Extrusion forming mechanism for ceramic green body
By designing an extrusion forming mechanism for ceramic embryo bodies, including grabbing components and forming components, the problem of uneven distribution of clay and easy damage during the molding process of ceramic embryo bodies is solved, and a more uniform and stable molding effect is achieved.
Patent Information
- Application Number
- CN202510457976.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-04-14
AI Technical Summary
During the pressing and forming process of existing ceramic embryos, it is difficult to distribute the clay surface evenly, and it is prone to holes, and it is easy to damage during the demolding process.
An extrusion forming mechanism for ceramic embryo bodies is designed, including extrusion equipment, a moving frame, a rotating motor, a support rod, an extrusion block, a grab assembly and a molding assembly. By setting up grabbing components and forming components, ensure that the clay is evenly distributed during the molding process, and the clay is uniformly vibrated through the shock cylinder.
It effectively avoids gaps and holes in the ceramic embryo body during the molding process, improves the uniformity and stability of molding, simplifies the molding process, and reduces the probability of damage to the ceramic embryo body.
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Figure CN119974174A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic technology, and in particular to a ceramic embryo extrusion molding mechanism. Background Art
[0002] Ceramic body forming is to make the blank into a green body with a specified size and shape and a certain mechanical strength. The traditional ceramic body forming methods can be divided into manual forming, slip injection forming and pressing forming.
[0003] However, during the pressing and molding process of the existing green body, the clay surface is difficult to be evenly distributed inside the mold during the extrusion process, and holes are likely to appear on the mold surface after demolding, affecting the pressing effect. At the same time, due to the irregularity of the mold and the high viscosity of the green body, the operator is likely to damage the ceramic body during manual demolding, making the ceramic body unable to be used normally. Therefore, the present application provides a ceramic body extrusion molding mechanism to meet the needs. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a ceramic body extrusion molding mechanism to solve the problem that holes are easily formed on the surface of the ceramic body during the pressing and molding process of the existing green body and the ceramic body is easily damaged by the operator during manual demolding.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: A ceramic embryo extrusion molding mechanism comprises an extrusion device, wherein the extrusion device also comprises a movable frame, a rotating motor is arranged on one side of the movable frame, a support rod is fixedly connected to the output shaft of the rotating motor, an extrusion block is fixedly connected to the top of the support rod, a grab assembly is fixedly connected to the bottom of the support rod, an oscillation cylinder is arranged on one side of the movable frame, a molding assembly is slidably connected in the oscillation cylinder, the movable frame is used to control the position change and up and down rotation of the extrusion block and the grab assembly, the grab assembly is used to take the ceramic embryo out of the oscillation cylinder, and the molding assembly is used to place a raw embryo formed by mixed and prepared clay and adhesive.
[0006] Optionally, the gripping assembly comprises a gripping portion, a top portion of the gripping portion is rotatably connected to an auxiliary box, and a lower portion of the gripping portion is rotatably connected to a group of evenly spaced hollow plates.
[0007] Optionally, the grabbing portion includes a fixed plate, the top of the fixed plate is fixedly connected to a limiting column, a rotation limiting groove is provided in the middle position of the limiting column, a group of serrated structures in a circular array are provided on the surface of the limiting column, a group of slides in a circular array are fixedly connected to the bottom edge of the fixed plate, and a group of evenly spaced grabbing rods are fixedly connected to one side of the slide.
[0008] Optionally, the bottom of the auxiliary box is a hollow structure, and the top of the hollow structure of the auxiliary box is fixedly connected to a rotating column, one side of the rotating column is fixedly connected to a first motor, and a first gear is fixedly connected to the output shaft of the first motor. The bottom limit rotation of the rotating column is connected to the limit column, and the first gear is meshed with a serrated structure on the side of the limit column.
[0009] Optionally, a slide groove is provided on the top of the hollow plate, and a group of positioning holes are provided on both sides of the hollow plate. The slide plate is slidably connected to the inside of the hollow plate, and the grabbing rod on one side of the slide plate is inserted into the positioning hole on one side of the hollow plate. The connecting column between the slide plate and the fixed plate is slidably connected in the slide groove.
[0010] Optionally, the molding assembly includes a group of sealing plates in an annular array, four of the sealing plates are provided, two adjacent sealing plates are slidably connected via a sealing groove, a group of evenly spaced oscillation grooves are opened on the sealing plate, a restraining plate is sleeved on the bottom of a group of sealing plates in an annular array, a hollow plate is slidably connected between two sealing plates, an inner lining plate is installed on the inner side of the sealing plate, a gap is left between the inner lining plate and the sealing plate, a spring is installed in the gap between the inner lining plate and the sealing plate, and two adjacent inner lining plates are also slidably connected via a sealing groove.
