A ferrous metallurgical rolling product welding apparatus
By setting adjustment and limiting mechanisms in the welding equipment, the collision problem when welding circular workpieces is solved, and stable clamping and efficient welding of circular tubes of different shapes and sizes are achieved, improving welding accuracy and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ANHUI KEHONG NEW MATERIALS TECHNOLOGY CO LTD
- Filing Date
- 2025-03-14
- Publication Date
- 2026-04-28
AI Technical Summary
In the existing technology, welding equipment for ferrous metal smelting and rolling products is prone to abnormal welding operations when welding round workpieces, especially long round tubes, due to rotation and collision.
A welding device for ferrous metal smelting and rolling products was designed. It adopts an adjustment mechanism and a limiting mechanism on the surface of the worktable. The angle of the panel can be adjusted by adjusting screws. Combined with the limiting and fixing mechanism, it can achieve stable clamping and welding of round tubes of different shapes and sizes.
It improves welding accuracy and efficiency, reduces manual alignment errors, enhances stability during the welding process, and avoids welding quality problems caused by movement or deformation.
Smart Images

Figure CN119973474B_ABST
Abstract
Description
Technical Field
[0001] This specification relates to one or more embodiments in the field of welding technology, and more particularly to a welding device for ferrous metal smelting and rolling products. Background Technology
[0002] Ferrous metals refer to the collective term for iron, manganese, and chromium, primarily iron and its alloys, such as steel, pig iron, ferroalloys, and cast iron. Welding can meet the requirements of various operating environments for large-scale and high-parameter structural materials, while improving the safety performance of structural materials. High-quality welding of smelted and rolled ferrous metal products not only helps improve the overall performance of the products but also expands their application fields, meeting the needs of modern industry for high-performance materials.
[0003] The existing technology includes Chinese invention patent application number 202410660138, titled "A Welding Equipment for Ferrous Metal Smelting and Rolling Products," which describes that "the planar moving device of this invention can drive the rotating device and the workpiece to move forward and backward and left and right in a plane. The rotating device allows the workpiece to be adjusted in three directions: first, the chuck rotates around the axis of the lower rotating seat; second, the chuck rotates with the upper rotating seat and the second ball gear; third, the chuck and the workpiece rotate with the second ball gear around their own axis, thereby allowing the workpiece connected to the chuck to be freely adjusted in space. The rotation of the chuck and the workpiece around their own axis also allows the workpiece and the laser head to move relative to each other, generating feed during welding." However, the chuck described therein achieves multi-directional rotation through a rotating device set at the bottom. The workpiece needs to rotate with the chuck. For long round tubes, they may collide with the bottom device during rotation with the chuck, thus affecting the normal progress of the welding work. Summary of the Invention
[0004] In view of this, the purpose of this invention is to provide a welding device for ferrous metal smelting and rolling products, so as to solve the problem of fixing circular workpieces during welding in the prior art.
[0005] To achieve the above objectives, the present invention provides a welding equipment for ferrous metal smelting and rolling products, including a worktable, a welding mechanism fixedly connected to the middle of the worktable, and two circular grooves formed on the surface of the worktable, with an adjustment mechanism fixedly connected inside the grooves for adjusting the rotation angle of the mechanism.
[0006] The two adjustment mechanisms are symmetrically distributed on the workbench surface to align the weld seams of the two round pipes.
[0007] The adjustment mechanism includes a panel with a through hole at the center of the bottom of the panel. An adjustment screw is connected inside the through hole. The bottom of the adjustment screw is fixedly connected to the worktable by threads. The panel can adjust the rotation angle of the panel by changing the depth of the connection between the adjustment screw and the inside of the worktable, which is used to connect two curved round tubes.
[0008] The panel has several through holes around its perimeter. Fixing components are connected inside the through holes, and fasteners are fitted around the fixing components. The fixing components pass through the panel and their bottom contacts the surface of the groove inside the workbench. The panel is supported by several fixing components.
