Alloy U plate multi-group punching equipment

By designing multiple sets of punching equipment for alloy U plates, the smooth guide servo of the alloy U plate is achieved by using feeding mechanisms and guide components. The wing plate and web punching mechanisms are responsible for punching respectively, which solves the problem that equipment in the prior art is difficult to achieve automatic feeding, clamping, and two-way multiple row punching in two-way, improving punching efficiency and accuracy, and reducing costs.

CN119972917AActive Publication Date: 2025-05-13SHANDONG JINBOLIDA PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202510392926.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-05-13
Estimated Expiration
2045-03-31

AI Technical Summary

Technical Problem

The prior art is difficult to complete the automatic feeding, clamping, bidirectional multi-row punching and multi-row web punching of alloy U-plate simultaneously on one device, and the punching accuracy and inter-hole distance are difficult to ensure, resulting in low production efficiency and high cost.

Method used

A multi-group punching equipment of alloy U-plate is designed, including a first punching base and a second punching base. The smooth guide servo feeding of the alloy U-plate is achieved through the cooperation of the feeding mechanism and the guide assembly. The wing plate punching mechanism and the web punching mechanism are responsible for punching the two wing plates and the web, respectively, realizing the fusion of two-way multiple row punching holes.

Benefits of technology

The two wing plates of alloy U plates have achieved multiple rows of punching and multiple rows of web punching at the same time, which improves punching efficiency, high accuracy, reduces labor, reduces costs, and improves applicability.

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Abstract

The invention discloses multi-group punching equipment for an alloy U plate. The multi-group punching equipment comprises a first punching base and a second punching base, the first punching base and the second punching base are arranged side by side, and a feeding mechanism, a first guide assembly and a wing plate punching mechanism are arranged on the first punching base; the feeding mechanism is arranged at one end of the first punching base, the first guiding assembly is arranged in the length direction of the first punching base, and the wing plate punching mechanisms are arranged on the two sides of the first guiding assembly. The first punching base is arranged in the width direction of the first punching base. The second punching base is provided with a second guide assembly, a web punching mechanism and a material blocking mechanism. The multiple web punching mechanisms are arranged in the length direction of the second punching base; the second guide assembly and the web punching mechanism are arranged at an interval; the material blocking mechanism is arranged at the tail of the second punching base, and the web punching mechanism can move in the width direction of the second punching base.
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Description

Technical Field

[0001] The invention belongs to the technical field of high-strength alloy template punching, and in particular relates to alloy U-plate multi-group punching equipment. Background Art

[0002] At present, in the construction field and the construction process of high-speed railway bridges, high-strength alloy U-plates and scaffolding are gradually replacing wooden formwork and aluminum formwork scaffolding. Aluminum formwork is expensive (about 600 yuan per square meter), and aluminum alloy is easy to stick to dust, and wave lines and bulging appear. High-strength alloy U-plates greatly reduce the use of wood in construction and reduce the waste of resources. High-strength alloy U-plates (about 220 yuan per square meter) can be reused many times and can be recycled. During the construction process, high-strength alloy U-plates are flexible and fast to assemble, and the size matching degree is high, which greatly improves the construction speed and construction quality.

[0003] The material of high-strength alloy U-plate is S550GD galvanized aluminum-magnesium, which is similar to the strength and rigidity of aluminum formwork of the same square. The reaction degree of high-strength steel formwork with concrete is weaker than that of aluminum alloy, and it does not stick to dust and can be directly washed with a high-pressure water gun. High-strength alloy U-plate is formed by laser welding, and the width ranges from 100-400mm. As the most important component, the alloy U-plate is often punched on one side and then manually adjusted to punch the other side. The web punching is completed on another mechanical equipment, which requires a turnover trolley. After multiple operations, the punching accuracy and the distance between holes are difficult to guarantee. Multiple changes in specifications require manual adjustment. Often, the first two pieces need to be measured and then the mold is adjusted after the change, which will produce unqualified products with inappropriate adjustment and finally mass production.

