Concrete distributing vehicle capable of fully distributing and laying and distributing method
By designing a retractable transverse extension arms and longitudinal support arms on the concrete fabric truck, and a fabric box with elastic folding plates, the problem that the concrete fabric truck in the prior art cannot adapt to different construction environments and cannot adjust the fabric width, achieving efficient transportation and adaptation in different environments.
Patent Information
- Application Number
- CN202510284560.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-03-11
AI Technical Summary
The existing concrete fabric trucks cannot adapt to different construction environments during transportation, especially the problem of being unable to drive in the tunnel and the width of the concrete fabric cannot be adjusted.
A concrete fabric car with full fabric laying is designed, using a retractable transverse extension arm and a longitudinal support arm to adjust the angle and position of the tire, and the width of the fabric box is adjusted by adjusting the cone block through a fabric box with elastic folding plate.
The adaptation of concrete fabric trucks in different construction environments, including transportation in tunnels, and the fabric width can be adjusted according to the construction width, reducing subsequent paving work, and improving the quality and efficiency of concrete forming.
Smart Images

Figure CN119974209A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of a concrete placing vehicle and placing construction, in particular to a concrete placing vehicle and a placing method for fully placing concrete. Background Art
[0002] In the process of transporting and using concrete, it is usually necessary to use a concrete placing truck for transportation. Since it is equipped with a continuously rotating mixing tank, the concrete can maintain fluidity and avoid solidification during transportation.
[0003] However, existing concrete spreading vehicles all install the mixing tank on a common trailer or flatbed truck with a fixed span, so the transportation position is restricted by the environment. After being transported to the construction site, another vehicle is required for transportation. For example, when pouring in a tunnel, the tires of the vehicle cannot run on a circular arc surface, and during the concrete spreading process, the width of the concrete cannot be adjusted adaptively. Summary of the invention
[0004] The object of the present invention is to provide a concrete placing vehicle and a placing method for sufficient concrete laying, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A concrete spreading vehicle for fully spreading material, comprising a frame and a mixing tank, wherein the frame is provided with a mixing tank which is rotationally controlled by a rotating support, one end of the mixing tank is provided with a discharger for discharging internal concrete, the lower end of the frame is provided with four sets of tires located on both sides of the mixing tank, the tires are rotatably mounted on transverse extension arms, the transverse extension arms are telescopically plugged and mounted on the frame, telescopically mounted longitudinal support arms are provided at the head and tail ends of the frame, support members are provided at the ends of the longitudinal support arms, the lower end of the frame is provided with a track driven by a lifting assembly, a positioning member which cooperates with the support member for positioning is provided on the track, a spreading box is provided at the lower end of the discharger, elastic folding plates are elastically mounted on the front and rear sides of the spreading box, a pair of adjusting cone blocks driven by the lifting assembly are provided in the spreading box, and the inclined cone surface of the adjusting cone block is pressed on one side of the elastic folding plate.
[0007] Preferably, the frame is provided with a plurality of groups of driving components, all of which are hydraulic telescopic components, and the driving components are used to control the telescopic drive of the lateral extension arm and the longitudinal support arm, and the frame is provided with a hydraulic system for controlling the driving components.
[0008] Preferably, the lifting assembly is configured as a lifting drive rod, which is controlled by a hydraulic system, one end of the lifting drive rod is fixed to the frame, and the other end of the lifting drive rod is connected to a track, which is located at the lower end of the support.
[0009] Preferably, a mounting seat is provided at the outer end of the transverse extension arm, a rotating seat is provided on the mounting seat, the tire is rotatably mounted on the rotating seat, the rotating seat is controlled by a motor to control the inclination angle, and the tire can be tilted and pressed onto the arc inner wall of the tunnel segment.
[0010] Preferably, a control room for controlling tire drive and hydraulic system is provided on the frame.
[0011] Preferably, the discharging device is rotatably mounted on a frame, and an adjusting rod for controlling the inclination angle of the discharging device is provided on the frame. One end of the discharging device is located at the lower end of the discharging port of the mixing tank, and the lower end of the other end of the discharging device is opposite to the upper end port of the material distribution box. The upper end of the discharging box is provided with a baffle extending to above the lower end port of the discharging device.