[0009] A limiting mechanism is fixedly connected to the top of the panel, and a circular tube is connected inside the limiting mechanism;
[0010] The limiting mechanism is used to clamp the round tube;
[0011] The limiting mechanism is connected to a fixing mechanism in the middle, which is used to fix the position of the round tube.
[0012] Preferably, the limiting mechanism includes a base plate, the surface of which is fixed to the panel surface by a plurality of bolts, a fixing seat is connected to the top of the base plate, a third limiting post is sleeved inside the fixing seat, a connecting piece is sleeved on the outside of the third limiting post, a second limiting post is connected to the second limiting post through the connecting piece, a connecting piece is sleeved on the outside of the second limiting post, and the second limiting post is rotatably connected to the first limiting post through the connecting piece.
[0013] Preferably, the four fixed seats form a set of limiting mechanisms, and two sets of limiting mechanisms are fixedly connected to the panel surface;
[0014] The two sets of limiting mechanisms are distributed on both sides of the panel surface.
[0015] Preferably, a fixing mechanism is fixedly connected at the middle of the two sets of limiting mechanisms;
[0016] The fixing mechanism includes a fixing seat, the bottom of which is fixedly connected to the panel surface by bolts, and a circular through hole is opened at the top of the fixing seat. A thread is opened inside the through hole, and a first lead screw is fixedly connected to the fixing seat by the thread.
[0017] The first lead screw is connected to a rocker arm at its tail end for rotating the first lead screw.
[0018] The first lead screw head is fixedly connected to the support rod, and the extension length of the support rod can be adjusted by rotating the first lead screw;
[0019] Two through holes are provided at the upper and lower parts of the support rod. The second lead screw passes through the upper through hole and is connected to the first fixing block. The tail of the second lead screw is fixedly connected to the first fastener. The extension length of the first fixing block is adjusted by rotating the first fastener. The third lead screw passes through the lower through hole and is connected to the second fixing block. The tail of the third lead screw is fixedly connected to the second fastener. The extension length of the first fixing block is adjusted by rotating the second fastener.
[0020] Preferably, gaskets are fixedly connected to the surfaces of the first fixing block and the second fixing block to protect the surface of the round tube from mechanical damage.
[0021] Preferably, the support rod is arc-shaped, the first fixing block connected to the inner side of the support rod is arc-shaped, and the arc of the support rod and the first fixing block are equal;
[0022] The second fixing block connected to the inner side of the support rod is arc-shaped, and the arc of the support rod and the second fixing block are equal.
[0023] Preferably, the fixing mechanism includes two identical fixing seats;
[0024] Two fixing seats are located on both sides of the circular tube. By applying pressure to both sides of the circular tube, the position of the circular tube is fixed.
[0025] Preferably, the welding mechanism includes a base, with an extension rod connected above the base, and the base and the extension rod are located in a vertical direction;
[0026] The upper part of the extension rod is connected to a connecting rod, the connecting rod is connected to a rotating rod through a rotating shaft, and the head of the rotating rod is connected to the gun head;
[0027] The connecting rod is in a horizontal direction;
[0028] The rotating rod is used to change the welding direction of the welding torch.
[0029] Preferably, several supports are welded to the bottom of the workbench.
[0030] As can be seen from the above, the welding equipment for ferrous metal smelting and rolling products provided by the present invention, by setting adjustment mechanisms on both sides of the welding mechanism, and connecting the top of the adjustment mechanism to the limiting mechanism and the fixing mechanism, allows the workpiece rotation direction to be adjusted by the adjustment mechanism, so that the equipment can not only connect two straight workpieces, but also weld two workpieces with a certain angle. Furthermore, the limiting mechanism and the fixing mechanism are not only suitable for circular pipe workpieces of different diameters, but can also clamp workpieces of other shapes, which facilitates the normal operation of the welding work. Attached Figure Description
[0031] To more clearly illustrate the technical solutions in one or more embodiments of this specification or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one or more embodiments of this specification. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0032] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the present invention;
[0033] Figure 2 This is an isometric side view of the overall structure of the present invention;
[0034] Figure 3 This is a partially enlarged schematic diagram of the present invention;
[0035] Figure 4 This is a three-dimensional schematic diagram of the adjustment mechanism of the present invention;
[0036] Figure 5 This is a left view of the overall structure of the present invention;
[0037] Figure 6 This is a three-dimensional schematic diagram of the fixing mechanism of the present invention;
[0038] Figure 7 This is a top view of the overall structure of the present invention;
[0039] Figure 8 This is a cross-sectional view of the present invention;
[0040] Figure 9 This is a front view of the overall structure of the present invention.