[0004] To sum up, how to provide alloy U-plate multi-group punching equipment can solve many problems in the production and use of high-strength alloy U-plates, and simultaneously complete automatic feeding, clamping, bidirectional multi-row punching, and multi-row web punching on one device, while reducing costs and reducing the difficulty of operation for staff, has become a problem that needs to be urgently solved by technical personnel in this field. Summary of the invention

[0005] The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art and the technical problem of low production efficiency, and to provide a multi-group punching equipment for alloy U plates. When the specifications of the workpiece change, servo feeding, shape adjustment, bidirectional multi-row wing plate punching and web plate punching are integrated.

[0006] The technical solution adopted by the present invention to solve the technical problem is:

[0007] The present invention discloses a multi-group punching equipment for alloy U plates, comprising a first punching base and a second punching base;

[0008] The first punching base and the second punching base are arranged side by side, and a feeding mechanism, a first guide assembly, and a wing plate punching mechanism are arranged on the first punching base; the feeding mechanism is arranged at one end of the first punching base, the first guide assembly is arranged along the length direction of the first punching base, and the wing plate punching mechanism is arranged on both sides of the first guide assembly; and is arranged along the width direction of the first punching base;

[0009] The second punching base is provided with a second guide assembly, a web punching mechanism and a material blocking mechanism; a plurality of second guide assemblies and web punching mechanisms are arranged along the length direction of the second punching base; the second guide assembly and the web punching mechanism are arranged at intervals; the material blocking mechanism is arranged at the tail of the second punching base, and the web punching mechanism can move along the width direction of the second punching base.

[0010] The wing plate punching mechanism on the first punching base of the present invention realizes the simultaneous punching of the two wing plates of the alloy U plate; the web plate punching mechanism on the second punching base realizes the punching of the web plate of the alloy U plate, and the smooth guided servo feeding of the alloy U plate on the first punching base and the second punching base is realized through the mutual cooperation of the feeding mechanism and the first guide component and the second guide component; the whole device has a compact structure and is easy to operate, and realizes the integration of simultaneous multi-row punching of the two wing plates of the alloy U plate and multi-row web plate punching, without the need for turnover transportation, and both directions are punched, thereby improving the punching efficiency.

[0011] As a further technical solution, the wing plate punching mechanism includes a fixed side wing plate punching mechanism and a movable side wing plate punching mechanism; the fixed side wing plate punching mechanism is fixed in position, and the movable side wing plate punching mechanism moves along the width direction of the first punching base under the drive of the driving device.

[0012] As a further technical solution, the fixed side wing plate punching mechanism and the movable side wing plate punching mechanism each include a plurality of hydraulic cylinders, each end of the hydraulic cylinder is connected to a mounting plate, a plurality of punches are arranged on the mounting plate, and cylinders equal in number to the punches are arranged on the upper part of the mounting plate, and a punch top block is arranged at the head of each cylinder.

[0013] As a further technical solution, the first punching base includes a base body and a support frame, a vertically arranged support frame is arranged on the top of the base body; a rack is arranged on the top of the support frame; a second linear guide slider pair is arranged on the side of the support frame, and multiple first linear guide slider pairs are arranged on the base body; the first linear guide slider pair is perpendicular to the direction of the second linear guide slider pair; the movable side wing plate punching mechanism is installed on the first linear guide slider pair, and the feeding mechanism is installed on the second linear guide slider pair.

[0014] As a further technical solution, the feeding mechanism includes an L-shaped connecting plate, on the horizontal plane of the L-shaped connecting plate are installed a second servo motor, a second reducer, a gear, and a first cylinder; on the vertical plane of the L-shaped connecting plate is installed a third linear guide slider pair, on the third linear guide slider pair are installed a moving plate and an automatic clamping mechanism;

[0015] The second servo motor driving shaft is connected to the second reducer, the second reducer is connected to the gear, and the gear is meshed with the above-mentioned rack for transmission; the first cylinder drives the moving plate to move up and down along the third linear guide slider pair; the lower part of the first cylinder is connected to the automatic clamping mechanism, driving the automatic clamping mechanism to move up and down.

[0016] As a further technical solution, the automatic clamping mechanism includes a second cylinder, a connecting rod, an upper clamping head, a lower clamping head and a mounting frame; the second cylinder is installed inside the mounting frame, wherein the second cylinder is connected to one end of the upper clamping head through a connecting rod, the middle part of the upper clamping head is hinged to the mounting frame, and the other end of the upper clamping head works together with the lower clamping head to clamp the alloy U plate.

