraulic rod 17 is driven by the upper hydraulic cylinder 111 to stamp downward, and the stamping seat 16 is driven by the hydraulic rod 17 to stamp downward, so that the softened aluminum ingot can be stamped into an aluminum plate, and the stamping seat 16 is limited by the telescopic rod 18.

[0046] Embodiment 2: The bottom ends of the cross bars 110 are fixedly connected with telescopic rods 18 , and the bottom ends of the multiple telescopic rods 18 are fixedly connected with the stamping seats 16 , and the stamping seats 16 are limited by the telescopic rods 18 .

[0047] One side of the cross bar 110 is fixedly connected with a support column 19, one side of the plurality of support columns 19 is provided with a material pushing mechanism 3, and the top end of the bottom plate 11 is provided with a mold mechanism 2. The cross bar 110 is supported by providing the support column 19.

[0048] The mold mechanism 2 includes a stamping groove 21 opened at the top of the stamping base 13, and a plurality of spring terminals 27 are fixedly connected to the inner bottom end surface of the stamping groove 21, and a heating box 24 is fixedly connected to the top of the plurality of spring terminals 27, and a stamping plate 22 is fixedly connected to the top of the heating box 24. The aluminum ingot to be processed is placed on the stamping plate 22, and the heat conductive block 23 is heated by the electric heating rod 25 in the heating box 24 under the stamping plate 22. The heat of the electric heating rod 25 is controlled by the controller 26 to be conducted, and the heat is transferred to the stamping plate 22 above through the heat conductive block 23, so that the aluminum ingot above is softened.

[0049] A plurality of heating rods 25 are fixedly connected to the inner wall of the heating box 24 , the tops of the heating rods 25 are fixedly connected to heat conductive blocks 23 , and both sides of the plurality of heating rods 25 are electrically connected to controllers 26 , which control the heat conduction of the heating rods 25 .

[0050] The pushing mechanism 3 includes a driving motor 31, and the output ends of the two driving motors 31 are fixedly connected to driving wheels 32. One side of the multiple support columns 19 is rotatably connected to the driving wheel 32, and the bottom end of one side of the multiple support columns 19 at both ends is rotatably connected to a driven wheel 33. The driving motor 31 drives the driving wheel 32 to rotate, so that the driving wheel 32 drives the multiple driving wheels 32 and the driven wheels 33 to rotate.

[0051] The outer walls of the multiple driving wheels 32 and the driven wheels 33 are connected by toothed belt transmission, and a threaded rod 34 is fixedly connected to one side of the multiple driving wheels 32, and one end of the multiple threaded rods 34 away from the driving motor 31 is rotatably connected to a push plate 36. The rotation of the multiple driving wheels 32 drives the threaded rod 34 to rotate, thereby driving the push plate 36 to push.

[0052] One side of the multiple push plates 36 is fixedly connected to a connecting block 37, one side of the multiple connecting blocks 37 is fixedly connected to a push block 38, and the other side of the multiple push plates 36 is fixedly connected to two sliding rods 35. The push blocks 38 are driven to slide by the connecting blocks 37, so that the stamped aluminum plates can be pushed into the discharge trough 112 for collection and material removal.

[0053] The top of the bottom plate 11 is fixedly connected with a discharge trough 112, and the inner wall of the discharge trough 112 is fixedly connected with two partitions 113.

[0054] Through the above technical solution, by providing the discharge trough 112, the device can collect the punched materials.

[0055] S1: Place the aluminum ingot to be processed on the stamping plate 22, heat the heat-conducting block 23 through the electric heating rod 25 in the heating box 24 below the stamping plate 22, control the heat conduction of the electric heating rod 25 through the controller 26, and transfer the heat to the stamping plate 22 above through the heat-conducting block 23, so that the aluminum ingot above is softened, and the hydraulic rod 17 is driven by the upper hydraulic cylinder 111 to punch downward, and the stamping seat 16 is driven by the hydraulic rod 17 to punch downward, so that the softened aluminum ingot can be punched into an aluminum plate, and the stamping seat 16 is limited by the telescopic rod 18.

[0056] S2: During stamping, due to the downward pressure, the aluminum plate and the stamping plate 22 and the heating box 24 below are pressed down, and pressure is applied to the spring terminal 27 below. The spring terminal 27 rebounds through the elastic force, and the aluminum plate is separated from the stamping plate 22, which is convenient for subsequent material collection.

[0057] S3: The driving motor 31 drives the driving wheel 32 to rotate, so that the driving wheel 32 drives multiple driving wheels 32 to rotate. The rotation of multiple driving wheels 32 drives the threaded rod 34 to rotate, thereby driving the pushing plate 36 to push, so that the connecting block 37 drives the pushing block 38 to slide, so that the stamped aluminum plate can be pushed into the discharge trough 112 for collection and material taking.