[0041] In the diagram: 1. Workbench; 2. Round tube; 3. Welding mechanism; 31. Base; 32. Extension rod; 33. Connecting rod; 34. Rotating rod; 35. Gun head; 4. Adjustment mechanism; 41. Panel; 42. Adjusting screw; 43. Fixing component; 44. Fastener; 5. Limiting mechanism; 51. Base plate; 52. Fixing plate; 53. Connecting component; 54. First limiting post; 55. Second limiting post; 56. Third limiting post; 6. Fixing mechanism; 61. Rocker arm; 62. First lead screw; 63. Fixing seat; 64. First fastener; 65. Second lead screw; 66. Support rod; 67. First fixing block; 68. Washer; 69. Second fixing block; 60. Third lead screw; 600. Second fastener; 7. Bracket. Detailed Implementation
[0042] To make the objectives, technical solutions, and advantages of the present invention clearer, the present invention will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0043] It should be noted that, unless otherwise defined, the technical or scientific terms used in the embodiments of this invention should have the ordinary meaning understood by one of ordinary skill in the art to which this disclosure pertains. The terms "first," "second," and similar terms used in this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0044] Example 1: As Figure 2 , Figure 3 , Figure 4 and Figure 8 As shown, a welding equipment for ferrous metal smelting and rolling products is provided, including a workbench 1, a welding mechanism 3 fixedly connected to the middle of the workbench 1, two circular grooves are opened on the surface of the workbench 1, and an adjustment mechanism 4 is fixedly connected inside the grooves for adjusting the rotation angle of the mechanism 4, so as to facilitate the connection of straight or curved round tubes and to facilitate the welding of round tubes of different shapes.
[0045] The two adjustment mechanisms 4 are symmetrically distributed on the surface of the workbench 1 to align the weld seams of the two round pipes 2.
[0046] The adjustment mechanism 4 includes a panel 41 with a through hole at the bottom center of the panel 41. An adjustment screw 42 is connected inside the through hole. The bottom of the adjustment screw 42 is fixedly connected to the worktable 1 by threads. The panel 41 can adjust the rotation angle of the panel 41 by changing the depth of the connection between the adjustment screw 42 and the inside of the worktable 1, which is used to connect two curved round tubes 2.
[0047] The panel 41 has several through holes around its perimeter. The through holes are connected to fasteners 43. Fasteners 44 are fitted around the fasteners 43. The fasteners 43 pass through the panel 41 and their bottom contacts the surface of the groove inside the workbench 1. The panel 41 is supported by several fasteners 43.
[0048] The top of the panel 41 is fixedly connected to the limiting mechanism 5, and the inside of the limiting mechanism 5 is connected to the round tube 2;
[0049] The limiting mechanism 5 is used to clamp the round tube 2. When not in use, the top of the limiting mechanism 5 is closed. When in use, the limiting mechanism 5 is opened and the round tube 2 is inserted into the limiting mechanism 5. It is suitable for welding round tubes of various shapes and sizes.
[0050] The limiting mechanism 5 is connected to the fixing mechanism 6 in the middle, which is used to fix the position of the round tube 2, so as to improve the accuracy and efficiency of welding and reduce the error of manual alignment.
[0051] The limiting mechanism 5 includes a base plate 51, the surface of which is fixed to the surface of the panel 41 by a number of bolts. A fixing plate 52 is connected to the top of the base plate 51. A third limiting post 56 is sleeved inside the fixing plate 52. A connecting piece 53 is sleeved on the outside of the third limiting post 56. A second limiting post 55 is connected to the first limiting post 54 through the connecting piece 53. The second limiting post 55 is rotatably connected to the first limiting post 54 through the connecting piece 53.
