Raw material pretreatment mechanism of efficient intelligent spot welding machine

By designing a high-efficiency intelligent spot welding machine raw material pretreatment mechanism, using laser and ultrasonic technology to clean the surface of the pipe fittings, combined with the positioning and retention mechanism of the straps and frame parts, the problem of the impact of dirt on the surface of the pipe fittings during welding is solved, and the welding quality and equipment applicability are improved.

CN119973547AInactive Publication Date: 2025-05-13JIANGXI TUOJIN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202510392166.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art fails to effectively deal with problems such as oxidation and oil stains of the inner and outer walls of metal pipe fittings during welding, affecting the welding quality.

Method used

A high-efficiency intelligent spot welder raw material pretreatment mechanism is designed, including external processing components and internal processing components. The inner and outer surfaces of the pipe fittings are cleaned by using laser processing heads and ultrasonic processing heads, and the positioning, retention and automatic movement of the pipe fittings are achieved through the cooperation of straps and frame parts.

Benefits of technology

It improves the welding quality of pipe fittings, enhances positioning and fixed-point performance and automatic cleaning capabilities, has a wider range of application and a longer service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a raw material pretreatment mechanism of an efficient intelligent spot welding machine, and relates to the technical field of material treatment. A raw material pretreatment mechanism of an efficient intelligent spot welding machine comprises a base part, the base part comprises a first bottom plate, an outer treatment assembly used for pretreating the outer side of a metal pipe fitting is arranged at one end of the middle of the upper surface of the first bottom plate, moving rails are embedded in the two sides of the upper surface of the first bottom plate correspondingly, and a rail block is slidably inserted into each moving rail; a treatment part is arranged at the other end of the middle of the upper surface of the first bottom plate and comprises an I-shaped treatment seat, the lower surface of the treatment seat is fixedly connected with the first bottom plate, inner treatment assemblies used for pretreating the inner side of the metal pipe fitting are installed in the middles of the interiors of bins on the two sides of the treatment seat correspondingly, and a fixing frame assembly is arranged on each rail block; each fixing frame assembly comprises a frame component and a frame plate component, the efficient intelligent spot welding machine raw material pretreatment mechanism conducts internal and external treatment on pipe fittings, and the welding quality is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of material processing, in particular to a raw material preprocessing mechanism for a high-efficiency intelligent spot welding machine. Background Art

[0002] In modern manufacturing, the efficient operation and welding quality of spot welding machines not only depend on the welding process itself, but are also closely related to the accuracy of raw material pretreatment.

[0003] Problems such as oxidation, oil stains, rust spots on the surface of metal materials need to be solved through the pretreatment mechanism of the spot welding machine.

[0004] The patent with publication number CN116252104A discloses a thin-walled steel pipe welding forming process, which includes: step 1, steel plate pretreatment, selecting thin-walled steel plates according to process requirements, grinding the welding edges on both sides of the steel plates to form a slope surface, and polishing the entire surface to remove surface rust and ash after grinding; step 2, bending and sizing process, sending the pretreated steel plates into a bending mechanism, bending the thin-walled steel plates into a tube through the continuous action of multiple groups of rollers, and aligning the welding edges on both sides in parallel; step 3, heating and welding process, preheating the steel pipe after bending and sizing, and then entering the high-frequency induction welding area for welding; pretreating the steel strip to significantly reduce the height of the weld bulge.

[0005] The above technical solution only grinds the outer welding edge of the steel pipe to form a sloped surface, but does not process the inner wall of the welding end of the steel pipe. At the same time, it also does not specifically deal with the oxidation, oil pollution and other problems on the outer wall surface of the welding end of the steel pipe, which affects the welding work during the welding process and secondly affects the quality of the steel pipe after welding. Therefore, there is an urgent need for an efficient and intelligent spot welding machine raw material pretreatment mechanism to solve the above problems. Summary of the invention

[0006] The purpose of the present invention is to provide a high-efficiency intelligent spot welding machine raw material pretreatment mechanism to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: A high-efficiency intelligent spot welding machine raw material pretreatment mechanism comprises a base component, wherein the base component comprises a first bottom plate;

