Display screen surface scratch detecting and repairing device for production
By designing a multifunctional display screen surface scratch detection and repair device, including conveyor belt, scanning and cleaning mechanism, CCD detection mechanism, rough grinding mechanism, fine grinding mechanism and cleaning mechanism, the problem of single repair methods in the existing technology is solved, efficient repair of scratches of varying degrees is achieved, and the quality and scope of application of repair are improved.
Patent Information
- Application Number
- CN202510279120.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-05-13
AI Technical Summary
The existing display screen scratch detection and repair devices have too single repair methods to effectively repair deeper scratches.
A device including a conveyor belt, a scanning cleaning mechanism, a CCD detection mechanism, a rough grinding mechanism, a refined grinding mechanism and a cleaning mechanism are designed. Through a multi-axis mobile machine and precise processing mechanism, the scratches on the surface of the display screen can be gradually detected and multi-layered repaired.
Comprehensive detection and repair of scratches of varying degrees has been achieved, the quality and scope of application of the repair have been improved, and the display effect after repair is achieved to the best state.
Smart Images

Figure CN119973769A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polishing for display screen repair, and in particular to a display screen surface scratch detection and repair device for production. Background Art
[0002] Display screen is a device used to display images, text and videos, and is widely used in computers, mobile phones, televisions and other electronic devices. Display screens present images by converting electrical signals into visible light. Display screens can be divided into many types according to different technologies and uses. However, during the manufacturing, transportation and installation of display screens, it is inevitable that the display screen will be scratched in different sizes. The scratches on the surface affect the display and appearance of the display screen, so it is necessary to detect and repair the scratches on the LED display screen.
[0003] The existing patent number CN213105950U discloses an integrated device for online detection and repair of display screen surface defects, including a device body, a digital signal processor, a transmission belt, a liquid storage tank and a control panel. The transmission belt is installed inside the device body, and a detection frame is installed on the outer wall of the device body above the transmission belt, and the bottom end of the detection frame is fixedly connected to the device body. A cylinder is installed inside the detection frame, and a CCD camera is provided at the bottom end of the cylinder, and the top end of the CCD camera is fixedly connected to the cylinder. A digital signal processor is installed on the outer wall of one side of the detection frame. A digital signal processor is provided, and a liquid storage tank is installed at the bottom of the device body below the digital signal processor, and a power pump is installed inside the device body on one side of the liquid storage tank; it uses frosted cotton to quickly polish the scratches on the display, so that the polishing mechanism can conveniently repair the scratches on the display screen; however, the repair process and method of the scratches on the display screen are too simplified, and the lubrication and polishing method can only perform simple repairs on shallow scratches on the display screen. When faced with deeper scratches, the polishing method cannot achieve a good repair effect, so a device that can comprehensively detect and repair scratches is needed. Summary of the invention
[0004] The purpose of the present invention is to solve the problems that the existing display screen scratch detection and repair device has too single repair means and too simple repair method during use, and can only repair shallow scratches, but cannot comprehensively detect and repair scratch defects on the display screen surface.
[0005] The present invention achieves the above-mentioned object through the following technical scheme: Provide a display screen surface scratch detection and repair device for production, comprising a conveyor belt and a frame for mounting the conveyor belt, and a plurality of processing mechanisms with different functions are arranged on the frame along the conveying direction of the conveyor belt; wherein a scanning and cleaning mechanism for scanning and preliminary cleaning is arranged on the frame near the initial feeding end of the conveyor belt, a CCD detection mechanism for detecting scratches on the display screen surface is arranged on one side of the scanning and cleaning mechanism, a rough grinding mechanism is arranged on one side of the CCD detection mechanism, and the rough grinding mechanism It comprises a first multi-axis mobile machine, on which a grinding and repairing assembly is installed, a fine grinding mechanism is arranged on one side of the rough grinding mechanism, the fine grinding mechanism comprises a second multi-axis mobile machine and a fine grinding assembly and a polishing assembly installed on the second multi-axis mobile machine, a cleaning mechanism for cleaning the display screen is arranged on one side of the fine grinding mechanism, the cleaning mechanism comprises a third multi-axis mobile machine and a cleaning assembly installed on the third multi-axis mobile machine; a support plate is arranged between the conveyor belt and the frame, and electromagnetic suction cups for fixing the display screen are respectively arranged on the support plate corresponding to different processing mechanisms.
[0006] Furthermore, ear plates are provided at the four corners of the frame, and a shaft sleeve is fixedly installed on the side of each ear plate. A driving roller and a redirecting roller are respectively installed at both ends of the frame. The rotating shafts of the driving roller and the redirecting roller pass through the ear plates and are rotatably installed in the shaft sleeves. A reduction motor is provided on one side of the driving roller, and the reduction motor is fixedly installed on the ear plate. The output end of the reduction motor is fixedly connected to the rotating shaft of the driving roller, and the conveyor belt is tightly sleeved on the driving roller and the redirecting roller.
[0007] Furthermore, the scanning and cleaning mechanism includes a horizontal frame fixedly mounted on the frame, a digital scanning plate is connected to one side of the top of the horizontal frame, a first telescopic cylinder is fixedly mounted on the top surface of the horizontal frame, one end of the telescopic rod of the first telescopic cylinder is fixedly connected to a push plate, two ends of the push plate are movably mounted on the inner side surface of the horizontal frame for up and down movement, a push frame is movably mounted on the push plate, the push frame is horizontally mounted above the conveyor belt, a spring is installed between the top of the push frame and the bottom surface of the push plate, and a cleaning roller is rotatably installed on the push frame; the CCD detection mechanism includes a mounting frame mounted on the frame, a second telescopic cylinder is fixedly mounted on the top surface of the mounting frame, one end of the telescopic rod of the second telescopic cylinder is fixedly connected to a CCD camera, a digital signal processor is installed on the back of the mounting frame, a control panel is installed on the side of the frame, and the control panel is electrically connected to the digital signal processor.
[0008] Furthermore, the first multi-axis mobile machine includes a first fixed seat fixedly mounted on the frame, a first motor is installed on the first fixed seat, an output end of the first motor is fixedly connected to a first screw, the first screw is rotatably mounted on the first fixed seat, a first movable plate screwed to the first screw is provided on the first fixed seat, first guide rods penetrating the first movable plate are provided on both sides of the first screw, the first movable plate is frame-shaped, and hydraulic cylinders for lifting are installed inside the two halves of the first movable plate, a second movable plate is movably mounted on the top of the first movable plate, a second motor is fixedly mounted on one end of the second movable plate, an output end of the second motor is fixedly connected to a second screw, the second screw penetrates the top of the first movable plate and is connected by threads, a side surface of the second movable plate is fixedly connected to a lifting seat, a third movable plate is movably mounted on the lifting seat, a third motor is fixedly installed on the top of the lifting seat, an output end of the third motor is fixedly connected to a third screw, the third screw penetrates the third movable plate and is connected by threads; the grinding and repair component is installed on the first multi-axis mobile machine.