[0052] This facilitates the enhancement of the stability of the round tube during the welding process, preventing welding quality problems caused by movement or deformation.
[0053] The four fixed plates 52 form a set of limiting mechanisms 5, and two sets of limiting mechanisms 5 are fixedly connected to the surface of the panel 41;
[0054] The two sets of limiting mechanisms 5 are distributed on both sides of the panel 41 surface, which facilitates clamping of long pipes.
[0055] The welding mechanism 3 includes a base 31, with an extension rod 32 connected above the base 31. The base 31 and the extension rod 32 are located in the vertical direction.
[0056] The upper part of the extension rod 32 is connected to the connecting rod 33, the connecting rod 33 is connected to the rotating rod 34 through the rotating shaft, and the head of the rotating rod 34 is connected to the gun head 35.
[0057] The connecting rod 33 is in the horizontal direction;
[0058] The rotating rod 34 is used to change the welding direction of the welding gun head 35, so that the welding gun head can flexibly adjust the welding direction to adapt to the welding requirements of different positions and angles, thereby improving the flexibility and efficiency of welding.
[0059] Example 2: Figure 2 , Figure 3 , Figure 4 and Figure 6As shown, a welding equipment for ferrous metal smelting and rolling products is provided, including a workbench 1, a welding mechanism 3 fixedly connected to the middle of the workbench 1, two circular grooves are opened on the surface of the workbench 1, and an adjustment mechanism 4 is fixedly connected inside the grooves for adjusting the rotation angle of the mechanism 4, so as to facilitate the connection of straight or curved round tubes and to facilitate the welding of round tubes of different shapes.
[0060] The two adjustment mechanisms 4 are symmetrically distributed on the surface of the workbench 1 to align the weld seams of the two round pipes 2.
[0061] The adjustment mechanism 4 includes a panel 41 with a through hole at the bottom center of the panel 41. An adjustment screw 42 is connected inside the through hole. The bottom of the adjustment screw 42 is fixedly connected to the worktable 1 by threads. The panel 41 can adjust the rotation angle of the panel 41 by changing the depth of the connection between the adjustment screw 42 and the inside of the worktable 1, which is used to connect two curved round tubes 2.
[0062] The panel 41 has several through holes around its perimeter. The through holes are connected to fasteners 43. Fasteners 44 are fitted around the fasteners 43. The fasteners 43 pass through the panel 41 and their bottom contacts the surface of the groove inside the workbench 1. The panel 41 is supported by several fasteners 43.
[0063] The top of the panel 41 is fixedly connected to the limiting mechanism 5, and the inside of the limiting mechanism 5 is connected to the round tube 2;
[0064] The limiting mechanism 5 is used to clamp the round tube 2. When not in use, the top of the limiting mechanism 5 is closed. When in use, the limiting mechanism 5 is opened and the round tube 2 is inserted into the limiting mechanism 5. It is suitable for welding round tubes of various shapes and sizes.
[0065] The limiting mechanism 5 is connected to the fixing mechanism 6 in the middle, which is used to fix the position of the round tube 2, so as to improve the accuracy and efficiency of welding and reduce the error of manual alignment.
[0066] The limiting mechanism 5 includes a base plate 51, the surface of which is fixed to the surface of the panel 41 by a number of bolts. A fixing plate 52 is connected to the top of the base plate 51. A third limiting post 56 is sleeved inside the fixing plate 52. A connecting piece 53 is sleeved on the outside of the third limiting post 56. A second limiting post 55 is connected to the first limiting post 54 through the connecting piece 53. The second limiting post 55 is rotatably connected to the first limiting post 54 through the connecting piece 53.
[0067] This facilitates the enhancement of the stability of the round tube during the welding process, preventing welding quality problems caused by movement or deformation.
[0068] The four fixed plates 52 form a set of limiting mechanisms 5, and two sets of limiting mechanisms 5 are fixedly connected to the surface of the panel 41;
[0069] The two sets of limiting mechanisms 5 are distributed on both sides of the panel 41 surface, which facilitates clamping of long pipes.