[0011] Optionally, an oscillation rod is slidably connected in the oscillation groove on the sealing plate, a baffle is fixedly connected to the oscillation rod, an oscillation head is fixedly connected to one end of the oscillation rod, a first spring is arranged between the sealing plate and the baffle, an inclined surface is arranged at the other end of the oscillation rod, a grabbing rod is inserted between two adjacent oscillation rods, and the end of the oscillation head abuts against the outer side of the inner lining plate.
[0012] Optionally, a group of guide grooves in a circular array are opened on the inner wall of the oscillation cylinder, an oscillation part is fixedly connected in the guide groove, the inner wall of the oscillation cylinder is connected to the side of the hollow plate, and one end of the oscillation rod with an inclined surface is slidably connected to one side of the oscillation part.
[0013] Optionally, the oscillating part includes a mounting plate, one side of the mounting plate is fixedly connected with a group of evenly spaced one-way grooves, an inclined block is rotatably connected in the one-way groove, and a torsion spring is arranged between the inclined block and the mounting plate.
[0014] Compared with the prior art, the present invention has at least the following beneficial effects: In the above scheme, by setting up a grabbing assembly, when the operator processes the raw embryo formed by the mixed clay and adhesive, the grabbing rods on the four slides will be evenly distributed on the molding assembly, making the molding assembly more stable during the movement, avoiding large-scale shaking that may cause gaps in the ceramic embryo. At the same time, by switching the rotation of the rotating motor, the extrusion and transfer of the ceramic embryo can be quickly achieved.
[0015] By setting the molding component and the oscillating part, when the restraining plate descends in the oscillating cylinder, the oscillating rod at the bottom will continuously collide with the inclined block, and the frequency of the vibration of the oscillating rod will gradually decrease from bottom to top. Therefore, the clay at the bottom is subjected to the greatest degree of vibration. By vibrating the clay at the bottom, the entire clay can be subjected to a certain degree of vibration, so that the green embryo formed by the prepared clay and adhesive can be evenly distributed in the molding component.
[0016] By providing a detachable forming component, when the ceramic embryo in the forming component is formed, the operator first needs to remove the grasping component from the forming component, then remove the bolts fixed between the restraining plate and the sealing plate, and finally remove the sealing plates around the ceramic embryo in turn. The operation is simple, and adhesion between the ceramic embryo and the sealing plate and the restraining plate is avoided, thereby ensuring the integrity of the ceramic embryo. At the same time, sealing grooves are provided between two adjacent sealing plates and between two adjacent lining plates, which not only makes the connection between the two sealing plates tighter, but also prevents the clay from being exposed from between the two sealing plates when the clay is squeezed, thereby reducing the probability of damage to the embryo. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of a ceramic embryo extrusion molding mechanism; Figure 2 It is a partial structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the structure of the grabbing component of the present invention; Figure 4 It is a schematic diagram of the structure of the grabbing part of the present invention; Figure 5 This is a schematic diagram of the auxiliary box structure of the present invention; Figure 6 This is a schematic diagram of the hollow plate structure of the present invention; Figure 7 It is a structural schematic diagram of the connection between the grabbing assembly and the forming assembly of the present invention; Figure 8 This is a schematic diagram of the structure of the sealing plate of the present invention equipped with an inner lining plate; Fig. 9 It is a partial structural schematic diagram of the sealing plate, the inner lining plate and the oscillation rod of the present invention; Fig.10 This is a partial structural schematic diagram of the sealing plate of the present invention without the inner lining plate; Fig.11 This is a schematic diagram of the structure of the oscillation rod of the present invention; Fig.12 This is a schematic diagram of the structure of the oscillating cylinder of the present invention; Fig.13 It is a schematic diagram of the structure of the oscillating part of the present invention.
[0019] Reference numerals: 1. Moving frame; 11. Rotating motor; 12. Support rod; 2. Extrusion block; 3. Grabbing assembly; 31. Grabbing part; 311. Fixed plate; 312. Limiting column; 313. Slide plate; 314. Grabbing rod; 32. Auxiliary box; 321. Rotating column; 322. First motor; 323. First gear; 33. Hollow plate; 331. Slide groove; 332. Positioning hole; 4. Forming assembly; 41. Sealing plate; 411. Oscillation groove; 42. Oscillation rod; 421. Oscillation head; 422. First spring; 43. Constraint plate; 5. Oscillation cylinder; 51. Guide groove; 52. Oscillation part; 521. Mounting plate; 522. One-way groove; 523. Bevel block; 524. Torsion spring; 1000. Extrusion equipment.