[0009] Furthermore, the grinding and repair component includes a first mounting block fixedly mounted on the side of the third movable plate, a first grinder fixedly mounted on the first mounting block, a first grinding sheet installed at the output end of the first grinder, a cylindrical first slag suction device is sleeved on the outer side of the first grinder, an air suction chamber is arranged inside the first slag suction device, a truncated cone-shaped slag suction groove is arranged at the bottom of the first slag suction device, a plurality of slag suction channels connected with the air suction chamber are evenly arranged on the groove surface of the slag suction groove, a connecting nozzle connected with the air suction chamber is arranged on the side of the first slag suction device, a through hole separated from the air suction chamber is arranged on the first slag suction device, and a first annular first slag suction net is fixedly connected to the bottom of the first slag suction device; a first syringe is slidably installed on one side of the first grinder, and the first syringe It includes an injection tube, one end of which is connected with an injection nozzle, the top of which is provided with an infusion nozzle, and the injection nozzle is inserted into the through hole; a first L-shaped mounting plate is installed on the top surface of the first mounting block, a third telescopic cylinder is fixedly installed on one end of the first mounting plate, and the telescopic rod of the third telescopic cylinder is fixedly connected to the top surface of the first syringe; a first metering pump is installed on the top of the first mounting plate, a first liquid storage tank for containing repair fluid is installed on the frame, and the first metering pump is respectively connected to the first liquid storage tank and the infusion nozzle through a hose; a residue suction pump is provided on the frame, a residue collecting bucket is provided on one side of the residue suction pump, and the residue suction pump is respectively connected to the residue collecting bucket and the connecting nozzle through a hose; an ultraviolet lamp for curing the repair fluid is installed on the bottom surface of the lifting seat.
[0010] Furthermore, the second multi-axis mobile machine includes a second fixed seat fixedly mounted on the frame, a fourth motor is installed on the second fixed seat, an output end of the fourth motor is fixedly connected to a fourth screw, the fourth screw is rotatably mounted on the second fixed seat, a first moving seat screwed to the fourth screw is provided on the second fixed seat, second guide rods penetrating the first moving seat are provided on both sides of the fourth screw, the second moving seat is movably mounted on one side of the top of the first moving seat, a fifth motor is fixedly mounted on one end of the second moving seat, an output end of the fifth motor is fixedly connected to a fifth screw, the fifth screw penetrates the top of the first moving seat and is connected by threads, a side surface of the second moving seat is fixedly connected to the first lifting plate, a third moving seat is movably mounted on the first lifting plate, and the top of the first lifting plate A sixth motor is fixedly installed on the top, and the output end of the sixth motor is fixedly connected to the sixth screw, and the sixth screw penetrates the third moving seat and is connected by a thread, and the fine grinding assembly is installed on the third moving seat; the fourth moving seat is movably mounted on the other side of the top of the first moving seat, and a seventh motor is fixedly installed on one side of the fourth moving seat, and the output end of the seventh motor is fixedly connected to the seventh screw, and the seventh screw penetrates the top of the first moving seat and is connected by a thread, and the side of the fourth moving seat is fixedly connected to the second lifting plate, and the fifth moving seat is movably mounted on the second lifting plate, and the eighth motor is fixedly installed on the top of the second lifting plate, and the output end of the eighth motor is fixedly connected to the eighth screw, and the eighth screw penetrates the fifth moving seat and is connected by a thread, and the polishing assembly is installed on the fifth moving seat.
[0011] Further, the fine grinding assembly includes a second mounting block, on which a second grinder is fixedly mounted, a second grinding sheet is installed at the output end of the second grinder, a second slag suction device identical to the first slag suction device is mounted on the outer side of the second grinder, the second slag suction device is connected to the slag suction pump through a hose, and a second slag suction net identical to the first slag suction net is fixedly connected and installed at the bottom of the second slag suction device; the polishing assembly includes a third mounting block, on which a polisher is fixedly mounted, a polishing sheet is installed at the output end of the polisher, a second syringe identical to the first syringe is slidably installed on one side of the polisher, a truncated cone-shaped dust cover is provided below the second syringe, the dust cover is threadedly mounted on the bottom of the third mounting block, a second mounting plate is installed on the top surface of the third mounting block, a fourth telescopic cylinder is fixedly mounted on one end of the second mounting plate, the telescopic rod of the fourth telescopic cylinder is fixedly connected to the top surface of the second syringe, a second metering pump is installed on the top of the second mounting plate, a second liquid storage tank for polishing agent is installed on the frame, and the second metering pump is respectively connected to the second liquid storage tank and the second syringe through a hose.
[0012] Furthermore, the third multi-axis mobile machine is the same as the first multi-axis mobile machine, and the cleaning component is installed on the third multi-axis mobile machine. The cleaning component includes a hexahedral fourth mounting block, a micro air pump is arranged in the fourth mounting block, the bottom of the micro air pump is connected to the liquid buffer box through an air pressure pipeline, a storage drawer is arranged on one side of the liquid buffer box through a liquid pipeline, a shut-off valve is arranged inside the liquid pipeline, an atomizing nozzle is connected and installed at the bottom of the liquid buffer box, an mounting groove is provided on the bottom surface of the fourth mounting block, the atomizing nozzle is installed in the mounting groove, and a frame-shaped cleaning cloth is fixedly installed on the bottom surface of the second mounting block surrounding the atomizing nozzle, and the cleaning cloth is higher than the atomizing nozzle.
[0013] Furthermore, the electromagnetic chuck is fixedly mounted on the support plate, and the electromagnetic chuck includes a first electromagnetic chuck corresponding to the scanning and cleaning mechanism, a second electromagnetic chuck corresponding to the CCD detection mechanism, a third electromagnetic chuck corresponding to the rough grinding mechanism, a fourth electromagnetic chuck corresponding to the fine grinding mechanism, and a fifth electromagnetic chuck corresponding to the cleaning mechanism.
[0014] Furthermore, calibration scanners are installed on the digital scanning board, the mounting frame, the first mounting block, the second mounting block, the third mounting block and the fourth mounting block; a metal clamp that cooperates with the electromagnetic suction cup is placed on the conveyor belt, the display screen is installed in the metal clamp, and the display screen is provided with information calibration points that cooperate with the calibration scanner; the calibration scanner is electrically connected to the control panel.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention adopts a conveyor belt to transport the display screen, and gradually detects and repairs the scratch defects on its surface during the transportation process. A scanning and cleaning mechanism is used to scan and record the display screen and perform preliminary cleaning to improve the accuracy of scratch detection; a CCD detection mechanism is used to make the detection of scratches on the surface of the display screen more accurate and reliable, which is helpful to timely discover and locate existing problems; a rough grinding mechanism is used to effectively remove deep scratches on the surface of the display screen through grinding, dust collection, application of repair liquid and UV lamp curing, thereby improving the repair effect; a fine grinding mechanism is used to grind the repair part with a more refined grinding sheet and use a polishing machine and polishing agent, thereby further improving the repair accuracy of the display screen surface and ensuring that the display effect after repair reaches the best state; a cleaning mechanism is used to help ensure the cleanliness of the display screen after grinding and polishing; the use of this repair system integrating detection and grinding and repair can not only realize the repair of scratches of different degrees, but also improve the applicable scope of the equipment repair and improve the quality of the repair.
