An intelligent welding robot
By introducing a contact and unlocking mechanism into the intelligent welding robot, and utilizing motor drive and spring braking, the problem of wire bending caused by the inertial rotation of the wire spool is solved, thus achieving safe wire delivery and high-quality welding.
Patent Information
- Application Number
- CN202510357327.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-03-25
AI Technical Summary
When the wire spool stops feeding, the inertial rotation of the wire spool in existing intelligent welding robots may cause the wire to bend, posing a risk of wire bending.
The system employs a contact mechanism and an unlocking mechanism. The driving force is transmitted to the main drive shaft via the motor drive output shaft. The unlocking component drives the synchronous rod to move, and the arc-shaped contact block moves away from the main shaft to release the lock. When the motor stops, the first spring drives the synchronous rod to move in the opposite direction for emergency braking to prevent the welding wire from bending.
This effectively prevents the welding wire from bending during the feeding process, simplifies the installation process of the welding wire spool, and improves welding quality and safety.
Smart Images

Figure CN119973478B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of welding, and in particular to an intelligent welding robot. BACKGROUND
[0002] The welding robot is widely applied to manufacturing and other fields due to high welding efficiency, good welding quality and continuous operation in a harmful environment, and with the development of science and technology, the welding robot is developing in the direction of high intelligence and high quality.
[0003] A Chinese patent with the patent number CN117226217B discloses an intelligent welding robot, which comprises a body, a welding wire reel and a wire feeding mechanism are arranged on the body, the welding wire reel is driven to rotate by the wire feeding mechanism based on the tension of the welding wire, and a brake mechanism is further arranged; when the wire feeding mechanism is switched from a running state to a stopping state, the brake mechanism is triggered to stop the welding wire reel from rotating synchronously. The intelligent welding robot provided by the application has the brake mechanism arranged between the wire feeding mechanism and the welding wire reel, so that when the wire feeding mechanism stops feeding the welding wire, the brake mechanism is triggered to stop the welding wire reel from rotating synchronously, and the welding wire between the welding wire reel and the wire feeding mechanism is always in a tight state. The welding wire reel can be simply fixed without adjusting the brake force by screws when the welding wire reel is installed, which can avoid the problems of bending and overloading of the welding wire during conveying and simplify the installation of the welding wire reel.
[0004] However, the above-mentioned patent still has the following problems in actual use: the brake mechanism is used to stop the welding wire reel from rotating synchronously, and when the motor stops driving the first rotating shaft to rotate, the trigger rod in the brake mechanism rotates 180 degrees in the avoiding groove, that is, the second transmission wheel rotates 180 degrees due to the rotational inertia, the second transmission wheel and the first transmission wheel are driven by the belt, and the rotation of the second transmission wheel by 180 degrees indicates that the first transmission wheel also rotates by 180 degrees, the first transmission wheel drives the welding wire reel to rotate by 180 degrees, and the welding wire reel releases part of the welding wire, and if the length of the released welding wire is too long, the welding wire still has the risk of bending. SUMMARY
[0005] In order to solve the above problems, the application provides an intelligent welding robot.
[0006] The technical scheme of the application is as follows:
[0007] The utility model provides an intelligent welding robot, including the body, be equipped with welding wire disc, main shaft and the wire feeding mechanism for driving main shaft rotation on the body, welding wire disc sets up on the main shaft, wire feeding mechanism includes a plurality of wire feeding wheel and motor, a plurality of wire feeding wheel all fixedly connects with the rotation axis, the body is fixedly connected with the shell, the inner wall of shell is equipped with a plurality of with rotation axis and welding wire disc rotation cooperation's rotation seat, the motor is equipped with the output shaft, the output shaft is connected with one rotation axis, still include the abutment mechanism for abutting to main shaft and the unlocking mechanism for positioning locking of abutment mechanism, the abutment mechanism includes cylinder and synchronous rod, both ends of cylinder are equipped with slide hole, the lateral wall of cylinder is equipped with connecting seat, the head of synchronous rod is equipped with with main shaft abutment's arc abutment block, the middle part of synchronous rod is equipped with slide handle, the middle part of synchronous rod is equipped with the first spring, the connecting seat sets up on the inner wall of shell, synchronous rod is slidably arranged on two slide holes, the slide handle is slidably arranged in the cylinder, the both ends of first spring are fixedly connected with the inner wall of cylinder head and slide handle, the unlocking mechanism includes unlocking assembly and transmission assembly, one rotation axis is the main drive shaft, the unlocking assembly sets up on the corresponding rotation seat, the unlocking assembly is transmissionally connected with the tail end of synchronous rod, the transmission assembly sets up on the main drive shaft, and transmission assembly is transmissionally connected with unlocking assembly.
