Universal welding forming device for cable bridge

Abstract

The invention belongs to the technical field of welding, particularly relates to a universal welding forming device for a cable bridge, and provides the following scheme aiming at the problems that in the prior art, in the welding process, a large amount of dust is likely to adhere to the surface of the bridge, and the dust cannot be collected, so that the using effect is affected. The device comprises a workbench and mounting boxes fixedly mounted on the front side and the rear side of the workbench; the two transportation boxes are fixedly mounted at the tops of the two mounting boxes respectively; the transportation frame is fixedly mounted on one side of the workbench; the forming base is fixedly mounted on the other side of the workbench; the forming frame is fixedly mounted at the top of the forming base; the hydraulic cylinder I is arranged at the top of the forming frame; the forming plate is fixedly mounted on an output shaft of the hydraulic cylinder I; according to the bridge frame welding device, in the welding process, the surface of a bridge frame can be cleaned, dust cleaned on the surface of the bridge frame enters the collecting box through the through holes, automatic collection is achieved, and the using effect is improved.

Description

Technical Field

[0001] The present application relates to the field of welding technology, and in particular to a universal welding forming device for a cable tray. Background Art

[0002] The cable bridges currently produced and used are divided into two types according to their forms: trough-type bridges and ladder-type bridges. The welding forming method is generally adopted when forming the bridge, that is, the ladder bars or the bottom plate are welded together with the side plates to form a section of the cable bridge. The traditional method is to weld fixed gears on the channel steel workbench to position it, and then weld the side plates and the ladder bars or the bottom plate against the gears. However, due to the different forms and widths of the required bridges, the gears must be changed when forming bridges of different sizes, and the original gears must be removed and then realigned. This not only consumes a lot of manpower and material resources, but also seriously affects the work efficiency. The supporting parts of the welded bridge, such as brackets, brackets, etc., are used to fix the bridge on buildings or equipment. The accessories of the welded bridge, such as covers and bridges, are used to protect the cables from damage by the external environment.

[0003] In the prior art, during the welding process, a large amount of dust is easily adhered to the surface of the bridge frame, and the dust cannot be collected, thereby affecting the use effect. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art that during the welding process, a large amount of dust is easily adhered to the surface of the cable tray and the dust cannot be collected, thus affecting the use effect, and a universal welding forming device for a cable tray is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A universal welding forming device for a cable tray, comprising:

[0007] A workbench and an installation box fixedly installed on the front and rear sides of the workbench;

[0008] Two transport boxes are fixedly installed on the top of two installation boxes respectively;

[0009] The transport rack is fixedly installed on one side of the workbench;

[0010] The molded base is fixedly installed on the other side of the workbench;

[0011] The forming frame is fixedly installed on the top of the forming base;

[0012] Hydraulic cylinder 1, arranged on the top of the forming frame;

[0013] The forming plate is fixedly mounted on the output shaft of the hydraulic cylinder;

[0014] Welding frame, fixedly installed on the top of two installation boxes;

[0015] The controller is fixedly installed on the front side of one of the installation boxes. The control mode is automatic control by the controller. The control circuit of the controller can be realized by simple programming by a technician in the field. The provision of power is also common knowledge in the field. The present invention is mainly used to protect mechanical devices, so the present invention will not explain the control mode and circuit connection in detail.

[0016] A welding adjustment mechanism is provided at the bottom of the welding frame and is used to adjust the height of the welding device;

[0017] A transport clamping mechanism is arranged inside the two transport boxes and is used to transport the bridge;

[0018] A cleaning adjustment mechanism is arranged inside the two transport boxes and is used to clean the surface of the bridge;

[0019] An opening mechanism is arranged inside the workbench and is used to open the workbench;

