Water flow observation mirror, forming equipment and use method
By designing a water flow observation mirror molding device including a protective mechanism, the problem of injury to staff caused by splashing debris during processing is solved, and the effect of improving production safety is achieved.
Patent Information
- Application Number
- CN202510156236.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-05-13
AI Technical Summary
Existing water flow observation mirror molding equipment can easily cause injuries to staff when processing water flow observation mirrors.
A water flow observation mirror forming equipment is designed, including a base, a grinding mechanism and a protective mechanism. The protective mechanism consists of a drive member, a transmission disc, a transmission plate, a oblique rod, a mounting plate and a protective cover. Through the coordinated work of these components, the protective cover can effectively prevent debris from splashing.
Through the design of the protective mechanism, the splash of debris generated during the processing process is effectively prevented, the risk of injury to workers is reduced, and the safety of the production process is improved.
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Figure CN119973797A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of observation mirrors, and in particular to a water flow observation mirror, a molding device and a use method. Background Art
[0002] As an optical device used to observe the state of water flow, the water flow observation mirror needs to be finely polished during the production process to ensure its surface flatness and optical performance. The grinding device usually uses a high-speed rotating grinding wheel or other grinding tools to grind the workpiece surface.
[0003] During this process, a large amount of debris and sparks will be generated. For optical lenses such as water flow observation mirrors, due to their material characteristics and processing requirements, the debris generated during the grinding process is often very small and the splashing direction is difficult to control. These splashing debris have high speed and kinetic energy, and once they come into contact with the eyes, skin or other parts of the staff, they may cause serious injuries. Summary of the invention
[0004] The purpose of the present invention is to provide a water flow observation mirror, a molding device and a use method, aiming to solve the problem that when the existing water flow observation mirror molding device processes the water flow observation mirror, debris splashes and easily causes injuries to the workers.
[0005] To achieve the above-mentioned object, in a first aspect, the present invention provides a water flow observation mirror forming device, comprising a base, a grinding mechanism and a protection mechanism, wherein the protection mechanism comprises a driving member 1, a transmission disc, a transmission plate, two inclined rods, two mounting plates and two protective covers;
[0006] The grinding mechanism is installed on the base, the driving member 1 is installed in the base, the transmission disk is installed at the output end of the driving member 1, the transmission plate is fixedly connected to the transmission disk and is located on one side of the transmission disk, the two inclined rods are respectively rotatably connected to the transmission plate and are respectively located on one side of the transmission plate, the two mounting plates are respectively rotatably connected to the two inclined rods and are both located on the side of the inclined rod away from the transmission plate, and the two protective covers are respectively mounted on the two mounting plates.
[0007] Wherein, the protective cover includes two connecting rods and two cover bodies, the two connecting rods are respectively fixedly connected to the two mounting plates and are both located on the two mounting plates, and the two cover bodies are respectively fixedly connected to the two connecting rods and are both located on the side of the connecting rod away from the mounting plates.
[0008] Wherein, the protective cover also includes two installation frames and two observation windows, the two installation frames are respectively fixedly connected to the two cover bodies and are both located on the cover bodies, and the two observation windows are respectively fixedly connected to the two installation frames and are respectively located on the two installation frames.
[0009] Wherein, the protective mechanism also includes two guide rails and two guide blocks, the two guide rails are respectively fixedly connected to the base and are both located inside the base, the two guide blocks are respectively slidably connected to the two guide rails and are respectively fixedly connected to the two mounting plates and are both located between the guide rails and the mounting plates.
[0010] Among them, the protection mechanism also includes a second driving member, a fixed plate and a guide rod, the second driving member is fixedly connected to the base and is located on the base, the fixed plate is fixedly connected to the output end of the second driving member, the guide rod is fixedly connected to the guide plate, and is slidably connected to the base and passes through the base.
[0011] In the second aspect, a water flow observation mirror is prepared using the water flow observation mirror molding equipment described in the first aspect, comprising a water flow observation mirror body and a face mirror, wherein the face mirror is fixedly connected to the water flow observation mirror body and is located on one side of the water flow observation mirror body.
[0012] In a third aspect, a method for using a water flow observation mirror is provided, which is used for the water flow observation mirror described in the second aspect, comprising the following steps:
[0013] Clean the mirror on the water flow observation mirror body;
[0014] The water flow observation mirror body is installed on the branch water pipe of the mold to observe the mold water channel status.