[0008] Preferably, the unlocking assembly includes an inner disc, an outer connecting ring, an outer disc, and a linkage. The inner disc is provided with a plurality of slide grooves arranged at equal angles around its circumference. A guide block is slidably arranged in the slide groove. The outer wall of the guide block is provided with a guide rod. The guide rod is provided with a circular block. A first through hole is formed in the center of the inner disc for the main drive shaft to pass through. The tail end of the outer connecting ring is provided with a plurality of connecting legs. The head end outer wall of the outer connecting ring is provided with a convex ring. The tail end of the outer disc is provided with a tail shell that rotationally cooperates with the convex ring. The outer disc is provided with a plurality of arc-shaped grooves that slidably cooperate with the guide rods. A second through hole is formed in the center of the outer disc for the main drive shaft to pass through. The inner disc is fixedly connected to the head end of the rotation seat. The connecting legs are fixedly connected to the outer wall of the rotation seat. The linkage is arranged at the tail end of the synchronous rod. The linkage is transmissionally connected with the circular block. The transmission assembly is transmissionally connected with the inner wall of the second through hole.
[0009] Preferably, the linkage includes an L-shaped rod and an arc-shaped synchronous plate. The tail end of the L-shaped rod is fixedly connected with the head end of the synchronous rod. The arc-shaped synchronous plate is fixedly connected with the head end of the L-shaped rod. The arc-shaped synchronous plate is in abutment with the circular block.
[0010] Preferably, the transmission assembly comprises a telescopic block, a buffer component for reducing the telescopic speed of the telescopic block, and a plurality of blocking blocks, the telescopic block is provided with a first wedge surface, the blocking blocks are provided with a second wedge surface matched with the first wedge surface, the buffer component is arranged in the main drive shaft, the telescopic block is arranged on the outer wall of the main drive shaft in a telescopic manner, and the telescopic block is in transmission connection with the buffer component, and the plurality of blocking blocks are uniformly distributed on the inner wall of the second through hole.
[0011] Preferably, the main drive shaft comprises a connecting portion and a sleeve portion, the tail end of the connecting portion is provided with a connecting column, the tail end of the sleeve portion is provided with a detachable cover, the outer wall of the sleeve portion is provided with a telescopic groove in sliding connection with the telescopic block, the connecting portion is rotationally connected to the rotating seat, the head end of the sleeve portion is fixedly connected to the connecting column, and the buffer component is arranged in the sleeve portion.
[0012] Preferably, the buffer component comprises a water storage tank and a front abutting disc, the water storage tank is provided with a partition block, the partition block divides the water storage tank into a water storage area and a transfer area, the water storage area is provided with water and a piston for driving the water to flow, one end of the piston is provided with a pull rod, one end of the pull rod penetrates the water storage tank, the other end of the piston is provided with a second spring, one end of the second spring is in abutment with the partition block, the partition block is provided with a water passing hole, the head end of the front abutting disc is provided with a protrusion, the protrusion is provided with a third wedge surface, the bottom of the telescopic block is provided with an embedded block, the bottom of the embedded block is provided with a fourth wedge surface matched with the third wedge surface, the water storage tank is arranged in the sleeve portion, and the front abutting disc is fixedly connected to one end of the pull rod.
[0013] Preferably, the water passing hole is in the shape of a truncated cone.
[0014] Preferably, the cross-sectional area of the embedded block is greater than that of the telescopic block.