[0012] Preferably, a diversion cavity is provided at the lower end of the material distribution box, and a guide block is fixedly provided at the middle position of the lower end of the diversion cavity. The middle of the upper end of the guide block is convex, and both sides extend downward at an angle. A plurality of groups of through holes are vertically provided on the guide block, and a gap is left between the two sides of the guide block and the inner wall of the diversion cavity, and the elastic folding plate is installed in the gap.
[0013] Preferably, one side of the elastic folding plate is fixed on the guide block, and an extrusion side plate is provided on the other side of the elastic folding plate. Slide grooves are provided on the side walls at both ends of the diversion cavity, and an adjusting cone block is lifted and installed in a pair of the slide grooves, and the inclined surface of the adjusting cone block is pressed on the extrusion side plate.
[0014] Preferably, a positioning rod is vertically arranged in the slide groove, and a positioning hole is penetrated on the adjusting cone block and slidably plugged with the positioning rod. A spring is pressed between the upper end of the adjusting cone block and the upper inner wall of the slide groove, and the spring is sleeved on the positioning rod. The lower ends of a pair of adjusting cone blocks are fixedly connected by a connecting rod, and the connecting rod is connected to the lifting drive rod through a lifting rod.
[0015] A concrete placing method implemented by the concrete placing vehicle for full concrete placing, the concrete placing method comprising the following steps:
[0016] Step 1: For different material laying construction environments, use the lateral extension arm and the longitudinal support arm to adjust the angle and position of the tire so that the tire can adapt to the construction site for mobile material laying;
[0017] Step 2: According to the width of the fabric construction, the height of the adjusting cone block is adjusted, thereby adjusting the width of the elastic folding plate, so that the blanking width of the fabric box and the width of the fabric construction are adapted to each other.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The present invention realizes the switching adjustment of the tire driving angle by arranging a telescopically driven lateral extension arm and a longitudinal support arm, thereby adapting to different construction environments. At the same time, a cloth box with an elastic folding plate is used to realize the adaptive adjustment of the cloth width, so as to achieve the purpose of sufficient cloth laying of concrete, reduce the subsequent paving work range, and improve the quality and efficiency of concrete casting. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the fabric box of the present invention;
[0021] Figure 2 A concrete placing vehicle according to the present invention;
[0022] Figure 3 It is a schematic diagram of the supporting structure of the frame when the tires of the present invention are switched;
[0023] Figure 4 It is a schematic diagram of the structure of the tire of the present invention moving along the arc side wall of the tunnel segment;
[0024] Figure 5 It is a schematic diagram of the structure of the material distribution box of the present invention;
[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the elastic folding plate of the present invention.
[0026] In the figure: 1. mixing tank; 2. frame; 3. driving member; 4. horizontal extension arm; 5. rotating support member; 6. longitudinal support arm; 7. track; 8. positioning member; 9. support member; 10. mounting seat; 11. tire; 12. rotating seat; 13. tunnel segment; 14. control room; 15. hydraulic system; 16. discharger; 17. adjusting rod; 18. material distribution box; 19. adjusting cone block; 20. lifting rod; 21. baffle; 22. diversion cavity; 23. guide block; 24. through hole; 25. connecting rod; 26. elastic folding plate; 27. extrusion side plate; 28. spring; 29. positioning hole; 30. positioning rod; 31. lifting drive rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figures 1 to 6 , the present invention provides a technical solution:
[0029] Embodiment 1: A concrete spreading vehicle for fully spreading concrete comprises a frame 2 and a mixing tank 1. The frame 2 is provided with a mixing tank 1 which is rotationally controlled by a rotating support 5. One end of the mixing tank 1 is provided with a discharger 16 for discharging the internal concrete. The lower end of the frame 2 is provided with four sets of tires 11 located on both sides of the mixing tank 1. The tires 11 are rotatably mounted on transverse extension arms 4. The transverse extension arms 4 are telescopically plugged and mounted on the frame 2. Telescopically mounted longitudinal support arms 6 are provided at the head and tail ends of the frame 2. Support members 9 are provided at the ends of the longitudinal support arms 6. The lower end of the frame 2 is provided with a track 7 driven by a lifting assembly. Positioning members 8 cooperating with the support members 9 for positioning are provided on the track 7. The frame 2 is provided with multiple sets of driving members 3, and the multiple sets of driving members 3 are all hydraulic telescopic members. The driving member 3 is used to control the telescopic drive of the lateral extension arm 4 and the longitudinal support arm 6. A hydraulic system 15 for controlling the driving member 3 is provided on the frame 2. The lifting component is provided as a lifting driving rod 31, and the lifting driving rod 31 is controlled by the hydraulic system 15. One end of the lifting driving rod 31 is fixed on the frame 2, and the other end of the lifting driving rod 31 is connected to the track 7. The track 7 is located at the lower end of the support member 9. A mounting seat 10 is provided at the outer end of the lateral extension arm 4, and a rotating seat 12 is provided on the mounting seat 10. The tire 11 is rotatably mounted on the rotating seat 12. The rotating seat 12 controls the tilt angle through a motor, and allows the tire 11 to be tilted and pressed on the arc inner wall of the tunnel segment 13. A control room 14 for controlling the drive of the tire 11 and the hydraulic system 15 is provided on the frame 2.
