End face punching device for steel beam machining

By designing an end-face punching device for steel beam processing, the problem of instability of steel beams in the prior art affecting punching accuracy is solved, and higher stability and accuracy are achieved.

CN119972915APending Publication Date: 2025-05-13ZIGONG DONGFANG STEEL STRUCTURE
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Patent Information

Application Number
CN202510231847.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

The prior art cannot effectively clamp and fix the end surface of the I-shaped steel beam, resulting in unstable steel beams during punching processing, affecting the accuracy of punching.

Method used

An end-face punching device for steel beam processing is designed, including a load table, a support frame, a hydraulic cylinder, a punching head, a mounting frame, a sliding block, an electric push rod, a transmission rod, a hollow tube, a guide tube, a movable rod, a tightening plate and a pushing mechanism. Through the synergistic effect of these components, the multi-side tightening limit and punching head of the steel beam end surface are achieved, ensuring the stability and accuracy of the steel beam during punching processing.

Benefits of technology

The stability and accuracy of steel beams during punching processing are improved. By increasing the contact area of ​​the clamping surface, the shaking of the steel beams during the punching process is avoided and the punching quality is ensured.

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Abstract

The invention is suitable for the technical field of punching machining, in particular to an end face punching device for steel beam machining, a transmission rod is slidably installed in a sliding block in a penetrating mode, and the side edge of a transmission shaft of a first electric push rod is fixedly connected with the top end of the side edge of the transmission rod through a coupler; a hollow pipe is vertically and fixedly installed on the side, away from the first electric push rod, of each transmission rod, a guide mechanism is transversely arranged on the outer side of each hollow pipe, a first abutting plate is movably arranged at the end, away from the first electric push rod, of each guide mechanism, and second abutting plates are movably arranged on the two sides of the exterior of each hollow pipe; the first abutting plate and the second abutting plate are in transmission connection through a pushing mechanism. The first abutting plate and the second abutting plate can synchronously conduct abutting limiting treatment from the multiple side faces of the inner wall of the I-shaped steel beam, the contact area between the first abutting plate and the inner wall of the steel beam is increased, then the stability of the whole steel beam during punching machining is improved, and therefore the punching accuracy of the whole steel beam is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of punching processing, in particular to an end face punching device for processing a steel beam. Background Art

[0002] Steel beams, also known as I-beams, are long strips of steel with an I-shaped cross-section. In steel structure construction, steel beams are the main load-bearing components, and their quality and precision are of vital importance. Punching is an important part of steel beam processing. Both ends of the I-beam are required to be punched with four or more mounting holes to meet different installation and assembly requirements.

[0003] The publication number is "CN113953373A", which is an end punching device for steel beam surface processing, including an operating table, a gantry is fixedly connected to the top of the operating table, a crossbeam is arranged at the top of the inner cavity of the gantry, an upper die seat is installed at the bottom of the crossbeam, a movable plate is arranged below the upper die seat, a limiting mechanism is arranged between the upper die seat and the movable plate, the limiting mechanism includes two groups of limiting grooves, two groups of reset springs, two groups of limiting blocks and two groups of connecting rods, two placing tables are symmetrically arranged above the operating table, a steel beam body is arranged at the top of the two placing tables, and an auxiliary mechanism is arranged between the two placing tables and the steel beam body. The end punching device for steel beam surface processing effectively avoids the deviation of the position of the steel beam body when punching holes through the design of the limiting mechanism and the auxiliary mechanism, and ensures the quality of the steel beam body after punching holes and the subsequent use after processing.

[0004] In the above patent, before punching the I-shaped steel beam, the two ends of the steel beam will be clamped into the inside of the limit platforms on both sides, and the end faces of the two ends of the steel beam will be limited and fixed. However, such a limit method can only clamp and fix the steel beam workpiece from the bottom of the two ends, and cannot clamp and fix it according to the I-shaped shape of the steel beam, which leads to a small area of ​​the clamping surface, affecting the stability of the larger steel beam, causing the steel beam to shake when being punched and affecting the accuracy of the punching process. For this reason, a new technical solution needs to be designed to solve the problem. Summary of the invention

[0005] The purpose of the present invention is to provide an end face punching device for processing a steel beam, which solves the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an end face punching device for processing a steel beam, comprising a bearing platform, a support frame is slidably mounted on the top of the bearing platform, a hydraulic cylinder is vertically fixedly mounted at the middle end of the top of the support frame, and a punching head is detachably mounted on the bottom of the piston rod of the hydraulic cylinder;