[0015] Preferably, the head end of the output shaft is provided with a butt joint groove for inserting the connecting portion, the inner wall of the butt joint groove is provided with a plurality of driving blocks arranged at equal angles around the circumference, the outer wall of the head end of the connecting portion is provided with a plurality of inner recesses arranged at equal angles around the circumference, and the cross-sectional area of the inner recesses is slightly greater than that of the driving blocks.
[0016] Preferably, the outer wall of the main shaft is provided with a plurality of convex strips.
[0017] Compared with the prior art, the present application has the following beneficial effects:
[0018] Firstly, the motor drives the output shaft to rotate, the output shaft transmits the driving force to the main drive shaft, the main drive shaft transmits the driving force to the transmission assembly, the transmission assembly transmits the driving force to the unlocking assembly, so that the unlocking assembly can drive the synchronous rod to move, then the arc-shaped abutting block can move away from the main shaft, so that the locking of the main shaft is released, once the motor stops working, the transmission assembly and the unlocking assembly lose the driving force, the elastic force of the first spring can drive the synchronous rod to move reversely, and the arc-shaped abutting block can abut on the main shaft to perform emergency braking, so that the risk of bending of the welding wire is avoided.
[0019] Secondly, the outer disc can rotate after the extension block abuts against the blocking block, the outer disc drives the arc-shaped synchronous plate to move towards the axis line of the main drive shaft, the arc-shaped synchronous plate drives the synchronous rod and the arc-shaped abutting block to move, and the arc-shaped abutting block can be separated from the main shaft, so that the main shaft is unlocked. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is an overall structure schematic diagram of the intelligent welding robot of the application;
[0021] Figure 2 It is an internal structure schematic diagram of the shell of the application Figure 1 ;
[0022] Figure 3 It is an internal structure schematic diagram of the shell of the application Figure 2 ;
[0023] Figure 4 It is a partial sectional view of the abutting mechanism of the application;
[0024] Figure 5 It is an enlarged view of A in Figure 4 ;
[0025] Figure 6 It is a partial split structure schematic diagram of the unlocking mechanism of the application;
[0026] Figure 7 It is a partial structure schematic diagram of the unlocking mechanism of the application;
[0027] Figure 8 It is a partial sectional view of the main drive shaft of the application;
[0028] Figure 9 It is a partial sectional view of the transmission assembly of the application.
[0029] In the drawings:
[0030] 1, body; 2, welding wire disc; 21, main shaft; 3, wire feeding wheel; 4, shell; 41, rotating seat; 5, output shaft; 51, butt joint groove; 52, driving block; 6, abutting mechanism; 61, cylinder; 62, synchronous rod; 63, connecting seat; 64, arc abutting block; 65, sliding handle; 66, first spring; 7, unlocking assembly; 71, inner disc; 711, sliding groove; 712, guide block; 713, guide rod; 714, round block; 72, outer connecting ring; 721, connecting leg; 722, convex ring; 73, outer disc; 731, tail rotating shell; 732, arc-shaped groove; 733, second through hole; 74, linkage; 741, L-shaped rod; 742, arc-shaped synchronous plate; 8, transmission assembly; 81, telescopic block; 811, first wedge surface; 812, built-in block; 813, fourth wedge surface; 82, buffer component; 821, water storage tank; 822, front abutting disc; 8221, protrusion; 8222, third wedge surface; 823, separation block; 8231, water passage hole; 824, water storage area; 825, transfer area; 826, piston; 8261, pull rod; 8262, second spring; 827, blocking block; 8271, second wedge surface; 9, main drive shaft; 91, connecting part; 911, connecting column; 912, inner recess; 92, sleeve part; 921, cover. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0032] Please refer to Figures 1-9 The above technical solutions are described in detail by the following embodiments.