[0017] 2. The present invention adopts a conveyor belt to transport the display screen, and uses a support plate and an electromagnetic suction cup to support and fix the display screen during processing to ensure stability and safety during the processing; the multi-axis mobile machine is a multi-level, multi-axial precision moving system, through which high-precision movement can be performed in the horizontal and vertical directions to ensure accurate repair of scratches on the display screen. The structures of various components are coordinated with each other to form an efficient and stable multi-axis grinding mechanism.
[0018] 3. The coordinated use of the syringe and the metering pump, under the measurement and control of the control panel, can inject corresponding amounts of repair liquid for scratches of different sizes, thereby reducing the subsequent polishing time and polishing intensity, saving the repair liquid while improving the polishing efficiency, thereby achieving precise injection and control of the repair liquid, and ensuring the stability and controllability of the repair process.
[0019] 4. The injection nozzle of the first syringe is set in the through hole of the first slag suction device, and a protective cover is set under the second syringe, both of which are to protect the injection nozzle and prevent external dust or debris from contaminating the injection nozzle, thereby contaminating the repair fluid and polishing agent and reducing the repair effect.
[0020] 5. The CCD camera is a device used to capture images of the display screen surface. Signal processing is performed through a digital signal processor, which is responsible for receiving, processing and analyzing image information from the CCD camera. This intelligent design enables the CCD detection mechanism to accurately identify the location and extent of scratches on the LED display screen in real time.
[0021] 6. An atomizing nozzle is installed at the bottom of the liquid buffer box to spray the liquid on the display screen in the form of mist. This method allows the cleaning liquid to cover the entire screen surface more evenly, improves the cleaning effect, and avoids using too much cleaning liquid, which may cause it to penetrate into the interior of the display screen and cause damage to the display. A frame-shaped cleaning cloth is fixedly installed on the bottom surface of the fourth mounting block surrounding the atomizing nozzle, and the cleaning cloth is higher than the atomizing nozzle. This design is used to effectively absorb and clean the liquid sprayed by the atomizing nozzle, thereby improving the cleaning effect.
[0022] 7. The calibration scanner and the information calibration points work together to achieve precise work between various components. By cooperating with the information calibration points, the system can ensure that operations at each stage are carried out in accordance with predetermined accurate standards, thereby improving the accuracy of repairs. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0024] Figure 2 is a schematic diagram of the scanning cleaning mechanism of the present invention;
[0025] Figure 3 Schematic diagram of the CCD detection mechanism in the present invention;
[0026] Figure 4 is a schematic diagram of a first multi-axis mobile machine in the present invention;
[0027] Figure 5 It is a schematic diagram of the grinding and repairing component in the present invention;
[0028] Figure 6 for Figure 5 Sectional view of AA in the middle;
[0029] Figure 7 is a schematic diagram of a second multi-axis mobile machine in the present invention;
[0030] Figure 8 is a schematic diagram of a fine grinding component in the present invention;
[0031] Fig. 9 is a schematic diagram of a polishing assembly in the present invention;
[0032] Fig.10 for Fig. 9 Cross-sectional view of the middle BB;
[0033] Fig.11 is a schematic diagram of a cleaning component in the present invention;
[0034] Fig.12 for Fig.11 Cross-sectional view of CC;
[0035] Fig.13 It is a schematic diagram of the rack in the present invention.
[0036] In the figure: 1- conveyor belt, 2- frame, 3- scanning and cleaning mechanism, 4- CCD detection mechanism, 5- rough grinding mechanism, 6- fine grinding mechanism, 7- cleaning mechanism, 8- support plate, 9- electromagnetic suction cup, 10- control panel, 11- first liquid storage tank, 12- slag suction pump, 13- slag collection bucket, 14- second liquid storage tank, 15- calibration scanner, 16- metal fixture;
[0037] 21-ear plate, 22-shaft sleeve, 23-driving roller, 24-redirecting roller, 25-reduction motor;
[0038] 31-horizontal frame, 32-digital scanning plate, 33-first telescopic cylinder, 34-pushing plate, 35-pushing frame, 36-spring, 37-cleaning roller;
[0039] 41-mounting frame, 42-second telescopic cylinder, 43-CCD camera, 44-digital signal processor;
[0040] 51-first multi-axis mobile machine, 511-first fixed seat, 512-first motor, 513-first screw, 514-first moving plate, 515-first guide rod, 516-second moving plate, 517-second motor, 518-second screw, 519-lifting seat, 5110-third moving plate, 5111-third motor, 5112-third screw, 5141-hydraulic cylinder;
[0041] 52-grinding and repairing assembly, 521-first mounting block, 522-first grinding machine, 523-first grinding sheet, 524-first residue suction device, 525-first residue suction net, 526-first syringe, 527-first mounting plate, 528-third telescopic cylinder, 529-first metering pump, 5210-ultraviolet lamp, 5241-air suction cavity, 5242-slag suction groove, 5243-slag suction channel, 5244-connecting nozzle, 5245-through hole, 5261-injection tube, 5262-injection nozzle, 5263-infusion nozzle;
[0042] 61-second multi-axis mobile machine, 611-second fixed seat, 612-fourth motor, 613-fourth screw, 614-first moving seat, 615-second guide rod, 616-second moving seat, 617-fifth motor, 618-fifth screw, 619-first lifting plate, 6110-third moving seat, 6111-sixth motor, 6112-sixth screw, 6113-fourth moving seat, 6114-seventh motor, 6115-seventh screw, 6116-second lifting plate, 6117-fifth moving seat, 6118-eighth motor, 6119-eighth screw;
[0043] 62-fine grinding assembly, 621-second mounting block, 622-second grinding machine, 623-second grinding sheet, 624-second residue suction device, 625-second residue suction net;
[0044] 63-polishing assembly, 631-third mounting block, 632-polishing machine, 633-polishing sheet, 634-second syringe, 635-dust cover, 636-second mounting plate, 637-fourth telescopic cylinder, 638-second metering pump;
[0045] 71-third multi-axis moving machine, 72-cleaning assembly, 721-fourth mounting block, 722-micro air pump, 723-air pressure pipeline, 724-liquid buffer box, 725-liquid pipeline, 726-storage drawer, 727-shutoff valve, 728-atomizing nozzle, 729-cleaning cloth, 7211-mounting slot;
[0046] 91 - first electromagnetic chuck, 92 - second electromagnetic chuck, 93 - third electromagnetic chuck, 94 - fourth electromagnetic chuck, 95 - fifth electromagnetic chuck. DETAILED DESCRIPTION
[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0048] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0049] Combination Figures 1 to 13 The device for detecting and repairing scratches on the surface of a display screen for production shown in the figure comprises a conveyor belt 1 and a frame 2 for mounting the conveyor belt 1. A plurality of processing mechanisms with different functions are arranged on the frame 2 along the conveying direction of the conveyor belt 1; wherein a scanning and cleaning mechanism 3 for scanning and preliminary cleaning is arranged on the frame 2 near the initial feeding end of the conveyor belt 1, a CCD detection mechanism 4 for detecting scratches on the surface of the display screen is arranged on one side of the scanning and cleaning mechanism 3, a rough grinding mechanism 5 is arranged on one side of the CCD detection mechanism 4, and the rough grinding mechanism 5 comprises a first multi-axis moving machine 51, a first multi-axis moving machine 52, and a first multi-axis moving machine 53. A grinding and repairing assembly 52 is installed on the mobile machine 51, a fine grinding mechanism 6 is provided on one side of the rough grinding mechanism 5, and the fine grinding mechanism 6 includes a second multi-axis mobile machine 61 and a fine grinding assembly 62 and a polishing assembly 63 installed on the second multi-axis mobile machine 61; a cleaning mechanism 7 for cleaning the display screen is provided on one side of the fine grinding mechanism 6, and the cleaning mechanism 7 includes a third multi-axis mobile machine 71 and a cleaning assembly 72 installed on the third multi-axis mobile machine 71; a support plate 8 is provided between the conveyor belt 1 and the frame 2, and electromagnetic suction cups 9 for fixing the display screen are respectively installed on the support plate 8 corresponding to different processing mechanisms;