[0070] The two sets of limiting mechanisms 5 are fixedly connected to the fixing mechanism 6 in the middle;
[0071] The fixing mechanism 6 includes a fixing seat 63. The bottom of the fixing seat 63 is fixedly connected to the surface of the panel 41 by bolts. A circular through hole is opened on the top of the fixing seat 63, and a thread is opened inside the through hole. The first lead screw 62 is fixedly connected to the fixing seat 63 by the thread.
[0072] The first lead screw 62 is connected to a rocker arm 61 at its tail end, which is used to rotate the first lead screw 62.
[0073] The head of the first lead screw 62 is fixedly connected to the support rod 66, and the extension length of the support rod 66 can be adjusted by rotating the first lead screw 62.
[0074] The support rod 66 has two through holes at its upper and lower parts. The second lead screw 65 passes through the upper through hole and is connected to the first fixing block 67. The tail of the second lead screw 65 is fixedly connected to the first fastener 64. The extension length of the first fixing block 67 can be adjusted by rotating the first fastener 64. The third lead screw 60 passes through the lower through hole and is connected to the second fixing block 69. The tail of the third lead screw 60 is fixedly connected to the second fastener 600. The extension length of the first fixing block 67 can be adjusted by rotating the second fastener 600.
[0075] After the round tube is initially positioned, it is further fixed by a fixing mechanism, which further improves the accuracy of welding and helps to ensure the stability and safety of the welding process.
[0076] The first fixing block 67 and the second fixing block 69 are fixedly connected to the gasket 68, which is used to protect the surface of the round tube 2 from mechanical damage, avoid scratches or deformation on the surface of the round tube caused by the fixing mechanism, and ensure the quality of the product after welding.
[0077] The support rod 66 is arc-shaped, and the first fixing block 67 connected to the inner side of the support rod 66 is arc-shaped, and the arc of the support rod 66 and the first fixing block 67 are equal;
[0078] The second fixing block 69 connected to the inner side of the support rod 66 is arc-shaped, and the arc of the support rod 66 and the second fixing block 69 is equal. Each arc plate has a center. When rotating, the movement direction of each fixing block is towards the center, which facilitates the fixing of the outer wall of the circular tube of different sizes. It increases the contact area between the fixing mechanism and the circular tube, improves the stability and uniformity of the fixing, and reduces welding defects caused by improper fixing.
[0079] The fixing mechanism 6 includes two identical fixing seats 63;
[0080] Two fixing seats 63 are distributed on both sides of the round tube 2. By applying pressure to both sides of the round tube 2, the position of the round tube 2 is fixed, making it easier to fix more firmly.
[0081] Example 3: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9 As shown, a welding equipment for ferrous metal smelting and rolling products is provided, including a workbench 1, a welding mechanism 3 fixedly connected to the middle of the workbench 1, two circular grooves are opened on the surface of the workbench 1, and an adjustment mechanism 4 is fixedly connected inside the grooves for adjusting the rotation angle of the mechanism 4, so as to facilitate the connection of straight or curved round tubes and to facilitate the welding of round tubes of different shapes.
[0082] The two adjustment mechanisms 4 are symmetrically distributed on the surface of the workbench 1 to align the weld seams of the two round pipes 2.
[0083] The adjustment mechanism 4 includes a panel 41 with a through hole at the bottom center of the panel 41. An adjustment screw 42 is connected inside the through hole. The bottom of the adjustment screw 42 is fixedly connected to the worktable 1 by threads. The panel 41 can adjust the rotation angle of the panel 41 by changing the depth of the connection between the adjustment screw 42 and the inside of the worktable 1, which is used to connect two curved round tubes 2.
[0084] The panel 41 has several through holes around its perimeter. The through holes are connected to fasteners 43. Fasteners 44 are fitted around the fasteners 43. The fasteners 43 pass through the panel 41 and their bottom contacts the surface of the groove inside the workbench 1. The panel 41 is supported by several fasteners 43.
