Bar machining post-treatment integrated device with quality detection function

Abstract

The invention discloses a bar machining aftertreatment integrated device with a quality detection function, and relates to the technical field of bar machining aftertreatment, the bar machining aftertreatment integrated device comprises a device body, a guide bin is arranged on one side of the top of the device body, a feeding port is formed in the top of the guide bin, and a limiting through groove is formed in one side of the bottom of the guide bin; the deburring device comprises a device body, a conveying mechanism is arranged in the middle of the device body, the conveying mechanism comprises a transmission roller, a conveying chain, a connecting frame, a limiting roller and a first servo motor, and a deburring mechanism is arranged on one side of the top of the conveying mechanism and comprises an electric telescopic rod, a connecting plate, a spring, a fixing shell, a rolling wheel, a grinding belt and a driving motor. The first high-definition camera can detect the surfaces of the polished bars for detection work, the deburring, cleaning and drying aftertreatment functions of the bars are integrated through the conveying mechanism, the deburring assembly and the cleaning pool, and bar machining is completed in a one-stop mode.

Description

Technical Field

[0001] The present application relates to the technical field of post-processing of bar material, and in particular to an integrated device for post-processing of bar material with a quality inspection function. Background Art

[0002] During the processing of the bar material, defects such as scale, burrs, scratches, etc. may occur on the surface. At the same time, some pollutants such as oil and rust may also adhere to the surface, which will affect the surface quality and performance of the bar material. Therefore, it is necessary to use a surface treatment device to remove these defects and impurities and improve the surface quality.

[0003] In the prior art, for the related technologies of post-processing of bar materials, reference can be made to the Chinese patent with announcement number CN106078391B, which discloses an automated bar material deburring equipment, including a discharging device, a rotary manipulator feeding device and a deburring device, wherein the rotary manipulator feeding device is responsible for grabbing the bar material of the discharging device and transferring it to the deburring device; the deburring device includes a guide groove, and a baffle is arranged above the guide groove; a feeding block is arranged below the guide groove, and a grinding deburring mechanism is arranged in the pushing direction of the feeding block, and the grinding deburring mechanism includes two symmetrically arranged first clamping parts and second clamping parts for clamping the bar material, and the first clamping parts and the second clamping parts are symmetrically arranged on the connecting part; a first motor and a second motor are arranged above the first clamping parts and the second clamping parts, and the first motor and the second motor are respectively connected to grinding wheels; the invention realizes a series of continuous processes such as discharging, transferring and grinding deburring of the bar material from the unloading port of the sawing machine, and its design is reasonable and the degree of automation is high. In the process of realizing this application, the inventor found that the prior art has the following problems:

[0004] The existing post-processing device for bar material processing is often only able to perform grinding and deburring work on the bar material alone when deburring the bar material surface, and often does not have the function of grinding multiple groups of bar materials at the same time. At the same time, after grinding, it is often not capable of having a detection mechanism to detect its surface and determine whether it has achieved the desired effect;

[0005] Therefore, in order to solve the above problems, an integrated device for post-processing of bar material with quality inspection function is proposed. Summary of the invention

[0006] In order to overcome the above-mentioned defects of the prior art, the present application provides an integrated device for post-processing of bar material with a quality inspection function to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a bar material processing post-processing integrated device with a quality inspection function, comprising a device body, a material guide bin is arranged on one side of the top of the device body, a material feed port is arranged on the top of the material guide bin, a limit slot is arranged on one side of the bottom of the material guide bin, a solenoid valve is arranged in the middle of the limit slot, a conveying mechanism is arranged in the middle of the device body, the conveying mechanism comprises a conduction roller, a conveying chain, a connecting frame, a limit roller and a No. 1 servo motor, the conduction roller is arranged on both sides of the inner wall of the device body, and the conduction roller is connected to the device body through a bearing, and two groups of the conduction rollers are connected through a conveying chain, a connecting frame is arranged on the surface of the conveying chain, and the top of the connecting frame is connected to the limit roller through a bearing, a No. 1 servo motor is arranged on one side of the outer wall of the device body, and the output end of the No. 1 servo motor is connected to one side of the conduction roller, and a deburring mechanism is arranged on one side of the top of the conveying mechanism, and the deburring mechanism comprises an electric telescopic rod, a connecting plate, a spring, a fixed shell, a roller, a grinding belt and a driving motor.

