Multi-group punching apparatus for alloy u plate

By designing a multi-group punching equipment for alloy U-plates, automatic feeding, clamping, bidirectional multi-row punching, and multi-row web punching can be completed simultaneously on one machine. This solves the problems of high operational difficulty and low precision in the production of high-strength alloy U-plates, and improves punching efficiency and equipment applicability.

CN119972917BActive Publication Date: 2026-01-09SHANDONG JINBOLIDA PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202510392926.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-01-09
Estimated Expiration
2045-03-31

AI Technical Summary

Technical Problem

In the existing technology, it is difficult to complete automatic feeding, clamping, bidirectional multi-row punching and multi-row web punching on a single machine during the production of high-strength alloy U-plates, resulting in high operation difficulty, high cost and difficulty in guaranteeing punching accuracy.

Method used

A multi-group punching equipment for alloy U-plates was designed, including first and second punching bases, which are used to punch the two wings and the web of the alloy U-plate simultaneously. The feeding mechanism and the guiding component work together to achieve smooth servo feeding. The equipment has a compact structure and is easy to operate, and realizes the fusion of simultaneous multi-row punching of the two wings and multi-row punching of the web of the alloy U-plate.

Benefits of technology

It improves punching efficiency, reduces operational difficulty, achieves high-precision punching of alloy U-plates, adapts to alloy U-plates of different widths, reduces labor intensity, and improves equipment applicability.

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Abstract

The application discloses alloy U plate multi-group punching equipment, including first punching base and second punching base, first punching base, second punching base are arranged side by side, and are provided with feeding mechanism, first guide assembly and wing plate punching mechanism on the first punching base, the feeding mechanism is arranged at one end of the first punching base, the first guide assembly is arranged along the length direction of the first punching base, and the wing plate punching mechanism is arranged on both sides of the first guide assembly, and is arranged along the width direction of the first punching base, the second punching base is provided with second guide assembly, web punching mechanism and material blocking mechanism, the second guide assembly and the web punching mechanism are arranged along the length direction of the second punching base, the second guide assembly and the web punching mechanism are arranged at intervals, the material blocking mechanism is arranged at the tail of the second punching base, and the web punching mechanism can move along the width direction of the second punching base.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of high-strength alloy template punching, and particularly relates to alloy U plate multi-group punching equipment. BACKGROUND

[0002] At present, in the construction field and the construction process of high-speed railway bridges, high-strength alloy U plates and scaffolds are gradually used to replace wooden templates and aluminum template scaffolds. The aluminum template is expensive (about 600 yuan per square meter), and the aluminum alloy is prone to sticking to dust, and the phenomenon of wave lines and drumming occurs. The use of high-strength alloy U plates greatly reduces the use of wood and reduces resource waste. The high-strength alloy U plate (about 220 yuan per square meter) can be repeatedly used and recycled, and the high-strength alloy U plate is flexible and fast in assembly, has high size matching degree, and greatly improves the construction speed and construction quality.

[0003] The material of the high-strength alloy U plate is S550GD galvanized aluminum magnesium, and the strength and rigidity of the same square aluminum template are similar. The reaction degree of the high-strength steel template with concrete is weaker than that of the aluminum alloy, and the high-strength alloy U plate is not prone to sticking to dust and can be directly washed with a high-pressure water gun. The high-strength alloy U plate is formed by laser welding, and the width is 100-400 mm in multiple specifications. The alloy U plate is the most important component, and punching is often completed on one side, and then manually adjusted to punch the other side. The web punching is completed on another mechanical device, and a trolley is required. After multiple operations, the punching precision and the distance between holes are difficult to guarantee. Manual type adjustment is required for multiple type changes, and the first two pieces need to be measured and then the type adjustment mold is adjusted after type change. Unqualified products may be produced due to unsuitable type adjustment, and finally batch production is required.

[0004] In summary, how to provide alloy U plate multi-group punching equipment can solve many problems in the production and use of high-strength alloy U plates. One device can complete automatic feeding, clamping, bidirectional multi-row punching, and multi-row web punching at the same time, and can also reduce costs and reduce the operation difficulty of workers. This has become a problem that needs to be solved by technical personnel in the field. SUMMARY

[0005] The purpose of the present application is to overcome the shortcomings of the prior art and the low production efficiency, and to provide alloy U plate multi-group punching equipment. When the workpiece specification changes, the servo feeding, type adjustment, bidirectional multi-row wing plate punching, and web punching are integrated.

