Adjustable rotary material collecting and discharging device for new energy automobile assembly

By designing an adjustable rotary material retraction and discharge device, the problem of the inability to adjust the clamping force and installation in the prior art is solved, and efficient clamping and precise installation of accessories in the assembly of new energy vehicles is achieved.

CN119973588AActive Publication Date: 2025-05-13JIANGSU XUANSHEN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202510453393.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2025-05-13
Estimated Expiration
2045-04-11

AI Technical Summary

Technical Problem

The transfer device in the assembly of existing new energy vehicles cannot adjust the clamping force according to the type of accessories, which is prone to damage the accessories, and cannot install the accessories, which is poor in practicality.

Method used

An adjustable rotary material retraction device is designed, including a robot arm, a rotating mechanism, a clamping mechanism and a limiting mechanism. The angle of the accessories is adjusted by the rotating mechanism, the clamping mechanism adopts an adjustable slide rod and spring structure, and the limiting mechanism controls the clamping force to achieve accurate installation of different types of accessories.

Benefits of technology

It realizes efficient clamping and installation of different types of accessories, avoids damage to accessories, and improves the accuracy and practicality of assembly.

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Abstract

The invention relates to the technical field of new energy automobiles, in particular to an adjustable rotary material collecting and discharging device for new energy automobile assembly, which comprises a mechanical arm, a rotating mechanism is mounted at the output end of the mechanical arm, and a clamping mechanism and a driving mechanism are mounted in the inner cavity and the bottom of the rotating mechanism respectively. The clamping mechanism is driven by the driving mechanism to clamp accessories, the rotating mechanism can change the angles of the accessories, the limiting mechanism is installed at the top of the rotating mechanism and controls the driving mechanism to drive the clamping mechanism to clamp the accessories, the positioning mechanism is installed at the front end of the rotating mechanism, and the accessory installation direction is determined through the positioning mechanism. The rotating mechanism comprises a supporting rod installed at the output end of the mechanical arm, and a box capable of rotating is installed on the outer wall of the supporting rod. According to the accessory conveying device, clamping of different types of accessories can be achieved, the accessories are prevented from being damaged, the rotating angles of the accessories are adjusted, the accessories are accurately installed on the assembly parts, the accessories can be completely conveyed, and assembly of the various accessories can be achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of new energy vehicles, and in particular to an adjustable rotating material collecting and releasing device assembled in new energy vehicles. Background Art

[0002] New energy vehicles refer to vehicles that use unconventional vehicle fuels as a power source (or use conventional vehicle fuels and new vehicle power devices), and integrate advanced technologies in vehicle power control and drive to form vehicles with advanced technical principles, new technologies, and new structures. New energy vehicles include pure electric vehicles, extended-range electric vehicles, hybrid vehicles, fuel cell electric vehicles, hydrogen engine vehicles, etc.

[0003] The automobile production line is a production line for automobile assembly line. Its production line processes include welding, stamping, painting, powertrain, etc. It enables automobile manufacturers to improve the level of automation. Automated production relies on the parts transfer device to transfer parts, which is a connection device for assembly line operation. The transfer device mainly includes a mechanical arm and a manipulator. When the manipulator or the clamp clamps the parts, it cannot change the clamping force. For glass and plastic parts, it is easy to be damaged during clamping. Moreover, the transfer device can only realize the transfer of parts, but cannot install parts, which has poor practicality. Therefore, it is proposed to introduce an adjustable rotating material collection and release device. Summary of the invention

[0004] In order to overcome the shortcomings of the prior art that the accessories cannot be clamped according to the type of accessories and the accessories cannot be installed, the present invention proposes an adjustable rotating material collecting and releasing device for assembling new energy vehicles.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an adjustable rotating material collecting and releasing device assembled in a new energy vehicle, comprising a robotic arm, a rotating mechanism installed at the output end of the robotic arm, a clamping mechanism and a driving mechanism installed in the inner cavity and the bottom of the rotating mechanism respectively, the driving mechanism drives the clamping mechanism to clamp the accessory, the rotating mechanism can change the angle of the accessory, a limiting mechanism is installed on the top of the rotating mechanism, the limiting mechanism controls the driving mechanism to drive the clamping mechanism to clamp the accessory, a positioning mechanism is installed at the front end of the rotating mechanism, and the installation direction of the accessory is determined by the positioning mechanism.