[0017] As a further technical solution, the web punching mechanism includes a plurality of punching mechanisms distributed along the length direction of the web, a fourth linear guide slider pair is arranged on the second punching base, the fourth linear guide slider pair is arranged in the X-axis direction, and a plurality of base plates are installed on the fourth linear guide slider pair; a fixed seat is installed on each base plate, a screw rod arranged along the Y-axis is arranged on the fixed seat, and the screw rod is connected to the punching mechanism through a connecting seat.

[0018] As a further technical solution, the first guide assembly includes two rows of guide assemblies arranged opposite to each other; each row of guide assemblies includes a number of guide units arranged in sequence, each guide unit includes a mounting plate, a guide transmission wheel, a clamping cylinder and a guide plate, two guide transmission wheels and a clamping cylinder are fixed on the mounting plate, and the guide plate is located at the lower part of the mounting plate, and a number of drill guide holes are arranged on the guide plate.

[0019] As a further technical solution, end support transmission devices are also provided at both ends of the first punching base, and the end support transmission device includes a mounting frame, on which a cylinder, an upper support wheel, a lower support wheel, and a side support wheel are fixed, wherein the upper support wheel is driven up and down by the cylinder to adjust the distance between the upper support wheel and the lower support wheel.

[0020] The beneficial effects of the present invention are:

[0021] 1) The wing plate punching mechanism on the first punching base of the present invention realizes the simultaneous punching of the two wing plates of the alloy U plate; the web plate punching mechanism on the second punching base realizes the punching of the web plate of the alloy U plate, and the feeding mechanism and the first guide assembly and the second guide assembly cooperate with each other to realize the smooth guided servo feeding of the alloy U plate on the first punching base and the second punching base; the whole device has a compact structure and is easy to operate, and realizes the integration of multiple rows of simultaneous punching of the two wing plates of the alloy U plate and multiple rows of web plate punching, without the need for turnover transportation, and both directions are punched, thereby improving the punching efficiency.

[0022] 2) The wing plate punching mechanism in the present invention includes a fixed side wing plate punching mechanism and a movable side wing plate punching mechanism; one side is set as a fixed side wing plate punching mechanism, and the other side is set as a movable side wing plate punching mechanism to adapt to alloy U plates of different widths, and the distance between the two wing plate punching mechanisms can be adjusted according to the width of the alloy U plate. At the same time, the fixed side wing plate punching mechanism can be used as a reference for distance adjustment, and then the distance of the movable side wing plate punching mechanism is adjusted.

[0023] 3) In order to adapt to the different requirements of punching the side wing plates of the plate, the fixed side wing plate punching mechanism and the movable side wing plate punching mechanism of the present invention are provided with cylinders with the same number as the punches above the punch mounting plate, and a ejector block is provided at the head of each cylinder. The main function of the ejector block is to eject the punch. When a punch needs to be extended, the cylinder corresponding to the punch is actuated to drive the ejector block to move downward, and the ejector block ejects the corresponding punch out of the mounting plate; then the first hydraulic cylinder drives the entire device to move along the Y direction, and the ejected punch completes the punching.

[0024] 4) After the automatic clamping mechanism in the feeding mechanism of the present invention clamps the alloy U plate, it can be fed along the X direction under the drive of the second servo motor. When the side plate of the alloy U plate is drilled, the alloy U plate is moved forward by the automatic clamping mechanism. After moving into place, the web punching mechanism drills the web. Through the design of the automatic clamping mechanism, the alloy U plate can be moved between the first punching base and the second punching base.

[0025] 5) The feeding and changing specifications are all servo controlled, with high precision, reducing labor, realizing multiple uses of one machine, and improving the applicability of the same punching machine.