[0007] The two side surfaces of the top of the bearing platform are both vertically fixedly installed with a mounting frame, a sliding block is slidably installed inside the mounting frame, a first electric push rod is slidably installed on the side of the mounting frame, a transmission rod is slidably installed inside the sliding block, and the side of the transmission shaft of the first electric push rod is fixedly connected to the top of the side of the transmission rod through a coupling;

[0008] A hollow tube is vertically fixedly installed on one side of each transmission rod away from the first electric push rod, a guide mechanism is laterally arranged on the outer side of the hollow tube, and a first clamping plate is movably arranged on one end of the guide mechanism away from the first electric push rod, and a second clamping plate is movably arranged on both sides of the outer side of each hollow tube, and the first clamping plate and the second clamping plate are connected by a pushing mechanism.

[0009] As a preferred embodiment of the present invention, connecting columns are fixedly installed at both ends of the side of the support platform, and the number of connecting columns is four groups, an electric slide rail is fixedly installed between each two groups of connecting columns on the side away from the support platform, and a support frame is slidably installed between the tops of the two groups of electric slide rails.

[0010] By arranging an electric slide rail on the outside of the bearing platform, the power required for horizontal movement of the support frame and the punching head on the outside of the bearing platform can be provided under the driving action of the electric slide rail, which facilitates the horizontal adjustment of the punching position of the punching head and facilitates punching processing at different positions of the outer wall of the end face of the steel beam.

[0011] As a preferred embodiment of the present invention, the guide mechanism includes a guide tube, and a guide tube is fixedly installed transversely on the middle end of each hollow tube on a side away from the first electric push rod, and a movable rod is slidably installed transversely through the middle end of each guide tube on a side away from the hollow tube, and the top end of the side of the movable rod is fixedly connected to the outer side of the first clamping plate.

[0012] By sliding the movable rod into the guide tube and providing a first clamping plate on the outside of the movable rod, the first clamping plate can move horizontally synchronously with the movable rod, thereby ensuring that the first clamping plate can move horizontally under the action of the resistance force provided by the outer wall of the steel beam and provide the second clamping plate with the driving force required for vertical movement.

[0013] As a preferred embodiment of the present invention, the pushing mechanism includes a connecting rod, a transmission plate is slidably installed on both sides of each hollow tube, a fixing sleeve is fixedly sleeved on the outer side of each end of the movable rod away from the guide tube, a connecting rod is tilted and hinged on the outer side of each fixing sleeve through a rotating shaft, and the top end of the side edge of the connecting rod is hinged to the middle end of the outer side of the transmission plate through a rotating shaft, limited sliding grooves are vertically provided at both ends of the side of each hollow tube, and the connecting rod is slidably installed inside the limited sliding groove, a fixing rod is vertically fixedly installed on the middle end of the outer side of each transmission plate, and the end of the fixing rod away from the transmission plate is fixedly connected to the outer side of the second clamping plate, guide sliding grooves are vertically provided on both sides of the outer side of each hollow tube, and the fixing rod is slidably inserted into the guide sliding groove, and anti-slip friction pads are fixedly bonded to the outer sides of each of the first clamping plate and the second clamping plate.

[0014] By arranging a connecting rod between the movable rod and the outer side of the transmission plate, the connecting rod can convert the displacement transmission of the first clamping plate into a vertical driving force for the second clamping plate, thereby ensuring the synchronization of movement and adjustment of the first clamping plate and the second clamping plate, and further improving the punching and fixing adjustment efficiency of the steel beam.

[0015] As a preferred embodiment of the present invention, a second electric push rod is vertically fixedly installed at the middle end of the top outside of each installation frame, and the bottom of the transmission shaft of the second electric push rod is fixedly connected to the top of the sliding block through a coupling.

[0016] Under the driving action of the second electric push rod, a corresponding vertical driving force can be provided to the sliding block, so that the sliding block can drive the first clamping plate and the second clamping plate to move vertically synchronously, adjust the clamping position of the first clamping plate and the second clamping plate, and ensure that the first clamping plate and the second clamping plate can be clamped and limited from the middle position of the middle of the steel beam.

[0017] As a preferred embodiment of the present invention, movable grooves are vertically opened on both sides of the exterior of each installation frame, and both ends of the side edges of the transmission rod are penetrated and slidably installed in the movable grooves.

[0018] The movable groove can provide the transmission rod with corresponding sliding guide force, so that when the transmission rod moves vertically synchronously with the sliding block, the sliding block and the transmission rod will not move laterally at will to affect the stability of the first clamping plate and the second clamping plate on the steel beam.