[0085] The top of the panel 41 is fixedly connected to the limiting mechanism 5, and the inside of the limiting mechanism 5 is connected to the round tube 2;
[0086] The limiting mechanism 5 is used to clamp the round tube 2. When not in use, the top of the limiting mechanism 5 is closed. When in use, the limiting mechanism 5 is opened and the round tube 2 is inserted into the limiting mechanism 5. It is suitable for welding round tubes of various shapes and sizes.
[0087] The limiting mechanism 5 is connected to the fixing mechanism 6 in the middle, which is used to fix the position of the round tube 2, so as to improve the accuracy and efficiency of welding and reduce the error of manual alignment.
[0088] The limiting mechanism 5 includes a base plate 51, the surface of which is fixed to the surface of the panel 41 by a number of bolts. A fixing plate 52 is connected to the top of the base plate 51. A third limiting post 56 is sleeved inside the fixing plate 52. A connecting piece 53 is sleeved on the outside of the third limiting post 56. A second limiting post 55 is connected to the first limiting post 54 through the connecting piece 53. The second limiting post 55 is rotatably connected to the first limiting post 54 through the connecting piece 53.
[0089] This facilitates the enhancement of the stability of the round tube during the welding process, preventing welding quality problems caused by movement or deformation.
[0090] The four fixed plates 52 form a set of limiting mechanisms 5, and two sets of limiting mechanisms 5 are fixedly connected to the surface of the panel 41;
[0091] The two sets of limiting mechanisms 5 are distributed on both sides of the panel 41 surface, which facilitates clamping of long pipes.
[0092] The two sets of limiting mechanisms 5 are fixedly connected to the fixing mechanism 6 in the middle;
[0093] The fixing mechanism 6 includes a fixing seat 63. The bottom of the fixing seat 63 is fixedly connected to the surface of the panel 41 by bolts. A circular through hole is opened on the top of the fixing seat 63, and a thread is opened inside the through hole. The first lead screw 62 is fixedly connected to the fixing seat 63 by the thread.
[0094] The first lead screw 62 is connected to a rocker arm 61 at its tail end, which is used to rotate the first lead screw 62.
[0095] The head of the first lead screw 62 is fixedly connected to the support rod 66, and the extension length of the support rod 66 can be adjusted by rotating the first lead screw 62.
[0096] The support rod 66 has two through holes at its upper and lower parts. The second lead screw 65 passes through the upper through hole and is connected to the first fixing block 67. The tail of the second lead screw 65 is fixedly connected to the first fastener 64. The extension length of the first fixing block 67 can be adjusted by rotating the first fastener 64. The third lead screw 60 passes through the lower through hole and is connected to the second fixing block 69. The tail of the third lead screw 60 is fixedly connected to the second fastener 600. The extension length of the first fixing block 67 can be adjusted by rotating the second fastener 600.
[0097] After the round tube is initially positioned, it is further fixed by a fixing mechanism, which further improves the accuracy of welding and helps to ensure the stability and safety of the welding process.
[0098] The first fixing block 67 and the second fixing block 69 are fixedly connected to the gasket 68, which is used to protect the surface of the round tube 2 from mechanical damage, avoid scratches or deformation on the surface of the round tube caused by the fixing mechanism, and ensure the quality of the product after welding.
[0099] The support rod 66 is arc-shaped, and the first fixing block 67 connected to the inner side of the support rod 66 is arc-shaped, and the arc of the support rod 66 and the first fixing block 67 are equal;
[0100] The second fixing block 69 connected to the inner side of the support rod 66 is arc-shaped, and the arc of the support rod 66 and the second fixing block 69 is equal. Each arc plate has a center. When rotating, the movement direction of each fixing block is towards the center, which facilitates the fixing of the outer wall of the circular tube of different sizes. It increases the contact area between the fixing mechanism and the circular tube, improves the stability and uniformity of the fixing, and reduces welding defects caused by improper fixing.
[0101] The fixing mechanism 6 includes two identical fixing seats 63;
[0102] Two fixing seats 63 are distributed on both sides of the round tube 2. By applying pressure to both sides of the round tube 2, the position of the round tube 2 is fixed, making it easier to fix more firmly.