[0050] Reference Figure 1 and Fig.13As shown, ear plates 21 are provided at the four corners of the frame 2, and a shaft sleeve 22 is fixedly installed on the side of each ear plate 21. A driving roller 23 and a redirecting roller 24 are respectively installed at both ends of the frame 2. The rotating shafts of the driving roller 23 and the redirecting roller 24 penetrate the ear plates 21 and are rotatably installed in the shaft sleeves 22. A reduction motor 25 is provided on one side of the driving roller 23. The reduction motor 25 is fixedly installed on the ear plates 21. The output end of the reduction motor 25 is fixedly connected to the rotating shaft of the driving roller 23. The conveyor belt 1 is tightly sleeved on the driving roller 23 and the redirecting roller 24, wherein the reduction motor 25 is composed of a motor and a reducer; when in use, the driving roller 23 is driven by the motor through the reducer, and the conveyor belt 1 is dragged by the friction between the driving roller 23 and the conveyor belt 1. The driving roller 23 is installed at the discharge end to increase the traction force, which is conducive to dragging;
[0051] The electromagnetic suction cup 9 is fixedly installed on the support plate 8, and the electromagnetic suction cup 9 includes a first electromagnetic suction cup 91 corresponding to the scanning and cleaning mechanism 3, a second electromagnetic suction cup 92 corresponding to the CCD detection mechanism 4, a third electromagnetic suction cup 93 corresponding to the rough grinding mechanism 5, a fourth electromagnetic suction cup 94 corresponding to the fine grinding mechanism 6, and a fifth electromagnetic suction cup 95 corresponding to the cleaning mechanism 7; when in use, the support plate 8 is set at the middle position of the conveyor belt 1. When the conveyor belt 1 conveys the display screen, on the one hand, the support plate 8 can support the display screen in the conveying, and reduce the pressure of the display screen on the conveyor belt 1. On the other hand, the support plate 8 is used to install a plurality of electromagnetic suction cups 9 that fix the display screen by magnetic force;
[0052] Reference Figure 1-3 As shown, the scanning and cleaning mechanism 3 includes a horizontal frame 31 fixedly mounted on the frame 2, a digital scanning plate 32 is connected to one side of the top of the horizontal frame 31, a first telescopic cylinder 33 is fixedly mounted on the top surface of the horizontal frame 31, one end of the telescopic rod of the first telescopic cylinder 33 is fixedly connected to a push plate 34, two ends of the push plate 34 are movably mounted on the inner side surface of the horizontal frame 31 for up and down movement, a push frame 35 is movably mounted on the push plate 34, the push frame 35 is horizontally mounted above the conveyor belt 1, a spring 36 is installed between the top of the push frame 35 and the bottom surface of the push plate 34, and a cleaning roller 37 is rotatably installed on the push frame 35; the CCD detection mechanism 4 includes a mounting frame 41 mounted on the frame 2, a second telescopic cylinder 42 is fixedly mounted on the top surface of the mounting frame 41, one end of the telescopic rod of the second telescopic cylinder 42 is fixedly connected to a CCD camera 43, a digital signal processor 44 is installed on the back of the mounting frame 41, a control panel 10 is installed on the side of the frame 2, and the control panel 10 is electrically connected to the digital signal processor 44;
[0053] When in use, in order to ensure that the electromagnetic suction cup 9 can fix the display by magnetic force and accurately complete the processing, a metal clamp 16 for placing and fixing the display can be used, so that when the display is transported on the conveyor belt 1, when passing through the scanning and cleaning mechanism 3, the control panel 10 controls the start of the first electromagnetic suction cup 91 to fix the metal clamp 16 and quickly stops the operation of the conveyor belt 1. At this time, the digital scanning board 32 scans the information calibration point on the display screen and records the processing information of this display screen. Then the first telescopic cylinder 33 continuously drives the push plate 34 and pushes the push frame 35, and uses the rotatable cleaning roller 37 to perform preliminary cleaning on the surface of the display screen, and the spring 36 plays a buffering role in the downward movement of the push frame 35, so that the cleaning roller 37 will not crush the display screen when rolling and wiping. After the preliminary cleaning is completed, the control panel 10 cuts off the power to the first electromagnetic suction cup 91 and starts the reduction motor 25 to continue to drive the display to the CCD detection mechanism 4. Then the control panel 10 controls the second electromagnetic suction cup 92 to suck the display screen and stops the operation of the conveyor belt 1. Then the calibration scanner 15 on the bottom of the mounting frame 41 calibrates and records the information with the information calibration point on the display screen. Then the second telescopic cylinder 42 is driven to move up and down continuously with the shooting of the CCD camera 43 to take pictures and record. The digital signal processor 44 is responsible for receiving, processing and analyzing the image information transmitted by the CCD camera 43. Such an intelligent design enables the CCD detection mechanism 4 to accurately identify and record the position and degree of scratches on the display screen in real time, and use the information calibration point set on the display screen as a position reference;
[0054] refer to Figure 4As shown, the first multi-axis mobile machine 51 includes a first fixed seat 511 fixedly mounted on the frame 2, a first motor 512 is mounted on the first fixed seat 511, an output end of the first motor 512 is fixedly connected to a first screw rod 513, the first screw rod 513 is rotatably mounted on the first fixed seat 511, a first movable plate 514 screwed to the first screw rod 513 is provided on the first fixed seat 511, first guide rods 515 penetrating the first movable plate 514 are provided on both sides of the first screw rod 513, the first movable plate 514 is frame-shaped, and hydraulic cylinders 5141 for lifting are installed inside the waists on both sides of the first movable plate 514, and the top of the first movable plate 514 is movably mounted with a first guide rod 515. A second moving plate 516, a second motor 517 is fixedly installed at one end of the second moving plate 516, an output end of the second motor 517 is fixedly connected to a second screw 518, the second screw 518 passes through the top of the first moving plate 514 and is connected by threads, a side of the second moving plate 516 is fixedly connected to a lifting seat 519, a third moving plate 5110 is movably mounted on the lifting seat 519, a third motor 5111 is fixedly installed on the top of the lifting seat 519, an output end of the third motor 5111 is fixedly connected to a third screw 5112, the third screw 5112 passes through the third moving plate 5110 and is connected by threads; a grinding and repairing assembly 52 is installed on the first multi-axis moving machine 51;