[0019] As a preferred embodiment of the present invention, a movable plate is slidably installed on the side of each guide tube away from the hollow tube, and the outer side of the movable plate is fixedly connected to the top end of the side of the movable rod. A return spring is movably sleeved inside each hollow tube, and the side of the return spring is connected to the outer side of the movable plate.

[0020] The return spring and the movable rod are connected by a transmission plate, so that after the first abutting plate is abutted and drives the movable rod to move horizontally, the return spring is squeezed by the transmission plate and deformed, which can provide the first abutting plate with the driving force required for reverse pushing and position restoration.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] The cam is provided with a plurality of sliding blocks, each of which is provided with a plurality of sliding blocks, each of which is provided with a plurality of sliding blocks, each of which is provided with a plurality of sliding blocks, each of which is provided with a plurality of sliding blocks, each of which is provided with a plurality of sliding blocks, each of which is provided with a plurality of sliding blocks, each of which is provided with a plurality of sliding blocks, each of which is provided with a plurality of sliding blocks, each of which is provided with a plurality of sliding blocks, each of which is provided with a plurality of sliding blocks, each of which is provided with a plurality of sliding blocks,

[0023] 2. The present invention can provide a corresponding vertical driving force to the sliding block under the driving action of the first electric push rod, so that under the connecting transmission action of the transmission rod, the hollow tube and the guide tube connected to the transmission rod are driven to move vertically synchronously, thereby adjusting the vertical position of the first clamping plate and the second clamping plate. The first clamping plate and the middle end position of the steel beam to be punched can make the first clamping plate and the second clamping plate fully fit on the inner wall surface of steel beams of different sizes and models under the connecting transmission action, and fully clamp and fix the steel beam, thereby further improving the stability of the steel beam punching process and improving the applicability of the steel beam punching process. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0025] Figure 1 It is a schematic diagram of the overall three-dimensional structure of an end face punching device for processing a steel beam according to the present invention;

[0026] Figure 2 It is a schematic diagram of the cross-sectional structure of a hollow tube of an end face punching device for processing a steel beam according to the present invention;

[0027] Figure 3 It is a schematic diagram of the side cross-sectional structure of an installation frame of an end face punching device for processing a steel beam according to the present invention;

[0028] Figure 4 The present invention is a schematic diagram of the side cross-sectional structure of a guide tube of an end face punching device for processing a steel beam.

[0029] In the figure: 1. supporting platform; 11. connecting column; 12. electric slide rail; 13. supporting frame; 14. hydraulic cylinder; 15. punching head; 2. mounting frame; 21. sliding block; 22. first electric push rod; 23. transmission rod; 24. hollow tube; 25. guide tube; 26. movable rod; 27. first clamping plate; 28. second clamping plate; 29. ​​limiting slide groove; 3. fixing sleeve; 31. transmission plate; 32. connecting rod; 33. fixing rod; 34. anti-skid friction pad; 35. guide slide groove; 36. second electric push rod; 4. movable plate; 41. reset spring; 5. movable groove. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The models of electrical appliances provided in the present invention are only for reference, and different models of electrical appliances with the same functions can be replaced according to actual usage.

[0033] See also Figure 1-4 The present invention provides a technical solution: the two side surfaces of the top of the support platform 1 are vertically fixedly installed with an installation frame 2, and a sliding block 21 is slidably installed inside the installation frame 2. A second electric push rod 36 is vertically fixedly installed at the middle end of the top of the outer side of each installation frame 2, and the bottom of the transmission shaft of the second electric push rod 36 is fixedly connected to the top of the sliding block 21 through a coupling.

[0034] In an optional embodiment, a first electric push rod 22 is slidably installed on the side of the installation frame 2, a transmission rod 23 is slidably installed inside the sliding block 21, and the side of the transmission shaft of the first electric push rod 22 is fixedly connected to the top of the side of the transmission rod 23 through a coupling, and each of the two sides of the outside of the installation frame 2 is vertically opened with a movable groove 5, and both ends of the side of the transmission rod 23 are slidably installed inside the movable groove 5, and a hollow tube 24 is vertically fixedly installed on the side of each transmission rod 23 away from the first electric push rod 22, and a guide tube 25 is transversely fixedly installed on the middle end of each hollow tube 24 away from the first electric push rod 22, and a movable rod 26 is transversely slidably installed on the middle end of each guide tube 25 away from the hollow tube 24, and the top of the side of the movable rod 26 is fixedly connected to the outer side of the first clamping plate 27.