[0008] The electric telescopic rod is connected to the top inner wall of the device body, the output end of the electric telescopic rod is connected to a connecting plate, the bottom end of the connecting plate is arranged and connected to a spring, the end of the spring away from the connecting plate is connected to a fixed shell, the inner walls on both sides of the fixed shell are connected to rollers through bearings, and the two groups of rollers are connected by a grinding belt.

[0009] A driving motor is connected to an outer wall of one side of the fixed shell, and an output end of the driving motor is connected to the roller on one side. The driving motor rotates to drive the roller on one side to rotate, and the rotation of the roller drives the grinding belt to rotate. A high-definition camera No. 1 is provided on one side of the deburring mechanism, and the bottom end of the high-definition camera No. 1 corresponds to the conveying mechanism.

[0010] A dust suction mechanism is arranged on an outer wall of one side of the device body, and the dust suction mechanism includes an exhaust fan, a waste collection box, a dust suction pipe and a dust hood. The air inlet end of the exhaust fan is connected to the waste collection box, and the outer wall of the waste collection box on a side away from the exhaust fan is connected to the dust suction pipe. One end of the dust suction pipe away from the waste collection box passes through the device body and is connected to the dust suction hood. The dust suction hood is arranged in the middle position of the two groups of conduction rollers.

[0011] A cleaning pool is provided on one side of the bottom of the conveying mechanism, an ultrasonic generator is provided on one inner wall of the cleaning pool, conveying rollers are arranged and connected to the inner wall of one side of the cleaning pool, two groups of conveying rollers are connected by a conveyor belt, through holes are arranged on the surface of the conveyor belt, and baffles are arranged and connected to the outer wall of the conveyor belt, a No. 2 servo motor is connected to the outer wall of one side of the middle part of the device body, and the output end of the No. 2 servo motor is connected to the conveying roller.

[0012] A conduit is provided on one side of the device body, the bottom end of the conduit is connected to the cleaning tank, a filter is provided on one side of the middle part of the conduit, a water pump is provided on one side of the filter, the end of the conduit away from the cleaning tank passes through the device body and is connected to a shunt pipe, the shunt pipe is connected to the inner wall of the device body by bolts, and a nozzle is arranged at the bottom end of the shunt pipe.

[0013] A collecting barrel is arranged below one side of the cleaning pool, the bottom of the collecting barrel is connected to a discharge channel, the inner wall surfaces of the collecting barrel and the discharge channel are arranged with electric heating wires, a conveyor belt is arranged on the bottom inner wall of the device body, and a hot air blower is arranged on the top of the conveyor belt.

[0014] A discharge port is arranged on the outer wall of one side of the bottom of the device body, one end of the conveyor belt passes through the discharge port and extends to the outside of the device body, a detection frame is arranged on one side of the discharge port, a No. 2 high-definition camera is arranged on the top inner wall of the detection frame, and an infrared sensor is arranged on one side of the No. 2 high-definition camera.

[0015] A control box is connected to an outer wall of one side of the device body, a data processor is arranged on one side of the interior of the control box, a controller is electrically connected to one side of the data processor, and a warning light is arranged on one side of the top of the control box.

[0016] Technical effects and advantages of this application:

[0017] 1. The conveying mechanism can be used to convey the bar material and grind and deburr it at the same time. After the bar material passes through the limit slot, it will automatically fall to the middle position of the two sets of limit rollers for conveying. It is clamped and limited by two sets of adjacent limit rollers. At the same time, the surface of the limit roller is not smooth but is provided with a grinding layer. The drive of the No. 1 servo motor can drive the transmission roller on one side to rotate. The rotation of the transmission roller drives the conveying chain to rotate. The surface of the transmission roller is provided with tooth grooves that can drive the conveying chain. At the same time, the conveying chain is arranged on the outer walls of both sides of the transmission roller. The rotation of the conveying chain drives the connecting frame and the limit roller to move synchronously, thereby driving the material bar to convey. The deburring mechanism can cooperate with the conveying mechanism to grind and deburr the surface of multiple groups of bar materials while conveying them, thereby achieving uninterrupted grinding and conveying effects;