[0006] Preferably, the purpose is to adjust the angle of the accessory, and the rotating mechanism includes a support rod installed at the output end of the robot arm, a rotatable box is installed on the outer wall of the support rod, a first gear is installed at the rear end of the support rod, a first motor is installed on the rear side of the inner cavity of the box, and a second gear meshing with the first gear is installed at the output end of the first motor. When the first motor drives the second gear to rotate, the box is restricted by the first gear and can rotate around the support rod.

[0007] Preferably, the positioning mechanism includes an angle adjustment component, a telescopic rod and a trigger component, the angle adjustment component is installed at the front end of the support rod, one end of the telescopic rod is sleeved on the outer wall of the angle adjustment component, and the other end of the telescopic rod is installed with the trigger component.

[0008] Preferably, the clamping mechanism comprises two slide bars transversely mounted in the inner cavity of the box body, the left and right ends of the outer wall of the slide bar are respectively sleeved with a clamping plate, a first spring and a sliding seat from the inside to the outside, and the two ends of the first spring are respectively connected to the clamping plate and the outer wall of the sliding seat, and the clamping plate clamps the accessory when it moves inward, and the inner side of the clamping plate is provided with an anti-slip edge to increase the friction with the accessory; By adjusting the moving distance of the slide seat, the compression amount of the first spring is adjusted, and the clamping force is changed to prevent damage to the accessories during clamping.

[0009] Preferably, the limiting mechanism comprises a cover plate installed on the top of the box body, a slideway is provided in the middle of the upper surface of the cover plate, and the slideway is in an arc shape, a guide rod is installed in the inner cavity of the slideway, a slider is slidably connected to the outer wall of the guide rod, a positioning bolt is screwed on the upper surface of the slider, the positioning bolt is screwed and pressed against the outer wall of the guide rod to fix the slider on the outer wall of the guide rod, a first travel switch is vertically installed at the bottom of the slider, and the driving mechanism is controlled to stop working by the first travel switch; Changing the position of the first travel switch adjusts the rotation angle of the third gear, thereby changing the moving distance of the slide.

[0010] Preferably, the slideway is located on the left side of the support rod.

[0011] Preferably, the angle adjustment assembly comprises a positioning sleeve installed at the front end of the support rod, and the telescopic rod is rotatably sleeved on the outer wall of the positioning sleeve, at least three brake blocks are inserted into the outer wall of the positioning sleeve at equal intervals along the circumferential direction, a knob is screwed at the front end of the positioning sleeve, and an extrusion block is installed at the rear end of the knob, and the extrusion block is in contact with the brake block; The two-dimensional adjustment of the ejector pin is achieved through the cooperation of the angle adjustment component and the telescopic rod, and the installation position of different types of accessories can be adjusted.

[0012] Preferably, the extrusion block is conical in shape.

[0013] Preferably, the trigger assembly includes an outer cylinder installed at the bottom end of the telescopic rod, and the inner cavity of the outer cylinder is respectively connected with a second spring and an ejector pin from back to front, and the ejector pin is pushed forward under the elastic force of the second spring, and a trigger plate is installed at the rear end of the outer wall of the ejector pin to prevent the ejector pin from popping out of the outer cylinder through the trigger plate, and a second travel switch is installed at the front end of the inner wall of the outer cylinder to control the first motor to stop running through the second travel switch.

[0014] Preferably, the second travel switch and the trigger plate are located on the same straight line, and the front end of the trigger plate is inclined.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention changes the position of the first travel switch by sliding the slider on the guide rod, adjusts the rotation angle of the third gear under the cooperation of the first travel switch and the stopper, controls the movement distance of the slide seat, adjusts the compression amount of the first spring according to the width and material of the accessory, and changes the clamping force of the splint. Therefore, different types of accessories can be clamped to prevent damage to the accessories.

[0016] 2. The present invention allows the extrusion block to move forward and backward by turning the knob. When the extrusion block squeezes the brake block, the brake block moves outward under the action of its own inclined surface. The brake block can position the telescopic rod, adjust the ejector angle, change the ejector position, and adjust the rotation angle of the accessory, so that the accessory can be accurately installed on the assembly part. It can not only fully transport the accessories, but also realize the assembly of various accessories. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the rotating mechanism and the clamping mechanism structure; Figure 3 is a schematic diagram of the driving mechanism structure; Figure 4 It is a schematic diagram of the limit mechanism structure; Figure 5 for Figure 4 Enlarged view of point A in the middle; Figure 6 This is the exploded diagram of the positioning mechanism; Figure 7 It is a left side cross-sectional view of the angle adjustment component; Figure 8 for Figure 6 Enlarged view of point B in the middle.