[0008] An external treatment component for pre-treating the outer side of the metal pipe is provided at one end of the middle portion of the upper surface of the first bottom plate;

[0009] The upper surface of the first bottom plate is respectively embedded with shift rails on both sides, and each of the shift rails is slidably plugged with a rail block;

[0010] A processing component is disposed at the other end of the middle portion of the upper surface of the first bottom plate, wherein the processing component comprises an I-shaped processing seat, and the lower surface of the processing seat is fixedly connected to the first bottom plate;

[0011] Internal processing components for pre-processing the inner side of the metal pipe are respectively installed in the middle of the two side chambers of the processing seat;

[0012] Each of the rail blocks is provided with a fixing frame assembly for stabilizing the metal pipe fittings, the two fixing frame assemblies are symmetrical, and each of the fixing frame assemblies includes a frame component and a frame plate component;

[0013] The frame component comprises two frame-shaped moving frames, four pillars standing at the corners and used for support are fixedly connected between the two moving frames, and the lower end of the lower moving frame is fixedly connected to the second bottom plate of the clamping rail block.

[0014] As a preferred technical solution of the present invention, the external processing assembly includes an external processing frame fixedly connected to the first bottom plate, and both sides of the lower wall of the external processing frame are inclined to form a slope;

[0015] Two leakage holes are respectively formed through one end of the middle portion of the upper surface of the first bottom plate, and the two leakage holes are respectively located on both sides of the external processing component and correspond to the lower wall slope of the external processing frame;

[0016] A ring rail is fixedly embedded in the middle of the inner wall of the outer processing frame, and a first laser processing head is slidably inserted on the ring rail. Two first ultrasonic processing heads are fixedly connected to both sides of the first laser processing head, and the two first ultrasonic processing heads are centrally symmetrical with the first laser processing head as the center, and the lower end of the first ultrasonic processing head is tilted toward the first laser processing head.

[0017] As a preferred technical solution of the present invention, the internal processing assembly includes an electric turntable and a processing head assembly fixedly connected to the processing seat, and a mechanical hinge arm is connected between the electric turntable and the processing head assembly;

[0018] The processing head assembly includes a U-shaped brush holder, brush rollers are movably inserted at the outer sides of both ends of the brush holder through a rotating shaft, a spherical ball head is fixedly mounted at the inner arc end of the brush holder, a second laser processing head facing the port of the brush holder is fixedly mounted at one end of the ball head, two horizontal swing rails are provided on the ball head, the two swing rails are symmetrically located at the upper and lower sides of the second laser processing head, and a second ultrasonic processing head is slidably inserted in each of the swing rails;

[0019] A connecting rod penetrating the brush holder is fixedly connected to the side of the ball head;

[0020] One end of the mechanical hinge arm is movably hinged to the electric turntable, and the other end of the mechanical hinge arm is movably hinged to the connecting rod.

[0021] A cleaning assembly mounted on the processing seat is provided on the side of the processing head assembly, the cleaning assembly includes a cleaning seat fixedly connected to the processing seat, the cleaning seat is arc-shaped on one side away from the processing seat, a horizontal tooth plate is fixedly connected to the middle of the arc-shaped surface of the cleaning seat, a roller assembly is embedded in the upper part of the arc-shaped surface of the cleaning seat, an adsorption plate is embedded in the lower part of the arc-shaped surface of the cleaning seat, and a collection frame that docks the arc-shaped surface of the cleaning seat is fixedly connected to the lower surface of the cleaning seat;

[0022] The roller assembly comprises a motor fixedly embedded on the cleaning seat, and the output ends on both sides of the motor are respectively fixedly plugged with friction rollers movably embedded on the cleaning seat.

[0023] As a preferred technical solution of the present invention, each end side of the moving frame is provided with a side groove;

[0024] A frame-shaped inner frame is slidably inserted in each of the movable frames, and the ends of the inner frames are fixedly connected with ear plates that are slidably inserted into the side grooves. Rails are symmetrically embedded on both sides of the inner frame. Two columnar belt rollers are slidably arranged in each of the inner frames, and both ends of each of the belt rollers are fixedly connected with sliders that are adapted to insert the rails.