[0018] 2. The surface of the polished bar can be detected by the No. 1 high-definition camera for inspection, and then the detected data is transmitted to the data processor for data processing and analysis, and then the qualified signal and the unqualified signal are transmitted to the controller. When it is detected that there are still burrs on the surface, the controller controls the solenoid valve to close and temporarily stop the feeding, and then the signal is transmitted to the No. 1 servo motor for reverse rotation, thereby driving the bar with burrs that have not been completely processed to move back to the bottom of the deburring mechanism for secondary processing, so as to improve the yield rate of deburring on the bar surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of this application;

[0020] Figure 2 It is a schematic diagram of the structure of the deburring mechanism of the present application;

[0021] Figure 3 It is a schematic diagram of the conveying mechanism structure of the present application;

[0022] Figure 4 It is a schematic diagram of the structure of the limited roller and the grinding belt in the present application;

[0023] Figure 5 It is a schematic diagram of the front view structure of the device body of the present application;

[0024] Figure 6 It is a schematic diagram of the connection structure between the detection frame and the second high-definition camera of the present application;

[0025] Figure 7 It is a schematic diagram of the connection structure of the catheter and the shunt tube of the present application.

[0026] The accompanying drawings are marked as follows: 1. device body; 2. material guide bin; 3. material feed port; 4. limit slot; 41. solenoid valve; 5. conveying mechanism; 501. conduction roller; 502. conveying chain; 503. connecting frame; 504. limit roller; 505. No. 1 servo motor; 6. deburring mechanism; 601. electric telescopic rod; 602. connecting plate; 603. spring; 604. fixing shell; 605. roller; 606. grinding belt; 607. driving motor; 608. No. 1 high-definition camera; 7. dust suction mechanism; 701. exhaust fan; 702. waste collection box; 703. Dust suction pipe; 704, dust suction hood; 8, cleaning tank; 9, ultrasonic generator; 10, conveyor roller; 11, conveyor belt; 111, through hole; 12, baffle; 13, No. 2 servo motor; 14, conduit; 15, filter; 16, water pump; 17, diverter pipe; 18, nozzle; 19, collecting barrel; 20, discharge channel; 21, electric heating wire; 22, conveyor belt; 23, hot air blower; 24, discharge port; 25, detection frame; 26, No. 2 high-definition camera; 27, infrared sensor; 28, control box; 29, data processor; 30, controller; 31, warning light. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0028] Example 1

[0029] As attached Figures 1 to 7The device shown is an integrated post-processing device for bar material processing with a quality inspection function, comprising a device body 1, a material guide bin 2 is arranged on one side of the top of the device body 1, a material feed port 3 is arranged on the top of the material guide bin 2, a limiting slot 4 is arranged on one side of the bottom of the material guide bin 2, a solenoid valve 41 is arranged in the middle of the limiting slot 4, a conveying mechanism 5 is arranged in the middle of the device body 1, the conveying mechanism 5 comprises a conduction roller 501, a conveying chain 502, a connecting frame 503, a limiting roller 504 and a servo motor 505, the conduction roller 501 is arranged on both sides of the inner wall of the device body 1, and a conduction roller 501 is connected to the device body 1. The two groups of conduction rollers 501 are connected through bearings, and the two groups of conduction rollers 501 are connected through a conveying chain 502. A connecting frame 503 is arranged on the surface of the conveying chain 502. The top of the connecting frame 503 is connected to a limiting roller 504 through a bearing. A servo motor 505 is arranged on the outer wall of one side of the device body 1, and the output end of the servo motor 505 is connected to the conduction roller 501 on one side. A deburring mechanism 6 is arranged on one side of the top of the conveying mechanism 5, and the deburring mechanism 6 includes an electric telescopic rod 601, a connecting plate 602, a spring 603, a fixed shell 604, a roller 605, a grinding belt 606 and a driving motor 607.