[0006] The technical scheme adopted by the present application to solve the technical problems is:

[0007] The present application discloses a kind of alloy U plate multi-group punching equipment, including first punching base and second punching base;

[0008] The first punching base and the second punching base are arranged side by side, the first punching base is provided with a feeding mechanism, a first guide assembly and a wing plate punching mechanism; the feeding mechanism is arranged at one end of the first punching base, the first guide assembly is arranged along the length direction of the first punching base, and the wing plate punching mechanism is arranged on both sides of the first guide assembly; the wing plate punching mechanism is arranged along the width direction of the first punching base;

[0009] The second punching base is provided with a second guide assembly, a web plate punching mechanism and a material blocking mechanism; the second guide assembly and the web plate punching mechanism are arranged in multiple along the length direction of the second punching base; the second guide assembly and the web plate punching mechanism are arranged at intervals; the material blocking mechanism is arranged at the tail of the second punching base, and the web plate punching mechanism can move along the width direction of the second punching base.

[0010] The wing plate punching mechanism on the first punching base realizes the simultaneous punching of the two wing plates of the alloy U plate; the web plate punching mechanism on the second punching base realizes the punching of the web plate of the alloy U plate, and the feeding mechanism, the first guide assembly and the second guide assembly are matched to realize the stable guiding and servo feeding of the alloy U plate on the first punching base and the second punching base; the whole device is compact in structure and easy to operate, realizes the integration of the simultaneous punching of the multiple rows of wing plates and the multiple rows of web plates of the alloy U plate, does not need to be transported, punches in two directions, and improves the punching efficiency.

[0011] As a further technical scheme, the wing plate punching mechanism comprises a fixed side wing plate punching mechanism and a movable side wing plate punching mechanism; the fixed side wing plate punching mechanism is fixed in position, and the movable side wing plate punching mechanism moves along the width direction of the first punching base under the driving of a driving device.

[0012] As a further technical scheme, the fixed side wing plate punching mechanism and the movable side wing plate punching mechanism each comprise a plurality of hydraulic cylinders, one mounting plate is connected to the end of each hydraulic cylinder, a plurality of punches are arranged on the mounting plate, a same number of cylinders as the punches are arranged on the upper portion of the mounting plate, and one punch top block is arranged on the head of each cylinder.

[0013] As a further technical scheme, the first punching base comprises a base body and a support frame, a vertical support frame is arranged on the top of the base body; a rack is arranged on the top of the support frame; a second linear guide rail sliding block pair is arranged on the side surface of the support frame, and a plurality of first linear guide rail sliding block pairs are arranged on the base body; the direction of the first linear guide rail sliding block pair is perpendicular to the direction of the second linear guide rail sliding block pair; the movable side wing plate punching mechanism is mounted on the first linear guide rail sliding block pair, and the feeding mechanism is mounted on the second linear guide rail sliding block pair.

[0014] As a further technical scheme, the feeding mechanism comprises an L-shaped connecting plate, a second servo motor, a second speed reducer, a gear, and a first cylinder are installed on the horizontal plane of the L-shaped connecting plate; a third linear guide rail slider pair is installed on the vertical plane of the L-shaped connecting plate, and a moving plate and an automatic clamping mechanism are installed on the third linear guide rail slider pair;

[0015] The second servo motor drives a shaft connected with the second speed reducer, the second speed reducer is connected with the gear, the gear is engaged with the rack to drive transmission, and the first cylinder drives the moving plate to move up and down along the third linear guide rail slider pair; the lower part of the first cylinder is connected with the automatic clamping mechanism, and the automatic clamping mechanism is driven to move up and down.

[0016] As a further technical scheme, the automatic clamping mechanism comprises a second cylinder, a connecting rod, an upper clamping nozzle head, a lower clamping nozzle head and a mounting frame; the second cylinder is installed in the mounting frame, one end of the upper clamping nozzle head is connected with the second cylinder through the connecting rod, the middle part of the upper clamping nozzle head is hinged to the mounting frame, and the other end of the upper clamping nozzle head is connected with the lower clamping nozzle head to clamp the alloy U plate.