[0030] By providing a transverse extension arm 4 and a longitudinal support arm 6 which can be telescopically arranged along the vehicle frame 2, the driving angle switching of the tire 11 is realized. On a flat ground, the tire 11 is normally pressed on the ground for driving transportation. However, when it moves into the tunnel segment 13, the lifting drive rod 31 is used to drive the track 7 to descend and press it on the inner wall of the tunnel segment 13. At this time, the longitudinal support arm 6 is used to drive the support member 9 to descend. The positioning member 8 and the support member 9 cooperate to achieve the purpose of accurately positioning and stably supporting the vehicle frame 2 (such as Figure 3 Then, by extending the lateral extension arm 4 and adjusting the angle of the rotating seat 12, the driving tire 11 is tilted to fit the inner wall of the tunnel segment 13 (as shown in FIG. Figure 4 As shown), the driven transport adapted to the inner wall of the arc is realized.
[0031] A fabric box 18 is provided at the lower end of the discharger 16, and elastic folding plates 26 are elastically installed on the front and rear sides of the fabric box 18. A pair of adjusting cone blocks 19 driven by a lifting assembly are provided in the fabric box 18, and the inclined cone surface of the adjusting cone block 19 is pressed on one side of the elastic folding plate 26.
[0032] During transportation, the concrete in the mixing tank 1 is discharged by spiral stirring and falls on the discharger 16. The concrete falls along the discharger 16 into the distribution box 18. The height of the cone block 19 is controlled and adjusted by the lifting component to achieve the squeezing of the elastic folding plate 26. The extension and compression of the elastic folding plate 26 are used to control the width of the material discharge from the distribution box 18, so as to achieve the adaptive adjustment of the distribution width.
[0033] Embodiment 2: Based on Embodiment 1, the discharger 16 is rotatably mounted on the frame 2, and an adjusting rod 17 for controlling the inclination angle of the discharger 16 is provided on the frame 2. One end of the discharger 16 is located at the lower end of the discharge port of the mixing tank 1, and the lower end of the other end of the discharger 16 is directly opposite to the upper end port of the distribution box 18. The upper end of the discharge box 18 is provided with a baffle 21 extending to the top of the lower end port of the discharger 16.
[0034] The baffle 21 is provided to prevent concrete from splashing, and the adjusting rod 17 is used to control the discharging angle of the discharging device 16 to ensure that the concrete accurately falls into the upper end port of the material distribution box 18.
[0035] A diversion cavity 22 is provided at the lower end of the material distribution box 18, and a guide block 23 is fixedly provided at the middle position of the lower end of the diversion cavity 22. The middle of the upper end of the guide block 23 is convex, and both sides extend downward at an angle. A plurality of through holes 24 are vertically provided on the guide block 23. A gap is left between the two sides of the guide block 23 and the inner wall of the diversion cavity 22. An elastic folding plate 26 is installed in the gap. One side of the elastic folding plate 26 is fixed on the guide block 23, and an extrusion side plate 27 is provided on the other side of the elastic folding plate 26. Slide grooves are provided on the side walls at both ends of the diversion cavity 22, and an adjusting cone block 19 is lifted and installed in a pair of slide grooves, and the inclined surface of the adjusting cone block 19 is pressed on the extrusion side plate 27.