[0035] In an optional embodiment, a transmission plate 31 is slidably installed on both sides of the interior of each of the hollow tubes 24, a fixed sleeve 3 is fixedly sleeved on the outer side of one end of each of the movable rods 26 away from the guide tube 25, a connecting rod 32 is tilted and hinged on the outer side of each of the fixed sleeves 3 through a rotating shaft, and the top end of the side of the connecting rod 32 is hinged to the middle end of the outer side of the transmission plate 31 through a rotating shaft, a limited sliding groove 29 is vertically provided at both ends of the side of each of the hollow tubes 24, and the connecting rod 32 is slidably installed in the limited sliding groove 29, a fixed rod 33 is vertically fixedly installed on the middle end of the outer side of each of the transmission plates 31, and the end of the fixed rod 33 away from the transmission plate 31 is fixedly connected to the outer side of the second clamping plate 28, a guide sliding groove 35 is vertically provided on both sides of the exterior of each of the hollow tubes 24, and the fixed rod 33 is slidably inserted into the interior of the guide sliding groove 35, and an anti-slip friction pad 34 is fixedly bonded to the outer side of each of the first clamping plate 27 and the second clamping plate 28.

[0036] In an optional embodiment, connecting columns 11 are fixedly installed at both ends of the side of the support platform 1, and the number of connecting columns 11 is four groups, an electric slide rail 12 is fixedly installed between each two groups of connecting columns 11 on the side away from the support platform 1, a support frame 13 is slidably installed between the tops of the two groups of electric slide rails 12, a support frame is slidably installed between the tops of the two groups of electric slide rails, a support frame 13 is slidably installed on the top of the support platform 1, a hydraulic cylinder 14 is vertically fixedly installed in the middle of the top of the support frame 13, and a punching head 15 is detachably installed at the bottom of the piston rod of the hydraulic cylinder 14.

[0037] In an optional embodiment, a movable plate 4 is slidably installed on the side of each guide tube 25 away from the hollow tube 24, and the outer side of the movable plate 4 is fixedly connected to the top end of the side of the movable rod 26. A return spring 41 is movably sleeved inside each hollow tube 24, and the side of the return spring 41 is connected to the outer side of the movable plate 4.

[0038] During operation, after the end face of the steel beam to be punched is placed facing upward on the middle surface of the supporting platform 1, the second electric push rod 36 is turned on by the external control switch, so that it runs and provides the corresponding vertical driving force to the sliding block 21. Combined with the guiding sliding action of the movable groove 5 on the transmission rod 23, the sliding block 21 can be vertically lowered inside the installation frame 2. Under the connecting transmission action of the transmission rod 23, the vertical position of the first clamping plate 27 can be adjusted, so that the first clamping plate 27 can be located outside the middle of the steel beam. Then, multiple sets of second electric push rods 36 are turned on by the external control switch to run and provide the corresponding driving force to the transmission rod 23, so that the transmission rod 23 can drive the hollow tube 24 and the first clamping plate 27 outside it to move horizontally synchronously, so that the first clamping plate 27 can fit the outer side surface of the middle of the steel beam. After a clamping plate 27 causes abutment, it drives the movable rod 26 to move horizontally inside the guide tube 25 synchronously. Combined with the connecting transmission action of the connecting rod 32, the horizontal movement force of the first clamping plate 27 can be converted into a vertical driving force for the second clamping plate 28, so that the second clamping plates 28 located on the upper and lower sides of the hollow tube 24 can be synchronously moved outward relative to each other until the second clamping plates 28 are clamped and limited from the upper and lower side walls of the steel beam, so that the first clamping plate 27 and the second clamping plate 28 can be synchronously clamped and limited from multiple sides of the inner wall of the I-shaped steel beam, and then the electric slide rail 12 is started again to drive the support frame 13 and the punching head 15 to move horizontally left and right on the surface of the support platform 1 synchronously. After adjusting the punching position of the punching head 15, the hydraulic cylinder 14 is started to operate to drive the punching head 15 to descend and perform punching processing on the side end surface of the steel beam.

[0039] In addition, the components included in the end punching device for processing steel beams of the present invention are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. In the idle part of the device, all the above-mentioned electrical components, which refer to power elements, electrical components, and compatible monitoring computers and power supplies, are connected through wires. The specific connection means should refer to the following working principle. The electrical connection is completed in the working order of each electrical component. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no explanation of electrical control is given.