[0017] As a further technical scheme, the web punching mechanism comprises a plurality of punching mechanisms distributed along the length direction of the web, a fourth linear guide rail slider pair is arranged on the second punching base, the arrangement direction of the fourth linear guide rail slider pair is the X-axis direction, and a plurality of bottom plates are installed on the fourth linear guide rail slider pair; a fixing seat is installed on each bottom plate, a lead screw arranged along the Y-axis is arranged on the fixing seat, and the lead screw is connected with the punching mechanism through a connecting seat.

[0018] As a further technical scheme, the first guide assembly comprises two rows of oppositely arranged guide assemblies; each row of guide assemblies comprises a plurality of guide units arranged in sequence, each guide unit comprises a mounting plate, a guide transmission wheel, a pressing cylinder and a guide plate, two guide transmission wheels and the pressing cylinder are fixed on the mounting plate, the guide plate is arranged at the lower part of the mounting plate, and a plurality of drill bit guide holes are arranged on the guide plate.

[0019] As a further technical scheme, end support transmission devices are further arranged at both ends of the first punching base, the end support transmission devices comprise a mounting frame, a cylinder, an upper support wheel, a lower support wheel and a side support wheel are fixed on the mounting frame, the upper support wheel is driven up and down by the cylinder, and the distance between the upper support wheel and the lower support wheel is adjusted.

[0020] The beneficial effects of the present application are:

[0021] 1) The wing plate punching mechanism on the first punching base realizes the simultaneous punching of the two wings of the alloy U plate; the web plate punching mechanism on the second punching base realizes the punching of the web plate of the alloy U plate, and the stable guiding servo feeding of the alloy U plate on the first punching base and the second punching base is realized through the cooperation of the feeding mechanism and the first guide assembly and the second guide assembly; the whole device is compact in structure and easy to operate, realizes the integration of the simultaneous multi-row punching of the two wings of the alloy U plate and the multi-row punching of the web plate, does not need to be transported, punches in both directions, and improves the punching efficiency.

[0022] 2) The wing plate punching mechanism in the application includes a fixed side wing plate punching mechanism and a moving side wing plate punching mechanism; one side is provided as the fixed side wing plate punching mechanism, and the other side is provided as the moving side wing plate punching mechanism, which can adapt to alloy U plates of different widths and can realize the adjustment of the distance between the two wing plate punching mechanisms according to the width of the alloy U plate, and the fixed side wing plate punching mechanism can be used as a reference for distance adjustment, and then the distance of the moving side wing plate punching mechanism is adjusted.

[0023] 3) In order to adapt to different requirements of plate side wing punching, the fixed side wing plate punching mechanism and the moving side wing plate punching mechanism of the application are provided with the same number of cylinders as the punches above the punch mounting plate, and a top block is arranged at the head of each cylinder; the main function of the top block is to lift the punch out; when a punch needs to be extended, the cylinder corresponding to the punch is actuated to drive the top block to move downward, and the corresponding punch is lifted out of the mounting plate; then the first hydraulic cylinder drives the whole device to move along the Y direction, and the lifted punch completes the punching.

[0024] 4) After the automatic clamping mechanism in the feeding mechanism clamps the alloy U plate, the alloy U plate can be fed along the X direction under the drive of the second servo motor; when the side plate drilling of the alloy U plate is completed, the alloy U plate is moved forward by the automatic clamping mechanism, and after the alloy U plate is moved to the position, the web plate punching mechanism drills the web plate; through the design of the automatic clamping mechanism, the movement of the alloy U plate between the first punching base and the second punching base can be realized.

[0025] 5) The feeding and the change of specifications are all servo controlled, high in precision, labor-saving, one-machine-multiple-use, and high in applicability of the same punching machine.