[0036] By adjusting the lifting and lowering of the cone block 19, its inclined surface can realize the extrusion adjustment of the extrusion side plate 27. After the extrusion side plate 27 is compressed, it will cause the elastic folding plate 26 to contract, so that the width of the cloth in the inner cavity of the cloth box 18 is limited, thereby achieving the purpose of adjusting the cloth width.
[0037] Embodiment 3: Based on Embodiment 2, a positioning rod 30 is vertically arranged in the slideway, a positioning hole 29 is penetrated on the adjusting cone block 19 and is slidably plugged with the positioning rod 30, a spring 28 is pressed between the upper end of the adjusting cone block 19 and the inner wall of the upper end of the slideway, and the spring 28 is sleeved on the positioning rod 30. The lower ends of a pair of adjusting cone blocks 19 are fixedly connected by a connecting rod 25, and the connecting rod 25 is connected to the lifting drive rod 31 through the lifting rod 20.
[0038] By setting the cooperation of the connecting rod 25 and the lifting rod 20, the adjusting cone block 19 is integrally connected to the lifting drive rod 31, and the lifting drive rod 31 is used to adjust the width of the cloth laying. The lower end of the cloth box 18 is located at the upper end of the track 7, and the adjustment lifting height of the adjusting cone block 19 is much smaller than the height of the track 7 from the tunnel segment 13 or the ground. Therefore, the lifting and lowering of the track 7 caused by the lifting and lowering drive of the lifting drive rod 31 will not affect the drive of the tire 11.
[0039] By providing the positioning hole 29 and the positioning rod 30, the cone block 19 can be adjusted to be stably raised and lowered, thereby avoiding material leakage caused by deviation.
[0040] A concrete placing method implemented by a concrete placing vehicle for full concrete laying, the concrete placing method comprising the following steps:
[0041] Step 1: For different material laying construction environments, the lateral extension arm 4 and the longitudinal support arm 6 are used to adjust the angle and position of the tire 11 so that the tire 11 is adapted to the construction site for moving the material;
[0042] Step 2: According to the width of the fabric construction, the height of the adjusting cone block 19 is adjusted, thereby adjusting the width of the elastic folding plate 26, so that the blanking width of the fabric box 18 is adapted to the width of the fabric construction.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete placing vehicle for fully placing concrete, comprising a vehicle frame (2) and a mixing tank (1), wherein the vehicle frame (2) is provided with a mixing tank (1) which is rotationally controlled by a rotating support (5), and one end of the mixing tank (1) is provided with a discharger (16) for discharging concrete inside, characterized in that: The lower end of the frame (2) is provided with four sets of tires (11) located on both sides of the mixing tank (1), the tires (11) are rotatably mounted on the transverse extension arms (4), the transverse extension arms (4) are telescopically plugged and mounted on the frame (2), the front and rear ends of the frame (2) are provided with telescopically mounted longitudinal support arms (6), the ends of the longitudinal support arms (6) are provided with support members (9), the lower end of the frame (2) is provided with a track (7) driven by a lifting assembly, the track (7) is provided with a positioning member (8) that cooperates with the support member (9) for positioning, the lower end of the discharger (16) is provided with a material distribution box (18), the front and rear sides of the material distribution box (18) are elastically installed with elastic folding plates (26), and a pair of adjusting cone blocks (19) driven by the lifting assembly are provided in the material distribution box (18), and the inclined cone surface of the adjusting cone block (19) is pressed on one side of the elastic folding plate (26).
2. A concrete placing vehicle for sufficient concrete laying according to claim 1, characterized in that: The frame (2) is provided with a plurality of groups of driving components (3), all of which are hydraulic telescopic components. The driving components (3) are used to control the telescopic drive of the transverse extension arm (4) and the longitudinal support arm (6), and the frame (2) is provided with a hydraulic system (15) for controlling the driving components (3).