[0025] The upper inner frame is provided with a rope assembly, which includes a cylinder, the fixed end of which is correspondingly overlapped with the middle part of the upper inner frame, the output end of which is fixedly connected with an air column inserted through the upper inner frame, and the lower end of which is fixedly connected with a belt frame;

[0026] The belt frame is inserted with a strap, and both ends of the strap pass through the belt frame and are correspondingly fixed to the belt rollers of the inner frame on the upper side, and the lower side of the strap is correspondingly sleeved on the outside of the two belt rollers of the inner frame on the lower side.

[0027] Frame plate parts are arranged on the opposite sides of the two frame parts, and each of the frame plate parts includes a bracket, and the bracket is fixedly connected to the moving frame on the lower side, and the two ends of the bracket are respectively fixedly connected to vertical side frames, and the upper ends of the side frames are fixedly embedded with electric sleeves, and moving rods are slidably inserted in the electric sleeves, and the opposite ends of the two moving rods are respectively fixedly connected to vertical adjustment beams, and the lower ends of the adjustment beams are slidably connected to the brackets.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] (1) The raw material pretreatment mechanism of the efficient and intelligent spot welding machine initially locates the end position of the metal pipe fitting. After the metal pipe fitting is wrapped with the binding belt, the inner frame slides along the moving frame to the other side, and the metal pipe fittings on both sides can be docked. During the process of placing the metal pipe fitting, the welding position of the metal pipe fitting is located, thereby improving the positioning and fixing performance.

[0030] (2) The raw material pretreatment mechanism of the efficient intelligent spot welding machine tightens the strap to make it adhere to the outside of the metal pipe to bind it. Through the binding and fixing of the strap, this fixing method can make the strap automatically adapt to the shape of the pipe for fixing, thereby improving the diversity of the fixing form, adapting to a variety of pipes, and increasing the scope of application.

[0031] (3) The raw material pretreatment mechanism of the efficient and intelligent spot welding machine can automatically drive the metal pipe to move to the center position of the frame component during the process of the binding tape gradually wrapping the metal pipe, so as to align the metal pipe during the clamping process and improve the accuracy of the pretreatment docking.

[0032] (4) The raw material pretreatment mechanism of the efficient and intelligent spot welding machine can avoid the hard contact between the pipe and the mechanism caused by the vibration generated during the processing through the retention of the straps, thereby improving the service life.

[0033] (5) The raw material pretreatment mechanism of the efficient and intelligent spot welding machine can evenly distribute the clamping force on the pipe on the outside of the pipe, thus evenly clamping the pipe to avoid deformation of the pipe and improve the safety of the workpiece.

[0034] (6) The raw material pretreatment mechanism of the efficient intelligent spot welding machine starts the brush roller, the second laser processing head and the second ultrasonic processing head. The second laser processing head performs laser crushing on the impurities on the inner wall of the pipe fitting, and then the second ultrasonic processing head ultrasonically peels off the impurities. The second ultrasonic processing head swings along the swing rail to peel off the impurities toward the position of the brush roller, and then the brush roller cleans the fallen impurities, thereby improving the comprehensiveness of the treatment inside the pipe fitting.

[0035] (7) The raw material pretreatment mechanism of the efficient and intelligent spot welding machine drives the brush roller to rotate clockwise through the contact between the friction roller and the brush roller. At the same time, the tooth plate inserted into the brush roller peels off the remaining debris in the brush roller. The fallen debris slides into the collection frame through the arc surface of the cleaning seat and is collected. The magnetic debris is adsorbed by the adsorption plate and cleaned regularly, thereby improving the automatic cleaning capability.

[0036] (8) The raw material pretreatment mechanism of the efficient intelligent spot welding machine slides the moving rod along the electric sleeve so that the adjustment beams on both sides fit the pipe from the side, which plays an auxiliary stabilizing role and further improves the stability during processing.