[0103] The welding mechanism 3 includes a base 31, with an extension rod 32 connected above the base 31. The base 31 and the extension rod 32 are located in the vertical direction.
[0104] The upper part of the extension rod 32 is connected to the connecting rod 33, the connecting rod 33 is connected to the rotating rod 34 through the rotating shaft, and the head of the rotating rod 34 is connected to the gun head 35.
[0105] The connecting rod 33 is in the horizontal direction;
[0106] The rotating rod 34 is used to change the welding direction of the welding gun head 35, so that the welding gun head can flexibly adjust the welding direction to adapt to the welding requirements of different positions and angles, thereby improving the flexibility and efficiency of welding.
[0107] Several welded supports 7 are provided at the bottom of the workbench 1 to enhance the stability and load-bearing capacity of the equipment, ensure safety and reliability during the welding process, and facilitate the movement and fixation of the equipment.
[0108] Working principle: When welding a circular pipe, the limiting mechanisms 5 on both sides are pried open, and the circular pipe is inserted into the limiting mechanisms 5. The first limiting post 54, the second limiting post 55, and the third limiting post 56 on both sides apply pressure to the outer wall of the circular pipe 2 workpiece, so that the workpiece is initially fixed. Then, the rocker arm 61 is shaken, and the rocker arm 61 drives the first lead screw 62 to rotate. The first lead screw 62 drives the arc-shaped support rod 66 to move towards the outer wall of the circular pipe 2. When the shim 68 reaches near the outer wall of the circular pipe 2 workpiece, it stops moving. The first fastener 64 is held and rotated. The first fastener 64 drives the second lead screw 65 to rotate. The first fixing block 67 in front of the second lead screw 65 drives the shim 68 to abut against the outer wall of the circular pipe 2 workpiece, further fixing the circular pipe 2.
[0109] If the workpiece to be welded consists of two straight round tubes 2, fix the other part of the workpiece in the same way, and then start the welding mechanism 3 to weld them. If the workpiece to be welded is not two straight round tubes 2, the welding direction needs to be adjusted by adjusting the rotation direction using the adjusting mechanism 4. Press and rotate the surface of the panel 41 at a certain angle, tighten the adjusting screws 42 around the panel 41 so that the adjusting screws 42 abut against the surface of the worktable 1, fix the angle of the panel 41, and then proceed with the remaining welding work. The limiting mechanism and fixing mechanism are not only suitable for round workpieces, but also for other shaped workpieces, such as square tubes and irregular tubes.
[0110] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of this disclosure (including the claims) is limited to these examples; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in the details for the sake of brevity.
[0111] The embodiments of this invention are intended to cover all such substitutions, modifications, and variations falling within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the scope of protection of this invention.
Claims
1. A welding device for ferrous metal smelting and rolling products, comprising a workbench (1), wherein a welding mechanism (3) is fixedly connected to the middle of the workbench (1), characterized in that: Two circular grooves are provided on the surface of the workbench (1), and an adjustment mechanism (4) is fixedly connected inside the grooves to adjust the rotation angle of the mechanism (4); Among them, the two adjustment mechanisms (4) are symmetrically distributed on the surface of the workbench (1) to align the weld seams of the two round tubes (2); The adjustment mechanism (4) includes a panel (41), with a through hole at the bottom center of the panel (41), and an adjustment screw (42) connected inside the through hole. The bottom of the adjustment screw (42) is fixedly connected to the worktable (1) by a thread. The panel (41) can adjust the rotation angle of the panel (41) by changing the depth of the connection between the adjustment screw (42) and the worktable (1), which is used to connect two curved round tubes (2). The panel (41) has several through holes around its perimeter. The through holes are connected to fasteners (43). Fasteners (44) are fitted on the outside of the fasteners (43). The fasteners (43) pass through the panel (41) and their bottom contacts the surface of the groove inside the workbench (1). The panel (41) is supported by several fasteners (43). The top of the panel (41) is fixedly connected to a limiting mechanism (5), and the inside of the limiting mechanism (5) is connected to a round tube (2). The limiting mechanism (5) is used to clamp the round tube (2). The limiting mechanism (5) is connected to the fixing mechanism (6) in the middle, which is used to fix the position of the round tube (2); The limiting mechanism (5) includes a base plate (51), the surface of which is fixed to the surface of the panel (41) by a number of bolts. The top of the base plate (51) is connected to a fixing plate (52). A third limiting post (56) is fitted inside the fixing plate (52). A connecting piece (53) is fitted outside the third limiting post (56). A second limiting post (55) is connected to the second limiting post (55) through the connecting piece (53). A connecting piece (53) is fitted outside the second limiting post (55). The second limiting post (55) is rotatably connected to the first limiting post (54) through the connecting piece (53). The four fixed plates (52) form a set of limiting mechanisms (5), and two sets of limiting mechanisms (5) are fixedly connected to the surface of the panel (41); Among them, the two sets of limiting mechanisms (5) are distributed on both sides of the panel (41) surface.