[0015] A water flow observation mirror forming device of the present invention comprises a base, a grinding mechanism and a protective mechanism, wherein the protective mechanism comprises a driving member 1, a transmission disc, a transmission plate, two inclined rods, two mounting plates and two protective covers; the grinding mechanism is mounted on the base, the driving member 1 is mounted in the base, the transmission disc is mounted on the output end of the driving member 1, the transmission plate is fixedly connected to the transmission disc and is located on one side of the transmission disc, the two inclined rods are respectively rotatably connected to the transmission plate and are respectively located on one side of the transmission plate, the two mounting plates are respectively rotatably connected to the two inclined rods and are both located on the side of the inclined rod away from the transmission plate, and the two protective covers are respectively mounted on the two mounting plates. The base provides installation conditions for the grinding mechanism and the protective mechanism. The water flow observation mirror can be processed by the grinding mechanism. When the water flow observation mirror needs to be processed, the water flow observation mirror is placed on the processing table of the grinding mechanism, and the driving member 1 is started. The driving member 1 drives the transmission disk to rotate, and the transmission disk drives the transmission plate to rotate, and the transmission plate drives the two inclined rods to rotate. When the angle between the two inclined rods and the transmission plate becomes smaller, the two inclined rods drive the two protective covers on the two mounting plates to approach each other until the two protective covers are closed. At this time, the grinding mechanism is started to process the water flow observation mirror. The two protective covers can effectively prevent the debris generated during the processing of the water flow observation mirror from splashing and accidentally injuring the staff, thereby solving the problem that the existing water flow observation mirror molding equipment can easily cause injuries to the staff due to the splashing of debris during the processing of the water flow observation mirror. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a structural schematic diagram of a water flow observation mirror forming device provided by the present invention.
[0018] Figure 2 It is a front view of a water flow observation mirror forming device provided by the present invention.
[0019] Figure 3 The present invention provides a cross-sectional view of a water flow observation mirror forming device along the guide rod direction.
[0020] Figure 4 It is a cross-sectional view of a water flow observation mirror forming device provided by the present invention along the direction of the transmission disk.
[0021] Figure 5 It is a structural schematic diagram of a water flow observation mirror provided by the present invention.
[0022] Figure 6 It is a schematic diagram of the water flow observation mirror body.
[0023] Figure 7 It is a schematic diagram of a water flow observation mirror provided by the present invention installed on a mold.
[0024] Figure 8 The present invention provides a flow chart of a method for using a water flow observation mirror.
[0025] In the figure: 101-base, 102-grinding mechanism, 103-driving member 1, 104-transmission disc, 105-transmission plate, 106-oblique rod, 107-mounting plate, 108-connecting rod, 109-cover, 110-mounting frame, 111-observation window, 112-guide rail, 113-guide block, 114-driving member 2, 115-fixed plate, 116-guide rod;
[0026] 201- water flow observation mirror body, 202- mirror. DETAILED DESCRIPTION
[0027] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0028] See also Figures 1 to 4 In the first aspect, the present invention provides a water flow observation mirror forming device, including a base 101, a grinding mechanism 102 and a protection mechanism, wherein the protection mechanism includes a driving member 103, a transmission disc 104, a transmission plate 105, two inclined rods 106, two mounting plates 107 and two protective covers;
[0029] The grinding mechanism 102 is installed on the base 101, the driving member 103 is installed in the base 101, the transmission disk 104 is installed at the output end of the driving member 103, the transmission plate 105 is fixedly connected to the transmission disk 104 and is located on one side of the transmission disk 104, the two inclined rods 106 are respectively rotatably connected to the transmission plate 105, and are respectively located on one side of the transmission plate 105, the two mounting plates 107 are respectively rotatably connected to the two inclined rods 106, and are both located on the side of the inclined rod 106 away from the transmission plate 105, and the two protective covers are respectively mounted on the two mounting plates 107.