[0030] Among them, the processed bar material can enter the guide bin 2 through the feed port 3, and the bar material can be guided by the guide bin 2. Then the bar material is transmitted to the surface of the conveying mechanism 5 through the limiting groove 4. The conveying mechanism 5 can convey the bar material and grind and deburr it at the same time. After passing through the limiting groove 4, the bar material will automatically fall to the middle position of the two groups of limiting rollers 504 for transportation, and it will be clamped and limited by the two adjacent groups of limiting rollers 504. At the same time, the surface of the limiting roller 504 is not smooth but is provided with a grinding layer, which can be driven by the No. 1 servo motor 505. The transmission roller 501 on one side is driven to rotate, and the rotation of the transmission roller 501 drives the conveying chain 502 to rotate. The surface of the transmission roller 501 is provided with tooth grooves that can drive the conveying chain 502. At the same time, the conveying chain 502 is arranged on the outer walls of both sides of the transmission roller 501. The rotation of the conveying chain 502 drives the connecting frame 503 and the limiting roller 504 to move synchronously, thereby driving the material rod to convey. The deburring mechanism 6 can cooperate with the conveying mechanism 5 to grind and deburr the surface of multiple groups of rod materials while conveying them, thereby achieving uninterrupted grinding and conveying effects.

[0031] Example 2

[0032] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working method. Figures 1 to 7 As shown, see the following description for details:

[0033] As a preferred embodiment, the electric telescopic rod 601 is connected to the top inner wall of the device body 1, the output end of the electric telescopic rod 601 is connected to the connecting plate 602, the bottom end of the connecting plate 602 is connected to a spring 603, the end of the spring 603 away from the connecting plate 602 is connected to a fixed shell 604, the inner walls of both sides of the fixed shell 604 are connected to rollers 605 through bearings, the two groups of rollers 605 are connected by a grinding belt 606, and the connecting plate 602 can be driven to perform translational motion through the electric telescopic rod 601. The connecting plate 602 translates to push the spring 603 and the fixed shell 604 to move synchronously, and the roller 605 can rotate in the fixed shell 604. The rotation of the roller 605 can drive the grinding belt 606 to rotate synchronously. When the bar material is transmitted to the bottom of the grinding belt 606 through the conveying mechanism 5, the grinding belt 606 cooperates with the limiting roller 504 to squeeze and fix the bar material and then grind and remove burrs. The electric telescopic rod 601 can be adjusted to face bars of different diameters, and the spring 603 is compressed and contracted to avoid excessive squeezing of the bar material.

[0034] As a preferred embodiment, a driving motor 607 is connected to an outer wall of one side of the fixed shell 604, and an output end of the driving motor 607 is connected to a roller 605 on one side. The driving motor 607 rotates to drive the roller 605 on one side to rotate, and the rotation of the roller 605 drives the grinding belt 606 to rotate. A high-definition camera No. 1 608 is provided on one side of the deburring mechanism 6, and the bottom end of the high-definition camera No. 1 608 corresponds to the conveying mechanism 5. The driving motor 607 drives the roller 605 and the grinding belt 606 to rotate. When the rod material is conveyed to the bottom of the grinding belt 606, it is clamped by the grinding belt 606 and the limiting roller 504, and then the material rod is rotated by the rotation of the grinding belt 606. During the rotation of the rod material, the grinding belt 606 and the limiting roller 504 are in contact with each other. The surface of the positioning roller 504 is rubbed at high speed, thereby grinding the surface of the bar material to achieve the deburring effect of the bar material. A fill light component is set on one side of the No. 1 high-definition camera 608. The No. 1 high-definition camera 608 can detect the surface of the polished bar material for detection, and then the detected data is transmitted to the data processor 29 for data processing and analysis, and then the qualified signal and the unqualified signal are transmitted to the controller 30. When it is detected that there are still burrs on the surface, the solenoid valve 41 is controlled by the controller 30 to close and temporarily stop feeding, and then the signal is transmitted to the No. 1 servo motor 505 for reversal, thereby driving the bar material with burrs that have not been completely processed to move back to the bottom of the deburring mechanism 6 for secondary processing, so as to improve the yield rate of deburring on the surface of the bar material.