[0055] The first multi-axis moving machine 51 is a multi-level, multi-axial precision moving system, through which high-precision movement can be performed in the horizontal and vertical directions, wherein a servo motor with higher precision and better control performance and a ball screw with higher rotation accuracy and lower friction are adopted, thereby achieving a high-precision moving system; when in use, the first moving plate 514 and the second moving plate 516 can move horizontally under the cooperation of the motor and the screw, while the third moving plate 5110 moves vertically on the lifting seat 519, thereby driving the polishing and repairing component 52 to polish and repair the scratches on the surface of the display screen;
[0056] Reference Figure 4-6 and Fig.13As shown, the grinding and repairing assembly 52 includes a first mounting block 521 fixedly mounted on the side of the third movable plate 5110, a first grinder 522 is fixedly mounted on the first mounting block 521, a first grinding sheet 523 is mounted on the output end of the first grinder 522, a cylindrical first residue suction device 524 is sleeved on the outer side of the first grinder 522, a suction cavity 5241 is arranged inside the first residue suction device 524, and a truncated cone-shaped residue suction groove 5242 is arranged at the bottom of the first residue suction device 524, and a suction cavity 5241 is arranged inside the first residue suction device 524, and a suction cavity 5241 is arranged at the bottom of the first residue suction device 524, and a suction cavity 5241 is arranged inside the first residue suction device 524, and a suction cavity 5242 is arranged at the bottom of the first residue suction device 524, and a suction cavity 5241 is arranged inside ... A plurality of slag suction channels 5243 connected to the suction chamber 5241 are evenly arranged on the groove surface of the slag groove 5242, a connecting nozzle 5244 connected to the suction chamber 5241 is installed on the side of the first slag suction device 524, a through hole 5245 separated from the suction chamber 5241 is opened on the first slag suction device 524, and a first annular slag suction net 525 is fixedly connected to the bottom of the first slag suction device 524; a first injector 526 is slidably installed on one side of the first grinder 522, and the first injector The syringe 526 includes an injection tube 5261, one end of which is connected to an injection nozzle 5262, and the top of the injection tube 5261 is provided with an infusion nozzle 5263, and the injection nozzle 5262 is inserted into the through hole 5245; the top surface of the first mounting block 521 is installed with an L-shaped first mounting plate 527, and one end of the first mounting plate 527 is fixedly installed with a third telescopic cylinder 528, and the telescopic rod of the third telescopic cylinder 528 is fixedly connected to the top surface of the first syringe 526; the first mounting block 521 is provided with an L-shaped first mounting plate 527, and the first mounting plate 527 is provided with a third telescopic cylinder 528. The telescopic rod of the third telescopic cylinder 528 is fixedly connected to the top surface of the first syringe 526; A first metering pump 529 is installed on the top of the mounting plate 527, a first liquid storage tank 11 for containing the repair liquid is installed on the frame 2, and the first metering pump 529 is connected to the first liquid storage tank 11 and the infusion nozzle 5263 through a hose; a slag suction pump 12 is provided on the frame 2, a slag collection bucket 13 is provided on one side of the slag suction pump 12, and the slag suction pump 12 is connected to the slag collection bucket 13 and the connecting nozzle 5244 through a hose; an ultraviolet lamp 5210 for curing the repair liquid is installed on the bottom surface of the lifting seat 519;
[0057] When in use, the display is conveyed to the rough grinding mechanism 5 by the conveyor belt 1, the control panel 10 starts the third electromagnetic suction cup 93 to suck the display and stops the operation of the conveyor belt 1, then the calibration scanner 15 on the first mounting block 521 scans the information calibration point on the display screen to confirm the scratch position, then the first multi-axis moving machine 51 moves and starts the first grinder 522 to grind the scratch with the first grinding sheet 523, wherein the first grinder 522 can grind the burrs around the scratch on the one hand On the other hand, when the next step of repairing liquid is added, the repairing liquid can be better filled into the scratches. When the first grinder 522 is grinding, the residue suction pump 12 is started and the first residue suction device 524 is used to absorb the residue powder produced by grinding. The residue passes through the residue suction groove 5242 and enters the residue suction channel 5243, and then enters the suction cavity 5241 and finally enters the residue collecting bucket 13 through the hose at the connecting nozzle 5244. The first residue suction net 525 installed at the bottom of the first residue suction device 524 can block the residue during grinding. After the polishing is completed, the third telescopic cylinder 528 is started to push the first syringe 526 downward for a certain distance so that its injection nozzle 5262 extends out of the through hole 5245 of the first residue suction device 524, and then the first metering pump 529 is started to extract the repair liquid in the first liquid storage tank 11 and input it into the injection tube 5261 through the hose and the infusion nozzle 5263, and then fill it into the scratch through the injection nozzle 5262; then the first multi-axis moving machine 51 moves and irradiates the ultraviolet lamp 5210 installed at the bottom of the lifting seat 519 to the scratch to solidify the repair liquid. In this process, hydraulic cylinders 5141 for lifting are installed inside the waist of both sides of the first moving plate 514. This hydraulic cylinder 5141 provides a guarantee for the vertical movement of the ultraviolet lamp 5210, so that the curing irradiation process is more accurate; among them, the ultraviolet lamp 5210 uses some ultraviolet lamps specially designed for this display screen. These lamps have special filters that can filter ultraviolet rays that are harmful to the screen, thereby ensuring that the display screen will not be damaged during irradiation;
[0058] Reference Figure 7As shown, the second multi-axis mobile machine 61 includes a second fixed seat 611 fixedly mounted on the frame 2, a fourth motor 612 is mounted on the second fixed seat 611, an output end of the fourth motor 612 is fixedly connected to a fourth screw 613, the fourth screw 613 is rotatably mounted on the second fixed seat 611, a first moving seat 614 screwed to the fourth screw 613 is provided on the second fixed seat 611, both sides of the fourth screw 613 are provided with a second guide rod 615 penetrating the first moving seat 614, a second moving seat 616 is movably mounted on one side of the top of the first moving seat 614, a fifth motor 617 is fixedly mounted on one end of the second moving seat 616, an output end of the fifth motor 617 is fixedly connected to a fifth screw 618, the fifth screw 618 penetrates the top of the first moving seat 614 and is connected by threads, a side of the second moving seat 616 is fixedly connected to a first lifting plate 619, a third moving seat 6110 is movably mounted on the first lifting plate 619, and a sixth motor 61 is fixedly mounted on the top of the first lifting plate 619 11. The output end of the sixth motor 6111 is fixedly connected to the sixth screw 6112, which penetrates the third motion seat 6110 and is connected by threads. The fine grinding assembly 62 is installed on the third motion seat 6110; the fourth motion seat 6113 is movably mounted on the other side of the top of the first motion seat 614, and the seventh motor 6114 is fixedly mounted on one side of the fourth motion seat 6113. The output end of the seventh motor 6114 is fixedly connected to the seventh screw 6115, which penetrates the top of the first motion seat 614 and is connected by threads. The side of the fourth motion seat 6113 is fixedly connected to the second lifting plate 6116, and the fifth motion seat 6117 is movably mounted on the second lifting plate 6116. The top of the second lifting plate 6116 is fixedly mounted with the eighth motor 6118, and the output end of the eighth motor 6118 is fixedly connected to the eighth screw 6119, which penetrates the fifth motion seat 6117 and is connected by threads. The polishing assembly 63 is installed on the fifth motion seat 6117;