[0026] 6) The wing plate punching mechanism and the web plate punching mechanism are both provided with multiple guide assemblies for stable guiding servo feeding. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 is a schematic diagram of the overall structure of the application;

[0028] Fig. 2(a) and Fig. 2(b) are schematic diagrams of the wing plate punching part of the application;

[0029] Figure 3 is the first punching base schematic diagram of the present application;

[0030] Figure 4 is the feeding mechanism schematic diagram of the present application;

[0031] Figure 5 is the feeding mechanism schematic diagram of the present application;

[0032] Figure 6 、 Figure 7 is the wing plate punching mechanism schematic diagram of the present application;

[0033] Figure 8 is the first guide assembly schematic diagram of the present application;

[0034] Figure 9 is the end guide assembly schematic diagram of the present application;

[0035] Figure 10 is the wing plate punching part schematic diagram in processing alloy U plate web;

[0036] Figure 11 is the wing plate punching part schematic diagram in non-processing state;

[0037] Figure 12 is the web punching mechanism schematic diagram;

[0038] Figure 13 is the web punching mechanism schematic diagram;

[0039] Figure 14 is the web punching mechanism schematic diagram;

[0040] In the figure: 1 first punching base, 2. feeding mechanism, 3. first guide assembly, 4. wing plate punching mechanism, 5. second guide assembly, 6. web punching mechanism, 7. second punching base, 8. material blocking mechanism, 9 alloy U plate;

[0041] 1.1. first linear guide rail slider pair, 1.2. second linear guide rail slider pair, 1.3. rack,

[0042] 2.1 second servo motor, 2.2 second speed reducer, 2.3 gear, 2.4 first air cylinder, 2.5 third linear guide rail slider pair, 2.6 moving plate, 2.7 automatic clamping mechanism, 2.7.1 second air cylinder, 2.7.2 connecting rod, 2.7.3 upper clamping nozzle head, 2.7.4 lower clamping nozzle head, 2.7.5 installation frame;

[0043] 3.1 installation plate, 3.2 guide transmission wheel, 3.3 pressing air cylinder, 3.4 guide plate;

[0044] 4.1 fixed side wing plate punching mechanism, 4.1.1 first hydraulic cylinder, 4.1.2 mounting plate, 4.1.3 punch, 4.1.4 cylinder, 4.1.5 top block;

[0045] 4.2 moving side wing plate punching mechanism, 4.2.1 first servo motor, 4.2.2 coupling, 4.2.3 ball screw pair, 4.2.4 nut seat, 4.2.5 first hydraulic cylinder, 4.2.6 moving plate;

[0046] 6.1 web plate punching device, 6.2 fourth linear guide rail slider pair, 6.3 fixed seat, 6.4 screw rod, 6.5 bottom plate;

[0047] 6.1.1 second hydraulic cylinder; 6.1.2 support die;

[0048] 7.1 mounting frame, 7.2 cylinder, 7.3 upper support wheel, 7.4 lower support wheel, 7.5 side support wheel, 7.6 cylinder; DETAILED DESCRIPTION

[0049] It should be noted that the following detailed description is illustrative only, and is intended to provide further description in order to provide a further understanding of the application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

[0050] It should be noted that the terms used herein are only for the purpose of describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should also be understood that when the terms "comprise" and / or "include" are used in the specification, there is a reference to the presence of a feature, step, operation, device, component, and / or combinations thereof.

[0051] In the present embodiment, the length direction of the first punching base 1 and the second punching base 7 is defined as the X direction, and the width direction is defined as the Y direction.

[0052] The present application will be further described below in conjunction with the embodiments and their accompanying drawings.

[0053] As Figure 1 shown, the present embodiment discloses a multi-group punching equipment for alloy U plate, which includes two parts, one part is wing plate punching part (see FIG. 2(a), FIG. 2(b)), and the other part is web plate punching part (see 10, Figure 11 ); wherein the wing plate punching part includes first punching base 1, feeding mechanism 2, first guide assembly 3, wing plate punching mechanism 4; the web plate punching part includes second guide assembly 5, web plate punching mechanism 6, second punching base 7, material blocking mechanism 8;

[0054] The first punching base 1 and the second punching base 7 are arranged side by side, and the first punching base 1 is provided with a feeding mechanism 2, a first guide assembly 3 and a wing plate punching mechanism 4; the feeding mechanism 2 is arranged at one end of the first punching base 1, the first guide assembly 3 is arranged along the length direction (X direction) of the first punching base 1, and the wing plate punching mechanism 4 is arranged on both sides of the first guide assembly 3; and the wing plate punching mechanism 4 is arranged along the width direction (Y direction) of the first punching base 1;