[0026] 6) Both the wing plate punching mechanism and the web plate punching mechanism are equipped with multiple guide components to smoothly guide the servo feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 (a) and Figure 2 (b) are schematic diagrams of the punching portion of the wing plate of the present invention;

[0029] Figure 3 It is a schematic diagram of the first punching base of the present invention;

[0030] Figure 4 It is a schematic diagram of the feeding mechanism of the present invention;

[0031] Figure 5 It is a schematic diagram of the feeding mechanism of the present invention;

[0032] Figure 6 , Figure 7 It is a schematic diagram of the wing plate punching mechanism of the present invention;

[0033] Figure 8 is a schematic diagram of a first guide assembly of the present invention;

[0034] Fig. 9 is a schematic diagram of an end guide assembly of the present invention;

[0035] Fig.10 It is a schematic diagram of the punching part of the wing plate processing the web of the alloy U plate;

[0036] Fig.11 It is a schematic diagram of the punching part of the wing plate in a non-processing state;

[0037] Fig.12 is a schematic diagram of the web punching mechanism;

[0038] Fig.13 is a schematic diagram of the web punching mechanism;

[0039] Fig.14 is a schematic diagram of the web punching mechanism;

[0040] In the figure: 1. first punching base, 2. feeding mechanism, 3. first guide assembly, 4. wing plate punching mechanism, 5. second guide assembly, 6. web plate punching mechanism, 7. second punching base, 8. blocking mechanism, 9 alloy U plate;

[0041] 1.1. The first linear guide slider pair, 1.2. The second linear guide slider pair, 1.3. The rack,

[0042] 2.1 second servo motor, 2.2 second speed reducer, 2.3 gear, 2.4 first cylinder, 2.5 third linear guide slider pair, 2.6 moving plate, 2.7 automatic clamping mechanism, 2.7.1 second cylinder, 2.7.2 connecting rod, 2.7.3 upper clamping head, 2.7.4 lower clamping head, 2.7.5 mounting frame;

[0043] 3.1 Mounting plate, 3.2 Guide transmission wheel, 3.3 Pressing cylinder, 3.4 Guide plate;

[0044] 4.1 Fixed side wing plate punching mechanism, 4.1.1 First hydraulic cylinder, 4.1.2 Mounting plate, 4.1.3 Punch, 4.1.4 Cylinder, 4.1.5 Ejector block;

[0045] 4.2 Mobile side wing plate punching mechanism, 4.2.1 First servo motor, 4.2.2 Coupling, 4.2.3 Ball screw pair, 4.2.4 Nut seat, 4.2.5 First hydraulic cylinder, 4.2.6 Mobile plate;

[0046] 6.1 web punching device, 6.2 fourth linear guide slider pair, 6.3 fixed seat, 6.4 screw rod, 6.5 bottom plate;

[0047] 6.1.1 Second hydraulic cylinder; 6.1.2 Support mold;

[0048] 7.1 mounting frame, 7.2 cylinder, 7.3 upper support wheel, 7.4 lower support wheel, 7.5 side support wheel, 7.6 cylinder; DETAILED DESCRIPTION

[0049] It should be noted that the following detailed descriptions are illustrative and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.

[0050] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0051] In this embodiment, the length direction of the first punching base 1 and the second punching base 7 is defined as the X direction, and the width direction is defined as the Y direction;

[0052] The present invention is further described below in conjunction with the embodiments and the accompanying drawings.

[0053] like Figure 1 As shown, this embodiment discloses an alloy U plate multi-group punching equipment, including two parts, one part is the wing plate punching part (see Figure 2 (a), Figure 2 (b)), and the other part is the web plate punching part (see Figure 10, Fig.11 ); wherein the wing plate punching part includes a first punching base 1, a feeding mechanism 2, a first guide assembly 3, and a wing plate punching mechanism 4; the web plate punching part includes a second guide assembly 5, a web plate punching mechanism 6, a second punching base 7, and a blocking mechanism 8;

[0054] The first punching base 1 and the second punching base 7 are arranged side by side, and a feeding mechanism 2, a first guide assembly 3, and a wing plate punching mechanism 4 are arranged on the first punching base 1; the feeding mechanism 2 is arranged at one end of the first punching base 1, the first guide assembly 3 is arranged along the length direction (X direction) of the first punching base 1, and the wing plate punching mechanism 4 is arranged on both sides of the first guide assembly 3; and is arranged along the width direction (Y direction) of the first punching base 1;