[0059] When in use, the second multi-axis mobile machine 61 adopts the same multi-axial precision moving system as the first multi-axis mobile machine 51, and can move with high precision in the horizontal and vertical directions, and the fine grinding component 62 and the polishing component 63 are respectively arranged on both sides of the first moving seat 614, so that the display screen can be finely ground and polished respectively by moving the first moving seat 614;
[0060] As shown in reference 7-10, the fine grinding assembly 62 includes a second mounting block 621, a second grinder 622 is fixedly mounted on the second mounting block 621, a second grinding sheet 623 is installed at the output end of the second grinder 622, a second slag suction device 624 identical to the first slag suction device 524 is mounted on the outer side of the second grinder 622, the second slag suction device 624 is connected to the slag suction pump 12 through a hose, and a second slag suction net 625 identical to the first slag suction net 525 is fixedly connected and installed at the bottom of the second slag suction device 624; the polishing assembly 63 includes a third mounting block 631, a polishing machine 632 is fixedly mounted on the third mounting block 631, a polishing sheet 633 is installed at the output end of the polishing machine 632, and a second slag suction device 624 identical to the first slag suction net 525 is fixedly mounted on the bottom of the second slag suction device 624. A second syringe 634 identical to the first syringe 526 is installed sideways and slidingly, a truncated cone-shaped dust cover 635 is provided below the second syringe 634, the dust cover 635 is installed on the bottom of the third mounting block 631 through threads, a second mounting plate 636 is installed on the top surface of the third mounting block 631, a fourth telescopic cylinder 637 is fixedly installed on one end of the second mounting plate 636, the telescopic rod of the fourth telescopic cylinder 637 is fixedly connected to the top surface of the second syringe 634, a second metering pump 638 is installed on the top of the second mounting plate 636, a second liquid storage tank 14 for containing polishing agent is installed on the frame 2, and the second metering pump 638 is connected to the second liquid storage tank 14 and the second syringe 634 through hoses respectively;
[0061] When in use, the display is conveyed to the fine grinding mechanism 6 via the conveyor belt 1, the control panel 10 starts the fourth electromagnetic suction cup 94 to suck the display and stops the operation of the conveyor belt 1, and then the calibration scanner 15 on the second mounting block 621 scans the information calibration point on the display screen to confirm the grinding position; then the second grinder 622 is started to grind the scratch repair part with the more sophisticated second grinding disc 623, and at the same time, the residue suction pump 12 is started to absorb the residue through the second residue suction device 624; after the fine grinding is completed, the second multi-axis moving machine 61 moves for polishing processing, firstly the calibration scanner 15 on the third mounting block 631 scans the information calibration point on the display screen The information calibration point is scanned to confirm the polishing position, and then the fourth telescopic cylinder 637 is started to push the second syringe 634 so that its injection nozzle extends out of the dust cover 635 and is aligned with the polishing position, and then the second metering pump 638 is started to extract the polishing agent in the second liquid storage tank 14 and spray it to the polishing position, and then the second syringe 634 is reset and the polishing machine 632 is started to polish the repaired position of the display screen using the polishing sheet 633 and the polishing agent. After using the polishing agent, the glossiness of the filled area will increase and be more similar to the surrounding surface, which helps to reduce the visual difference between the filled area and the surrounding surface, making the repaired area more difficult to detect and enhancing the durability and appearance of the repair;
[0062] Reference Figure 11-12 and Figure 1As shown, the third multi-axis mobile machine 71 is the same as the first multi-axis mobile machine 51, and the cleaning component 72 is installed on the third multi-axis mobile machine 71. The cleaning component 72 includes a hexahedral fourth mounting block 721, and a micro air pump 722 is arranged in the fourth mounting block 721. The bottom of the micro air pump 722 is connected to a liquid buffer box 724 through an air pressure pipeline 723. One side of the liquid buffer box 724 is connected to a storage drawer 726 through a liquid pipeline 725. A shut-off valve member 727 is arranged inside the liquid pipeline 725. An atomizing nozzle 728 is connected to the bottom of the liquid buffer box 724. A mounting groove 7211 is provided on the bottom surface of the fourth mounting block 721. The atomizing nozzle 728 is installed in the mounting groove 7211. A frame-shaped cleaning cloth 729 is fixedly installed on the bottom surface of the fourth mounting block 721 surrounding the atomizing nozzle 728, and the cleaning cloth 729 is higher than the atomizing nozzle 728.
[0063] When in use, the display is conveyed to the cleaning mechanism 7 by the conveyor belt 1, the control panel 10 starts the fifth electromagnetic suction cup 95 to suck the display and stop the operation of the conveyor belt 1, and then the calibration scanner 15 on the fourth mounting block 721 scans the information calibration point on the display screen to confirm the cleaning position; then the third multi-axis moving machine 71 moves with the cleaning component 72, starts the cleaning component, and the cleaning liquid in the storage drawer 726 flows into the liquid buffer box 724 along the liquid pipeline 725, and then the micro air pump 722 sprays the cleaning liquid from the atomizing nozzle 728 through the air pressure pipeline 723, and the cleaning cloth 729 moves with the third multi-axis moving machine 71 to wipe and clean the display screen, wherein the shut-off valve member 727 can adjust the flow of the cleaning liquid in the storage drawer 726 to the liquid buffer box 724, and the storage drawer 726 can also be drawn out from the fourth mounting block 721 and the cleaning liquid is replenished;
[0064] Reference Figure 1-13 As shown, the digital scanning board 32, the mounting frame 41, the first mounting block 521, the second mounting block 621, the third mounting block 631 and the fourth mounting block 721 are all equipped with a calibration scanner 15; a metal clamp 16 that cooperates with the electromagnetic suction cup 9 is placed on the conveyor belt 1, and a display screen is installed in the metal clamp 16, and the display screen is provided with information calibration points that cooperate with the calibration scanner 15; the calibration scanner 15 is electrically connected to the control panel 10; the calibration scanner 15 cooperates with the information calibration points to achieve precise work between various components. By cooperating with the information calibration points, the system can ensure that operations at each stage are carried out in accordance with predetermined accurate standards, thereby improving the accuracy of repair.