[0037] (9) The raw material pretreatment mechanism of the efficient intelligent spot welding machine directly feeds the pipe fittings into the welding equipment through the frame components, and continues to connect the pipe fittings on both sides through the inner frame, and then welds them through the welding equipment. By performing internal and external treatments on the welding ends of the pipe fittings before welding, the welding quality of the pipe fittings is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1It is a structural schematic diagram of the present invention;

[0039] Figure 2 It is a schematic diagram of the base component of the present invention;

[0040] Figure 3 It is a schematic diagram of the external processing component of the present invention;

[0041] Figure 4 It is a schematic diagram of the processing components of the present invention;

[0042] Figure 5 A schematic diagram of the standby position of the processing component in the present invention;

[0043] Figure 6 A schematic diagram of the working position of the processing components in the present invention;

[0044] Figure 7 is a schematic diagram of a processing head assembly of the present invention;

[0045] Figure 8 It is a schematic diagram of the cleaning component of the present invention;

[0046] Fig. 9 This is a schematic diagram of the plane position of the cleaning component of the present invention;

[0047] Fig.10 It is a schematic diagram of the frame components of the present invention;

[0048] Fig.11 This is a schematic diagram of the clamping state of the frame component of the present invention;

[0049] Fig.12 This is a schematic diagram of frame shifting of the present invention;

[0050] Fig.13 This is a schematic diagram of the position of the rope assembly of the present invention;

[0051] Fig.14 It is a schematic diagram of the inner frame of the present invention;

[0052] Fig.15 It is a schematic diagram of the rope binding assembly of the present invention;

[0053] Fig.16 It is a schematic diagram of the frame plate component of the present invention.

[0054] In the figure: 1, base component; 101, first bottom plate; 102, shift rail; 103, rail block; 104, external processing frame; 105, leak hole; 106, ring rail; 107, first laser processing head; 108, first ultrasonic processing head; 2, processing component; 201, processing seat; 202, electric turntable; 203, mechanical hinge arm; 204, brush holder; 205, roller brush; 206, ball head; 207, swing rail; 208, second laser processing head; 209, second ultrasonic processing head; 210, connecting rod; 211, cleaning seat; 2 12. Tooth plate; 213. Motor; 214. Friction roller; 215. Adsorption plate; 216. Collecting frame; 3. Frame components; 301. Shift frame; 302. Side groove; 303. Pillar; 304. Second bottom plate; 305. Inner frame; 306. Ear plate; 307. Rail; 308. Belt roller; 309. Slider; 310. Cylinder; 311. Air column; 312. Belt frame; 313. Binding strap; 4. Frame plate components; 401. Bracket; 402. Side frame; 403. Electric sleeve; 404. Shift rod; 405. Adjusting beam. DETAILED DESCRIPTION

[0055] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0056] Example: See Figure 1 , Figure 2 , Figure 4 , Fig.10 , Fig.11 , Fig.12 , a raw material pretreatment mechanism of an efficient intelligent spot welding machine, comprising a base component 1, the base component 1 comprising a first bottom plate 101;

[0057] An external treatment component for pre-treating the outer side of the metal pipe is provided at one end of the middle portion of the upper surface of the first bottom plate 101;

[0058] The first bottom plate 101 has two sides of an upper surface with shift rails 102 respectively embedded therein, and each shift rail 102 has a rail block 103 slidably inserted therein;

[0059] A processing component 2 is disposed at the other end of the middle portion of the upper surface of the first bottom plate 101. The processing component 2 includes an I-shaped processing seat 201. The lower surface of the processing seat 201 is fixedly connected to the first bottom plate 101.

[0060] Internal processing components for pre-processing the inner side of the metal pipe are respectively installed in the middle of the two side chambers of the processing seat 201;

[0061] Each rail block 103 is provided with a fixing frame assembly for stabilizing the metal pipe fittings, the two fixing frame assemblies are symmetrical, and each fixing frame assembly includes a frame component 3 and a frame plate component 4;

[0062] The frame component 3 includes two frame-shaped moving frames 301 , between which four supporting pillars 303 standing at the corners are fixedly connected, and the lower end of the lower moving frame 301 is fixedly connected to the second bottom plate 304 of the clamping rail block 103 .