[0055] The second punching base 7 is provided with a second guide assembly 5, a web punching mechanism 6, and a material stop mechanism 8; a plurality of second guide assemblies 5 and web punching mechanisms 6 are provided along the length direction of the second punching base 7; the second guide assemblies 5 and the web punching mechanisms 6 are provided at intervals; the material stop mechanism 8 is provided at the tail of the second punching base 7, and the web punching mechanism 6 can move along the width direction of the second punching base 7;

[0056] The alloy U-plate multi-group punching equipment disclosed in this embodiment has a compact structure and is easy to operate. It realizes the simultaneous punching of multiple rows on both sides of the alloy template U-plate workpiece and the integration of multiple groups of punching on the bottom web. It does not require turnover transportation and can be positioned once, thereby improving punching accuracy and punching efficiency. The feeding and changing specifications are all servo-controlled, with high precision and reduced labor, thus achieving multi-purpose use of one machine and improving the applicability of the same punching machine.

[0057] Furthermore, the wing plate punching mechanism 4 in the present embodiment includes a double-row punching mechanism, namely a fixed side wing plate punching mechanism 4.1 and a movable side wing plate punching mechanism 4.2; the fixed side wing plate punching mechanism 4.1 and the movable side wing plate punching mechanism 4.2 each include a plurality of first hydraulic cylinders 4.2.5, the fixed side wing plate punching mechanism 4.1 is fixed in position, and the movable side wing plate punching mechanism 4.2 moves under servo control, and the fixed side wing plate punching mechanism 4.1 and the movable side wing plate punching mechanism 4.2 are linked to punch holes in the wing plates of the U-plate at the same time; in the present embodiment, one side is set as a fixed side wing plate punching mechanism and the other side is set as a movable side wing plate punching mechanism mainly to adapt to alloy U-plates of different widths, so that the distance between the two wing plate punching mechanisms can be adjusted according to the width of the alloy U-plate, and the fixed side wing plate punching mechanism 4.1 can be used as a reference for distance adjustment, and then the distance of the movable side wing plate punching mechanism 4.2 is adjusted.

[0058] The web punching mechanism 6 comprises a plurality of second hydraulic cylinders 6.1, which are arranged in a plurality of groups and are position-adjustable and are used to punch the webs of the U-plates simultaneously;

[0059] The feeding mechanism 2 is a second servo motor driven 2.1, which is axially connected to a second reducer 2.2 of a connecting gear 2.3, and the lower part is connected to an automatic clamping mechanism 2.7 for servo feeding to a material blocking mechanism.

[0060] like Figure 3As shown, the first punching base 1 in this embodiment includes a base body and a support frame, a vertically arranged support frame is arranged on the top of the base body; a rack 1.3 is arranged on the top of the support frame; a second linear guide slider pair 1.2 is arranged on the side of the support frame, and a plurality of first linear guide slider pairs 1.1 are arranged on the base body; the first linear guide slider pair 1.1 is perpendicular to the direction of the second linear guide slider pair 1.2; as shown Figure 1 As shown, four parallel first linear guide slider pairs 1.1 are distributed on the right side of the base body, a movable side web punching mechanism is installed on the upper part, two parallel second linear guide slider pairs 1.2 are distributed on the support frame, and racks parallel to the second linear guide slider pairs 1.2 are distributed on the end side; the first linear guide slider pairs 1.1 are arranged along the Y direction, and the second linear guide slider pairs 1.2 are arranged along the X direction;

[0061] The movable side wing plate punching mechanism 4.2 is installed on the first linear guide slider pair 1.1, and can move linearly along the first linear guide slider pair 1.1 under the drive of the servo motor; the feeding mechanism 2 is installed on the second linear guide slider pair 1.2, and can move along the second linear guide slider pair 1.2 to realize the feeding of the alloy U plate.

[0062] Furthermore, the structures of the fixed side wing plate punching mechanism and the movable side wing plate punching mechanism are basically the same. This embodiment takes the fixed side wing plate punching mechanism as an example to introduce the structures of the two.