[0035] As a preferred embodiment, a dust suction mechanism 7 is provided on the outer wall of one side of the device body 1, and the dust suction mechanism 7 includes an exhaust fan 701, a waste collection box 702, a dust suction pipe 703 and a dust hood 704. The air inlet end of the exhaust fan 701 is connected to the waste collection box 702, and the outer wall of the waste collection box 702 away from the exhaust fan 701 is connected to the dust suction pipe 703. The end of the dust suction pipe 703 away from the waste collection box 702 passes through the device body 1 and is connected to the dust suction hood 704. The dust suction hood 704 is arranged in the middle position of the two groups of conduction rollers 501. The dust suction mechanism 7 can be used to remove the debris and impurities generated during the grinding process to prevent the impurities and debris after grinding from falling into the cleaning pool 8 at will, thereby affecting the subsequent cleaning effect. The suction work is carried out through the dust suction pipe 703, so that a negative pressure environment is generated inside the dust suction cover 704, so that impurities in the grinding process are sucked out. The dust suction cover 704 is arranged in the middle position of the two groups of conductive rollers 501, which can effectively suck out the impurities after grinding, and at the same time can play a certain supporting role on the top of the conveying chain 502 to prevent the middle position of the conveying chain 502 from being compressed and thus concave. The sucked out impurities are transported to the waste collection box 702 through the dust suction pipe 703 for collection. At the same time, a filter assembly is arranged at the connection between the waste collection box 702 and the exhaust fan 701 to filter the impurities to prevent debris from entering the exhaust fan 701. At the same time, the device body 1 is not a sealed structure, so there will be no negative pressure state inside it.

[0036] As a preferred embodiment, a cleaning tank 8 is provided on one side of the bottom of the conveying mechanism 5, an ultrasonic generator 9 is provided on one inner wall of the cleaning tank 8, a conveying roller 10 is arranged and connected to the inner wall of one side of the cleaning tank 8, two groups of conveying rollers 10 are connected by a conveyor belt 11, a through hole 111 is arranged on the surface of the conveyor belt 11, a baffle 12 is arranged and connected to the outer wall of the conveyor belt 11, a second servo motor 13 is connected to the outer wall of the middle side of the device body 1, and the output end of the second servo motor 13 is connected to the conveying roller 10, a cleaning liquid is provided inside the cleaning tank 8, and a water inlet and a drain are connected to one side of the cleaning tank 8 to facilitate It changes the water, and the polished rods automatically fall into the cleaning tank 8 for cleaning after being transported by the conveying mechanism 5. The ultrasonic generator 9 is started to generate ultrasonic cavitation effect in the cleaning liquid, and tiny bubbles are generated in the liquid through high-frequency vibration. The energy released when the bubbles burst is used to remove dirt on the surface of the object, thereby cleaning the surface of the rods. Subsequently, the conveying roller 10 is driven to rotate by the No. 2 servo motor 13, thereby driving the conveyor belt 11 to rotate. The rods in the cleaning tank 8 can be continuously transported by the conveyor belt 11, and the baffle bar 12 is used to lift the rods to prevent them from slipping.

[0037] As a preferred embodiment, a conduit 14 is provided on one side of the device body 1, and the bottom end of the conduit 14 is connected to the cleaning tank 8. A filter 15 is provided on one side of the middle part of the conduit 14, and a water pump 16 is provided on one side of the filter 15. The end of the conduit 14 away from the cleaning tank 8 passes through the device body 1 and is connected to a shunt pipe 17. The shunt pipe 17 is connected to the inner wall of the device body 1 by bolts, and a nozzle 18 is arranged at the bottom end of the shunt pipe 17. The water in the cleaning tank 8 can be pumped into the conduit 14 by the water pump 16, and then filtered through the filter 15 and transmitted to the shunt pipe 17 for diversion. After being transmitted to the nozzle 18 through the shunt pipe 17, it is sprayed out through the nozzle 18 to spray and rinse the rod material in the transportation process, thereby realizing the function of secondary cleaning, and the water after spraying can flow back to the cleaning tank 8 through the through hole 111.