[0055] The second punching base 7 is provided with a second guide assembly 5, a web plate punching mechanism 6 and a material blocking mechanism 8; the second guide assembly 5 and the web plate punching mechanism 6 are arranged in multiple along the length direction of the second punching base 7; the second guide assembly 5 and the web plate punching mechanism 6 are arranged at intervals; and the material blocking mechanism 8 is arranged at the tail of the second punching base 7, and the web plate punching mechanism 6 can move along the width direction of the second punching base 7;

[0056] The alloy U plate multi-group punching equipment disclosed in the embodiment has compact structure and simple operation, realizes the simultaneous punching of multiple rows on both sides of the alloy template U plate workpiece and the integration of the bottom web plate multi-group punching, does not need to be transported, is positioned once, improves the punching precision and punching efficiency, the feeding and the change of specifications are servo-controlled, the precision is high, the labor is reduced, one machine is used for multiple purposes, and the applicability of the same punching machine is improved.

[0057] Further, the wing plate punching mechanism 4 in the embodiment includes double-row punching mechanisms, that is, a fixed side wing plate punching mechanism 4.1 and a movable side wing plate punching mechanism 4.2; the fixed side wing plate punching mechanism 4.1 and the movable side wing plate punching mechanism 4.2 each include multiple groups of first hydraulic cylinders 4.2.5, the fixed side wing plate punching mechanism 4.1 is fixed in position, the movable side wing plate punching mechanism 4.2 moves under servo control, and the fixed side wing plate punching mechanism 4.1 and the movable side wing plate punching mechanism 4.2 punch the wing plates of the U plate simultaneously in linkage; in the embodiment, one side is provided with the fixed side wing plate punching mechanism, and the other side is provided with the movable side wing plate punching mechanism, and the purpose is mainly to adapt to alloy U plates of different widths, the distance between the two wing plate punching mechanisms can be adjusted according to the width of the alloy U plate, the fixed side wing plate punching mechanism 4.1 can be used as a reference for distance adjustment, and then the distance of the movable side wing plate punching mechanism 4.2 is adjusted.

[0058] The web plate punching mechanism 6 includes multiple groups of second hydraulic cylinders 6.1 which are position-adjustable and punch the web plate of the U plate in linkage;

[0059] The feeding mechanism 2 is a second servo motor driving 2.1 shaft connected to a second speed reducer 2.2 of a connecting gear 2.3, and the lower part is connected to an automatic clamping mechanism 2.7 for servo feeding to the material blocking mechanism.

[0060] As Figure 3As shown, the first punching base 1 in the embodiment includes a base body and a support frame, a vertically arranged support frame is arranged on the top of the base body; a rack 1.3 is arranged on the top of the support frame; a second linear guide rail slider pair 1.2 is arranged on the side of the support frame, and a plurality of first linear guide rail slider pairs 1.1 are arranged on the base body; the direction of the first linear guide rail slider pair 1.1 is perpendicular to the direction of the second linear guide rail slider pair 1.2; as shown in the figure Figure 1 As shown, four parallel first linear guide rail slider pairs 1.1 are distributed on the right side of the base body, a moving side web plate punching mechanism is installed on the upper part, two parallel second linear guide rail slider pairs 1.2 are distributed on the support frame, and a rack parallel to the second linear guide rail slider pair 1.2 is distributed on the end side; the first linear guide rail slider pair 1.1 is arranged along the Y direction, and the second linear guide rail slider pair 1.2 is arranged along the X direction;

[0061] The moving side wing plate punching mechanism 4.2 is installed on the first linear guide rail slider pair 1.1 and can move linearly along the first linear guide rail slider pair 1.1 under the drive of the servo motor; the feeding mechanism 2 is installed on the second linear guide rail slider pair 1.2 and can move along the second linear guide rail slider pair 1.2 to realize the feeding of the alloy U plate.