[0063] See also Figure 2 , Figure 3 The external processing assembly includes an external processing frame 104 fixedly connected to the first bottom plate 101, and both sides of the lower wall of the external processing frame 104 are inclined to form a slope;

[0064] Two leakage holes 105 are respectively formed through one end of the middle portion of the upper surface of the first bottom plate 101. The two leakage holes 105 are respectively located on both sides of the external processing assembly and correspond to the lower wall slope of the external processing frame 104.

[0065] A ring rail 106 is fixedly embedded in the middle of the inner wall of the outer processing frame 104, and a first laser processing head 107 is slidably inserted on the ring rail 106. Two first ultrasonic processing heads 108 are fixedly connected to both sides of the first laser processing head 107. The two first ultrasonic processing heads 108 are symmetrical with the first laser processing head 107 as the center, and the lower end of the first ultrasonic processing head 108 is tilted toward the first laser processing head 107.

[0066] See also Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 The inner processing assembly includes an electric turntable 202 and a processing head assembly fixedly connected to the processing seat 201, and a mechanical hinge arm 203 is connected between the electric turntable 202 and the processing head assembly;

[0067] The processing head assembly includes a U-shaped brush holder 204, and brush rollers 205 are movably inserted at the outer sides of both ends of the brush holder 204 through a rotating shaft. A spherical ball head 206 is fixedly mounted on the inner arc end of the brush holder 204, and a second laser processing head 208 facing the port of the brush holder 204 is fixedly mounted on one end of the ball head 206. Two horizontal swing rails 207 are provided on the ball head 206, and the two swing rails 207 are symmetrically located at the upper and lower sides of the second laser processing head 208. A second ultrasonic processing head 209 is slidably inserted in each swing rail 207.

[0068] The side of the ball head 206 is fixedly connected with a connecting rod 210 that passes through the brush holder 204;

[0069] One end of the mechanical hinge arm 203 is movably hinged to the electric turntable 202 , and the other end of the mechanical hinge arm 203 is movably hinged to the connecting rod 210 .

[0070] A cleaning assembly installed on the processing seat 201 is arranged on the side of the processing head assembly, and the cleaning assembly includes a cleaning seat 211 fixedly connected to the processing seat 201, and a side of the cleaning seat 211 away from the processing seat 201 is arc-shaped, and a horizontal tooth plate 212 is fixedly connected to the middle of the arc-shaped surface of the cleaning seat 211, and a roller assembly is embedded in the upper part of the arc-shaped surface of the cleaning seat 211, and an adsorption plate 215 is embedded in the lower part of the arc-shaped surface of the cleaning seat 211. The adsorption plate 215 is made of magnetic material, and a collection frame 216 that docks the arc-shaped surface of the cleaning seat 211 is fixedly connected to the lower surface of the cleaning seat 211;

[0071] The roller assembly includes a motor 213 fixedly embedded on the cleaning seat 211 , and friction rollers 214 movably embedded on the cleaning seat 211 are fixedly plugged into the output ends of both sides of the motor 213 .

[0072] See also Fig.12 , Fig.13 , Fig.14 , Fig.13 , Fig.15 , Fig.16 , each end side of the moving frame 301 is penetrated by a side groove 302;

[0073] A frame-shaped inner frame 305 is slidably inserted in each movable frame 301, and the ends of the inner frame 305 are fixedly connected with ear plates 306 that are slidably inserted into the side grooves 302. Rails 307 are symmetrically embedded on both sides of the inner frame 305. Two columnar belt rollers 308 are slidably set in each inner frame 305, and both ends of each belt roller 308 are fixedly connected with sliders 309 that are adapted to insert the rails 307.

[0074] The upper inner frame 305 is provided with a rope assembly, which includes a cylinder 310, the fixed end of the cylinder 310 is correspondingly overlapped with the middle part of the upper inner frame 305, the output end of the cylinder 310 is fixedly connected with a gas column 311 inserted through the upper inner frame 305, and the lower end of the gas column 311 is fixedly connected with a belt frame 312;

[0075] A strap 313 is inserted into the strap frame 312 , and two ends of the strap 313 respectively pass through the strap frame 312 and are correspondingly fixed to the strap rollers 308 of the upper inner frame 305 , and the lower side of the strap 313 is correspondingly sleeved on the outside of the two strap rollers 308 of the lower inner frame 305 .