[0040] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0041] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An end face punching device for processing a steel beam, comprising a bearing platform (1), characterized in that: A support frame (13) is slidably mounted on the top of the support platform (1), a hydraulic cylinder (14) is vertically fixedly mounted on the middle end of the top of the support frame (13), and a punching head (15) is detachably mounted on the bottom of the piston rod of the hydraulic cylinder (14); The top and side surfaces of the support platform (1) are both vertically fixedly mounted with a mounting frame (2), a sliding block (21) is slidably mounted inside the mounting frame (2), a first electric push rod (22) is slidably mounted on the side of the mounting frame (2), a transmission rod (23) is slidably mounted inside the sliding block (21), and the side of the transmission shaft of the first electric push rod (22) is fixedly connected to the top of the side of the transmission rod (23) through a coupling; A hollow tube (24) is vertically fixedly installed on one side of each transmission rod (23) away from the first electric push rod (22), a guide mechanism is transversely arranged on the outer side of the hollow tube (24), and a first clamping plate (27) is movably arranged on one end of the guide mechanism away from the first electric push rod (22), and a second clamping plate (28) is movably arranged on both sides of the outer side of each hollow tube (24), and the first clamping plate (27) and the second clamping plate (28) are connected by a driving mechanism.

2. The end face punching device for steel beam processing according to claim 1, characterized in that: Connecting columns (11) are fixedly installed at both ends of the side of the support platform (1), an electric slide rail (12) is fixedly installed between each two groups of connecting columns (11) on the side away from the support platform (1), and a support frame (13) is slidably installed between the tops of the two groups of electric slide rails (12).

3. The end face punching device for steel beam processing according to claim 1, characterized in that: The guide mechanism comprises a guide tube (25), and a guide tube (25) is fixedly installed transversely on the middle end of each hollow tube (24) away from the first electric push rod (22), and a movable rod (26) is slidably installed transversely through the middle end of each guide tube (25) away from the hollow tube (24), and the top end of the side of the movable rod (26) is fixedly connected to the outer side of the first clamping plate (27).

4. The end face punching device for steel beam processing according to claim 3 is characterized in that: The pushing mechanism comprises a connecting rod (32), a transmission plate (31) is slidably installed on both sides of each hollow tube (24), a fixed sleeve (3) is fixedly sleeved on the outer side of one end of each movable rod (26) away from the guide tube (25), and a connecting rod (32) is tilted and hinged on the outer side of each fixed sleeve (3) through a rotating shaft, and the top end of the side of the connecting rod (32) is hinged to the middle end of the outer side of the transmission plate (31) through a rotating shaft, and each of the two ends of the side of the hollow tube (24) is vertically provided with a limiting slide groove (29), and the connecting rod (32) penetrates and is slidably installed inside the limiting slide groove (29).

5. The end face punching device for steel beam processing according to claim 4, characterized in that: A fixing rod (33) is vertically fixedly installed at the middle end of the outer side of each transmission plate (31), and one end of the fixing rod (33) away from the transmission plate (31) is fixedly connected to the outer side of the second clamping plate (28), and guide grooves (35) are vertically opened on both sides of the outer side of each hollow tube (24), and the fixing rod (33) penetrates and is slidably inserted into the inner side of the guide groove (35), and an anti-skid friction pad (34) is fixedly bonded to the outer side of each first clamping plate (27) and the second clamping plate (28).

6. The end face punching device for steel beam processing according to claim 1, characterized in that: A second electric push rod (36) is vertically fixedly installed at the middle end of the top of the outer side of each installation frame (2), and the bottom of the transmission shaft of the second electric push rod (36) is fixedly connected to the top of the sliding block (21) through a coupling.

7. The end face punching device for steel beam processing according to claim 1, characterized in that: Both sides of the outside of each installation frame (2) are vertically provided with movable grooves (5), and both ends of the side edges of the transmission rod (23) penetrate through and are slidably installed inside the movable grooves (5).

8. The end face punching device for steel beam processing according to claim 3, characterized in that: A movable plate (4) is slidably mounted on one side of each guide tube (25) away from the hollow tube (24), and the outer side of the movable plate (4) is fixedly connected to the top end of the side of the movable rod (26). A return spring (41) is movably sleeved inside each hollow tube (24), and the side of the return spring (41) is connected to the outer side of the movable plate (4).

Citation Information

Patent Citations

  • End face punching device for steel beam surface machining

    CN113953373A