[0030] In this embodiment, the driving member 103 is a driving motor and a rotating shaft, and the base 101 provides installation conditions for the grinding mechanism 102 and the protective mechanism. The water flow observation mirror can be processed by the grinding mechanism 102. When the water flow observation mirror needs to be processed, the water flow observation mirror is placed on the processing table of the grinding mechanism 102, and the driving member 103 is started. The driving member 103 drives the transmission disc 104 to rotate, and the transmission disc 104 drives the transmission plate 105 to rotate, and the transmission plate 105 drives The two inclined rods 106 rotate, and when the angle between the two inclined rods 106 and the transmission plate 105 becomes smaller, the two inclined rods 106 drive the two protective covers on the two mounting plates 107 to approach each other until the two protective covers are closed. At this time, the grinding mechanism 102 is started to process the water flow observation mirror. The two protective covers can effectively prevent the debris generated during the processing of the water flow observation mirror from splashing and accidentally injuring the staff, thereby solving the problem that the existing water flow observation mirror molding equipment can easily cause injuries to the staff due to the splashing of debris during the processing of the water flow observation mirror.
[0031] Furthermore, the protective cover includes two connecting rods 108 and two cover bodies 109. The two connecting rods 108 are respectively fixedly connected to the two mounting plates 107 and are both located on the two mounting plates 107. The two cover bodies 109 are respectively fixedly connected to the two connecting rods 108 and are both located on the side of the connecting rod 108 away from the mounting plate 107.
[0032] In this embodiment, the mounting plate 107 and the cover 109 can be connected by the two connecting rods 108, and the grinding mechanism 102 can be closed by the cover 109 to prevent the grinding mechanism 102 from splashing debris and causing injuries to workers when processing the water flow observation mirror.
[0033] Furthermore, the protective cover also includes two installation frames 110 and two observation windows 111. The two installation frames 110 are respectively fixedly connected to the two cover bodies 109 and are both located on the cover bodies 109. The two observation windows 111 are respectively fixedly connected to the two installation frames 110 and are respectively located on the two installation frames 110.
[0034] In this embodiment, the installation frame 110 provides installation conditions for the observation window 111 , and the processing conditions inside the cover body 109 can be observed through the observation window 111 .
[0035] Furthermore, the protective mechanism also includes two guide rails 112 and two guide blocks 113. The two guide rails 112 are respectively fixedly connected to the base 101 and are both located inside the base 101. The two guide blocks 113 are respectively slidably connected to the two guide rails 112 and are respectively fixedly connected to the two mounting plates 107 and are both located between the guide rails 112 and the mounting plates 107.
[0036] In this embodiment, the two guide rails 112 provide installation conditions for the two guide blocks 113 . The two guide blocks 113 can guide the two mounting plates 107 , thereby improving the stability of the two mounting plates 107 when moving.
[0037] Furthermore, the protection mechanism also includes a second driving member 114, a fixed plate 115 and a guide rod 116. The second driving member 114 is fixedly connected to the base 101 and is located on the base 101. The fixed plate 115 is fixedly connected to the output end of the second driving member 114. The guide rod 116 is fixedly connected to the guide plate and is slidably connected to the base 101 and passes through the base 101.
[0038] In this embodiment, the second driving member 114 is an electric push rod, and the second driving member 114 can drive the fixed plate 115 to move. The fixed plate 115 has two fixed heads. The fixed heads on the fixed plate 115 can limit the cover body 109 to prevent the cover body 109 from opening.
[0039] When the water flow observation mirror needs to be processed, the water flow observation mirror is placed on the processing table of the grinding mechanism 102, and the driving member 103 is started. The driving member 103 drives the transmission disc 104 to rotate, and the transmission disc 104 drives the transmission plate 105 to rotate, and the transmission plate 105 drives the two inclined rods 106 to rotate. When the angle between the two inclined rods 106 and the transmission plate 105 becomes smaller, the two inclined rods 106 drive the two connecting rods 108 on the two mounting plates 107 to approach each other, and the two connecting rods 108 drive the two cover bodies 10 9, until the two covers 109 are closed, the second driving member 114 is started, and the second driving member 114 drives the fixing plate 115 to move toward the side close to the cover 109, until the fixing plate 115 moves to the preset position of the cover 109 to limit the cover 109, and then the grinding mechanism 102 is started to process the water flow observation mirror, and the two protective covers can effectively prevent the debris generated during the processing of the water flow observation mirror from splashing and injuring the staff, thereby solving the problem that the existing water flow observation mirror molding equipment is prone to cause injuries to the staff due to the splashing of debris during the processing of the water flow observation mirror.