[0033] The utility model provides a kind of intelligent welding robot, including body 1, be equipped with welding wire reel 2, main shaft 21 and the wire feeding mechanism for driving main shaft 21 rotation on body 1, welding wire reel 2 is arranged on main shaft 21, wire feeding mechanism includes multiple wire feeding wheel 3 and motor, and multiple wire feeding wheel 3 are all fixed with rotating shaft, and shell 4 is fixed on body 1, and the inner wall of shell 4 is equipped with multiple with rotating shaft and the rotation cooperation of welding wire reel 2 rotation seat 41, motor is equipped with output shaft 5, and output shaft 5 is connected with one rotating shaft, and it further include for the abutment brake of main shaft 21 and the unlocking mechanism for the positioning locking of abutment mechanism 6 is released, and abutment mechanism 6 includes cylinder 61 and synchronous lever 62, both ends of cylinder 61 are equipped with sliding hole, and the side wall of cylinder 61 is equipped with connecting seat 63, the head end of synchronous lever 62 is equipped with with main shaft 21 abutment arc abutment block 64, the middle part of synchronous lever 62 is equipped with sliding handle 65, and the middle part of synchronous lever 62 is equipped with first spring 66, and connecting seat 63 is arranged on the inner wall of shell 4, and synchronous lever 62 is slidably arranged on two sliding holes, and sliding handle 65 is slidably arranged in cylinder 61, and the both ends of first spring 66 are fixedly connected with the inner wall of the head end of cylinder 61 and sliding handle 65, and unlocking mechanism includes unlocking assembly 7 and transmission assembly 8, and one rotating shaft is main drive shaft 9, and unlocking assembly 7 is arranged on corresponding rotation seat 41, and unlocking assembly 7 is transmissionally connected with the tail end of synchronous lever 62, and transmission assembly 8 is arranged on main drive shaft 9, and transmission assembly 8 is transmissionally connected with unlocking assembly 7.
[0034] The utility model drives output shaft 5 to rotate by motor, and output shaft 5 transmits driving force to main drive shaft 9, and main drive shaft 9 transmits driving force to transmission assembly 8, and transmission assembly 8 transmits driving force to unlocking assembly 7, so that unlocking assembly 7 can drive synchronous lever 62 to move, and then arc abutment block 64 can move away from main shaft 21, so that the locking of main shaft 21 is released, and once motor stops working, transmission assembly 8 and unlocking assembly 7 lose driving force, and the elastic force of first spring 66 can drive synchronous lever 62 to move reversely, and arc abutment block 64 can abut on main shaft 21 to perform emergency braking, so that the risk of bending welding wire is avoided.
[0035] Of course, arc abutment block 64 is a consumable part, and regular replacement of arc abutment block 64 can ensure the braking effect of main shaft 21.
[0036] In order to further improve the braking effect of main shaft 21, a plurality of protrusions are provided on the outer wall of main shaft 21 to increase the friction.
[0037] When the welding robot works, the motor drives output shaft 5 to rotate, and output shaft 5 drives main drive shaft 9 to rotate, and main drive shaft 9 drives synchronous lever 62 to move in cooperation with unlocking assembly 7 and transmission assembly 8.
[0038] The unlocking assembly 7 comprises an inner disc 71, an outer connecting ring 72, an outer disc 73 and a linkage 74. The inner disc 71 is provided with a plurality of sliding grooves 711 arranged at equal angles around the circumference thereof. A guide block 712 is slidably arranged in the sliding groove 711. The outer wall of the guide block 712 is provided with a guide rod 713. The guide rod 713 is provided with a circular block 714. A first through hole is formed in the center of the inner disc 71 for the main drive shaft 9 to pass through. The tail end of the outer connecting ring 72 is provided with a plurality of connecting legs 721. The head end outer wall of the outer connecting ring 72 is provided with a convex ring 722. The tail end of the outer disc 73 is provided with a tail rotating shell 731 which is rotationally matched with the convex ring 722. The outer disc 73 is provided with a plurality of arc-shaped grooves 732 which are slidably matched with the guide rod 713. A second through hole 733 is formed in the center of the outer disc 73 for the main drive shaft 9 to pass through. The inner disc 71 is fixedly connected to the head end of the rotating seat 41. The connecting legs 721 are fixedly connected to the outer wall of the rotating seat 41. The linkage 74 is arranged at the tail end of the synchronous rod 62. The linkage 74 is in transmission connection with the circular block 714. The transmission assembly 8 is in transmission connection with the inner wall of the second through hole 733.