3. A concrete placing vehicle for full concrete laying according to claim 2, characterized in that: The lifting assembly is configured as a lifting drive rod (31), the lifting drive rod (31) is controlled by a hydraulic system (15), one end of the lifting drive rod (31) is fixed to the vehicle frame (2), and the other end of the lifting drive rod (31) is connected to a track (7), and the track (7) is located at the lower end of the support member (9).
4. A concrete placing vehicle for sufficient concrete laying according to claim 3, characterized in that: The outer end of the transverse extension arm (4) is provided with a mounting seat (10), a rotating seat (12) is provided on the mounting seat (10), the tire (11) is rotatably mounted on the rotating seat (12), the rotating seat (12) controls the tilting angle through a motor, and enables the tire (11) to be tilted and pressed onto the arc inner wall of the tunnel segment (13).
5. A concrete placing vehicle for sufficient concrete placing according to claim 4, characterized in that: The frame (2) is provided with a control room (14) for controlling the driving of the tire (11) and the hydraulic system (15).
6. The concrete placing vehicle for sufficient placing of concrete according to claim 1, characterized in that: The discharger (16) is rotatably mounted on the frame (2), and an adjusting rod (17) for controlling the tilt angle of the discharger (16) is provided on the frame (2). One end of the discharger (16) is located at the lower end of the discharge port of the mixing tank (1), and the lower end of the other end of the discharger (16) is directly opposite to the upper end port of the material distribution box (18). The upper end of the discharge box (18) is provided with a baffle (21) extending to the upper end of the lower end port of the discharger (16).
7. A concrete placing vehicle for sufficient concrete placing according to claim 6, characterized in that: The lower end of the distribution box (18) is provided with a diversion cavity (22), and a guide block (23) is fixedly provided at the middle position of the lower end of the diversion cavity (22). The middle of the upper end of the guide block (23) is convex, and both sides extend downward at an angle. A plurality of groups of through holes (24) are vertically provided on the guide block (23), and a gap is left between the two sides of the guide block (23) and the inner wall of the diversion cavity (22), and the elastic folding plate (26) is installed in the gap.
8. A concrete placing vehicle for sufficient placing and laying according to claim 7, characterized in that: One side of the elastic folding plate (26) is fixed on the guide block (23), and the other side of the elastic folding plate (26) is provided with an extrusion side plate (27). Slide grooves are provided on the side walls at both ends of the diversion cavity (22), and an adjusting cone block (19) is installed in a pair of the slide grooves for lifting, and the inclined surface of the adjusting cone block (19) is pressed on the extrusion side plate (27).
9. A concrete placing vehicle for sufficient concrete placing according to claim 8, characterized in that: A positioning rod (30) is vertically arranged in the slide groove, and a positioning hole (29) is penetrated on the adjusting cone block (19) and is slidably plugged with the positioning rod (30). A spring (28) is pressed between the upper end of the adjusting cone block (19) and the inner wall of the upper end of the slide groove, and the spring (28) is sleeved on the positioning rod (30). The lower ends of a pair of adjusting cone blocks (19) are fixedly connected by a connecting rod (25), and the connecting rod (25) is connected to the lifting drive rod (31) through the lifting rod (20).
10. A method for distributing concrete using a concrete distributing vehicle for fully distributing concrete according to any one of claims 1 to 9, characterized in that: The cloth dispensing method comprises the following steps: Step 1: For different material laying construction environments, the lateral extension arm (4) and the longitudinal support arm (6) are used to adjust the angle and position of the tire (11), so that the tire (11) is adapted to the construction site for moving the material laying; Step 2: According to the width of the material distribution construction, the height of the adjusting cone block (19) is adjusted, thereby adjusting the width of the elastic folding plate (26), so that the blanking width of the material distribution box (18) and the width of the material distribution construction are mutually adapted.
Citation Information
Patent Citations
Road-railway concrete transporting tank truck
CN107618325A
High-weighing-precision concrete stirring plant
CN112207989A
Highway bridge roadbed pavement construction device and construction method thereof
CN116556142A
Discharging device of concrete mixing truck
CN119099043A
Concrete aggregate conveying device
CN220150915U