[0065] When the electromagnetic suction cup 9 is used to adsorb and fix the display screen, on the one hand, a metal clamp 16 can be used to stabilize the fixation of the electromagnetic suction cup 9 to the display screen to facilitate accurate processing. On the other hand, if the display can be directly adsorbed and fixed by the electromagnetic suction cup 9, there is no need to use a metal clamp 16 for clamping.
[0066] In addition, the control panel 10 is a PLC (programmable logic controller) or similar device, which is used to monitor and control the entire system, and can manually set and adjust various values through the control processor 12. The main function is to receive input signals, generate output signals through logical processing to control machines or processes.
[0067] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0068] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A display screen surface scratch detection and repair device for production, comprising a conveyor belt (1) and a frame (2) for mounting the conveyor belt (1), characterized in that: A plurality of processing mechanisms with different functions are arranged on the frame (2) along the conveying direction of the conveyor belt (1); wherein a scanning and cleaning mechanism (3) for scanning and preliminary cleaning is installed on the frame (2) near the initial feeding end of the conveyor belt (1); a CCD detection mechanism (4) for detecting scratches on the surface of the display screen is arranged on one side of the scanning and cleaning mechanism (3); a rough grinding mechanism (5) is arranged on one side of the CCD detection mechanism (4); the rough grinding mechanism (5) comprises a first multi-axis moving machine (51); a grinding and repairing assembly (52) is installed on the first multi-axis moving machine (51); A fine grinding mechanism (6) is provided on one side, the fine grinding mechanism (6) comprising a second multi-axis mobile machine (61) and a fine grinding assembly (62) and a polishing assembly (63) mounted on the second multi-axis mobile machine (61); a cleaning mechanism (7) for cleaning the display screen is provided on one side of the fine grinding mechanism (6); the cleaning mechanism (7) comprises a third multi-axis mobile machine (71) and a cleaning assembly (72) mounted on the third multi-axis mobile machine (71); a support plate (8) is provided between the conveyor belt (1) and the frame (2), and electromagnetic suction cups (9) for fixing the display screen are respectively installed on the support plate (8) corresponding to different processing mechanisms.
2. The display screen surface scratch detection and repair device for production according to claim 1, characterized in that: Ear plates (21) are provided at the four corners of the frame (2), and a shaft sleeve (22) is fixedly installed on the side of each ear plate (21). A driving roller (23) and a redirecting roller (24) are respectively installed at both ends of the frame (2). The rotating shafts of the driving roller (23) and the redirecting roller (24) pass through the ear plates (21) and are rotatably installed in the shaft sleeves (22). A reduction motor (25) is provided on one side of the driving roller (23), and the reduction motor (25) is fixedly installed on the ear plates (21). The output end of the reduction motor (25) is fixedly connected to the rotating shaft of the driving roller (23), and the conveyor belt (1) is tightly sleeved on the driving roller (23) and the redirecting roller (24).
3. The display screen surface scratch detection and repair device for production according to claim 2, characterized in that: The scanning cleaning mechanism (3) comprises a horizontal frame (31) fixedly mounted on the frame (2), a digital scanning plate (32) being connected to one side of the top of the horizontal frame (31), a first telescopic cylinder (33) being fixedly mounted on the top surface of the horizontal frame (31), one end of the telescopic rod of the first telescopic cylinder (33) being fixedly connected to a push plate (34), both ends of the push plate (34) being movably mounted on the inner side surface of the horizontal frame (31) so as to move up and down, a push frame (35) being movably mounted on the push plate (34), the push frame (35) being horizontally mounted above the conveyor belt (1), a spring (36) being mounted between the top of the push frame (35) and the bottom surface of the push plate (34), and a cleaning roller (37) being rotatably mounted on the push frame (35); The CCD detection mechanism (4) comprises a mounting frame (41) mounted on the frame (2); a second telescopic cylinder (42) is fixedly provided on the top surface of the mounting frame (41); a CCD camera (43) is fixedly connected to one end of a telescopic rod of the second telescopic cylinder (42); a digital signal processor (44) is installed on the back of the mounting frame (41); a control panel (10) is installed on the side of the frame (2); and the control panel (10) is electrically connected to the digital signal processor (44).
4. The display screen surface scratch detection and repair device for production according to claim 3, characterized in that: The first multi-axis mobile machine (51) comprises a first fixed seat (511) fixedly mounted on the frame (2); a first motor (512) is mounted on the first fixed seat (511); an output end of the first motor (512) is fixedly connected to a first screw rod (513); the first screw rod (513) is rotatably mounted on the first fixed seat (511); a first movable plate (514) is provided on the first fixed seat (511) and is screwed to the first screw rod (513); first guide rods (515) penetrating the first movable plate (514) are provided on both sides of the first screw rod (513); the first movable plate (514) is frame-shaped; hydraulic cylinders (5141) for lifting and lowering are installed inside the two side halves of the first movable plate (514); a first movable plate (514) is movably mounted on the top of the first movable plate (514); A second moving plate (516), one end of the second moving plate (516) is fixedly mounted with a second motor (517), the output end of the second motor (517) is fixedly connected to a second screw rod (518), the second screw rod (518) passes through the top of the first moving plate (514) and is connected by threads, the side of the second moving plate (516) is fixedly connected to a lifting seat (519), a third moving plate (5110) is movably mounted on the lifting seat (519), a third motor (5111) is fixedly mounted on the top of the lifting seat (519), the output end of the third motor (5111) is fixedly connected to a third screw rod (5112), the third screw rod (5112) passes through the third moving plate (5110) and is connected by threads; the first multi-axis moving machine (51) is mounted with the grinding and repairing assembly (52).
5. The display screen surface scratch detection and repair device for production according to claim 4, characterized in that: The grinding and repairing assembly (52) comprises a first mounting block (521) fixedly mounted on the side of the third movable plate (5110); a first grinder (522) is fixedly mounted on the first mounting block (521); a first grinding sheet (523) is mounted at the output end of the first grinder (522); a cylindrical first residue suction device (524) is sleeved on the outer side of the first grinder (522); a suction cavity (5241) is arranged inside the first residue suction device (524); a truncated cone-shaped residue suction groove (5242) is provided at the bottom of the first residue suction device (524); and the residue suction groove (5243) is provided at the bottom of the first residue suction device (524). A plurality of slag suction channels (5243) connected to the suction chamber (5241) are evenly arranged on the groove surface of the first slag suction device (524); a connecting nozzle (5244) connected to the suction chamber (5241) is installed on the side of the first slag suction device (524); a through hole (5245) separated from the suction chamber (5241) is opened on the first slag suction device (524); a first annular slag suction net (525) is fixedly connected to the bottom of the first slag suction device (524); a first injector (526) is slidably installed on one side of the first grinder (522); the first injector (526) includes an injection tube (5261), one end of the injection tube (5261) is connected with an injection nozzle (5262), the top of the injection tube (5261) is provided with an infusion nozzle (5263), and the injection nozzle (5262) is inserted into the through hole (5245); an L-shaped first mounting plate (527) is mounted on the top surface of the first mounting block (521), a third telescopic cylinder (528) is fixedly mounted on one end of the first mounting plate (527), and the telescopic rod of the third telescopic cylinder (528) is fixedly connected to the top surface of the first syringe (526); the first mounting plate (527) A first metering pump (529) is installed on the top of the frame (2); a first liquid storage tank (11) for containing repair liquid is installed on the frame (2); the first metering pump (529) is connected to the first liquid storage tank (11) and the infusion nozzle (5263) respectively through a hose; a slag suction pump (12) is provided on the frame (2); a slag collection bucket (13) is provided on one side of the slag suction pump (12); the slag suction pump (12) is connected to the slag collection bucket (13) and the connecting nozzle (5244) respectively through a hose; an ultraviolet lamp (5210) for curing the repair liquid is installed on the bottom surface of the lifting seat (519).