[0039] The linkage 74 comprises an L-shaped rod 741 and an arc-shaped synchronous plate 742. The tail end of the L-shaped rod 741 is fixedly connected to the head end of the synchronous rod 62. The arc-shaped synchronous plate 742 is fixedly connected to the head end of the L-shaped rod 741. The arc-shaped synchronous plate 742 is in abutment with the circular block 714.
[0040] The transmission assembly 8 comprises a telescopic block 81, a buffer component 82 for reducing the telescopic speed of the telescopic block 81 and a plurality of blocking blocks 827. The telescopic block 81 is provided with a first wedge surface 811. The blocking blocks 827 are provided with second wedge surfaces 8271 which are matched with the first wedge surface 811. The buffer component 82 is arranged in the main drive shaft 9. The telescopic block 81 is telescopically arranged on the outer wall of the main drive shaft 9 and is in transmission connection with the buffer component 82. The plurality of blocking blocks 827 are uniformly distributed on the inner wall of the second through hole 733.
[0041] The main drive shaft 9 comprises a connecting portion 91 and a sleeve portion 92. The tail end of the connecting portion 91 is provided with a connecting column 911. The tail end of the sleeve portion 92 is provided with a detachable cover 921. The outer wall of the sleeve portion 92 is provided with a telescopic groove which is slidably matched with the telescopic block 81. The connecting portion 91 is rotationally connected to the rotating seat 41. The head end of the sleeve portion 92 is fixedly connected to the connecting column 911. The buffer component 82 is arranged in the sleeve portion 92.
[0042] The buffer component 82 comprises a water storage tank 821 and a front stop disc 822, the water storage tank 821 is internally provided with a partition block 823, the partition block 823 divides the water storage tank 821 into a water storage area 824 and a transfer area 825, the water storage area 824 is internally provided with water and a piston 826 for driving the water to flow, one end of the piston 826 is provided with a pull rod 8261, one end of the pull rod 8261 penetrates the water storage tank 821, the other end of the piston 826 is provided with a second spring 8262, one end of the second spring 8262 abuts against the partition block 823, the partition block 823 is provided with a water passage hole 8231, the head end of the front stop disc 822 is provided with a protrusion 8221, the protrusion 8221 is provided with a third wedge surface 8222, the bottom of the telescopic block 81 is provided with an embedded block 812, the bottom of the embedded block 812 is provided with a fourth wedge surface 813 matched with the third wedge surface 8222, the water storage tank 821 is arranged in the sleeve portion 92, and the front stop disc 822 is fixedly connected to one end of the pull rod 8261.
[0043] The main drive shaft 9 drives the telescopic block 81 to rotate synchronously, the telescopic block 81 gradually approaches an obstacle block 827, the first wedge surface 811 on the telescopic block 81 abuts against the second wedge surface 8271, then the telescopic block 81 has a downward moving force, the telescopic block 81 transmits the force to the embedded block 812, the embedded block 812 transmits the force to the front stop disc 822 through the cooperation of the third wedge surface 8222 and the fourth wedge surface 813, the front stop disc 822 transmits the force to the pull rod 8261, the pull rod 8261 transmits the force to the piston 826, the force needs to overcome the second spring 8262 and the extrusion force of water movement to drive the piston 826 to move, at this time, the elastic force of the first spring 66 is smaller than the sum of the elastic force of the second spring 8262 and the extrusion force of water movement, the telescopic block 81 cannot be retracted into the telescopic groove, the telescopic block 81 can abut against the corresponding obstacle block 827 to drive the entire outer disc 73 to rotate, after the outer disc 73 rotates, the arc-shaped groove 732 drives the guide rod 713 to translate in the sliding groove 711, all the circular blocks 714 approach each other, the arc-shaped synchronous plate 742 also moves in the circumferential direction of the main drive shaft 9 when being gathered and driven by the circular blocks 714, the arc-shaped synchronous plate 742 drives the L-shaped rod 741 and the synchronous rod 62 to move synchronously, the synchronous rod 62 drives the sliding handle 65 and the arc-shaped stop block 64 to move synchronously, the arc-shaped stop block 64 moves away from the main shaft 21, and the welding wire disc 2 is unlocked.