[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A method for processing and forming an aluminum plate, comprising a supporting mechanism (1), characterized in that: The support mechanism (1) comprises a base plate (11), the top end of the base plate (11) is fixedly connected to a plurality of connecting rods (12), the top ends of the plurality of connecting rods (12) are fixedly connected to a stamping base (13), both sides of the outer wall of the stamping base (13) are fixedly connected to limiting rods (14), the outer walls of the plurality of limiting rods (14) are sleeved with limiting rings (15), the inner walls of the plurality of limiting rings (15) are sleeved with limiting rods (14), one side of the limiting rod (14) close to the upper end is fixedly connected to a stamping base (16), the top end of the stamping base (16) is fixedly connected to a hydraulic rod (17), the hydraulic rod (17) The top ends of the rods (17) are fixedly connected to hydraulic cylinders (111) and penetrated by cross bars (110); the bottom ends of the cross bars (110) are fixedly connected to telescopic rods (18); the bottom ends of the plurality of telescopic rods (18) are fixedly connected to punching seats (16); one side of the cross bars (110) is fixedly connected to support columns (19); one side of the plurality of support columns (19) is provided with a pushing mechanism (3); the top end of the bottom plate (11) is provided with a mold mechanism (2); the top end of the bottom plate (11) is fixedly connected to a material discharge trough (112); the inner wall of the material discharge trough (112) is fixedly connected to two partitions (113).

2. The aluminum plate processing and forming method according to claim 1, characterized in that: The mold mechanism (2) comprises a stamping groove (21) opened at the top of a stamping base (13); a plurality of spring terminals (27) are fixedly connected to the inner bottom end surface of the stamping groove (21); a heating box (24) is fixedly connected to the top of the plurality of spring terminals (27); and a stamping plate (22) is fixedly connected to the top of the heating box (24).

3. The aluminum plate processing and forming method according to claim 2, characterized in that: A plurality of electric heating rods (25) are fixedly connected to the inner wall of the heating box (24), the top ends of the electric heating rods (25) are fixedly connected to a heat conducting block (23), and both sides of the plurality of electric heating rods (25) are electrically connected to a controller (26).

4. The aluminum plate processing and forming method according to claim 1, characterized in that: The pushing mechanism (3) comprises a driving motor (31), the output ends of the two driving motors (31) are fixedly connected to driving wheels (32), one side of the plurality of support columns (19) is rotatably connected to the driving wheel (32), and the bottom ends of one side of the plurality of support columns (19) at both ends are rotatably connected to driven wheels (33).

5. The aluminum plate processing and forming method according to claim 4, characterized in that: The outer walls of the plurality of driving wheels (32) and the driven wheels (33) are connected via a toothed belt transmission, and a threaded rod (34) is fixedly connected to one side of the plurality of driving wheels (32), and a push plate (36) is rotatably connected to one end of the plurality of threaded rods (34) away from the drive motor (31).

6. The aluminum plate processing and forming method according to claim 6, characterized in that: One side of the plurality of pushing plates (36) is fixedly connected to a connecting block (37), one side of the plurality of connecting blocks (37) is fixedly connected to a pushing block (38), and the other side of the plurality of pushing plates (36) is fixedly connected to two sliding rods (35).

7. The aluminum plate processing and forming method according to claim 1, characterized in that: The steps for processing the aluminum plate are as follows: S1: Place the aluminum ingot to be processed on the stamping plate, heat the heat-conducting block through the electric heating rod in the heating box below the stamping plate, control the heat of the electric heating rod to be conducted through the controller, and transfer the heat to the stamping plate above through the heat-conducting block, so that the aluminum ingot above is softened, and the hydraulic rod is driven by the hydraulic cylinder above to punch downward, and the stamping seat is driven by the hydraulic rod to punch downward, so that the softened aluminum ingot can be punched into an aluminum plate, and the stamping seat is limited by the telescopic rod; S2: During stamping, the downward pressure causes the aluminum plate, the stamping plate and the heating box below to be pressed down, exerting pressure on the spring terminal below, which rebounds through the elastic force of the spring terminal to separate the aluminum plate from the stamping plate, making it easier to collect materials later; S3: The driving motor drives the driving wheel to rotate, so that the driving wheel drives multiple driving wheels and driven wheels to rotate. The rotation of multiple driving wheels drives the threaded rod to rotate, thereby driving the push plate to push, so that the connecting block drives the push block to slide, so that the stamped aluminum plate can be pushed into the discharge trough for collection and material taking.

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