6. The display screen surface scratch detection and repair device for production according to claim 5, characterized in that: The second multi-axis mobile machine (61) comprises a second fixed seat (611) fixedly mounted on the frame (2); a fourth motor (612) is mounted on the second fixed seat (611); an output end of the fourth motor (612) is fixedly connected to a fourth screw rod (613); the fourth screw rod (613) is rotatably mounted on the second fixed seat (611); a first moving seat (614) is provided on the second fixed seat (611) and is screwed to the fourth screw rod (613); second guide rods (615) penetrating the first moving seat (614) are provided on both sides of the fourth screw rod (613); A second moving seat (616) is movably mounted on one side of the top of the first moving seat (614); a fifth motor (617) is fixedly mounted on one end of the second moving seat (616); an output end of the fifth motor (617) is fixedly connected to a fifth screw rod (618); the fifth screw rod (618) passes through the top of the first moving seat (614) and is threadedly connected; a side of the second moving seat (616) is fixedly connected to a first lifting plate (619); a third moving seat (6110) is movably mounted on the first lifting plate (619); a sixth motor (617) is fixedly mounted on the top of the first lifting plate (619); 111), the output end of the sixth motor (6111) is fixedly connected to the sixth screw (6112), the sixth screw (6112) passes through the third motion seat (6110) and is connected by threads, and the fine grinding assembly (62) is installed on the third motion seat (6110); the other side of the top of the first motion seat (614) is movably clamped with the fourth motion seat (6113), one side of the fourth motion seat (6113) is fixedly installed with the seventh motor (6114), the output end of the seventh motor (6114) is fixedly connected to the seventh screw (6115), and the seventh screw (6115) passes through The top of the first moving seat (614) is connected by threads, the side of the fourth moving seat (6113) is fixedly connected to the second lifting plate (6116), the fifth moving seat (6117) is movably clamped on the second lifting plate (6116), the top of the second lifting plate (6116) is fixedly installed with an eighth motor (6118), the output end of the eighth motor (6118) is fixedly connected to the eighth screw rod (6119), the eighth screw rod (6119) passes through the fifth moving seat (6117) and is connected by threads, and the polishing assembly (63) is installed on the fifth moving seat (6117).
7. The display screen surface scratch detection and repair device for production according to claim 6, characterized in that: The fine grinding assembly (62) comprises a second mounting block (621), a second grinder (622) is fixedly mounted on the second mounting block (621), a second grinding sheet (623) is mounted on the output end of the second grinder (622), a second residue suction device (624) identical to the first residue suction device (524) is mounted on the outer side of the second grinder (622), the second residue suction device (624) is connected to the residue suction pump (12) via a hose, and a second residue suction net (625) identical to the first residue suction net (525) is fixedly connected to the bottom of the second residue suction device (624); The polishing assembly (63) comprises a third mounting block (631), a polishing machine (632) is fixedly mounted on the third mounting block (631), a polishing sheet (633) is mounted at the output end of the polishing machine (632), a second syringe (634) identical to the first syringe (526) is slidably mounted on one side of the polishing machine (632), a truncated cone-shaped dust cover (635) is provided below the second syringe (634), the dust cover (635) is threadedly mounted on the bottom of the third mounting block (631), and the third mounting block (631) is provided with a plurality of polishing plates (633). A second mounting plate (636) is installed on the top surface of the machine frame (2), a fourth telescopic cylinder (637) is fixedly installed on one end of the second mounting plate (636), a telescopic rod of the fourth telescopic cylinder (637) is fixedly connected to the top surface of the second syringe (634), a second metering pump (638) is installed on the top of the second mounting plate (636), a second liquid storage tank (14) for containing polishing agent is installed on the frame (2), and the second metering pump (638) is connected to the second liquid storage tank (14) and the second syringe (634) respectively through a hose.
8. The display screen surface scratch detection and repair device for production according to claim 7, characterized in that: The third multi-axis mobile machine (71) is the same as the first multi-axis mobile machine (51), the cleaning assembly (72) is mounted on the third multi-axis mobile machine (71), the cleaning assembly (72) comprises a hexahedral fourth mounting block (721), a micro air pump (722) is arranged in the fourth mounting block (721), the bottom of the micro air pump (722) is connected to a liquid buffer box (724) via an air pressure pipeline (723), and one side of the liquid buffer box (724) is connected to a storage drawer (725) via a liquid pipeline (726). 726), a shut-off valve member (727) is arranged inside the liquid pipeline (725), an atomizing nozzle (728) is connected and installed below the liquid buffer box (724), a mounting groove (7211) is provided on the bottom surface of the fourth mounting block (721), the atomizing nozzle (728) is installed in the mounting groove (7211), and a frame-shaped cleaning cloth (729) is fixedly installed on the bottom surface of the fourth mounting block (721) surrounding the atomizing nozzle (728), and the cleaning cloth (729) is higher than the atomizing nozzle (728).
9. The display screen surface scratch detection and repair device for production according to claim 8, characterized in that: The electromagnetic chuck (9) is fixedly mounted on the support plate (8), and comprises a first electromagnetic chuck (91) corresponding to the scanning and cleaning mechanism (3), a second electromagnetic chuck (92) corresponding to the CCD detection mechanism (4), a third electromagnetic chuck (93) corresponding to the rough grinding mechanism (5), a fourth electromagnetic chuck (94) corresponding to the fine grinding mechanism (6), and a fifth electromagnetic chuck (95) corresponding to the cleaning mechanism (7).
10. The display screen surface scratch detection and repair device for production according to claim 9, characterized in that: The digital scanning board (32), the mounting frame (41), the first mounting block (521), the second mounting block (621), the third mounting block (631) and the fourth mounting block (721) are all equipped with a calibration scanner (15); a metal clamp (16) matched with the electromagnetic suction cup (9) is placed on the conveyor belt (1), the display screen is installed in the metal clamp (16), and the display screen is provided with information calibration points matched with the calibration scanner (15); the calibration scanner (15) is electrically connected to the control panel (10).
Citation Information
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