[0018] In the figure: 1, mechanical arm; 2, rotating mechanism; 3, clamping mechanism; 4, driving mechanism; 5, limiting mechanism; 6, positioning mechanism; 21, supporting rod; 22, box; 23, first gear; 24, first motor; 25, second gear; 31, sliding rod; 32, clamping plate; 33, first spring; 34, sliding seat; 41, second motor; 42, third gear; 43, stopper; 44, rack; 51, cover plate; 52, slideway; 53, guide rod; 54, slider; 55, positioning bolt; 56, first travel switch; 61, angle adjustment assembly; 62, telescopic rod; 63, trigger assembly; 611, positioning sleeve; 612, brake block; 613, knob; 614, extrusion block; 631, outer cylinder; 632, second spring; 633, ejector pin; 634, trigger plate; 635, second travel switch. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] The present invention provides a technical solution: an adjustable rotating material collecting and releasing device for new energy vehicles, such as Figure 1-Figure 8 As shown, it includes a mechanical arm 1, a rotating mechanism 2 is installed at the output end of the mechanical arm 1, a clamping mechanism 3 and a driving mechanism 4 are installed in the inner cavity and the bottom of the rotating mechanism 2 respectively, the driving mechanism 4 drives the clamping mechanism 3 to clamp the accessory, the rotating mechanism 2 can change the angle of the accessory, a limiting mechanism 5 is installed on the top of the rotating mechanism 2, the limiting mechanism 5 controls the driving mechanism 4 to drive the clamping mechanism 3 to clamp the accessory, and a positioning mechanism 6 is installed at the front end of the rotating mechanism 2, and the positioning mechanism 6 determines the installation direction of the accessory; The rotating mechanism 2 includes a support rod 21 installed at the output end of the robot arm 1, a rotatable box 22 is installed on the outer wall of the support rod 21, a first gear 23 is installed at the rear end of the support rod 21, a first motor 24 is installed at the rear side of the inner cavity of the box 22, and a second gear 25 meshingly connected with the first gear 23 is installed at the output end of the first motor 24. When the first motor 24 drives the second gear 25 to rotate, the box 22 is restricted by the first gear 23 and can rotate around the support rod 21; The positioning mechanism 6 includes an angle adjustment component 61, a telescopic rod 62 and a trigger component 63. The angle adjustment component 61 is installed at the front end of the support rod 21, one end of the telescopic rod 62 is sleeved on the outer wall of the angle adjustment component 61, and the other end of the telescopic rod 62 is installed with the trigger component 63.

[0021] As a preferred solution, further, the clamping mechanism 3 includes two slide bars 31 installed transversely in the inner cavity of the box body 22, and the left and right ends of the outer wall of the slide bar 31 are respectively sleeved with a clamping plate 32, a first spring 33 and a sliding seat 34 from the inside to the outside, and the two ends of the first spring 33 are respectively connected to the clamping plate 32 and the outer wall of the sliding seat 34, and the clamping plate 32 is clamped when it moves inward, and the inner side of the clamping plate 32 is provided with an anti-slip edge to increase the friction with the accessory; The driving mechanism 4 includes a second motor 41 installed at the bottom of the box body 22, a third gear 42 is installed at the output end of the second motor 41, and a stopper 43 is installed on the top of the third gear 43. When the second motor 41 drives the third gear 42 to rotate, the movement trajectory of the stopper 43 can trigger the limiting mechanism 5. A rack 44 meshing with the third gear 42 is installed at the bottom of the slide 34. The two racks 44 are respectively located on the front and rear sides of the third gear 43, so that the rack 44 can pull the two slides 34 to move in opposite directions at the same time.

[0022] As a preferred solution, further, the limiting mechanism 5 includes a cover plate 51 installed on the top of the box body 22, a slideway 52 is opened in the middle of the upper surface of the cover plate 51, and the slideway 52 is arc-shaped. The slideway 52 is located on the left side of the support rod 21 to ensure that the first stroke switch 56 will not be blocked by the support rod 21, and a guide rod 53 is installed in the inner cavity of the slideway 52, and a slider 54 is slidably connected to the outer wall of the guide rod 53. A positioning bolt 55 is screwed on the upper surface of the slider 54, and the positioning bolt 55 is screwed to press the outer wall of the guide rod 53 to fix the slider 54 on the outer wall of the guide rod 53. A first stroke switch 56 is vertically installed at the bottom of the slider 54, and the driving mechanism 4 is controlled to stop working by the first stroke switch 56.