[0020] A shielding mechanism is arranged inside the workbench and is used to shield the cleaning adjustment mechanism. The welding adjustment mechanism includes a groove 1 arranged inside the welding frame. A driving motor 1 is arranged on the inner wall of the groove 1. A screw 1 is fixedly installed on the output shaft of the driving motor 1. The screw 1 is rotatably connected to the groove 1. A connecting block 1 is threadedly connected to the outer surface of the screw 1. The connecting block 1 is slidably connected to the groove 1. A welding plate is fixedly installed on one side of the connecting block 1. The welding plate is slidably connected to the welding frame. A hydraulic cylinder 2 is arranged on the top of the welding plate. A sliding block 1 is fixedly installed on the output shaft of the hydraulic cylinder 2. The bottom of the sliding block 1 is fixed A welding gun is fixedly installed, the sliding block 1 is slidably connected to the welding plate, and the driving motor 1 is turned on by an external controller. The output shaft of the driving motor 1 drives the screw 1 to rotate. During the rotation of the screw 1, the connecting block 1 is driven to move downward, and the connecting block 1 drives the welding plate to move downward. The welding plate drives the hydraulic cylinder 2, the sliding block 1 and the welding gun to move downward together. By adjusting the height of the welding device, it can better adapt to the welding requirements of different bridge frames, and can ensure the welding accuracy, thereby improving the welding quality and efficiency, and enhancing the versatility and practicality of the equipment. When it moves to a certain position, the hydraulic cylinder 2 is turned on by an external controller, and the output shaft of the hydraulic cylinder 2 drives the sliding block 1 The moving block 1 and the welding gun move forward, and during the welding process, the welding device can adapt to bridges of different specifications, which improves the versatility and practicality of the equipment, can ensure the accuracy of the welding position, reduce errors, and thus improve the welding accuracy and efficiency; the transport clamping mechanism includes two hydraulic cylinders 3 arranged inside the two transport boxes, the output shafts of the two hydraulic cylinders 3 are fixedly installed with connecting plates, and the two connecting plates are slidably connected to the two transport boxes, the bottom ends of the two connecting plates are fixedly installed with hydraulic cylinders 4, the output shafts of the two hydraulic cylinders 4 are fixedly installed with drive motors 2, and the output shafts of the two drive motors 2 are fixedly installed with rollers , put the bridge frame onto the workbench, the personnel can turn on the hydraulic cylinder three through the external controller, the output shaft of the hydraulic cylinder three pushes the connecting plate to move downward, and the connecting plate drives the hydraulic cylinder four to move downward during the movement, when it moves to a certain position, the hydraulic cylinder four is turned on through the external controller, the output shaft of the hydraulic cylinder four drives the driving motor two to move forward, when it moves to a certain position, the driving motor two is turned on through the external controller, the output shaft of the driving motor two drives the roller to rotate, the bridge frame contacts the roller to transport the bridge frame, when the cylindrical surface of the roller contacts the bridge frame, the roller rotation can produce a speed damping effect, so that the bridge frame accelerates and improves the transportation stability;The cleaning adjustment mechanism includes two grooves 2 arranged inside the two transport boxes and the two installation boxes, support plates are fixedly installed on the inner walls of the two grooves 2, a double-headed motor is arranged on the top of one of the support plates, and screw 2 and a rotating shaft are fixedly installed on the two output shafts of the double-headed motor, respectively, and the rotating shaft is rotatably connected to one of the grooves 2 and the support plate, a first bevel gear is fixedly installed on the outer surface of the rotating shaft, the first bevel gear is meshed with a second bevel gear, a rotating rod 1 is fixedly installed on the second bevel gear, the rotating rod 1 is rotatably connected to one of the grooves 2, and the rotating rod A first sprocket is fixedly mounted on the outer surface of one, the first sprocket is meshed with a first chain, the first chain is meshed with a second sprocket, a rotating rod 2 is fixedly mounted on the second sprocket, the outer surface of the rotating rod 2 is rotatably connected to another groove, a third bevel gear is fixedly mounted on the outer surface of the rotating rod 2, the third bevel gear is meshed with a fourth bevel gear, a screw 3 is fixedly mounted on the fourth bevel gear, the screw 3 and the screw 2 are rotatably connected to the two grooves respectively, the outer surfaces of the screw 3 and the screw 2 are both threadedly connected to a connecting block 2, and the two connecting blocks 2 are slidably connected to the two grooves respectively, The tops of the two connecting blocks 2 are fixedly installed with fixed boxes, the interiors of the two fixed boxes are provided with hydraulic cylinders 5, the output shafts of the two hydraulic cylinders 5 are fixedly installed with drive motors 3, the output shafts of the two drive motors 3 are fixedly installed with cleaning brushes, the tops of the two fixed boxes are fixedly installed with two support rods 1, the tops of the four support rods 1 are fixedly installed with two hidden plates 1, the rotating rod 2 drives the third bevel gear to rotate, the third bevel gear drives the fourth bevel gear to rotate, the fourth bevel gear drives the screw 3 to rotate, the directions of the threads of the screw 2 and the screw 3 are opposite, and the screw 2 and the screw 3 are The two connecting blocks 2 are driven to move upward, and the two connecting blocks 2 drive the two fixed boxes, the two supporting rods 1, the two hidden plates 1, the two hydraulic cylinders 5, the two driving motors 3 and the two cleaning brushes to move upward together. When the two fixing boxes, the two supporting rods 1, the two hidden plates 1, the two hydraulic cylinders 5, the two driving motors 3 and the two cleaning brushes are driven to move forward. When the two fixing boxes, the two supporting rods 1, the two hidden plates 1, the two hydraulic cylinders 5 are driven to move upward together, and when ... fixing boxes, the two supporting rods 1, the two hidden plates 1, the two hydraulic cylinders 5 are driven to move upward together, and when the two fixing boxes are moved to a certain position, the two hydraulic cylinders 5 are driven to move forward by the output shafts of the two hydraulic cylinders 5, and the two driving motors 3 are driven to move forward by the two driving motors 3, and when the two fixing boxes are moved to a certain position, the two driving motors 3 are driven to move forward by the output shafts of the two driving motors 3, and the two cleaning brushes are driven to clean, so as to clean the surface of the bridge frame.The opening mechanism includes a mounting block fixedly mounted on one side of one of the connecting blocks 2, a plurality of through holes being provided on the top of the workbench, a rack being fixedly mounted on the bottom end of the mounting block, a gear being meshed with the rack, a rotating rod 1 being fixedly mounted on the gear, an outer surface of the rotating rod 1 being rotatably connected with one of the grooves 2, a fifth bevel gear being fixedly mounted on the outer surface of the rotating rod 1, a sixth bevel gear being meshed with the fifth bevel gear, a rotating rod 2 being fixedly mounted on the sixth bevel gear, an outer surface of the rotating rod 2 being rotatably connected with one of the grooves 2, a mounting groove being provided inside the workbench, the mounting grooves being communicated with the plurality of through holes, and a collection box being fixedly mounted on the inner wall of the bottom side of the mounting groove, The outer surface of the rotating rod 2 is fixedly mounted with a third sprocket, the third sprocket is meshed with a second chain, the second chain is meshed with a fourth sprocket, the fourth sprocket is fixedly mounted with a rotating rod 3, the outer surface of the rotating rod 3 is rotatably connected to the mounting groove, the outer surface of the rotating rod 3 is fixedly mounted with a seventh bevel gear, the seventh bevel gear is meshed with an eighth bevel gear, the outer surface of the rotating rod 3 is fixedly mounted with a fifth sprocket, the fifth sprocket is meshed with the third chain, the third chain is meshed with a sixth sprocket, the sixth sprocket is fixedly mounted with a rotating column, the outer surface of the rotating column is rotatably connected to the mounting groove, the outer surface of the rotating column is fixedly mounted with a ninth bevel gear, the ninth bevel gear is meshed with a tenth bevel gear The eighth bevel gear and the tenth bevel gear are both fixedly mounted with a rotating shaft, and a plurality of rotating plates are fixedly mounted on the outer surface of the rotating shaft, and the plurality of rotating plates are rotatably connected with the plurality of through holes, the rotating column drives the ninth bevel gear to rotate, and the ninth bevel gear drives the tenth bevel gear to rotate, and the eighth bevel gear and the tenth bevel gear drive the two rotating shafts to rotate, and the two rotating shafts drive the plurality of rotating plates to rotate, and a dust channel is formed after the through holes are opened. During the cleaning process, the plurality of rotating plates are opened, and the dust cleaned on the surface of the bridge frame enters the collection box through the through holes to realize automatic collection, reduce dust pollution during the cleaning process, improve the working environment, and avoid secondary pollution; the shielding mechanism includes a seventh sprocket fixedly mounted on the third outer surface of the rotating rod, and the seventh sprocket The wheel is meshed with a fourth chain, the fourth chain is meshed with an eighth sprocket, a threaded rod is fixedly installed on the eighth sprocket, the outer surface of the threaded rod is rotatably connected to the mounting groove, the outer surface of the threaded rod is threadedly connected to an L block, the L block is slidably connected to the mounting groove, a dust shielding plate is fixedly installed on one side of the L block, the seventh sprocket is driven to rotate by the rotating rod three, the eighth sprocket is driven to rotate by the fourth chain, the eighth sprocket drives the threaded rod to rotate, the rotary motion is converted into linear motion, the threaded rod drives the L block to move upward, the L block drives the dust shielding plate to move upward, the dust shielding plate is flexibly raised and lowered according to the cleaning needs, effectively shielding dust and preventing dust from spreading, realizing automatic control of the dust shielding plate, reducing manual intervention, and improving cleaning efficiency. ;