[0020] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0021] The following is a detailed description of a ceramic body extrusion molding mechanism provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the present invention.
[0022] It should be noted that the references to "one embodiment", "embodiment", "exemplary embodiments", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).
[0023] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0024] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” not only means “directly on” something, but also includes the meaning of being “on” something with intervening features or layers therebetween, and “on” or “over” not only means “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers therebetween.
[0025] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.
[0026] like Figures 1 to 13As shown, an embodiment of the present invention provides a ceramic embryo extrusion molding mechanism, including an extrusion device 1000, the extrusion device 1000 also includes a moving frame 1, a rotating motor 11 is arranged on one side of the moving frame 1, a support rod 12 is fixedly connected to the output shaft of the rotating motor 11, an extrusion block 2 is fixedly connected to the top of the support rod 12, a grabbing assembly 3 is fixedly connected to the bottom of the support rod 12, an oscillation cylinder 5 is arranged on one side of the moving frame 1, a molding assembly 4 is slidably connected in the oscillation cylinder 5, the moving frame 1 is used to control the position change and up and down rotation of the extrusion block 2 and the grabbing assembly 3, the grabbing assembly 3 is used to take the ceramic embryo out of the oscillation cylinder 5, the molding assembly 4 is used to place the raw embryo formed by the mixed clay and the binder, and after the operator pours the clay into the molding assembly 4, the operator needs to control the moving frame 1 to make the grabbing assembly 3 grab the molding assembly 4 , so that the molding component 4 can be placed in the oscillation cylinder 5 by the grabbing component 3. When the molding component 4 enters the oscillation cylinder 5, the molding component 4 will vibrate under the action of the oscillation cylinder 5, so that the clay inside the molding component 4 is evenly distributed. When the molding component 4 enters the oscillation cylinder 5, the grabbing component 3 is separated from the molding component 4 and rotates so that the extrusion block 2 is located below the grabbing component 3. Then the extrusion block 2 moves downward under the action of the moving frame 1 and squeezes the clay in the molding component 4 at the same time. When the extrusion is completed, the extrusion block 2 is separated from the molding component 4 and rotates in the opposite direction so that the grabbing component 3 is located below the extrusion block 2. Then the grabbing component 3 extends into the oscillation cylinder 5 under the action of the moving frame 1. After the oscillation is completed, the molding component 4 is taken out. Finally, only the molding component 4 needs to be disassembled to obtain the extruded ceramic embryo.
[0027] As an implementation method in this embodiment, Figures 2 to 7As shown, the grabbing assembly 3 includes a grabbing portion 31, the top of the grabbing portion 31 is rotatably connected to an auxiliary box 32, the lower portion of the grabbing portion 31 is rotatably connected to a group of evenly spaced hollow plates 33, the grabbing portion 31 includes a fixed plate 311, the top of the fixed plate 311 is fixedly connected to a limiting column 312, the middle position of the limiting column 312 is provided with a rotation limiting groove, the surface of the limiting column 312 is provided with a group of annular array of serrated structures, the bottom edge position of the fixed plate 311 is fixedly connected to a group of annular array of slide plates 313, one side of the slide plate 313 is fixedly connected to a group of evenly spaced grabbing rods 314, the bottom of the auxiliary box 32 is a hollow structure, the top of the hollow structure of the auxiliary box 32 is fixedly connected to a rotating column 321, one side of the rotating column 321 The first gear 323 is fixedly connected to the first motor 322, and the first gear 323 is fixedly connected to the output shaft of the first motor 322. The bottom limit rotation of the rotating column 321 is connected to the limit column 312, and the first gear 323 is meshed with the serrated structure on the side of the limit column 312. A slide groove 331 is provided on the top of the hollow plate 33, and a group of positioning holes 332 are provided on both sides of the hollow plate 33. The slide plate 313 is slidably connected to the inside of the hollow plate 33, and the grabbing rod 314 on one side of the slide plate 313 is inserted into the positioning hole 332 on one side of the hollow plate 33. The connecting column between