[0062] Further, the fixed side wing plate punching mechanism and the moving side wing plate punching mechanism are basically the same in structure, and the fixed side wing plate punching mechanism is taken as an example to introduce the structure of both:

[0063] The fixed side wing plate punching mechanism includes a plurality of first hydraulic cylinders 4.2.5, each first hydraulic cylinder 4.2.5 is connected with an installation plate 4.1.1 at the end, a plurality of punches 4.1.3 are arranged on the installation plate 4.1.1, a same number of air cylinders 4.1.4 as the punches are arranged above the installation plate 4.1.2, and a top block 4.1.5 is arranged at the head of each air cylinder 4.1.4; the main function of the top block 4.1.5 is to eject the punch 4.1.3, because the number of holes on the side plate of different alloy U plates is different, and the spacing of the holes is also different; because it can be decided according to the need which punch does not extend out of the installation plate and which punch extends out of the installation plate, when a punch needs to be extended out, the air cylinder 4.1.4 corresponding to the punch is actuated to drive the top block to move downward, and the top block ejects the corresponding punch out of the installation plate; then the first hydraulic cylinder 4.2.5 drives the whole device to move along the Y direction, and the ejected punch completes the punching;

[0064] As shown Figure 4 、 Figure 5As shown, the feeding mechanism 2 in the embodiment is arranged on the second linear guide sliding block pair 1.2 of the first punching base 1, and comprises an L-shaped connecting plate, on the horizontal plane of which are mounted a second servo motor 2.1, a second speed reducer 2.2, a gear 2.3, and a first air cylinder 2.4; on the vertical plane of the L-shaped connecting plate is mounted a third linear guide sliding block pair 2.5, on which are mounted a moving plate 2.6 and an automatic clamping mechanism 2.7.

[0065] The driving shaft of the second servo motor 2.1 is connected to the second speed reducer 2.2 of the connecting gear 2.3, which is engaged with the rack 1.3 to drive the entire device to move along the second linear guide sliding block pair 1.2; the first air cylinder 2.4 drives the moving plate 2.6 to move up and down along the third linear guide sliding block pair 2.5, and the first air cylinder 2.4 is connected to the automatic clamping mechanism 2.7 at the lower part to drive the automatic clamping mechanism 2.7 to move up and down.

[0066] The automatic clamping mechanism 2.7 in the embodiment comprises a second air cylinder 2.7.1, a connecting rod 2.7.2, an upper clamping nozzle head 2.7.3, a lower clamping nozzle head 2.7.4, and a mounting frame 2.7.5; the second air cylinder 2.7.1 is mounted in the mounting frame 2.7.5, wherein one end of the upper clamping nozzle head 2.7.3 is connected to the second air cylinder 2.7.1 through the connecting rod 2.7.2, the middle part of the upper clamping nozzle head 2.7.3 is hinged to the mounting frame 2.7.5, the other end of the upper clamping nozzle head 2.7.3 is connected to the lower clamping nozzle head 2.7.4 to clamp the alloy U plate, the lower clamping nozzle head 2.7.4 is fixed to the bottom of the side surface of the mounting frame 2.7.5, and the upper clamping nozzle head 2.7.3 can swing relative to the lower clamping nozzle head 2.7.4 under the action of the second air cylinder, thereby clamping the alloy U plate; after the automatic clamping mechanism 2.7 clamps the alloy U plate, the second servo motor 2.1 drives the alloy U plate to feed in the X direction, and after the side plate of the alloy U plate is drilled, the automatic clamping mechanism 2.7 holds the alloy U plate and moves forward, and after the moving plate is moved to the position, the web plate punching mechanism 6 drills the web plate; through the design of the automatic clamping mechanism 2.7, the alloy U plate can move between the first punching base and the second punching base.

[0067] As Figure 6As shown, the wing plate punching mechanism 4 in the embodiment is distributed with multiple groups of first hydraulic cylinders 4.2.5, the left side is the fixed side wing plate punching mechanism 4.1, and the right side is the moving side wing plate punching mechanism 4.2. The moving side wing plate punching mechanism 4.2 includes a first servo motor 4.2.1, the first servo motor 4.2.1 is connected to the shaft of a connecting ball screw pair 4.2.3 through a shaft coupling 4.2.2, a nut seat 4.2.4 is connected to a moving plate 4.2.6, and the upper part of the moving plate 4.2.6 is fixedly connected to the moving side wing plate punching mechanism 4.2 to realize the movement of the moving side wing plate punching mechanism 4.2.