[0021] In the present invention, the beneficial effects of the universal welding forming device for cable trays are as follows:

[0022] Since a welding adjustment mechanism is provided, by adjusting the height of the welding device, it can better adapt to the welding requirements of different bridges, and can ensure welding accuracy, thereby improving welding quality and efficiency, and improving the versatility and practicality of the equipment. When moving to a certain position, the hydraulic cylinder 2 is opened by an external controller, and the output shaft of the hydraulic cylinder 2 drives the sliding block 1 and the welding gun to move forward. During the welding process, the welding device can adapt to bridges of different specifications, which improves the versatility and practicality of the equipment, can ensure the accuracy of the welding position, reduce errors, and thus improve welding accuracy and efficiency;

[0023] Since the transport clamping mechanism is provided, the roller is driven to rotate by the output shaft of the second driving motor, and the bridge frame contacts the roller to transport the bridge frame. When the cylindrical surface of the roller contacts the bridge frame, the roller rotation can produce a speed damping effect, so that the bridge frame is accelerated to improve the transportation stability;

[0024] Since a cleaning adjustment mechanism is provided, the fixing box, the supporting rod 1, the hidden plate 1, the hydraulic cylinder 5, the driving motor 3 and the cleaning brush are driven to move upward together through the connecting block 2. When the cleaning box moves to a certain position, the hydraulic cylinder 5 is turned on through an external controller, and the output shaft of the hydraulic cylinder 5 drives the driving motor 3 to move forward, and the driving motor 3 drives the cleaning brush to move forward. When the cleaning box moves to a certain position, the driving motor 3 is turned on through an external controller, and the output shaft of the driving motor 3 drives the two cleaning brushes to clean, so that the surface of the bridge frame can be cleaned.

[0025] Since an opening mechanism is provided, multiple rotating plates are driven to rotate through a rotating shaft, and a dust channel is formed after the through hole is opened. During the cleaning process, multiple rotating plates are opened, and the dust cleaned on the surface of the bridge enters the collection box through the through hole, realizing automatic collection, reducing dust pollution during the cleaning process, improving the working environment, and avoiding secondary pollution;

[0026] Since a shielding mechanism is provided, the dust shielding plate is driven upward by the L block, and the dust shielding plate is flexibly raised or lowered according to cleaning needs, effectively shielding the dust and preventing the dust from spreading, thereby realizing automatic control of the dust shielding plate, reducing manual intervention and improving cleaning efficiency.