[0076] Frame plate parts 4 are arranged on the opposite sides of the two frame parts 3, and each frame plate part 4 includes a bracket 401, which is fixedly connected to the moving frame 301 on the lower side, and the two ends of the bracket 401 are respectively fixedly connected with vertical side frames 402, and the upper ends of the side frames 402 are fixedly embedded with electric sleeves 403, and the moving rods 404 are slidably inserted in the electric sleeves 403, and the opposite ends of the two moving rods 404 are respectively fixedly connected with vertical adjusting beams 405, and the lower ends of the adjusting beams 405 are slidably connected to the bracket 401.

[0077] The working principle of the present invention is as follows:

[0078] Initially, the two belt rollers 308 of the lower inner frame 305 are set far apart, and the two belt rollers 308 of the upper inner frame 305 are set close to each other. The band 313 is triangular in shape under the control of the band roller 308 and the band frame 312. The electric control shift rod 404 slides along the electric sleeve 403 to bring the two adjustment beams 405 closer together, and the metal pipe fittings are inserted into the band 313 and placed with the end faces against the frame plate component 4, i.e., the end positions of the metal pipe fittings are initially positioned. After the band 313 wraps the metal pipe fittings, the inner frame 305 slides to the other side along the shift frame 301, so that the metal pipe fittings on both sides can be docked. In the process of placing the metal pipe fittings, the welding positions of the metal pipe fittings are located, thereby improving the positioning and point fixing performance.

[0079] After the metal pipe is inserted into the band 313, the cylinder 310 is started to move the band frame 312 downward to fit the metal pipe, and the two band rollers 308 of the lower inner frame 305 are set close to each other, and the two band rollers 308 of the upper inner frame 305 are set far apart, thereby tightening the band 313 to make it adhere to the outside of the metal pipe to bind it. Through the binding and fixing of the band 313, this fixing method can make the band 313 automatically adapt to the shape of the pipe for fixing, thereby improving the diversity of fixing forms, adapting to a variety of pipes, and improving the scope of application.

[0080] The two belt rollers 308 slidingly connected on the inner frame 305 slide synchronously along the rail 307 through the slider 309. Through the symmetrical adjustment of the belt rollers 308, the metal pipe can be automatically moved to the center position of the frame component 3 during the process of the binding belt 313 gradually wrapping the metal pipe, so that the metal pipe can be positioned correctly during the process of clamping it, thereby improving the accuracy of pre-treatment docking.

[0081] After the frame component 3 fixes the metal pipe fittings, the metal pipe fittings will be pre-processed by the internal processing component and the external processing component respectively. The fixation of the binding belt 313 can avoid the hard contact between the pipe fittings and the mechanism caused by the vibration generated during the processing, thereby improving the service life.

[0082] The pipe is flexibly clamped by the binding band 313, and the pipe is wrapped and fixed by the binding band 313, so that the clamping force on the pipe is evenly distributed on the entire outside of the pipe, the pipe is clamped evenly, deformation of the pipe is avoided, and the safety of the workpiece is improved.

[0083] After the pipe is positioned and fixed in place, the two adjustment beams 405 are moved away from each other to expose the end of the pipe, and the processing head assembly is inserted into the pipe by adjusting the mechanical hinge arm 203, and the brush roller 205, the second laser processing head 208 and the second ultrasonic processing head 209 are started synchronously. The second laser processing head 208 laser-crushes the impurities on the inner wall of the pipe, and then the second ultrasonic processing head 209 ultrasonically peels off the impurities, and the second ultrasonic processing head 209 swings along the swing rail 207 to peel off the impurities toward the position of the brush roller 205, and then the brush roller 205 cleans the fallen impurities to improve the comprehensiveness of the processing inside the pipe.