[0063] The fixed side wing plate punching mechanism includes a plurality of first hydraulic cylinders 4.2.5, each of which is connected to a mounting plate 4.1.1 at its end, and a plurality of punches 4.1.3 are arranged on the mounting plate 4.1.1, and a cylinder 4.1.4 equal in number to the punches is arranged above the mounting plate 4.1.2, and a top block 4.1.5 is arranged at the head of each cylinder 4.1.4, and the top block 4.1.5 mainly functions to push out the punch 4.1.3, because the number of holes on the side plates of different alloy U plates is different, and the spacing between the holes is also different; because it can be determined according to needs which punch does not extend out of the mounting plate and which punch extends out of the mounting plate, when a punch needs to be extended, the cylinder 4.1.4 corresponding to the punch is actuated to drive the top block to move downward, and the top block pushes the corresponding punch out of the mounting plate; then the first hydraulic cylinder 4.2.5 drives the entire device to move along the Y direction, and the punch that is ejected completes the punching;

[0064] like Figure 4 , Figure 5As shown, the feeding mechanism 2 in this embodiment is arranged on the second linear guide slider pair 1.2 of the first punching base 1, and the feeding mechanism 2 includes an L-shaped connecting plate, on the horizontal plane of which are mounted a second servo motor 2.1, a second reducer 2.2, a gear 2.3, and a first cylinder 2.4; on the vertical plane of the L-shaped connecting plate is mounted a third linear guide slider pair 2.5, on which are mounted a moving plate 2.6 and an automatic clamping mechanism 2.7;

[0065] The driving shaft of the second servo motor 2.1 is connected to the second reducer 2.2 connected to the gear 2.3, and the gear 2.3 is meshed with the rack 1.3 to realize the movement of the entire device along the second linear guide slider pair 1.2; the first cylinder 2.4 drives the moving plate 2.6 to move up and down along the third linear guide slider pair 2.5, and the lower part of the first cylinder 2.4 is connected to the automatic clamping mechanism 2.7 to drive the automatic clamping mechanism 2.7 to move up and down.

[0066] The automatic clamping mechanism 2.7 in this embodiment includes a second cylinder 2.7.1, a connecting rod 2.7.2, an upper clamping head 2.7.3, a lower clamping head 2.7.4 and a mounting frame 2.7.5; the second cylinder 2.7.1 is installed inside the mounting frame 2.7.5, wherein the second cylinder 2.7.1 is connected to one end of the upper clamping head 2.7.3 through the connecting rod 2.7.2, the middle part of the upper clamping head 2.7.3 is hinged to the mounting frame 2.7.5, and the other end of the upper clamping head 2.7.3 and the lower clamping head 2.7.4 work together to clamp the alloy U plate, and the lower clamping head 2.7.4 is fixed on the side of the mounting frame 2.7.5. At the bottom of the surface, the upper clamping head 2.7.3 can swing relative to the lower clamping head 2.7.4 under the action of the second cylinder, thereby achieving the tightening of the alloy U plate; after the automatic clamping mechanism 2.7 clamps the alloy U plate, it can be fed along the X direction under the drive of the second servo motor 2.1. When the side plate of the alloy U plate is drilled, the automatic clamping mechanism 2.7 holds the alloy U plate and moves it forward. After moving into place, the web punching mechanism 6 drills the web; through the design of the automatic clamping mechanism 2.7, the alloy U plate can be moved between the first punching base and the second punching base.

[0067] As shown in Figure 2, in this embodiment, the wing plate punching mechanism 4 has multiple groups of first hydraulic cylinders 4.2.5 distributed in double rows, the left side is a fixed wing plate punching mechanism 4.1, and the right side is a movable wing plate punching mechanism 4.2. The movable wing plate punching mechanism 4.2 includes a first servo motor 4.2.1, the first servo motor 4.2.1 is axially connected to a coupling 4.2.2 connected to a ball screw pair 4.2.3, a nut seat 4.2.4 is connected to a movable plate 4.2.6, and the upper part of the movable plate 4.2.6 is fixedly connected with the movable wing plate punching mechanism 4.2 to realize the movement of the movable wing plate punching mechanism 4.2.