[0027] The present invention can clean the surface of the bridge frame during welding, and the dust cleaned on the surface of the bridge frame enters the collection box through the through hole to achieve automatic collection, thereby improving the use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic structural diagram of a universal welding forming device for a cable tray proposed by the present invention;

[0029] Figure 2This is a schematic diagram of the structure of a general welding forming device for a cable tray proposed by the present invention from a top view;

[0030] Figure 3 A schematic diagram of the structure inside a welding frame of a universal welding forming device for a cable tray proposed by the present invention;

[0031] Figure 4 This is a schematic diagram of the structure inside a transport box of a universal welding forming device for a cable tray proposed by the present invention;

[0032] Figure 5 A universal welding forming device for a cable tray proposed by the present invention Figure 4 Schematic diagram of the structure of the enlarged part A

[0033] Figure 6 This is a schematic diagram of the structure of the interior of a transport box, the interior of a workbench and the interior of an installation box of a universal welding forming device for a cable tray proposed by the present invention;

[0034] Figure 7 A universal welding forming device for a cable tray proposed by the present invention Figure 6 The enlarged structural diagram of part B in the middle;

[0035] Figure 8 A universal welding forming device for a cable tray proposed by the present invention Figure 6 The enlarged structural diagram of part C in the middle;

[0036] Fig. 9 A universal welding forming device for a cable tray proposed by the present invention Figure 6 The structural diagram of the enlarged portion D in the middle;

[0037] Fig.10 A universal welding forming device for a cable tray proposed by the present invention Figure 6 The enlarged structural diagram of part E in the middle;

[0038] Fig.11 A universal welding forming device for a cable tray proposed by the present invention Figure 6 The structural diagram of the enlarged part F in the middle;

[0039] Fig.12 A universal welding forming device for a cable tray proposed by the present invention Figure 6 The structural diagram of the enlarged part G in the middle;

[0040] Fig.13 A universal welding forming device for a cable tray proposed by the present invention Figure 6 The structural diagram of the enlarged part H in the middle;

[0041] Fig.14A schematic structural diagram of an opening mechanism of a universal welding forming device for a cable tray proposed by the present invention;

[0042] Fig.15 The present invention provides a schematic structural diagram of a shielding mechanism of a universal welding forming device for a cable tray.

[0043] Figure numerals: 1, workbench; 2, installation box; 3, transportation box; 4, transportation frame; 5, welding frame; 6, forming base; 7, forming frame; 8, hydraulic cylinder one; 9, driving motor one; 10, screw one; 11, connecting block one; 12, welding plate; 13, hydraulic cylinder two; 14, sliding block one; 15, hydraulic cylinder three; 16, connecting plate; 17, hydraulic cylinder four; 18, roller; 19, support plate; 20, double-headed motor; 21, screw two; 22, rotating shaft; 23, first bevel gear; 24, second bevel gear; 25, rotating rod one; 26, first sprocket; 27, first chain; 28, second sprocket; 29, third bevel gear; 30, fourth bevel gear; 31, screw three; 32, connecting block two; 33, hydraulic cylinder five; 34. Driving motor three; 35. Cleaning brush; 36. Support rod one; 37. Hidden plate one; 38. Rack; 39. Gear; 40. Rotating rod one; 41. Fifth bevel gear; 42. Sixth bevel gear; 43. Rotating rod two; 44. Third sprocket; 45. Second chain; 46. Fourth sprocket; 47. Rotating rod three; 48. Seventh bevel gear; 49. Eighth bevel gear; 50. Fifth sprocket; 51. Third chain; 52. Sixth sprocket; 53. Rotating column; 54. Ninth bevel gear; 55. Tenth bevel gear; 56. Rotating shaft; 57. Turning plate; 58. Seventh sprocket; 59. Fourth chain; 60. Eighth sprocket; 61. Threaded rod; 62. L block; 63. Dust shielding plate; 64. Mounting block; 65. Collection box. DETAILED DESCRIPTION

[0044] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0045] Embodiment 1

[0046] Reference Figure 1-Figure 15 , a universal welding forming device for a cable tray, comprising:

[0047] A workbench 1 and an installation box 2 fixedly installed on the front and rear sides of the workbench 1;

[0048] Two transport boxes 3 are fixedly installed on the top of the two installation boxes 2 respectively;

[0049] The transport frame 4 is fixedly installed on one side of the workbench 1;

[0050] The molding base 6 is fixedly installed on the other side of the workbench 1;

[0051] The forming frame 7 is fixedly mounted on the top of the forming base 6;

[0052] A hydraulic cylinder 8 is arranged on the top of the forming frame 7;

[0053] The forming plate is fixedly mounted on the output shaft of the hydraulic cylinder 8;

[0054] The welding frame 5 is fixedly mounted on the top of the two installation boxes 2;

[0055] The controller is fixedly installed on the front side of one of the installation boxes 2;

[0056] A welding adjustment mechanism, disposed at the bottom of the welding frame 5, for adjusting the height of the welding device;

[0057] A transport clamping mechanism, arranged inside the two transport boxes 3, for transporting the bridge;

[0058] A cleaning adjustment mechanism is arranged inside the two transport boxes 3 and is used to clean the surface of the bridge;

[0059] An opening mechanism, arranged inside the workbench 1, for opening the workbench 1;

[0060] The shielding mechanism is arranged inside the workbench 1 and is used for shielding the cleaning and adjusting mechanism.