[0023] As a preferred solution, further, the angle adjustment assembly 61 includes a positioning sleeve 611 installed at the front end of the support rod 21, and the telescopic rod 62 can be rotatably sleeved on the outer wall of the positioning sleeve 611, and at least three brake blocks 612 are equidistantly inserted into the outer wall of the positioning sleeve 611 along the circumferential direction, and a knob 613 is screwed at the front end of the positioning sleeve 611, and an extrusion block 614 is installed at the rear end of the knob 613, and the extrusion block 614 is in contact with the brake block 612.

[0024] As a preferred solution, further, the extrusion block 614 is conical in shape. When the extrusion block 614 moves backward, the inclined surface of the extrusion block 614 can squeeze the brake block 612 outward, allowing the brake block 612 to adjust the angle of the telescopic rod 62.

[0025] As a preferred solution, further, the trigger assembly 63 includes an outer cylinder 631 installed at the bottom end of the telescopic rod 62, and the inner cavity of the outer cylinder 631 is respectively connected with a second spring 632 and a ejector pin 633 from back to front. The ejector pin 633 is pushed forward under the elastic force of the second spring 632, and a trigger plate 634 is installed at the rear end of the outer wall of the ejector pin 633. The trigger plate 634 prevents the ejector pin 633 from popping out of the outer cylinder 631, and a second travel switch 635 is installed at the front end of the inner wall of the outer cylinder 631. The first motor 24 is controlled to stop running by the second travel switch 635. The second travel switch 635 and the trigger plate 634 are located on the same straight line to ensure that the second travel switch 635 can be triggered during the movement of the trigger plate 634, and the front end of the trigger plate 634 is inclined, so that the trigger plate 634 can normally squeeze the second travel switch 635.

[0026] Working principle: Step 1: Move the rotating mechanism 2 through the mechanical arm 1 to make the clamping mechanism 3 close to the accessory. The second motor 41 drives the third gear 42 to rotate clockwise, and the two racks 44 move in the opposite direction. The racks 44 pull the slide 34 to move inward along the slide rod 31. When the stopper 43 on the third gear 42 triggers the first travel switch 56, the second motor 41 stops working, and the clamping plate 32 clamps the accessory under the elastic force of the first spring 33. Step 2: The first motor 24 drives the second gear 25 to rotate, and the box 22 rotates while the first gear 23 is stationary, thereby causing the accessory to rotate; Step 3: When the screw hole on the accessory passes through the ejector pin 633, the ejector pin 633 is passed through the screw hole under the elastic force of the second spring 632, and the trigger plate 634 triggers the second travel switch 635, and the first motor 24 stops working, so that the angle of the accessory can be adjusted. In the current state, the accessory is placed on the assembly by the robot arm 1, so that the accessory can be accurately installed; Step 4: When different types of auto parts need to be clamped, the moving slider 54 slides along the outer wall of the guide rod 53, and the moving slider 54 is positioned by screwing the positioning bolt 55, and the position of the first travel switch 56 is changed, thereby controlling the rotation angle of the third gear 42, so that the moving distance of the slide seat 34 is controlled, the compression amount of the first spring 33 is changed, and the clamping force of the clamping plate 32 is adjusted, which is suitable for grasping parts of different materials; Step 5, when it is necessary to adjust the installation angle of different accessories, turn the knob 613 to move the squeezing block 614 away from the brake block 612. The brake block 612 releases the brake on the telescopic rod 62, and the telescopic rod 62 changes the angle of the ejector pin 633. By turning the knob 613, the squeezing block 614 squeezes the brake block 612. The brake block 612 moves outward under the action of the inclined surface. The brake block 612 positions the telescopic rod 62. The telescopic rod 614 can also change the distance from the ejector pin 633 to the support rod 21. Therefore, the installation angle adjustment of different accessories is achieved, which is suitable for the installation and use of various accessories.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable rotating material collecting and releasing device for assembly of new energy vehicles, comprising a mechanical arm (1), characterized in that: The output end of the mechanical arm (1) is provided with a rotating mechanism (2), the inner cavity and the bottom of the rotating mechanism (2) are provided with a clamping mechanism (3) and a driving mechanism (4) respectively, the driving mechanism (4) drives the clamping mechanism (3) to clamp the accessory, the rotating mechanism (2) can change the angle of the accessory, the top of the rotating mechanism (2) is provided with a limiting mechanism (5), the limiting mechanism (5) controls the driving mechanism (4) to drive the clamping mechanism (3) to clamp the accessory, and the front end of the rotating mechanism (2) is provided with a positioning mechanism (6), the installation direction of the accessory is determined by the positioning mechanism (6).