[0068] like Fig.12 , 13 , Fig.14 As shown, the web punching mechanism 6 in this embodiment includes a plurality of web punching devices 6.1 distributed along the length direction of the web, a fourth linear guide slider pair 6.2 is arranged on the second punching base 7, the fourth linear guide slider pair 6.2 is arranged in the X-axis direction, and a plurality of base plates 6.5 are installed on the fourth linear guide slider pair 6.2; a fixed seat 6.3 is installed on each base plate 6.5, a screw rod 6.4 arranged along the Y-axis is arranged on the fixed seat 6.3, and the screw rod 6.4 is connected to the web punching mechanism 6.1 through a connecting seat 6.6; the web punching mechanism 6.1 is adjusted in the length direction and width direction of the second punching base 7 to process holes at different positions on the web of the alloy U plate 9.

[0069] Furthermore, each web punching device 6.1 comprises a second hydraulic cylinder 6.1.1 and a supporting die 6.1.2, and a punch is arranged on the top of the piston rod of the second hydraulic cylinder; the supporting die 6.1.2 is used to support the alloy U plate 9.

[0070] Furthermore, in this embodiment, the first guide assembly 3 and the second guide assembly 5 assist in guiding the U-plate alloy U-plate when it enters the wing plate punching mechanism 4 and the web plate punching mechanism 6 .

[0071] The first guide assembly 3 comprises two rows of guide assemblies arranged opposite to each other; each row of guide assemblies comprises a plurality of guide units arranged in sequence, such as Figure 8 As shown, each guide unit includes a mounting plate 3.1, a guide transmission wheel 3.2, a pressing cylinder 3.3 and a guide plate 3.4. Figure 7 It is a schematic diagram of two guide units; two guide transmission wheels 3.2 and a pressing cylinder 3.3 are fixed on the mounting plate 3.1, and a guide plate 3.4 is provided at the lower part of the mounting plate 3.1, and a plurality of drill guide holes are provided on the guide plate 3.4; the guide transmission wheel 3.2 is mainly used to guide and support the alloy U plate, and the pressing cylinder 3.3 is used to press the alloy U plate 9 from the top of the alloy U plate;

[0072] End support transmission devices are also provided at both ends of the first punching base, and two oppositely arranged end support transmission devices are installed at each end to realize the transmission and guidance of the alloy U plate 9; Fig. 9 As shown, each end support transmission device includes a mounting frame 7.1, a cylinder 7.2, an upper support wheel 7.3, a lower support wheel 7.4, and a side support wheel 7.5; the mounting frame 7.1 is provided with a cylinder 7.2, an upper support wheel 7.3, a lower support wheel 7.4, and a side support wheel 7.5; the upper support wheel 7.3 and the lower support wheel 7.4 are installed relatively to each other up and down, and the side support wheel 7.5 is fixed on one side of the upper support wheel 7.3 and the lower support wheel 7.4; wherein the upper support wheel 7.3 is driven up and down by a cylinder 7.6 to adjust the distance between the upper support wheel and the lower support wheel 7.4.

[0073] Furthermore, the second guide assembly 5 includes a mounting seat, on which a guide roller is arranged to guide the U-shaped plate.

[0074] Although the above describes the specific implementation mode of the present invention in conjunction with the accompanying drawings, it is not intended to limit the scope of protection of the present invention. Those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art on the basis of the technical solution of the present invention without creative work are still within the scope of protection of the present invention.

Claims

1. An alloy U-plate multi-group punching equipment, characterized in that: It includes a first punching base and a second punching base; The first punching base and the second punching base are arranged side by side, and a feeding mechanism, a first guide assembly, and a wing plate punching mechanism are arranged on the first punching base; The feeding mechanism is arranged at one end of the first punching base, and can clamp the alloy U plate and move along the first punching base to realize the transmission of the workpiece on the first punching base and the second punching base; the first guide assembly is arranged along the length direction of the first punching base, and the wing plate punching mechanism is arranged on both sides of the first guide assembly; and is arranged along the width direction of the first punching base; The second punching base is provided with a second guide assembly, a web punching mechanism and a material blocking mechanism; a plurality of second guide assemblies and web punching mechanisms are arranged along the length direction of the second punching base; the second guide assembly and the web punching mechanism are arranged at intervals; the material blocking mechanism is arranged at the tail of the second punching base, and the web punching mechanism can be moved along the width direction of the second punching base.