the slide plate 313 and the fixed plate 311 is slidably connected in the slide groove 331. When the molding component 4 filled with clay is grabbed to the oscillation cylinder 5, the hollow plate 33 will first be on the movable frame 1. Under the action of the action, the hollow plate 33 moves to the top of the forming component 4, and then the hollow plate 33 moves downward along the surface of the forming component 4. When the hollow plate 33 moves to the bottom of the forming component 4, the first motor 322 starts to rotate. When the first motor 322 rotates, the limiting column 312 meshing with the first gear 323 starts to rotate. During the rotation of the limiting column 312, the slide plate 313 rotates in the hollow plate 33, so that the grabbing rod 314 extends out from the positioning hole 332 of the hollow plate 33 and is inserted into the positioning hole 332 on one side of the adjacent hollow plate 33. During the process of extending the grabbing rod 314, each grabbing rod 314 is respectively inserted between the forming components 4. Then, when the grabbing part 31 rises, the grabbing rod 314 will rise synchronously. Since the grabbing rod 314 is evenly inserted on the forming component 4, the forming component 4 will rise synchronously with the grabbing rod 314. When the grabbing part 31 puts the forming component 4 into the oscillating cylinder 5, the first motor 322 rotates in the opposite direction. At this time, the fixed plate 311 will move the sliding plate 313 in the opposite direction in the hollow plate 33, so that the grabbing rod 314 is retracted into the hollow plate 33. At this time, since the connection between the grabbing rod 314 and the forming component 4 is lost, when the grabbing part 31 rises, the forming component 4 will still be in the oscillating cylinder 5. When the rotating motor 11 rotates, the positional relationship between the extrusion block 2 and the grabbing component 3 is interchanged. When the extrusion block 2 moves downward under the action of the moving frame 1, the extrusion block 2 will extrude the forming component 4. After the extrusion is completed,The extrusion block 2 will move upwards and rotate 180 degrees under the action of the rotating motor 11, and the position relationship with the grabbing assembly 3 will be exchanged again. When the grabbing part 31 moves downwards into the oscillating cylinder 5 again, the first motor 322 rotates again, so that the grabbing rod 314 extends again and is inserted into the forming assembly 4. When the grabbing part 31 moves upwards, the forming assembly 4 will move upwards synchronously with the grabbing part 31 until it leaves the oscillating cylinder 5.
[0028] In this embodiment, if Figures 2 to 7 As shown, when the grabbing portion 31 transfers the molding component 4, the grabbing rods 314 on the four slides 313 will be evenly distributed on the molding component 4, making the molding component 4 more stable during the movement, avoiding large-scale shaking that may cause gaps in the ceramic embryo. At the same time, through the rotation of the rotating motor 11 and the movement of the moving frame 1, the extrusion and transfer of the ceramic embryo can also be achieved.
[0029] As an implementation method in this embodiment, Figures 7 to 13As shown, the molding component 4 includes a group of sealing plates 41 in an annular array, four sealing plates 41 are provided, and two adjacent sealing plates 41 are slidably connected through a sealing groove, a group of oscillation grooves 411 with uniform intervals are opened on the sealing plate 41, a restraining plate 43 is sleeved on the bottom of a group of sealing plates 41 in an annular array, a hollow plate 33 is slidably connected between the two sealing plates 41, an inner lining plate is installed on the inner side of the sealing plate 41, a gap is left between the inner lining plate and the sealing plate 41, a spring is installed in the gap between the inner lining plate and the sealing plate 41, and two adjacent inner lining plates are also slidably connected through a sealing groove, an oscillation rod 42 is slidably connected in the oscillation groove 411 on the sealing plate 41, a baffle is fixedly connected to the oscillation rod 42, and the oscillation rod 42 is An oscillation head 421 is fixedly connected to one end, a first spring 422 is arranged between the sealing plate 41 and the baffle plate, an inclined surface is arranged at the other end of the oscillation rod 42, a grabbing rod 314 is inserted between the two adjacent oscillation rods 42, the end of the oscillation head 421 abuts against the outer side of the inner lining plate, a group of guide grooves 51 in an annular array are opened on the inner wall of the oscillation cylinder 5, an oscillation part 52 is fixedly connected in the guide groove 51, the inner wall of the oscillation cylinder 5 is connected to the side of the hollow plate 33, one end of the oscillation rod 42 with an inclined