[0061] In this embodiment, the welding adjustment mechanism includes a groove 1 arranged inside the welding frame 5, a driving motor 19 is arranged on the inner wall of the groove 1, a screw 10 is fixedly installed on the output shaft of the driving motor 9, the screw 10 is rotatably connected to the groove 1, a connecting block 11 is threadedly connected to the outer surface of the screw 10, the connecting block 11 is slidably connected to the groove 1, a welding plate 12 is fixedly installed on one side of the connecting block 11, the welding plate 12 is slidably connected to the welding frame 5, a hydraulic cylinder 2 13 is arranged on the top of the welding plate 12, a sliding block 14 is fixedly installed on the output shaft of the hydraulic cylinder 2 13, a welding gun is fixedly installed on the bottom of the sliding block 14, and the sliding block 14 is slidably connected to the welding plate 12.

[0062] In this embodiment, the transport clamping mechanism includes two hydraulic cylinders three 15 arranged inside the two transport boxes 3, the output shafts of the two hydraulic cylinders three 15 are fixedly installed with connecting plates 16, and the two connecting plates 16 are slidingly connected to the two transport boxes 3, the bottom ends of the two connecting plates 16 are fixedly installed with hydraulic cylinders four 17, the output shafts of the two hydraulic cylinders four 17 are fixedly installed with drive motors two, and the output shafts of the two drive motors two are fixedly installed with rollers 18.

[0063] In this embodiment, the cleaning and adjustment mechanism includes two grooves 2 arranged inside the two transport boxes 3 and the two installation boxes 2, and support plates 19 are fixedly installed on the inner walls of the two grooves 2. A double-headed motor 20 is arranged on the top of one of the support plates 19, and a screw 21 and a rotating shaft 22 are fixedly installed on the two output shafts of the double-headed motor 20, respectively. The rotating shaft 22 is rotatably connected to one of the grooves 2 and the support plate 19, and a first bevel gear 23 is fixedly installed on the outer surface of the rotating shaft 22. The first bevel gear 23 is meshed with a second bevel gear 24, and a rotating rod 25 is fixedly installed on the second bevel gear 24, and the rotating rod 25 is rotatably connected to one of the grooves 2.

[0064] In this embodiment, a first sprocket 26 is fixedly mounted on the outer surface of the rotating rod 1 25, the first sprocket 26 is meshed with a first chain 27, the first chain 27 is meshed with a second sprocket 28, a rotating rod 2 is fixedly mounted on the second sprocket 28, the outer surface of the rotating rod 2 is rotatably connected to another groove, a third bevel gear 29 is fixedly mounted on the outer surface of the rotating rod 2, and the third bevel gear 29 is meshed with a fourth bevel gear 30.

[0065] In this embodiment, a screw rod 3 31 is fixedly installed on the fourth bevel gear 30, and the screw rod 3 31 and the screw rod 2 21 are respectively rotatably connected to the two grooves, and the outer surfaces of the screw rod 3 31 and the screw rod 2 21 are threadedly connected to the connecting block 2 32, and the two connecting blocks 2 32 are respectively slidably connected to the two grooves, and the tops of the two connecting blocks 2 32 are fixedly installed with fixed boxes, and the interiors of the two fixed boxes are provided with hydraulic cylinders 5 33, and the output shafts of the two hydraulic cylinders 5 33 are fixedly installed with drive motors 34, and the output shafts of the two drive motors 34 are fixedly installed with cleaning brushes 35, and the tops of the two fixed boxes are fixedly installed with two support rods 1 36, and the tops of the four support rods 1 36 are fixedly installed with two hidden plates 1 37.

[0066] In this embodiment, the opening mechanism includes a mounting block 64 fixedly mounted on one side of one of the connecting blocks 2 32, a plurality of through holes are provided on the top of the workbench 1, a rack 38 is fixedly mounted on the bottom end of the mounting block 64, the rack 38 is meshed with a gear 39, a rotating rod 40 is fixedly mounted on the gear 39, the outer surface of the rotating rod 40 is rotatably connected to one of the grooves 2, a fifth bevel gear 41 is fixedly mounted on the outer surface of the rotating rod 40, the fifth bevel gear 41 is meshed with a sixth bevel gear 42, a rotating rod 2 43 is fixedly mounted on the sixth bevel gear 42, the outer surface of the rotating rod 2 43 is rotatably connected to one of the grooves 2.

[0067] In this embodiment, the workbench 1 is provided with mounting grooves inside, and the mounting grooves are connected with multiple through holes, and a collection box 65 is fixedly installed on the inner wall of the bottom side of the mounting groove, and the outer surface of the rotating rod 2 43 is fixedly installed with a third sprocket 44, the third sprocket 44 is meshed with a second chain 45, the second chain 45 is meshed with a fourth sprocket 46, and a rotating rod 3 47 is fixedly installed on the fourth sprocket 46, the outer surface of the rotating rod 3 47 is rotatably connected to the mounting groove, and the outer surface of the rotating rod 3 47 is fixedly installed with a seventh bevel gear 48, and the seventh bevel gear 48 is meshed with an eighth bevel gear 49.