[0044] After the guide rod 713 moves to the inner end along the arc groove 732, the guide rod 713 can no longer move, that is, the outer disk 73 cannot rotate, and all the obstruction blocks 827 cannot rotate synchronously with the outer disk 73. The obstruction blocks 827 form a blocking force on the telescopic block 81. This blocking force can overcome the obstruction force exerted by the second spring 8262 and the water movement on the piston 826, so that the telescopic block 81 can retract into the telescopic groove. The telescopic block 81 drives the inner block 812 to move synchronously. The inner block 812 drives the front abutment plate 822 to move towards the water storage tank 821 through the cooperation of the third wedge surface 8222 and the fourth wedge surface 813. The front abutment plate 822 drives the pull rod 8261 and the piston 826 to move synchronously. The second spring 8262 is squeezed, and the piston 826 can squeeze the water in the water storage area 824. The water can flow into the transfer area 825 through the water passage hole 8231.
[0045] When the telescopic block 81 disengages from the first obstruction block 827, the telescopic block 81 loses the obstructing force provided by the outer disk 73. The elastic force of the second spring 8262 will pull the piston 826 to move in the opposite direction, and the elastic force of the first spring 66 will also pull the guide rod 713 to move in the opposite direction within the slide groove 711. The guide rod 713 will use the arc groove 732 to drive the outer disk 73 to rotate in the opposite direction. At this time, the telescopic block 81 will extend out of the telescopic groove, and the extended part of the telescopic block 81 can abut against the next obstruction block 827, so that the outer disk 73 rotates in the forward direction again. Then the telescopic block 81 retracts into the telescopic groove, and so on. The arc abutment block 64 will experience left and right offset and shaking. However, when feeding wire, the arc abutment block 64 will not abut against the main shaft 21.
[0046] Furthermore, the water passage 8231 is frustoconical in shape, such as... Figure 9 As shown, the pressure on water when it is drawn from the transfer zone 825 into the storage zone 824 by the piston 826 is greater than the pressure on water when it is squeezed from the storage zone 824 into the transfer zone 825 by the piston 826. The purpose of increasing the pressure is to reduce the speed at which the telescopic block 81 extends out of the telescopic groove. When the main drive shaft 9 rotates, the volume of the extended part of the telescopic block 81 can be reduced. When the main drive shaft 9 stops, the reduced extension speed of the telescopic block 81 allows the outer disk 73 to rotate more smoothly in the opposite direction.
[0047] Furthermore, the cross-sectional area of the built-in block 812 is larger than that of the telescopic block 81, and the built-in block 812 is used to limit the extension length of the telescopic block 81.
[0048] Furthermore, the main drive shaft 9 adopts a split structure, which facilitates the maintenance of the parts inside the sleeve section 92.
[0049] After the motor stops driving the output shaft 5 to rotate, the main drive shaft 9 also stops rotating. The elastic force of the first spring 66 drives the L-shaped rod 741 and the arc-shaped synchronous plate 742 to move in opposite directions synchronously. Then, the arc-shaped abutment block 64 immediately abuts against the main shaft 21 to perform emergency braking on the main shaft 21. At the same time, the guide rod 713 is also driven by the elastic force of the first spring 66 to move in opposite directions in the slide groove 711. The outer disk 73 rotates in opposite directions, and all guide rods 713 are reset. At this time, the elastic force of the second spring 8262 drives the piston 826 to move in opposite directions. The telescopic block 81 also loses the driving force brought by the motor. The telescopic block 81 extends out of the telescopic groove, and then the telescopic block 81 abuts against the obstruction block 827.