surface is slidably connected to one side of the oscillation part 52, the oscillation part 52 includes a mounting plate 521, one side of the mounting plate 521 is fixedly connected to a group of evenly spaced one-way grooves 522, an inclined block 523 is rotatably connected in the one-way groove 522, and the inclined block 523 is rotatably connected to the A torsion spring 524 is arranged between the mounting plates 521. When the grabbing assembly 3 grabs the forming assembly 4, the operator first needs to place the adhesive on the restraining plate 43, and then insert the four sealing plates 41 in sequence and fix them on the restraining plate 43 by bolts, and connect the two adjacent sealing plates 41, and then pour the clay into it. Finally, when the grabbing assembly 3 is sleeved on the sealing plate 41 and the grabbing rod 314 is extended, the extended grabbing rod 314 will be inserted between the two adjacent oscillation rods 42. When the grabbing assembly 3 rises, since the bottom of the oscillation rod 42 is supported by the grabbing rod 314, the oscillation rod 42 will rise synchronously with the sealing plate 41 and the restraining plate 43. When the grabbing assembly 3 enters with the restraining plate 43 When the oscillation tube 5 is in the oscillation tube 5, the oscillation rod 42 will contact the inclined block 523. When the oscillation rod 42 contacts the inclined block 523 from top to bottom, since the bottom of the inclined block 523 is supported by the one-way groove 522, the oscillation rod 42 will move horizontally under the action of the inclined block 523, so that the oscillation head 421 hits the inner lining plate of the sealing plate 41. Since the green embryos in the inner lining plate have a certain softness, the inner lining plate vibrates under the impact of the oscillation head 421, while driving the spring of the inner wall to quickly compress and rebound, vibrating the inner lining plate, so that the green embryos in the inner lining plate will be distributed more evenly. When the inclined surface of the oscillation rod 42 separates from the inclined block 523, the compressed first spring 422 will stretch, so that the oscillation rod 42 returns to its original position. As the restraining plate 43 continues to descend,The oscillation rod 42 will contact different inclined blocks 523. When the binding plate 43 is located at the bottom of the oscillation tube 5, the oscillation head 421 stops vibrating. When the forming component 4 gradually moves upward away from the oscillation tube 5 under the action of the grabbing component 3, the oscillation rod 42 will also move upward synchronously and contact the inclined block 523 from bottom to top. At this time, since there is no support on the top of the inclined block 523, the inclined block 523 will rotate upward under the push of the oscillation rod 42, so that the oscillation rod 42 can pass smoothly. When the oscillation rod 42 is separated from the inclined block 523, the compressed torsion spring 524 will be released and the inclined block 523 will recover.
[0030] In this embodiment, if Figures 7 to 13 As shown, when the restraining plate 43 descends in the oscillation cylinder 5, the oscillation rod 42 at the bottom will continuously collide with the inclined block 523, and the vibration frequency of the oscillation rod 42 gradually decreases from bottom to top. Therefore, the clay at the bottom of the inner lining plate inside the sealing plate 41 is subjected to the greatest vibration. By vibrating the clay at the bottom, the entire clay can be subjected to a certain degree of vibration, so that the green embryo can be evenly distributed in the molding component 4. On the other hand, by providing a detachable molding component 4, when the ceramic embryo in the molding component 4 is formed, the operator first needs to detach the grabbing component 3 from the molding component 4, and then fix the grabbing component 3 fixed between the restraining plate 43 and the sealing plate 41. The bolts between them are removed, and finally the sealing plates 41 around the extruded ceramic embryo are removed in turn. The operation is simple, and adhesion between the ceramic embryo and the sealing plates 41 and the restraining plates 43 is avoided, thereby ensuring the integrity of the ceramic embryo. In addition, sealing grooves are provided between two adjacent sealing plates 41 and between two adjacent inner lining plates, which can not only make the connection between the two sealing plates 41 tighter, but also prevent the clay from being exposed from between the two sealing plates 41 when the clay is extruded. At the same time, the material of the inner lining plate is set to a smooth surface of tungsten carbide steel bonded cemented carbide, which has the advantages of non-stick mold, high mold life and good anti-sticking property, thereby preventing the ceramic embryo from sticking when it is taken out and facilitating demolding.