[0068] In this embodiment, a fifth sprocket 50 is fixedly mounted on the outer surface of the rotating rod three 47, the fifth sprocket 50 is meshed with a third chain 51, the third chain 51 is meshed with a sixth sprocket 52, a rotating column 53 is fixedly mounted on the sixth sprocket 52, the outer surface of the rotating column 53 is rotatably connected to the mounting groove, a ninth bevel gear 54 is fixedly mounted on the outer surface of the rotating column 53, the ninth bevel gear 54 is meshed with a tenth bevel gear 55, a rotating shaft 56 is fixedly mounted on the eighth bevel gear 49 and the tenth bevel gear 55, a plurality of rotating plates 57 are fixedly mounted on the outer surface of the rotating shaft 56, and the plurality of rotating plates 57 are rotatably connected to the plurality of through holes.

[0069] In this embodiment, the shielding mechanism includes a seventh sprocket 58 fixedly mounted on the outer surface of the rotating rod three 47, the seventh sprocket 58 is meshed with the fourth chain 59, the fourth chain 59 is meshed with the eighth sprocket 60, the eighth sprocket 60 is fixedly mounted with a threaded rod 61, the outer surface of the threaded rod 61 is rotatably connected to the mounting groove, the outer surface of the threaded rod 61 is threadedly connected to an L block 62, the L block 62 is slidably connected to the mounting groove, and a dust shielding plate 63 is fixedly mounted on one side of the L block 62.

[0070] In the present invention, when in use, the accessories of the welding bridge, such as the cover plate, the bridge, etc., are used to protect the cable from damage by the external environment. The bridge is placed on the workbench 1, and the personnel can turn on the hydraulic cylinder three 15 through the external controller. The output shaft of the hydraulic cylinder three 15 pushes the connecting plate 16 to move downward. During the movement of the connecting plate 16, the hydraulic cylinder four 17 is driven to move downward. When it moves to a certain position, the hydraulic cylinder four 17 is turned on by the external controller, and the output shaft of the hydraulic cylinder four 17 pushes the driving motor two to move forward. When it moves to a certain position, the driving motor two is turned on by the external controller, and the output shaft of the driving motor two drives the roller 18 to rotate. The bridge contacts the roller 18 to transport the bridge. When the cylindrical surface of the roller 18 contacts the bridge, The rotation of roller 18 can produce speed damping effect, so that the bridge is accelerated to improve the transportation stability. When transported to the bottom of the welding device, the driving motor 9 is turned on through the external controller, and the output shaft of the driving motor 9 drives the screw 10 to rotate. During the rotation of the screw 10, the connecting block 11 is driven to move downward, and the connecting block 11 drives the welding plate 12 to move downward. The welding plate 12 drives the hydraulic cylinder 2 13, the sliding block 14 and the welding gun to move downward together. By adjusting the height of the welding device, it can better adapt to the welding requirements of different bridges, and can ensure the welding accuracy, thereby improving the welding quality and efficiency, and improving the versatility and practicality of the equipment. When it moves to a certain position, the hydraulic cylinder 2 13 is turned on by the external controller, and the output shaft of the hydraulic cylinder 2 13 is turned on. The output shaft drives the sliding block 14 and the welding gun to move forward. During the welding process, the welding device can adapt to bridges of different specifications, thereby improving the versatility and practicality of the equipment, ensuring the accuracy of the welding position, reducing errors, and thus improving the welding accuracy and efficiency. After the welding is completed, the transportation device is started. When it is transported to the bottom of the cleaning device, the double-headed motor 20 is turned on by an external controller, and the output shaft of the double-headed motor 20 drives the screw rod 21 and the rotating shaft 22 to rotate, the rotating shaft 22 drives the first bevel gear 23 to rotate, the first bevel gear 23 drives the second bevel gear 24 to rotate, the second bevel gear 24 drives the rotating rod 25 to rotate, the rotating rod 25 drives the first sprocket 26 to rotate, and the second sprocket 28 drives the first chain 27 to rotate, and the second sprocket 28 drives The rotating rod 2 rotates, and the rotating rod 2 drives the third bevel gear 29 to rotate, and the third bevel gear 29 drives the fourth bevel gear 30 to rotate, and the fourth bevel gear 30 drives the screw rod 3 31 to rotate, and the directions of the threads of the screw rod 21 and the screw rod 3 31 are opposite, and the screw rod 21 and the screw rod 3 31 drive the two connecting blocks 2 32 to move upward, and the two connecting blocks 2 32 drive the two fixed boxes, the two support rods 1 36, the two hidden plates 1 37, the two hydraulic cylinders 5 33, the two drive motors 34 and the two cleaning brushes 35 to move upward together. When moving to a certain position, the two hydraulic cylinders 5 33 are opened by an external controller, and the output shafts of the two hydraulic cylinders 5 33 push the two drive motors 34 to move forward, and the two drive motors 34 drive the two cleaning brushes 35 to move forward.When it moves to a certain position, the two driving motors 34 are turned on through an external controller, and the output shafts of the two driving motors 34 drive the two cleaning brushes 35 to clean, so as to clean the surface of the bridge. At the same time, when the through hole is opened, the mounting block 64 is driven to move upward through the connecting block 2 32, and the mounting block 64 drives the rack 38 to move upward. The upward movement of the rack 38 drives the gear 39 to rotate, and the gear 39 drives the rotating rod 1 40 to rotate, and the rotating rod 1 40 drives the fifth bevel gear 41 to rotate, and the fifth bevel gear 41 drives the sixth bevel gear 42 to rotate. The sixth bevel gear 42 drives the second rotating rod 43 to rotate, the second rotating rod 43 drives the third sprocket 44 to rotate, the fourth sprocket 46 is driven to rotate through the second chain 45, the fourth sprocket 46 drives the third rotating rod 47 to rotate, the third rotating rod 47 drives the seventh bevel gear 48 to rotate, the seventh bevel gear 48 drives the eighth bevel gear 49 to rotate, the third rotating rod 47 drives the fifth sprocket 50 to rotate, the sixth sprocket 52 is driven to rotate through the third chain 51, the sixth sprocket 52 drives the rotating column 53 to rotate, the rotating column 53 drives the ninth bevel gear 54 to rotate, and the ninth bevel gear 54 drives the The tenth bevel gear 55 is driven to rotate, the eighth bevel gear 49 and the tenth bevel gear 55 drive the two rotating shafts 56 to rotate, and the two rotating shafts 56 drive multiple rotating plates 57 to rotate. After the through hole is opened, a dust channel is formed. During the cleaning process, multiple rotating plates 57 are opened, and the dust cleaned on the surface of the bridge enters the collection box 65 through the through hole to achieve automatic collection, reduce dust pollution during the cleaning process, improve the working environment, and avoid secondary pollution. At the same time, when the dust shielding plate 63 is shielded, the seventh sprocket 58 is driven to rotate through the rotating rod three 47, and the eighth sprocket is driven through the fourth chain 59 60 rotates, the eighth sprocket 60 drives the threaded rod 61 to rotate, converting the rotational motion into linear motion, the threaded rod 61 drives the L block 62 to move upward, the L block 62 drives the dust shielding plate 63 to move upward, the dust shielding plate 63 flexibly rises and falls according to the cleaning needs, effectively shields the dust, prevents the dust from spreading, realizes the automatic control of the dust shielding plate 63, reduces manual intervention, and improves the cleaning efficiency. After the cleaning is completed, the transport device is started and transported to the bottom of the forming frame 7, and the hydraulic cylinder 8 is turned on by the external controller. The hydraulic cylinder 8 drives the forming plate to move downward, and the bridge frame can be formed.