2. The welding equipment for ferrous metal smelting and rolling products according to claim 1, characterized in that, The two sets of limiting mechanisms (5) are fixedly connected to the fixing mechanism (6) in the middle. The fixing mechanism (6) includes a fixing seat (63), the bottom of the fixing seat (63) is fixedly connected to the surface of the panel (41) by bolts, the top of the fixing seat (63) has a circular through hole, the inside of the through hole has a thread, and the first lead screw (62) is fixedly connected to the fixing seat (63) by the thread. The first lead screw (62) is connected to a rocker arm (61) at its tail end for rotating the first lead screw (62). The head of the first lead screw (62) is fixedly connected to the support rod (66), and the extension length of the support rod (66) can be adjusted by rotating the first lead screw (62); The support rod (66) has two through holes at the top and bottom. The second lead screw (65) passes through the upper through hole and is connected to the first fixing block (67). The tail of the second lead screw (65) is fixedly connected to the first fastener (64). The extension length of the first fixing block (67) can be adjusted by rotating the first fastener (64). The third lead screw (60) passes through the lower through hole and is connected to the second fixing block (69). The tail of the third lead screw (60) is fixedly connected to the second fastener (600). The extension length of the first fixing block (67) can be adjusted by rotating the second fastener (600).
3. The welding equipment for ferrous metal smelting and rolling products according to claim 2, characterized in that, The first fixing block (67) and the second fixing block (69) are fixedly connected to the gasket (68) to protect the surface of the round tube (2) from mechanical damage.
4. The welding equipment for ferrous metal smelting and rolling products according to claim 2, characterized in that, The support rod (66) is arc-shaped, and the first fixing block (67) connected to the inner side of the support rod (66) is arc-shaped, and the arc of the support rod (66) and the first fixing block (67) are equal; The second fixing block (69) connected to the inner side of the support rod (66) is arc-shaped, and the arc of the support rod (66) and the second fixing block (69) are equal.
5. The welding equipment for ferrous metal smelting and rolling products according to claim 2, characterized in that, The fixing mechanism (6) includes two identical fixing seats (63); Two fixing seats (63) are distributed on both sides of the circular tube (2). By applying pressure to both sides of the circular tube (2), the position of the circular tube (2) is fixed.
6. The welding equipment for ferrous metal smelting and rolling products according to claim 1, characterized in that, The welding mechanism (3) includes a base (31), an extension rod (32) is connected above the base (31), and the base (31) and the extension rod (32) are located in the vertical direction; The upper part of the extension rod (32) is connected to the connecting rod (33), the connecting rod (33) is connected to the rotating rod (34) through the rotating shaft, and the head of the rotating rod (34) is connected to the gun head (35). The connecting rod (33) is in the horizontal direction; The rotating rod (34) is used to change the welding direction of the gun head (35).
7. The welding equipment for ferrous metal smelting and rolling products according to claim 1, characterized in that, The workbench (1) has several welded supports (7) at its bottom.
Citation Information
Patent Citations
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