[0031] The working principle of the technical solution provided by the present invention is as follows: First, the operator pours the clay into the molding component 4 (such as Figure 8As shown), the operator then controls the mobile frame 1 to move, grabs the grabbing component 3 on the molding component 4, and places the molding component 4 in the oscillation cylinder 5 by the grabbing component 3. When the molding component 4 enters the oscillation cylinder 5, the molding component 4 will vibrate under the action of the oscillation cylinder 5, so that the clay inside the molding component 4 is evenly distributed. When the molding component 4 enters the oscillation cylinder 5, the grabbing component 3 is separated from the molding component 4 and rotates so that the extrusion block 2 is located below the grabbing component 3. Then the extrusion block 2 moves downward under the action of the mobile frame 1 and simultaneously extrude the clay in the molding component 4. When the extrusion is completed, the extrusion block 2 is separated from the molding component 4 and rotates in the opposite direction so that the grabbing component 3 is located below the extrusion block 2. Then the grabbing component 3 extends into the oscillation cylinder 5 under the action of the mobile frame 1 and takes out the molding component 4. Finally, it is only necessary to disassemble the molding component 4 to obtain the extruded ceramic embryo.
[0032] Specifically: when the grabbing assembly 3 grabs the molding assembly 4 filled with clay to the oscillating cylinder 5, the hollow plate 33 will first move to the top of the molding assembly 4 under the action of the moving frame 1, and then the hollow plate 33 will move downward along the outer surface of the molding assembly 4. When the hollow plate 33 moves to the bottom of the molding assembly 4, the first motor 322 starts to rotate, driving the limiting column 312 engaged with the first gear 323 to start rotating. During the rotation of the limiting column 312, the slide plate 313 will rotate in the hollow plate 33, so that the grabbing rod 314 extends out from the positioning hole 332 of the hollow plate 33 and is inserted into the positioning hole 332 on one side of the adjacent hollow plate 33. During the extension of the grabbing rod 314, each grabbing rod 314 will be inserted between the molding assemblies 4 respectively. Then, when the grabbing portion 31 rises, the grabbing rod 314 will rise synchronously. Since the grabbing rod 314 is evenly inserted on the molding assembly 4, the molding assembly 4 will rise synchronously with the grabbing rod 314 at this time. When the gripping portion 31 puts the forming component 4 into the oscillation tube 5, the oscillation rod 42 contacts the inclined block 523 from top to bottom. Since the bottom of the inclined block 523 is supported by the one-way groove 522, the oscillation rod 42 will move horizontally under the action of the inclined block 523, so that the oscillation head 421 hits the inner lining plate inside the sealing plate 41. Since the unextruded clay has a certain softness, the inner lining plate vibrates under the impact of the oscillation head 421, while driving the spring of the inner wall to quickly compress and rebound, vibrating the inner lining plate, so that the raw embryo inside the inner lining plate will be more evenly distributed. When the inclined surface of the oscillation rod 42 separates from the inclined block 523, the compressed first spring 422 will stretch, so that the oscillation rod 42 returns to its original position. As the restraining plate 43 continues to descend, the oscillation rod 42 will contact different inclined blocks 523. When the restraining plate 43 is located at the bottom of the oscillation tube 5, the oscillation head 421 stops vibrating.
[0033] When the restraining plate 43 descends in the oscillation tube 5, the oscillation rod 42 at the bottom will continuously collide with the inclined block 523, and the vibration frequency of the oscillation rod 42 gradually decreases from bottom to top. Therefore, the clay at the bottom of the inner lining plate inside the sealing plate 41 is subjected to the greatest vibration. By vibrating the clay at the bottom, the entire clay can be subjected to a certain degree of vibration, so that the green embryo can be evenly distributed in the molding component 4. On the other hand, by providing a detachable molding component 4, when the ceramic embryo in the molding component 4 is formed, the operator first needs to evacuate the grabbing component 3 from the molding component 4, then remove the bolts fixed between the restraining plate 43 and the sealing plate 41, and finally remove the sealing plates 41 around the ceramic embryo in turn. The invention can be simply operated, and the adhesion between the ceramic embryo and the sealing plate 41 and the restraining plate 43 is avoided, so as to ensure the integrity of the ceramic embryo and reduce the probability of damage to the embryo. In addition, sealing grooves are arranged between two adjacent sealing plates 41 and between two adjacent lining plates, which can not only make the connection between the two sealing plates 41 tighter, but also prevent the clay from being exposed from between the two sealing plates 41 when the clay is extruded. The first motor 322 rotates in the reverse direction. At this time, the fixed plate 311 will move the slide plate 313 in the reverse direction in the hollow plate 33, so that the grabbing rod 314 is retracted into the hollow plate 33. At this time, since the connection between the grabbing rod 314 and the molding component 4 is lost, when the grabbing part 31 rises, the molding component 4 will still be in the oscillation cylinder 5.