[0038] As a preferred embodiment, a collecting barrel 19 is arranged at the lower side of the cleaning pool 8, and the bottom of the collecting barrel 19 is connected to a discharge channel 20. Electric heating wires 21 are arranged on the inner wall surfaces of the collecting barrel 19 and the discharge channel 20, and a conveyor belt 22 is arranged on the bottom inner wall of the device body 1. A hot air blower 23 is arranged on the top of the conveyor belt 22. The rods transported by the conveyor belt 11 will automatically fall into the collecting barrel 19. The collecting barrel 19 plays a collecting role and at the same time performs a certain buffering work on the rods. The rods can be subsequently conducted through the collecting barrel 19 and the discharge channel 20. At the same time, during the conduction process, the water stains on the surface of the rods can be dried to a certain extent by the electric heating wire 21, and then they are guided to the outside of the device body 1 through the conveyor belt 22. The conveyor belt 22 is a prior art structure that can be driven by a motor to transport the rods, and the hot air blower 23 is used to further dry the rods during the transportation process of the conveyor belt 22.

[0039] As a preferred embodiment, a discharge port 24 is provided on the outer wall of one side of the bottom of the device body 1, one end of the conveyor belt 22 passes through the discharge port 24 and extends to the outside of the device body 1, a detection frame 25 is provided on one side of the discharge port 24, a No. 2 high-definition camera 26 is provided on the top inner wall of the detection frame 25, and an infrared sensor 27 is provided on one side of the No. 2 high-definition camera 26. The rod material can be discharged through the discharge port 24, and can be detected by the surface of the No. 2 high-definition camera 26 and the infrared sensor 27 when passing through the detection frame 25 during the export process. The No. 2 high-definition camera 26 identifies surface linear defects through image processing algorithms to detect irregular surface fracture marks, and utilizes the absorption characteristics of water or chemical substances to infrared light of a specific wavelength to detect whether there are residual water stains on the surface of the rod material through the infrared sensor 27.

[0040] As a preferred embodiment, a control box 28 is connected to the outer wall of one side of the device body 1, a data processor 29 is arranged on the inner side of the control box 28, one side of the data processor 29 is electrically connected to the controller 30, and a warning light 31 is arranged on the top side of the control box 28. After the surface of the rod is detected by the second high-definition camera 26 and the infrared sensor 27, the signal is transmitted to the data processor 29 for analysis and processing. After unqualified rods are detected, the unqualified signal is transmitted to the controller 30. The controller 30 controls the warning light 31 to light up to remind the staff to deal with it in time.

[0041] The working process of the present application is as follows: first, the processed bar material can enter the guide bin 2 through the feed port 3, and the bar material can be guided by the guide bin 2, and then the bar material is transmitted to the surface of the conveying mechanism 5 through the limiting groove 4, and the conveying mechanism 5 can convey the bar material and grind and deburr it at the same time. After passing through the limiting groove 4, the bar material will automatically fall to the middle position of the two groups of limiting rollers 504 for transportation, and it will be clamped and limited by two groups of adjacent limiting rollers 504. At the same time, the surface of the limiting roller 504 is not smooth but is provided with a grinding layer. The drive of the No. 1 servo motor 505 can drive the conduction roller 501 on one side to rotate, and the rotation of the conduction roller 501 drives the conveying chain 502 to rotate, and the rotation of the conveying chain 502 drives the connecting frame 503 and the limiting roller 504 to move synchronously, thereby driving the material bar to convey. When the bar material is transmitted to the bottom of the grinding belt 606 through the conveying mechanism 5, it is polished and deburred. The grinding belt 606 cooperates with the limiting roller 504 to squeeze and fix the bar material, and then grind and remove burrs. The electric telescopic rod 601 can be adjusted to face bars of different diameters. The spring 603 is compressed and contracted to avoid excessive squeezing of the bar material. When the bar material is transported to the bottom of the grinding belt 606, it is clamped by the grinding belt 606 and the limiting roller 504, and the material bar is driven to rotate by the rotation of the grinding belt 606. During the rotation of the bar material, the surface of the grinding belt 606 and the limiting roller 504 are rubbed at high speed, thereby grinding the surface of the bar material to achieve the deburring effect of the bar material. A fill light component is provided on one side of the No. 1 high-definition camera 608. The No. 1 high-definition camera 608 can detect the surface of the bar material after grinding for detection work so as to facilitate repeated grinding and deburring at any time. The dust suction mechanism 7 can remove the debris and impurities generated during the grinding process to prevent the impurities and debris after grinding from falling into the cleaning tank 8 at will, thereby affecting the subsequent cleaning effect.