2. The alloy U plate multi-group punching equipment according to claim 1, characterized in that: The wing plate punching mechanism comprises a fixed side wing plate punching mechanism and a movable side wing plate punching mechanism; the fixed side wing plate punching mechanism is fixed in position, and the movable side wing plate punching mechanism moves along the width direction of the first punching base under the drive of the driving device.

3. The alloy U plate multi-group punching equipment according to claim 2, characterized in that: The fixed side wing plate punching mechanism and the movable side wing plate punching mechanism each include a plurality of hydraulic cylinders, each end of each hydraulic cylinder is connected to a mounting plate, a plurality of punches are arranged on the mounting plate, and cylinders equal in number to the punches are arranged above the mounting plate, and a punch top block is arranged at the head of each cylinder.

4. The alloy U plate multi-group punching equipment according to claim 3, characterized in that: A guide plate is arranged in front of the punch, and a plurality of guide holes are arranged on the guide plate.

5. The alloy U plate multi-group punching equipment according to claim 1, characterized in that: The first punching base includes a base body and a support frame, a vertically arranged support frame is arranged on the top of the base body; a rack is arranged on the top of the support frame; a second linear guide slider pair is arranged on the side of the support frame, and a plurality of first linear guide slider pairs are arranged on the base body; the first linear guide slider pair is perpendicular to the direction of the second linear guide slider pair; the movable side wing plate punching mechanism is installed on the first linear guide slider pair, and the feeding mechanism is installed on the second linear guide slider pair.

6. The alloy U plate multi-group punching equipment according to claim 5, characterized in that: The feeding mechanism includes an L-shaped connecting plate, on the horizontal plane of which a second servo motor, a second reducer, a gear and a first cylinder are installed; on the vertical plane of the L-shaped connecting plate a third linear guide slider pair is installed, on which a movable plate and an automatic clamping mechanism are installed; the second servo motor drive shaft is connected to the second reducer, the second reducer is connected to the gear, and the gear is meshed with the rack for transmission; the first cylinder drives the movable plate to move up and down along the third linear guide slider pair; the lower part of the first cylinder is connected to the automatic clamping mechanism to drive the automatic clamping mechanism to move up and down.

7. The alloy U plate multi-group punching equipment according to claim 6, characterized in that: The automatic clamping mechanism includes a second cylinder, a connecting rod, an upper clamping head, a lower clamping head and a mounting frame; the second cylinder is installed inside the mounting frame, wherein the second cylinder is connected to one end of the upper clamping head through a connecting rod, the middle part of the upper clamping head is hinged to the mounting frame, and the other end of the upper clamping head works together with the lower clamping head to clamp the alloy U plate.

8. The alloy U plate multi-group punching equipment according to claim 1, characterized in that: The web punching mechanism includes a plurality of punching devices distributed along the length direction of the web, a fourth linear guide slider pair is arranged on the second punching base, the fourth linear guide slider pair is along the X-axis direction, and a plurality of base plates are installed on the fourth linear guide slider pair; a fixed seat is installed on each base plate, a screw rod arranged along the Y-axis is arranged on the fixed seat, and the screw rod is connected to the punching device through a connecting seat.

9. The alloy U plate multi-group punching equipment according to claim 1, characterized in that: The first guide assembly includes two rows of guide assemblies arranged opposite to each other; each row of guide assemblies includes a number of guide units arranged in sequence, each guide unit includes a mounting plate, a guide transmission wheel, a clamping cylinder and a guide plate, two guide transmission wheels and a clamping cylinder are fixed on the mounting plate, and the guide plate is located at the lower part of the mounting plate, and a number of drill guide holes are arranged on the guide plate.

10. The alloy U plate multi-group punching equipment according to claim 1, characterized in that: End support transmission devices are also arranged at both ends of the first punching base, and the end support transmission devices include a mounting frame, on which a cylinder, an upper support wheel, a lower support wheel, and a side support wheel are fixed, wherein the upper support wheel is driven up and down by the cylinder to adjust the distance between the upper support wheel and the lower support wheel.

Citation Information

Patent Citations

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