[0068] As shown in the drawings, Figure 12 , 13 , Figure 14 As shown, the web plate punching mechanism 6 in the embodiment includes multiple web plate punching devices 6.1 distributed along the length direction of the web plate. A fourth linear guide rail slider pair 6.2 is arranged on the second punching base 7, and the arrangement direction of the fourth linear guide rail slider pair 6.2 is the X-axis direction. Multiple bottom plates 6.5 are installed on the fourth linear guide rail slider pair 6.2. A fixed seat 6.3 is installed on each bottom plate 6.5. A lead screw 6.4 arranged along the Y-axis is arranged on the fixed seat 6.3. The lead screw 6.4 is connected to the web plate punching mechanism 6.1 through a connecting seat 6.6. The web plate punching mechanism 6.1 is adjusted in the length direction and the width direction of the second punching base 7 to process holes at different positions on the web plate of the alloy U plate 9.

[0069] Further, each web plate punching device 6.1 includes a second hydraulic cylinder 6.1.1 and a support mold 6.1.2. A punch is arranged on the top of the piston rod of the second hydraulic cylinder. The support mold 6.1.2 is used to support the alloy U plate 9.

[0070] Further, in the embodiment, the first guide assembly 3 and the second guide assembly 5 assist in guiding when the U plate alloy U plate enters the wing plate punching mechanism 4 and the web plate punching mechanism 6.

[0071] The first guide assembly 3 includes two rows of oppositely arranged guide assemblies. Each row of guide assemblies includes a plurality of guide units arranged in sequence, as shown in the drawings, Figure 8 Each guide unit includes a mounting plate 3.1, a guide transmission wheel 3.2, a pressing air cylinder 3.3, and a guide plate 3.4, Figure 7 which is a schematic view of two guide units. The mounting plate 3.1 is fixedly connected with two guide transmission wheels 3.2 and a pressing air cylinder 3.3. The guide plate 3.4 is arranged at the lower part of the mounting plate 3.1. The guide plate 3.4 is provided with a plurality of drill bit guide holes. The guide transmission wheel 3.2 is mainly used for guiding and supporting the alloy U plate. The pressing air cylinder 3.3 is used to press the alloy U plate 9 from the top of the alloy U plate.

[0072] End support transmission devices are further arranged at both ends of the first punching base, two opposite end support transmission devices are arranged at each end to realize transmission and guidance of the alloy U plate 9. Figure 9 As shown in the figure, each end support transmission device comprises a mounting frame 7.1, a cylinder 7.2, an upper support wheel 7.3, a lower support wheel 7.4, and a side support wheel 7.5. The cylinder 7.2, the upper support wheel 7.3, the lower support wheel 7.4, and the side support wheel 7.5 are arranged on the mounting frame 7.1. The upper support wheel 7.3 and the lower support wheel 7.4 are oppositely arranged, and the side support wheel 7.5 is fixed on one side of the upper support wheel 7.3 and the lower support wheel 7.4. The upper support wheel 7.3 is driven by the cylinder 7.6 to adjust the distance between the upper support wheel 7.3 and the lower support wheel 7.4.

[0073] Further, the second guiding assembly 5 comprises a mounting seat, guiding rollers are arranged on the mounting seat to realize guidance of the U-shaped plate.

[0074] The above description of the specific embodiments of the present application in combination with the accompanying drawings is not a limitation on the protection scope of the present application. Those skilled in the art should understand that various modifications or changes made on the basis of the technical solutions of the present application without creative labor are still within the protection scope of the present application.