[0084] The processing head assembly is retracted into the processing seat 201 in situ through the adjustment of the mechanical hinge arm 203. At this time, the processing head assembly is inserted into the cleaning assembly, and the motor 213 is started to drive the friction roller 214 to rotate. The contact between the friction roller 214 and the brush roller 205 drives the brush roller 205 to rotate clockwise. At the same time, the tooth plate 212 inserted into the brush roller 205 is used to peel off the remaining debris in the brush roller 205. The detached debris slides into the collection frame 216 through the curved surface of the cleaning seat 211 for collection. The magnetic debris is adsorbed by the adsorption plate 215 and cleaned regularly, thereby improving the automatic cleaning capability.

[0085] After the internal processing of the pipe is completed, the rail block 103 is slid along the shift rail 102 to slide the frame component 3, the frame plate component 4 and the pipe to be processed to the location of the external processing frame 104, and the inner frame 305 is slid along the shift frame 301 so that the pipes on both sides are abutted in the external processing frame 104. At this time, the shift rod 404 is slid along the electric sleeve 403 so that the adjustment beams 405 on both sides are abutted against the pipe from the side, which plays an auxiliary stabilizing role and further improves the stability during processing.

[0086] The first laser processing head 107 and the first ultrasonic processing head 108 slidingly arranged in the outer processing frame 104 pre-process the outer surface of the pipe in a circular motion. After the processing is completed, the pipes on both sides are separated again, and the shift rail 102 is docked with the track of the welding equipment, so that the frame component 3 directly sends the pipe into the welding equipment, and continues to dock the pipes on both sides through the inner frame 305, and then welded by the welding equipment. By performing internal and external processing on the welding ends of the pipe before welding, the welding quality of the pipe is assisted to be improved.

[0087] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency intelligent spot welding machine raw material pretreatment mechanism, comprising a base component (1), wherein the base component (1) comprises a first bottom plate (101); An external treatment component for pre-treating the outer side of the metal pipe is provided at one end of the middle portion of the upper surface of the first bottom plate (101); Features: The upper surface of the first bottom plate (101) is respectively embedded with shift rails (102), and each of the shift rails (102) is slidably plugged with a rail block (103); A processing component (2) is provided at the other end of the middle portion of the upper surface of the first bottom plate (101), wherein the processing component (2) comprises an I-shaped processing seat (201), and the lower surface of the processing seat (201) is fixedly connected to the first bottom plate (101); Internal processing components for pre-processing the inside of metal pipes are respectively installed in the middle of the two side chambers of the processing seat (201); Each of the rail blocks (103) is provided with a fixing frame assembly for stabilizing the metal pipe fittings, the two fixing frame assemblies are symmetrical, and each of the fixing frame assemblies comprises a frame component (3) and a frame plate component (4); The frame component (3) comprises two frame-shaped moving frames (301), four pillars (303) standing at the corners and used for support are fixedly connected between the two moving frames (301), and the lower end of the lower moving frame (301) is fixedly connected to a second bottom plate (304) of the clamping rail block (103).

2. The high-efficiency intelligent spot welding machine raw material pretreatment mechanism according to claim 1 is characterized by: The external processing assembly comprises an external processing frame (104) fixedly connected to the first bottom plate (101), and both sides of the lower wall of the external processing frame (104) are inclined to form a slope; Two leakage holes (105) are respectively provided through one end of the middle portion of the upper surface of the first bottom plate (101), and the two leakage holes (105) are respectively located on both sides of the external processing component and correspond to the lower wall slope of the external processing frame (104); An annular ring rail (106) is fixedly embedded in the middle of the inner wall of the outer processing frame (104), and a first laser processing head (107) is slidably inserted on the ring rail (106). Two first ultrasonic processing heads (108) are fixedly connected to both sides of the first laser processing head (107), and the two first ultrasonic processing heads (108) are centrally symmetrical with the first laser processing head (107) as the center, and the lower end of the first ultrasonic processing head (108) is tilted toward the first laser processing head (107).