[0034] Subsequently, the extrusion block 2 moves downward under the action of the moving frame 1, and the extrusion block 2 will extrude the molding component 4 until the embryo is formed. After the extrusion is completed, the extrusion block 2 moves upward through the moving frame 1, and under the action of the rotating motor 11, it rotates 180 degrees, and the position relationship with the grabbing component 3 is exchanged. When the grabbing part 31 moves downward into the oscillation cylinder 5 again, the first motor 322 rotates again, so that the grabbing rod 314 extends out again and is inserted into the molding component 4. When the grabbing part 31 moves upward, the molding component 4 will move upward synchronously with the grabbing part 31 until it leaves the oscillation cylinder 5. When the grabbing part 31 transfers the molding component 4, the grabbing rods 314 on the four slides 313 will be evenly distributed on the molding component 4, making the molding component 4 more stable during the movement, avoiding large-scale shaking that causes gaps in the ceramic embryo.
[0035] When the forming component 4 gradually moves upward away from the oscillating cylinder 5 under the action of the grabbing component 3, the oscillating rod 42 will also move upward synchronously and contact the inclined block 523 from bottom to top. At this time, since there is no support on the top of the inclined block 523, the inclined block 523 will rotate upward under the push of the oscillating rod 42, so that the oscillating rod 42 can pass smoothly. When the oscillating rod 42 is separated from the inclined block 523, the compressed torsion spring 524 will be released, and the inclined block 523 will recover. Furthermore: by rotating the motor 11, the ceramic embryo can be squeezed and transferred. When the grasping component 3 grasps the forming component 4, the operator first needs to insert the four sealing plates 41 in sequence and fix them on the binding plate 43 through bolts, and connect the two adjacent sealing plates 41, and then pour the clay into it. Finally, when the grasping component 3 is sleeved on the sealing plate 41 and the grasping rod 314 is extended, the grasping rod 314 extended at this time will be inserted between the two adjacent oscillation rods 42. When the grasping component 3 rises, since the bottom of the oscillation rod 42 is supported by the grasping rod 314, the oscillation rod 42 will rise synchronously with the sealing plate 41 and the binding plate 43. When the grasping component 3 enters the oscillation tube 5 with the binding plate 43, the oscillation rod 42 will contact the inclined block 523.
[0036] When the oscillation rod 42 contacts the inclined block 523 from top to bottom, since the bottom of the inclined block 523 is supported by the one-way groove 522, the oscillation rod 42 will move horizontally under the action of the inclined block 523, so that the oscillation head 421 hits the inner lining plate of the sealing plate 41. Since the clay has a certain softness, the inner lining plate vibrates under the impact of the oscillation head 421, while driving the spring of the inner wall to quickly compress and rebound, vibrating the inner lining plate, so that the inside of the raw embryo in the inner lining plate will be more evenly distributed. When the inclined surface of the oscillation rod 42 separates from the inclined block 523, the compressed first spring 422 will stretch, so that the oscillation rod 42 returns to its original position. As the restraining plate 43 continues to descend, the oscillation rod 42 will contact different inclined blocks 523. When the restraining plate 43 is located at the bottom of the oscillation tube 5, the oscillation head 421 stops vibrating. When the molding component 4 gradually leaves the oscillation tube 5 upward under the action of the grabbing component 3, the oscillation rod 42 will also move upward synchronously and contact the inclined block 523 from bottom to top.
[0037] At this time, since there is no support on the top of the inclined block 523, the inclined block 523 will rotate upward under the push of the oscillation rod 42, allowing the oscillation rod 42 to pass smoothly. When the oscillation rod 42 is separated from the inclined block 523, the compressed torsion spring 524 will be released and the inclined block 523 will be restored. When the restraining plate 43 descends in the oscillation cylinder 5, the oscillation rod 42 at the bottom will continuously collide with the inclined block 523, and the vibration frequency of the oscillation rod 42 will gradually decrease from bottom to top. Therefore, the clay at the bottom of the lining plate inside the sealing plate 41 is subjected to the greatest degree of vibration. By vibrating the clay at the bottom, the entire clay can be subjected to a certain degree of vibration, so that the green embryo can be evenly distributed in the molding component 4. On the other hand, By setting a detachable molding component 4, when the ceramic embryo in the molding component 4 is formed, the operator first needs to remove the grasping component 3 from the molding component 4, then remove the bolts fixed between the restraining plate 43 and the sealing plate 41, and finally remove the sealing plate 41 and the inner lining plate around the extruded ceramic embryo in turn. The operation is simple, and the adhesion between the ceramic embryo and the sealing plate 41 and the restraining plate 43 is avoided, the integrity of the ceramic embryo is ensured, and the probability of damage to the embryo is reduced. In addition, sealing grooves are provided between two adjacent sealing plates 41 and between two adjacent inner lining plates, which can not only make the connection between the two sealing plates 41 tighter, but also prevent the clay from being exposed from between the two sealing plates 41 when the clay is extruded.