[0050] If the outer disk 73 does not fully reset when the telescopic block 81 abuts against the obstruction block 827, it will affect the braking effect. Therefore, a docking groove 51 for inserting the connecting part 91 is provided at the head end of the output shaft 5. Multiple drive blocks 52 are provided on the inner wall of the docking groove 51 at equal angles around its circumference. Multiple inner grooves 912 are provided on the outer wall of the head end of the connecting part 91 at equal angles around its circumference. The cross-sectional area of the inner groove 912 is slightly larger than the cross-sectional area of the drive block 52.
[0051] When the telescopic block 81 abuts against the obstruction block 827 before it is fully extended, the telescopic block 81 can be locked in this position. Through the cooperation of the drive block 52 and the inner groove 912, the main drive shaft 9 can rotate left and right by a certain angle. Figure 7 As shown, the driving force of the outer disk 73 rotating in the opposite direction causes the telescopic block 81 and the main drive shaft 9 to rotate in the opposite direction by a certain angle, thus ensuring that the outer disk 73 can be completely reset. When the motor is working, the output shaft 5 drives all the drive blocks 52 to rotate synchronously. After the drive block 52 abuts against one side of the groove wall of the inner groove 912, it can drive the main drive shaft 9 to rotate.
Claims
1. An intelligent welding robot, comprising a body (1), wherein the body (1) is provided with a welding wire spool (2), a main shaft (21), and a wire feeding mechanism for driving the main shaft (21) to rotate, the welding wire spool (2) being disposed on the main shaft (21), the wire feeding mechanism comprising a plurality of wire feeding wheels (3) and a motor, each of the plurality of wire feeding wheels (3) being fixedly connected to a rotating shaft, a housing (4) being fixedly connected to the body (1), the inner wall of the housing (4) being provided with a plurality of rotating seats (41) that rotatably cooperate with the rotating shaft and the welding wire spool (2), the motor being provided with an output shaft (5), the output shaft (5) being connected to one of the rotating shafts, characterized in that: It also includes a contact mechanism (6) for contacting and braking the main shaft (21) and an unlocking mechanism for releasing the locking of the contact mechanism (6). The contact mechanism (6) includes a cylinder (61) and a synchronizing rod (62). Both ends of the cylinder (61) are provided with sliding holes. A connecting seat (63) is provided on the side wall of the cylinder (61). The head end of the synchronizing rod (62) is provided with an arc-shaped contact block (64) that abuts against the main shaft (21). A sliding handle (65) is provided in the middle of the synchronizing rod (62). A first spring (66) is sleeved on the middle of the synchronizing rod (62). The connecting seat (63) is provided on the inner wall of the outer casing (4). The step lever (62) is slidably mounted on two sliding holes, and the sliding handle (65) is slidably mounted inside the cylinder (61). The two ends of the first spring (66) are respectively fixedly connected to the inner wall of the head end of the cylinder (61) and the sliding handle (65). The unlocking mechanism includes an unlocking component (7) and a transmission component (8), one of which is a main drive shaft (9). The unlocking component (7) is mounted on the corresponding rotating seat (41). The unlocking component (7) is drivenly connected to the tail end of the synchronizing rod (62). The transmission component (8) is mounted on the main drive shaft (9) and is drivenly connected to the unlocking component (7). The unlocking component (7) includes The inner disk (71), outer connecting ring (72), outer disk (73), and linkage (74) are provided. The inner disk (71) is provided with multiple sliding grooves (711) arranged at equal angles around its circumference. A guide block (712) is slidably provided in the sliding groove (711). A guide rod (713) is provided on the outer wall of the guide block (712). A round block (714) is provided on the guide rod (713). A first through hole for the main drive shaft (9) to pass through is opened at the center of the inner disk (71). The tail end of the outer connecting ring (72) is provided with multiple connecting feet (721). The outer wall of the head end of the outer connecting ring (72) is provided with a protruding ring (722). The outer disk ( The tail end of 73) is provided with a tail shell (731) that rotates and engages with the convex ring (722). The outer disk (73) is provided with multiple arc-shaped grooves (732) that slide with the guide rod (713). The center of the outer disk (73) is provided with a second through hole (733) through which the main drive shaft (9) passes. The inner disk (71) is fixedly connected to the head end of the rotating seat (41). The connecting support (721) is fixedly connected to the outer wall of the rotating seat (41). The linkage (74) is provided at the tail end of the synchronizing rod (62). The linkage (74) is connected to the circular block (714) in a transmission connection. The transmission assembly (8) is connected to the inner wall of the second through hole (733) in a transmission connection.