[0071] Embodiment 2

[0072] The difference between this embodiment and the first embodiment is that a detection frame is fixedly installed on the top of the two installation boxes 2, a push rod motor is fixedly installed on the top of the detection frame, and a detector is fixedly installed on the output shaft of the push rod motor, which can detect the bridge frame. The detector can adopt the model QJCJ-5J in the prior art.

[0073] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A universal welding forming device for a cable tray, characterized in that: include: A workbench (1) and an installation box (2) fixedly installed on the front and rear sides of the workbench (1); Two transport boxes (3) are respectively fixedly mounted on the tops of the two installation boxes (2); A transport frame (4) is fixedly mounted on one side of the workbench (1); A molding base (6) is fixedly mounted on the other side of the workbench (1); A molding frame (7) is fixedly mounted on the top of the molding base (6); A hydraulic cylinder (8) is arranged on the top of the forming frame (7); A forming plate fixedly mounted on the output shaft of a hydraulic cylinder (8); A welding frame (5) is fixedly mounted on the top of the two installation boxes (2); A controller, fixedly mounted on the front side of one of the mounting boxes (2); A welding adjustment mechanism, arranged at the bottom of the welding frame (5) and used for adjusting the height of the welding device; A transport clamping mechanism is arranged inside the two transport boxes (3) and is used to transport the bridge; A cleaning adjustment mechanism is arranged inside the two transport boxes (3) and is used to clean the surface of the bridge; An opening mechanism, arranged inside the workbench (1) and used for opening the workbench (1); The shielding mechanism is arranged inside the workbench (1) and is used to shield the cleaning adjustment mechanism.

2. A universal welding forming device for a cable tray according to claim 1, characterized in that: The welding adjustment mechanism comprises a groove 1 arranged inside the welding frame (5), a driving motor 1 (9) is arranged on the inner wall of the groove 1, a screw 1 (10) is fixedly installed on the output shaft of the driving motor 1 (9), the screw 1 (10) is rotatably connected to the groove 1, a connecting block 1 (11) is threadedly connected to the outer surface of the screw 1 (10), the connecting block 1 (11) is slidably connected to the groove 1, a welding plate (12) is fixedly installed on one side of the connecting block 1 (11), the welding plate (12) is slidably connected to the welding frame (5), a hydraulic cylinder 2 (13) is arranged on the top of the welding plate (12), a sliding block 1 (14) is fixedly installed on the output shaft of the hydraulic cylinder 2 (13), a welding gun is fixedly installed on the bottom of the sliding block 1 (14), and the sliding block 1 (14) is slidably connected to the welding plate (12).

3. A universal welding forming device for a cable tray according to claim 1, characterized in that: The transport clamping mechanism comprises two hydraulic cylinders three (15) arranged inside the two transport boxes (3), the output shafts of the two hydraulic cylinders three (15) are fixedly mounted with connecting plates (16), and the two connecting plates (16) are slidably connected to the two transport boxes (3), the bottom ends of the two connecting plates (16) are fixedly mounted with hydraulic cylinders four (17), the output shafts of the two hydraulic cylinders four (17) are fixedly mounted with drive motors two, and the output shafts of the two drive motors two are fixedly mounted with rollers (18).