[0042] After being conveyed by the conveying mechanism 5, the polished rods automatically fall into the cleaning tank 8 for cleaning. The ultrasonic generator 9 is started to generate ultrasonic cavitation effect in the cleaning liquid, and tiny bubbles are generated in the liquid through high-frequency vibration. The energy released when the bubbles burst is used to remove dirt on the surface of the object, thereby cleaning the surface of the rods. Subsequently, the conveying roller 10 is driven by the second servo motor 13 to rotate, thereby driving the conveyor belt 11 to rotate. The rods in the cleaning tank 8 can be continuously conveyed by the conveyor belt 11, and the bar 12 is used to lift the rods to prevent them from slipping. The water in the cleaning tank 8 can be pumped into the conduit 14 by the water pump 16, and then filtered by the filter 15 and transmitted to the shunt pipe 17 for shunt. After being transmitted to the nozzle 18 through the shunt pipe 17, it is sprayed through the nozzle 18 to spray and rinse the rods in the conveying process, thereby realizing secondary cleaning. After being conveyed by the conveyor belt 11, the rods will automatically fall into the collecting barrel 19, and the collecting barrel 19 plays the role of collecting. During the conveying process of the conveyor belt 22, the hot air blower 23 further dries the rod material. During the conveying and discharging process, the second high-definition camera 26 and the infrared sensor 27 detect the surface of the rod material and transmit the signal to the data processor 29 for analysis and processing. After detecting unqualified rod material, the unqualified signal is transmitted to the controller 30. The controller 30 controls the warning light 31 to light up to remind the staff to deal with it in time. The post-processing functions of deburring, cleaning and drying are integrated to realize one-stop completion of rod material processing. The above is the working principle of the integrated post-processing device of rod material processing with quality inspection function.

Claims

1. An integrated device for post-processing of bar material with quality inspection function, comprising a device body (1), characterized in that: A material guide bin (2) is provided on one side of the top of the device body (1), a material feed port (3) is provided on the top of the material guide bin (2), a limit slot (4) is provided on one side of the bottom of the material guide bin (2), a solenoid valve (41) is provided in the middle of the limit slot (4), a conveying mechanism (5) is provided in the middle of the device body (1), the conveying mechanism (5) comprises a conduction roller (501), a conveying chain (502), a connecting frame (503), a limit roller (504) and a servo motor (505), the conduction roller (501) is provided on both sides of the inner wall of the device body (1), and the conduction roller (501) is connected to the device body (1) via bearings, and two groups of the conduction rollers (501) are connected to the device body (1) via bearings. 1) are connected by a conveying chain (502), a connecting frame (503) is arranged on the surface of the conveying chain (502), the top of the connecting frame (503) is connected to a limiting roller (504) through a bearing, a servo motor (505) is arranged on one side of the outer wall of the device body (1), the output end of the servo motor (505) is connected to one side of the conductive roller (501), and a deburring mechanism (6) is arranged on one side of the top of the conveying mechanism (5), and the deburring mechanism (6) includes an electric telescopic rod (601), a connecting plate (602), a spring (603), a fixing shell (604), a roller (605), a grinding belt (606) and a driving motor (607).

2. The integrated device for post-processing of bar material with quality inspection function according to claim 1, characterized in that: The electric telescopic rod (601) is connected to the top inner wall of the device body (1); the output end of the electric telescopic rod (601) is connected to a connecting plate (602); the bottom end of the connecting plate (602) is connected to a spring (603); one end of the spring (603) away from the connecting plate (602) is connected to a fixed shell (604); the inner walls on both sides of the fixed shell (604) are connected to rollers (605) via bearings; and two groups of rollers (605) are connected via a grinding belt (606).