[0040] Beneficial effects:
[0041] 1. Improve safety: By setting up a protective mechanism, including a driving part, a transmission disc, a transmission plate, a bevel rod, a mounting plate and a protective cover, it is possible to effectively prevent the debris generated during the processing from splashing when the grinding mechanism processes the water flow observation mirror, thereby avoiding the risk of workers being injured by the splashing of debris and greatly improving the safety of the production process.
[0042] 2. Enhance observation convenience: An observation window is set on the protective cover, allowing the staff to clearly see the processing conditions in the grinding mechanism through the observation window when the protective cover is closed, which not only ensures the safety of operation but also improves the convenience of operation.
[0043] 3. Improve processing stability: Through the design of guide rails and guide blocks, the movement of the mounting plate is effectively guided, which improves the stability of the protective cover during the opening and closing process, avoids processing errors caused by shaking or offset, and ensures processing quality.
[0044] 4. Realize automatic control: Through the use of driving member 1 and driving member 2, the automatic opening and closing of the protective cover is realized, the automation degree of the production line is improved, and the difficulty and intensity of manual operation are reduced.
[0045] See also Figures 5 to 7 In the second aspect, a water flow observation mirror is prepared by the water flow observation mirror molding equipment described in the first aspect, comprising a water flow observation mirror body 201 and a face mirror 202, wherein the face mirror 202 is fixedly connected to the water flow observation mirror body 201 and is located on one side of the water flow observation mirror body 201.
[0046] In this embodiment, the mirror 202 is mounted on the water flow observation mirror body 201 by bolts, and the water flow observation mirror body 201 is installed on the mold branch water pipe. Whether the water channel of the mold is unobstructed can be observed through the mirror 202.
[0047] Beneficial effects:
[0048] 1. Improve the intuitiveness of mold water channel observation: The design of the water flow observation mirror allows the staff to directly observe the water channel status in the mold through the mirror. This intuitive observation method is more direct and accurate than the traditional indirect detection method, and can quickly detect problems such as blockage, leakage or poor water flow in the water channel.
[0049] Second, enhance the convenience of mold maintenance: by installing the water flow observation mirror body on the branch water pipe of the mold, the staff can easily inspect and maintain it. Once a water channel problem is found, measures can be taken immediately to repair it, avoiding mold damage or production interruption caused by water channel failure, thereby improving the maintenance efficiency of the mold and the stability of the production line.
[0050] 3. Improve production efficiency and product quality: Accurately observing the mold water channel status helps the staff to adjust the production parameters in time, such as the flow rate and pressure of the cooling water, to ensure the best cooling effect of the mold. This can not only improve production efficiency, but also reduce product deformation, dimensional deviation and other quality problems caused by mold overheating, thereby improving the overall quality and competitiveness of the product.
[0051] 4. Reduce production costs and safety risks: Using a water flow observation mirror can reduce production interruptions and mold damage caused by mold water channel problems, thereby reducing production costs. At the same time, by visually observing the water channel status, workers can promptly discover and deal with potential safety hazards, such as electric shock, fire and other risks caused by water channel leakage, thereby improving the safety of the production process.
[0052] 5. Easy to install and disassemble: The water flow observation mirror body is fixedly connected to the mirror by bolts. This installation method is both firm and easy to disassemble. When you need to clean the mirror or replace the water flow observation mirror, you can easily operate it without affecting the normal use of the mold.
[0053] 6. Strong adaptability: The design of the water flow observation mirror has a certain versatility and can be applied to different types of molds and production lines. You only need to select the appropriate branch pipe and water flow observation mirror specifications according to the actual situation of the mold, without complex customization or modification.
[0054] See also Figure 8 In a third aspect, a method for using a water flow observation mirror, used for the water flow observation mirror described in the second aspect, comprises the following steps:
[0055] S1: Clean the mirror 202 on the water flow observation mirror body 201;
[0056] Specifically, when in use, the mirror 202 is removed from the water flow observation mirror body 201 by using a tool, and the mirror 202 is cleaned and then reset to ensure the clarity of the mirror 202 .
[0057] S2 The water flow observation mirror body 201 is installed on the branch water pipe of the mold to observe the mold water channel status.
[0058] Specifically, the water flow observation mirror body 201 is installed through the two branch water pipes on the mold, and the water channel state of the mold is observed through the water flow observation mirror body 201 to determine the cooling state of the mold.