4. A universal welding forming device for a cable tray according to claim 1, characterized in that: The cleaning adjustment mechanism comprises two grooves (2) arranged inside the two transport boxes (3) and the two installation boxes (2), the inner walls of the two grooves (2) are fixedly mounted with support plates (19), the top of one of the support plates (19) is provided with a double-headed motor (20), two output shafts of the double-headed motor (20) are respectively fixedly mounted with screws (21) and a rotating shaft (22), the rotating shaft (22) is respectively rotatably connected to one of the grooves (2) and the support plate (19), a first bevel gear (23) is fixedly mounted on the outer surface of the rotating shaft (22), the first bevel gear (23) is meshed with a second bevel gear (24), a rotating rod (25) is fixedly mounted on the second bevel gear (24), and the rotating rod (25) is rotatably connected to one of the grooves (2).

5. A universal welding forming device for a cable tray according to claim 4, characterized in that: A first sprocket (26) is fixedly mounted on the outer surface of the rotating rod 1 (25), the first sprocket (26) is meshed with a first chain (27), the first chain (27) is meshed with a second sprocket (28), a rotating rod 2 is fixedly mounted on the second sprocket (28), the outer surface of the rotating rod 2 is rotatably connected to another groove, a third bevel gear (29) is fixedly mounted on the outer surface of the rotating rod 2, and the third bevel gear (29) is meshed with a fourth bevel gear (30).

6. A universal welding and forming device for a cable tray according to claim 5, characterized in that: The fourth bevel gear (30) is fixedly mounted with a screw rod 3 (31), the screw rod 3 (31) and the screw rod 2 (21) are rotatably connected to the two grooves respectively, the outer surfaces of the screw rod 3 (31) and the screw rod 2 (21) are threadedly connected with a connecting block 2 (32), the two connecting blocks 2 (32) are slidably connected to the two grooves respectively, the tops of the two connecting blocks 2 (32) are fixedly mounted with a fixed box, the interiors of the two fixed boxes are provided with a hydraulic cylinder 5 (33), the output shafts of the two hydraulic cylinders 5 (33) are fixedly mounted with a driving motor 3 (34), the output shafts of the two driving motors 3 (34) are fixedly mounted with a cleaning brush (35), the tops of the two fixed boxes are fixedly mounted with two supporting rods 1 (36), and the tops of the four supporting rods 1 (36) are fixedly mounted with two hidden plates 1 (37).

7. A universal welding and forming device for a cable tray according to claim 6, characterized in that: The opening mechanism comprises a mounting block (64) fixedly mounted on one side of one of the second connecting blocks (32); a plurality of through holes are arranged on the top of the workbench (1); a rack (38) is fixedly mounted on the bottom end of the mounting block (64); the rack (38) is meshed with a gear (39); a rotating rod (40) is fixedly mounted on the gear (39); an outer surface of the rotating rod (40) is rotatably connected to one of the second grooves; a fifth bevel gear (41) is fixedly mounted on the outer surface of the rotating rod (40); the fifth bevel gear (41) is meshed with a sixth bevel gear (42); a rotating rod (43) is fixedly mounted on the sixth bevel gear (42); an outer surface of the rotating rod (43) is rotatably connected to one of the second grooves.

8. A universal welding and forming device for a cable tray according to claim 7, characterized in that: The workbench (1) is provided with a mounting groove inside, and the mounting grooves are connected to a plurality of through holes, and a collecting box (65) is fixedly installed on the inner wall of the bottom side of the mounting groove, and a third sprocket (44) is fixedly installed on the outer surface of the rotating rod 2 (43), and the third sprocket (44) is meshed with a second chain (45), and the second chain (45) is meshed with a fourth sprocket (46), and a rotating rod 3 (47) is fixedly installed on the fourth sprocket (46), and the outer surface of the rotating rod 3 (47) is rotatably connected to the mounting groove, and a seventh bevel gear (48) is fixedly installed on the outer surface of the rotating rod 3 (47), and the seventh bevel gear (48) is meshed with an eighth bevel gear (49).

9. A universal welding and forming device for a cable tray according to claim 8, characterized in that: A fifth sprocket (50) is fixedly mounted on the outer surface of the rotating rod three (47), the fifth sprocket (50) is meshed with a third chain (51), the third chain (51) is meshed with a sixth sprocket (52), a rotating column (53) is fixedly mounted on the sixth sprocket (52), the outer surface of the rotating column (53) is rotatably connected to the mounting groove, a ninth bevel gear (54) is fixedly mounted on the outer surface of the rotating column (53), the ninth bevel gear (54) is meshed with a tenth bevel gear (55), a rotating shaft (56) is fixedly mounted on both the eighth bevel gear (49) and the tenth bevel gear (55), a plurality of rotating plates (57) are fixedly mounted on the outer surface of the rotating shaft (56), and the plurality of rotating plates (57) are rotatably connected to the plurality of through holes respectively.

10. A universal welding and forming device for a cable tray according to claim 9, characterized in that: The shielding mechanism includes a seventh sprocket (58) fixedly mounted on the outer surface of the rotating rod three (47), the seventh sprocket (58) is meshed with a fourth chain (59), the fourth chain (59) is meshed with an eighth sprocket (60), a threaded rod (61) is fixedly mounted on the eighth sprocket (60), the outer surface of the threaded rod (61) is rotatably connected to the mounting groove, the outer surface of the threaded rod (61) is threadedly connected to an L block (62), the L block (62) is slidably connected to the mounting groove, and a dust shielding plate (63) is fixedly mounted on one side of the L block (62).

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