2. The adjustable rotating material collecting and releasing device for new energy vehicles according to claim 1 is characterized in that: The rotating mechanism (2) comprises a support rod (21) mounted at the output end of the mechanical arm (1); a rotatable box (22) is mounted on the outer wall of the support rod (21); a first gear (23) is mounted at the rear end of the support rod (21); a first motor (24) is mounted at the rear side of the inner cavity of the box (22); a second gear (25) meshingly connected to the first gear (23) is mounted at the output end of the first motor (24); when the first motor (24) drives the second gear (25) to rotate, the box (22) is restricted by the first gear (23) and can rotate around the support rod (21).

3. The adjustable rotating material collecting and releasing device for new energy vehicles according to claim 2 is characterized in that: The positioning mechanism (6) comprises an angle adjustment component (61), a telescopic rod (62) and a trigger component (63); the angle adjustment component (61) is mounted on the front end of the support rod (21); one end of the telescopic rod (62) is sleeved on the outer wall of the angle adjustment component (61); and the other end of the telescopic rod (62) is mounted on the trigger component (63).

4. The adjustable rotating material collecting and releasing device for new energy vehicles according to claim 3 is characterized in that: The clamping mechanism (3) comprises two slide bars (31) which are transversely mounted in the inner cavity of the box body (22); the left and right ends of the outer wall of the slide bar (31) are respectively sleeved with a clamping plate (32), a first spring (33) and a sliding seat (34) from the inside to the outside, and the two ends of the first spring (33) are respectively connected to the clamping plate (32) and the outer wall of the sliding seat (34); when the clamping plate (32) moves inward, the accessory is clamped; and the inner side of the clamping plate (32) is provided with an anti-slip edge to increase the friction with the accessory.

5. The adjustable rotating material collecting and releasing device for new energy vehicles according to claim 4 is characterized in that: The limiting mechanism (5) comprises a cover plate (51) mounted on the top of the box body (22); a slideway (52) is provided in the middle of the upper surface of the cover plate (51); and the slideway (52) is in the shape of an arc; a guide rod (53) is installed in the inner cavity of the slideway (52); a slider (54) is slidably connected to the outer wall of the guide rod (53); a positioning bolt (55) is screwed on the upper surface of the slider (54); the positioning bolt (55) is screwed to press against the outer wall of the guide rod (53) to fix the slider (54) to the outer wall of the guide rod (53); a first travel switch (56) is vertically mounted at the bottom of the slider (54); and the driving mechanism (4) is controlled to stop working by the first travel switch (56).

6. The adjustable rotating material collecting and releasing device for new energy vehicles according to claim 5 is characterized in that: The slideway (52) is located on the left side of the support rod (21).

7. The adjustable rotating material collecting and releasing device for new energy vehicles according to claim 2 is characterized in that: The angle adjustment assembly (61) comprises a positioning sleeve (611) mounted on the front end of the support rod (21), and the telescopic rod (62) is rotatably sleeved on the outer wall of the positioning sleeve (611), at least three brake blocks (612) are inserted into the outer wall of the positioning sleeve (611) at equal intervals along the circumferential direction, a knob (613) is screwed on the front end of the positioning sleeve (611), and an extrusion block (614) is mounted on the rear end of the knob (613), and the extrusion block (614) is in contact with the brake block (612).

8. The adjustable rotating material collecting and releasing device for new energy vehicles according to claim 7 is characterized in that: The extrusion block (614) is in the shape of a cone.

9. The adjustable rotating material collecting and releasing device for new energy vehicles according to claim 7, characterized in that: The trigger assembly (63) comprises an outer cylinder (631) mounted at the bottom end of the telescopic rod (62); a second spring (632) and an ejector pin (633) are respectively inserted into the inner cavity of the outer cylinder (631) from the back to the front; the ejector pin (633) is pushed forward by the elastic force of the second spring (632); a trigger plate (634) is mounted at the rear end of the outer wall of the ejector pin (633); the trigger plate (634) prevents the ejector pin (633) from popping out of the outer cylinder (631); a second travel switch (635) is mounted at the front end of the inner wall of the outer cylinder (631); the second travel switch (635) is used to control the first motor (24) to stop running.

10. The adjustable rotating material collecting and releasing device for new energy vehicles according to claim 9, characterized in that: The second travel switch (635) and the trigger plate (634) are located on the same straight line, and the front end of the trigger plate (634) is inclined.

Citation Information

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