[0059] Beneficial effects:
[0060] 1. Improve observation accuracy: By regularly cleaning the mirror on the water flow observation mirror body, the dirt, dust and other impurities on the mirror can be significantly reduced, thereby ensuring the clarity of the field of vision during observation. This helps the staff to observe the water channel status of the mold more accurately and promptly discover potential problems such as water channel blockage and poor water flow.
[0061] 2. Extend the service life of the equipment: Regular cleaning of the mirror can also effectively prevent the wear or damage of the mirror caused by dirt accumulation, thereby extending the service life of the water flow observation mirror. In addition, keeping the mirror clean can also reduce misoperation caused by unclear observation, further protecting the safety of the mold and equipment.
[0062] 3. Improve work efficiency: This method simplifies the installation and removal process of the water flow observation mirror. The water flow observation mirror body can be easily installed through the branch water pipe on the mold. This not only saves installation time, but also improves work efficiency. At the same time, the clear observation field helps the staff to quickly judge the cooling status of the mold, so as to make timely adjustments to ensure the smooth progress of the production process.
[0063] 4. Enhance production safety: Using a water flow observation mirror can visually observe the mold water channel status, avoiding mold damage or production accidents caused by water channel problems. In addition, by regularly cleaning the mirror and keeping the observation mirror clean, it can also reduce the risk of misoperation caused by unclear observation, further improving production safety.
[0064] The above disclosure is only a preferred embodiment of a water flow observation mirror, a molding device and a method of use of the present invention. Of course, this cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiments and equivalent changes made according to the claims of the present invention are still within the scope of the invention.
Claims
1. A water flow observation mirror forming device, comprising a base and a grinding mechanism, wherein the grinding mechanism is mounted on the base, characterized in that: It also includes the protection mechanism, which includes a driving member 1, a transmission disc, a transmission plate, two inclined rods, two mounting plates and two protective covers; The driving member 1 is installed in the base, the transmission disk is installed at the output end of the driving member 1, the transmission plate is fixedly connected to the transmission disk and is located on one side of the transmission disk, the two oblique rods are respectively rotatably connected to the transmission plate and are respectively located on one side of the transmission plate, the two mounting plates are respectively rotatably connected to the two oblique rods and are both located on the side of the oblique rod away from the transmission plate, and the two protective covers are respectively mounted on the two mounting plates.
2. A water flow observation mirror forming device as claimed in claim 1, characterized in that: The protective cover includes two connecting rods and two cover bodies. The two connecting rods are respectively fixedly connected to the two mounting plates and are both located on the two mounting plates. The two cover bodies are respectively fixedly connected to the two connecting rods and are both located on the side of the connecting rod away from the mounting plates.
3. A water flow observation mirror forming device as claimed in claim 2, characterized in that: The protective cover also includes two installation frames and two observation windows. The two installation frames are fixedly connected to the two cover bodies respectively and are both located on the cover bodies. The two observation windows are fixedly connected to the two installation frames respectively and are respectively located on the two installation frames.
4. A water flow observation mirror forming device as claimed in claim 1, characterized in that: The protection mechanism also includes two guide rails and two guide blocks. The two guide rails are respectively fixedly connected to the base and are both located inside the base. The two guide blocks are respectively slidably connected to the two guide rails and are respectively fixedly connected to the two mounting plates and are both located between the guide rails and the mounting plates.
5. A water flow observation mirror forming device as claimed in claim 4, characterized in that: The protection mechanism also includes a second driving member, a fixed plate and a guide rod. The second driving member is fixedly connected to the base and is located on the base. The fixed plate is fixedly connected to the output end of the second driving member. The guide rod is fixedly connected to the guide plate, slidably connected to the base, and passes through the base.
6. A water flow observation mirror, prepared by the water flow observation mirror forming equipment according to any one of claims 1 to 5, characterized in that: It comprises a water flow observation mirror body and a face mirror, wherein the face mirror is fixedly connected to the water flow observation mirror body and is located on one side of the water flow observation mirror body.
7. A method for using a water flow observation mirror, used for the water flow observation mirror according to claim 6, characterized in that: The following steps are involved: Clean the mirror on the water flow observation mirror body; The water flow observation mirror body is installed on the branch water pipe of the mold to observe the mold water channel status.
Citation Information
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