2. The intelligent welding robot according to claim 1, characterized in that: The linkage component (74) includes an L-shaped rod (741) and an arc-shaped synchronization plate (742). The tail end of the L-shaped rod (741) is fixedly connected to the head end of the synchronization rod (62). The arc-shaped synchronization plate (742) is fixedly connected to the head end of the L-shaped rod (741). The arc-shaped synchronization plate (742) abuts against the round block (714).
3. The intelligent welding robot according to claim 2, characterized in that: The transmission assembly (8) includes a telescopic block (81), a buffer component (82) for reducing the telescopic speed of the telescopic block (81), and a plurality of obstructing blocks (827). The telescopic block (81) is provided with a first wedge surface (811), and the obstructing block (827) is provided with a second wedge surface (8271) that cooperates with the first wedge surface (811). The buffer component (82) is disposed inside the main drive shaft (9). The telescopic block (81) is telescopically disposed on the outer wall of the main drive shaft (9), and the telescopic block (81) is connected to the buffer component (82) in a transmission connection. The plurality of obstructing blocks (827) are evenly distributed on the inner wall of the second perforation (733).
4. The intelligent welding robot according to claim 3, characterized in that: The main drive shaft (9) includes a connecting part (91) and a sleeve part (92). The tail end of the connecting part (91) is provided with a connecting post (911), and the tail end of the sleeve part (92) is provided with a detachable cover (921). The outer wall of the sleeve part (92) is provided with a telescopic groove that slides with the telescopic block (81). The connecting part (91) is rotatably connected to the rotating seat (41), and the head end of the sleeve part (92) is fixedly connected to the connecting post (911). The buffer component (82) is disposed inside the sleeve part (92).
5. The intelligent welding robot according to claim 4, characterized in that: The buffer component (82) includes a water tank (821) and a front abutment plate (822). The water tank (821) has a partition block (823) inside, which divides the interior of the water tank (821) into a water storage area (824) and a transfer area (825). The water storage area (824) contains water and a piston (826) for driving the water flow. One end of the piston (826) has a pull rod (8261) that penetrates the water tank (821). The other end of the piston (826) has a second spring (8262). One end of the spring (8262) abuts against the partition block (823), the partition block (823) is provided with a water passage hole (8231), the head end of the front abutment plate (822) is provided with a protrusion (8221), the protrusion (8221) is provided with a third wedge surface (8222), the bottom of the telescopic block (81) is provided with an internal block (812), the bottom of the internal block (812) is provided with a fourth wedge surface (813) that cooperates with the third wedge surface (8222), the water storage tank (821) is set inside the sleeve part (92), and the front abutment plate (822) is fixedly connected to one end of the pull rod (8261).
6. The intelligent welding robot according to claim 5, characterized in that: The water passage (8231) is truncated cone-shaped.
7. The intelligent welding robot according to claim 5, characterized in that: The cross-sectional area of the built-in block (812) is greater than that of the telescopic block (81).
8. The intelligent welding robot according to claim 4, characterized in that: The output shaft (5) has a mating groove (51) for inserting the connecting part (91) at its head end. The inner wall of the mating groove (51) is provided with a plurality of driving blocks (52) arranged at equal angles around its circumference. The outer wall of the head end of the connecting part (91) is provided with a plurality of inner grooves (912) arranged at equal angles around its circumference. The cross-sectional area of the inner grooves (912) is slightly larger than the cross-sectional area of the driving blocks (52).
9. The intelligent welding robot according to claim 1, characterized in that: The outer wall of the main shaft (21) is provided with multiple protrusions.
Citation Information
Patent Citations
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