3. The integrated device for post-processing of bar material with quality inspection function according to claim 2, characterized in that: A driving motor (607) is connected to an outer wall of one side of the fixed shell (604), and an output end of the driving motor (607) is connected to the roller (605) on one side. The driving motor (607) rotates to drive the roller (605) on one side to rotate, and the roller (605) rotates to drive the grinding belt (606) to rotate. A high-definition camera No. 1 (608) is provided on one side of the deburring mechanism (6), and the bottom end of the high-definition camera No. 1 (608) corresponds to the conveying mechanism (5).

4. The integrated device for post-processing of bar material with quality inspection function according to claim 2, characterized in that: A dust suction mechanism (7) is arranged on an outer wall of one side of the device body (1), and the dust suction mechanism (7) comprises an exhaust fan (701), a waste collection box (702), a dust suction pipe (703) and a dust suction hood (704); an air inlet end of the exhaust fan (701) is connected to the waste collection box (702); an outer wall of the waste collection box (702) away from the exhaust fan (701) is connected to the dust suction pipe (703); an end of the dust suction pipe (703) away from the waste collection box (702) passes through the device body (1) and is connected to the dust suction hood (704); the dust suction hood (704) is arranged at the middle position of the two groups of conductive rollers (501).

5. The integrated device for post-processing of bar material with quality inspection function according to claim 3 is characterized in that: A cleaning pool (8) is provided at one side of the bottom of the conveying mechanism (5); an ultrasonic generator (9) is provided on one inner wall of the cleaning pool (8); conveying rollers (10) are arranged and connected to one inner wall of one side of the cleaning pool (8); two groups of conveying rollers (10) are connected via a conveying belt (11); through holes (111) are arranged on the surface of the conveying belt (11); a stopper (12) is arranged and connected to the outer wall of the conveying belt (11); a second servo motor (13) is connected to the outer wall of one side of the middle of the device body (1); and an output end of the second servo motor (13) is connected to the conveying roller (10).

6. The integrated device for post-processing of bar material with quality inspection function according to claim 5, characterized in that: A conduit (14) is provided on one side of the device body (1), the bottom end of the conduit (14) is connected to the cleaning tank (8), a filter (15) is provided on one side of the middle of the conduit (14), a water pump (16) is provided on one side of the filter (15), and one end of the conduit (14) away from the cleaning tank (8) passes through the device body (1) and is connected to a shunt pipe (17), the shunt pipe (17) is connected to the inner wall of the device body (1) by bolts, and a nozzle (18) is arranged at the bottom end of the shunt pipe (17).

7. The integrated device for post-processing of bar material with quality inspection function according to claim 6, characterized in that: A collecting barrel (19) is arranged below one side of the cleaning pool (8), and the bottom of the collecting barrel (19) is connected to a discharge channel (20). Electric heating wires (21) are arranged on the inner wall surfaces of the collecting barrel (19) and the discharge channel (20). A conveyor belt (22) is arranged on the bottom inner wall of the device body (1), and a hot air blower (23) is arranged on the top of the conveyor belt (22).

8. The integrated device for post-processing of bar material with quality inspection function according to claim 7, characterized in that: A discharge port (24) is provided on an outer wall of one side of the bottom of the device body (1); one end of the conveyor belt (22) passes through the discharge port (24) and extends to the outside of the device body (1); a detection frame (25) is provided on one side of the discharge port (24); a second high-definition camera (26) is provided on the top inner wall of the detection frame (25); and an infrared sensor (27) is provided on one side of the second high-definition camera (26).

9. The integrated device for post-processing of bar material with quality inspection function according to claim 8, characterized in that: A control box (28) is connected to an outer wall of one side of the device body (1); a data processor (29) is arranged on one side of the interior of the control box (28); a controller (30) is electrically connected to one side of the data processor (29); and a warning light (31) is arranged on one side of the top of the control box (28).

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