[0038] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0039] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A ceramic body extrusion molding mechanism, characterized in that: The invention comprises an extrusion device, which further comprises a movable frame, a rotating motor is arranged on one side of the movable frame, a support rod is fixedly connected to the output shaft of the rotating motor, an extrusion block is fixedly connected to the top of the support rod, a grab assembly is fixedly connected to the bottom of the support rod, an oscillation cylinder is arranged on one side of the movable frame, a molding assembly is slidably connected in the oscillation cylinder, the movable frame is used to control the position change and up and down rotation of the extrusion block and the grab assembly, the grab assembly is used to take the ceramic embryo out of the oscillation cylinder, and the molding assembly is used to place the raw embryo formed by the mixed clay and binder.
2. The ceramic body extrusion molding mechanism according to claim 1, characterized in that: The grabbing assembly comprises a grabbing part, the top of which is rotatably connected to an auxiliary box, and the lower part of which is rotatably connected to a group of hollow plates with uniform intervals.
3. The ceramic body extrusion molding mechanism according to claim 2, characterized in that: The grabbing part includes a fixed plate, a limiting column is fixedly connected to the top of the fixed plate, a rotation limiting groove is provided in the middle of the limiting column, a group of serrated structures in a circular array are provided on the surface of the limiting column, a group of slides in a circular array are fixedly connected to the bottom edge of the fixed plate, and a group of evenly spaced grabbing rods are fixedly connected to one side of the slide.
4. The ceramic body extrusion molding mechanism according to claim 3, characterized in that: The bottom of the auxiliary box is a hollow structure, and the top of the hollow structure of the auxiliary box is fixedly connected to a rotating column, one side of the rotating column is fixedly connected to a first motor, and a first gear is fixedly connected to the output shaft of the first motor. The bottom of the rotating column is rotationally limited and connected to the limiting column, and the first gear is meshed with the serrated structure on the side of the limiting column.
5. The ceramic body extrusion molding mechanism according to claim 4, characterized in that: A slide groove is provided on the top of the hollow plate, and a group of positioning holes are provided on both sides of the hollow plate. The slide plate is slidably connected to the inside of the hollow plate, and the grabbing rod on one side of the slide plate is inserted into the positioning hole on one side of the hollow plate. The connecting column between the slide plate and the fixed plate is slidably connected in the slide groove.
6. The ceramic body extrusion molding mechanism according to claim 5, characterized in that: The forming assembly includes a group of sealing plates in an annular array, four of which are provided, and two adjacent sealing plates are slidably connected via a sealing groove, a group of evenly spaced oscillation grooves are provided on the sealing plate, a restraining plate is sleeved on the bottom of a group of sealing plates in an annular array, a hollow plate is slidably connected between two sealing plates, an inner lining plate is installed on the inner side of the sealing plate, a gap is left between the inner lining plate and the sealing plate, a spring is installed in the gap between the inner lining plate and the sealing plate, and two adjacent inner lining plates are also slidably connected via the sealing groove.
7. The ceramic body extrusion molding mechanism according to claim 6, characterized in that: An oscillation rod is slidably connected in the oscillation groove on the sealing plate, a baffle is fixedly connected to the oscillation rod, an oscillation head is fixedly connected to one end of the oscillation rod, a first spring is arranged between the sealing plate and the baffle, an inclined surface is arranged at the other end of the oscillation rod, a grabbing rod is inserted between two adjacent oscillation rods, and the end of the oscillation head abuts against the outer side of the inner lining plate.
8. The ceramic body extrusion molding mechanism according to claim 7, characterized in that: A group of guide grooves in an annular array are opened on the inner wall of the oscillation cylinder, an oscillation part is fixedly connected in the guide groove, the inner wall of the oscillation cylinder is connected to the side of the hollow plate, and one end of the oscillation rod with an inclined surface is slidably connected to one side of the oscillation part.
9. The ceramic body extrusion molding mechanism according to claim 8, characterized in that: The oscillating part comprises a mounting plate, one side of which is fixedly connected with a group of one-way grooves with uniform intervals, an inclined block is rotatably connected in the one-way groove, and a torsion spring is arranged between the inclined block and the mounting plate.
Citation Information
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