3. The high-efficiency intelligent spot welding machine raw material pretreatment mechanism according to claim 1 is characterized by: The inner processing assembly comprises an electric turntable (202) fixedly connected to the processing seat (201) and a processing head assembly, and a mechanical hinge arm (203) is butt-jointed between the electric turntable (202) and the processing head assembly; The processing head assembly comprises a U-shaped brush holder (204), brush rollers (205) are movably inserted at the outer sides of both ends of the brush holder (204) through rotating shafts, a spherical ball head (206) is fixedly mounted at the inner arc end of the brush holder (204), a second laser processing head (208) facing the port of the brush holder (204) is fixedly mounted at one end of the ball head (206), two horizontal swing rails (207) are provided on the ball head (206), the two swing rails (207) are symmetrically located at the upper and lower sides of the second laser processing head (208), and a second ultrasonic processing head (209) is slidably inserted in each of the swing rails (207); A connecting rod (210) penetrating the brush holder (204) is fixedly connected to the side of the ball head (206); One end of the mechanical hinge arm (203) is movably hinged to the electric turntable (202), and the other end of the mechanical hinge arm (203) is movably hinged to the connecting rod (210).

4. The high-efficiency intelligent spot welding machine raw material pretreatment mechanism according to claim 3 is characterized by: A cleaning component mounted on the processing seat (201) is arranged on the side of the processing head component, and the cleaning component comprises a cleaning seat (211) fixedly connected to the processing seat (201); a side of the cleaning seat (211) away from the processing seat (201) is arc-shaped; a horizontally placed tooth plate (212) is fixedly connected to the middle of the arc-shaped surface of the cleaning seat (211); a roller component is embedded in the upper part of the arc-shaped surface of the cleaning seat (211); an adsorption plate (215) is embedded in the lower part of the arc-shaped surface of the cleaning seat (211); and a collection frame (216) is fixedly connected to the lower surface of the cleaning seat (211) and docked with the arc-shaped surface of the cleaning seat (211); The roller assembly comprises a motor (213) fixedly embedded on the cleaning seat (211), and the output ends on both sides of the motor (213) are respectively fixedly plugged with friction rollers (214) movably embedded on the cleaning seat (211).

5. The high-efficiency intelligent spot welding machine raw material pretreatment mechanism according to claim 1 is characterized by: A side groove (302) is formed through the end side of each of the moving frames (301); A frame-shaped inner frame (305) is slidably inserted in each of the moving frames (301), and the ends of the inner frames (305) are respectively fixedly connected with ear plates (306) that are slidably inserted into the side grooves (302). Rails (307) are symmetrically embedded on both sides of the inner frame (305), and two columnar belt rollers (308) are slidably arranged in each of the inner frames (305), and both ends of each of the belt rollers (308) are fixedly connected with sliders (309) that are adapted to be inserted into the rails (307).

6. The high-efficiency intelligent spot welding machine raw material pretreatment mechanism according to claim 5 is characterized by: The upper inner frame (305) is provided with a rope assembly, the rope assembly comprising a cylinder (310), the fixed end of the cylinder (310) correspondingly overlaps the middle part of the upper inner frame (305), the output end of the cylinder (310) is fixedly connected to an air column (311) inserted through the upper inner frame (305), and the lower end of the air column (311) is fixedly connected to a belt frame (312); A binding belt (313) is inserted into the belt frame (312), and two ends of the binding belt (313) respectively pass through the belt frame (312) and correspond to the belt rollers (308) fixed to the upper side of the inner frame (305), and the lower side of the binding belt (313) corresponds to the outside of the two belt rollers (308) of the inner frame (305) on the lower side.

7. The high-efficiency intelligent spot welding machine raw material pretreatment mechanism according to claim 6 is characterized by: A frame plate component (4) is provided on one side opposite to the two frame components (3), and each frame plate component (4) comprises a bracket (401), the bracket (401) is fixedly connected to the lower moving frame (301), both ends of the bracket (401) are respectively fixedly connected to vertical side frames (402), an electric sleeve (403) is fixedly embedded at the upper end of the side frame (402), a moving rod (404) is slidably inserted in the electric sleeve (403), and opposite ends of the two moving rods (404) are respectively fixedly connected to vertical adjustment beams (405), and the lower end of the adjustment beam (405) is slidably sleeved on the bracket (401).

Citation Information

Patent Citations

  • Welding forming process for thin-wall steel pipe

    CN116252104A