Claims

1. A multi-group punching equipment for alloy U-plates, characterized in that, Includes a first punching base and a second punching base; The first punching base and the second punching base are arranged side by side. The first punching base is equipped with a feeding mechanism, a first guide assembly, and a wing plate punching mechanism. The feeding mechanism is located at one end of the first punching base and can clamp the alloy U plate and move it along the first punching base to realize the transfer of the workpiece on the first punching base and the second punching base; the first guide assembly is arranged along the length direction of the first punching base, and the wing plate punching mechanism is arranged on both sides of the first guide assembly; and along the width direction of the first punching base. The second punching base is provided with a second guide assembly, a web punching mechanism, and a baffle mechanism; multiple second guide assemblies and web punching mechanisms are provided along the length direction of the second punching base; the second guide assemblies and web punching mechanisms are spaced apart; the baffle mechanism is located at the tail of the second punching base; the web punching mechanism can move along the width direction of the second punching base. The wing plate punching mechanism includes a fixed side wing plate punching mechanism and a movable side wing plate punching mechanism; the fixed side wing plate punching mechanism is fixed in position, and the movable side wing plate punching mechanism moves along the width direction of the first punching base under the drive of the driving device. The fixed side wing plate punching mechanism and the movable side wing plate punching mechanism each include multiple hydraulic cylinders. Each hydraulic cylinder is connected to a mounting plate at its end. Multiple punches are provided on the mounting plate. A number of cylinders equal to the number of punches are provided above the mounting plate. A punch top block is provided at the head of each cylinder. End support transmission devices are also provided at both ends of the first punching base. The end support transmission device includes a mounting frame, on which a cylinder, an upper support wheel, a lower support wheel, and a side support wheel are fixed. The upper support wheel is driven up and down by the cylinder to adjust the distance between the upper support wheel and the lower support wheel.

2. The multi-group punching equipment for alloy U-plates as described in claim 1, characterized in that, A guide plate is provided in front of the punch, and several guide holes are provided on the guide plate.

3. The alloy U-plate multi-group punching equipment as described in claim 1, characterized in that, The first punching base includes a base body and a support frame. A vertically arranged support frame is provided on the top of the base body. A rack is provided on the top of the support frame. A second linear guide slider pair is provided on the side of the support frame. Multiple first linear guide slider pairs are provided on the base body. The directions of the first linear guide slider pairs and the second linear guide slider pairs are perpendicular. A moving side wing plate punching mechanism is installed on the first linear guide slider pairs, and a feeding mechanism is installed on the second linear guide slider pairs.

4. The multi-group punching equipment for alloy U-plates as described in claim 3, characterized in that, The feeding mechanism includes an L-shaped connecting plate. A second servo motor, a second reducer, a gear, and a first cylinder are mounted on the horizontal surface of the L-shaped connecting plate. A third linear guide slider assembly is mounted on the vertical plane of the L-shaped connecting plate. A moving plate and an automatic clamping mechanism are mounted on the third linear guide slider assembly. The second servo motor drive shaft is connected to the second reducer, which is connected to the gear. The gear meshes with the rack for transmission. The first cylinder drives the moving plate to move up and down along the third linear guide slider assembly. The lower part of the first cylinder is connected to the automatic clamping mechanism, driving the automatic clamping mechanism to move up and down.

5. The multi-group punching equipment for alloy U-plates as described in claim 4, characterized in that, The automatic clamping mechanism includes a second cylinder, a connecting rod, an upper clamping head, a lower clamping head, and a mounting frame. The second cylinder is installed inside the mounting frame. The second cylinder is connected to one end of the upper clamping head through the connecting rod. The middle part of the upper clamping head is hinged to the mounting frame. The other end of the upper clamping head works together with the lower clamping head to clamp the alloy U-plate.

6. The multi-group punching equipment for alloy U-plates as described in claim 1, characterized in that, The web punching mechanism includes multiple punching devices distributed along the length of the web. A fourth linear guide slider pair is provided on the second punching base. The fourth linear guide slider pair is along the X-axis. Multiple base plates are installed on the fourth linear guide slider pair. A fixed seat is installed on each base plate. A lead screw is provided on the fixed seat along the Y-axis. The lead screw is connected to the punching device through a connecting seat.

7. The alloy U-plate multi-group punching equipment as described in claim 1, characterized in that, The first guide assembly includes two rows of guide assemblies arranged opposite each other; each row of guide assemblies includes several guide units arranged in sequence, and each guide unit includes a mounting plate, a guide transmission wheel, a clamping cylinder and a guide plate. Two guide transmission wheels and a clamping cylinder are fixed on the mounting plate, and the guide plate is located at the bottom of the mounting plate. Several drill bit guide holes are provided on the guide plate.

Citation Information

Patent Citations

  • U-shaped steel digital-control hydraulic three-surface punching device

    CN101767146A