Production equipment of assembly type module heat preservation and sound insulation composite board

By designing automated prefabricated module insulation and sound insulation composite board production equipment, the problems of low efficiency and insufficient consistency of traditional production processes are solved, and an efficient and accurate production process is achieved to meet the needs of multiple specifications.

CN119974217AInactive Publication Date: 2025-05-13宿迁市科众联新材料科技有限公司

Patent Information

Application Number
CN202510402904.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The production process of traditional thermal insulation sound insulation composite panels is low, the laying accuracy is poor, and the product consistency and stability are insufficient, making it difficult to meet the production needs of multiple specifications.

Method used

A production equipment for prefabricated module insulation and sound insulation composite panels is designed, and the coordinated design of belt conveyors, gantry trusses and multiple groups of actuators is realized to realize the full process automation of cement pouring, glass fiber mesh laying, pressing and embedding and XPS board installation.

Benefits of technology

Significantly reduce manual intervention, improve production efficiency and process continuity, ensure product position accuracy and consistency, adapt to production needs of different specifications, and improve the structural stability and overall strength of composite panels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of special equipment for energy-saving building material production, in particular to production equipment for an assembly type module heat preservation and sound insulation composite board, which comprises a belt conveyor, a plurality of square casting molds are uniformly distributed on the surface of a belt of the belt conveyor, and two gantry trusses are arranged on two sides of the belt conveyor. An automatic alkali-resisting glass fiber mesh placing device and an automatic XPS plate placing device are arranged at the bottoms of the two door-shaped plates respectively, an automatic alkali-resisting glass fiber mesh pressing device is arranged at the position, located between the two gantry type trusses, of the top of the belt conveyor, and shear type lifters are arranged on the positions, located in the two gantry type trusses, of the outer side of the belt conveyor. The problems that the production efficiency is low, the laying precision is poor, the product consistency and stability are insufficient, and multi-specification production requirements are difficult to meet when alkali-resisting glass fiber screen cloth and XPS plates are laid manually are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of special equipment for producing energy-saving building materials, and in particular to production equipment for assembled modular thermal insulation and sound insulation composite panels. Background Art

[0002] With the acceleration of the process of building industrialization, prefabricated buildings have become an important direction for the development of the construction industry due to their advantages such as short construction period, energy saving, environmental protection, and recyclability. In the prefabricated building system, thermal insulation and sound insulation composite panels, as one of the key components of the wall and floor system, have multiple functions such as load-bearing, thermal insulation, and sound insulation. They are widely used in residential, office buildings, factories and other building structures.

[0003] However, most traditional thermal insulation and sound insulation composite board production processes adopt a combination of manually laying alkali-resistant glass fiber mesh and XPS board (extruded polystyrene board), embedding it into concrete or cement substrate to form it, which relies heavily on manual operation. The process of laying mesh and XPS board is cumbersome, and it is difficult to ensure efficiency and rhythm synchronization, affecting overall production capacity; manual placement is greatly affected by human factors, which can easily cause the alkali-resistant glass fiber mesh to shift, wrinkle or lay unevenly, and the XPS board positioning error is large, affecting the structural performance and appearance quality of the finished board; due to the lack of unified automated control means, there are differences in technical levels and operating habits among different operators, which can easily lead to inconsistent product performance; traditional equipment has high structural rigidity and poor adaptability, and it is difficult to quickly adjust to meet the production needs of composite boards of different specifications and thicknesses, limiting the development of product diversification. Summary of the invention

[0004] In view of the defects existing in the above-mentioned prior art, the present invention provides a production equipment for assembled modular thermal insulation and sound insulation composite panels, which solves the problems of low production efficiency, poor laying accuracy, insufficient product consistency and stability, and difficulty in adapting to multi-specification production needs in manual laying of alkali-resistant glass fiber mesh and XPS boards.

[0005] The objective of the present invention is achieved through the following technical solutions: a production equipment for assembled modular thermal insulation and sound insulation composite panels, comprising a belt conveyor, a plurality of square casting molds are evenly arranged on the belt surface of the belt conveyor, two gantry trusses are arranged on both sides of the belt conveyor, two first racks and two first linear guides are respectively installed on the top and both sides of the gantry truss, the two first linear guides are slidably connected with a door plate, the top of the door plate is located at the corresponding position of the two first racks and a first servo motor is installed, the output end of the first servo motor passes through the door plate and is connected to a first gear, the first gear is meshed with the first rack, and the bottom of the two door plates are respectively provided with an automatic placement device for alkali-resistant glass fiber mesh and an automatic placement device for XPS board, the top of the belt conveyor is located between the two gantry trusses and an automatic pressing device for alkali-resistant glass fiber mesh is provided, and the outer side of the belt conveyor is located in the two gantry trusses and a scissor lift is provided.

[0006] Furthermore, the automatic placement device for alkali-resistant glass fiber mesh cloth includes two second linear guides, which are installed at the bottom of the door-shaped plate. The bottom of the door-shaped plate is provided with bearing seats at both ends of the second linear guides. A bidirectional threaded screw with left-handed and right-handed thread segments is rotatably connected between the two bearing seats. The surfaces of the bidirectional threaded screw are respectively connected to two screw nut seats with left-handed and right-handed threads. The two second linear guides are slidably connected to two first movable plates, and the two first movable plates are respectively connected to the two screw nut seats. A stepper motor is installed at the bottom of the door-shaped plate. The output end of the stepper motor is connected to the bidirectional threaded screw through a coupling. The bottom of the first movable plate is vertically connected to a vertical plate. Two third linear guides and a second rack are installed on the side of the vertical plate. The two third linear guides are slidably connected to the second movable plate. A second servo motor is installed on one side of the second movable plate. The output end of the second servo motor passes through the second movable plate and is connected to a second gear. The second gear is meshed with the second rack. Two lifting plates are connected to the back of the second movable plate, and the second movable plate is provided with a groove for sliding the lifting plates.

[0007] Furthermore, the automatic placement device for XPS boards includes two linear optical axes, both ends of the two linear optical axes are connected to the inner wall of the top of the gantry truss, the bottom of the gate-type board is located between the two linear optical axes and a first cylinder is installed thereon, a box-type slider is slidably connected to the surface of the linear optical axis, the tops of the two box-type sliders are commonly connected to a first square mounting frame, the output end of the first cylinder is connected to the top of the first square mounting frame through a connecting key, the bottom of the gate-type board is located below the first cylinder and is connected to a second square mounting frame, two second cylinders are installed at the bottom of the first square mounting frame and the second square mounting frame, and suction cups are connected to the output ends of the second cylinders.

[0008] Furthermore, the automatic mesh pressing device for alkali-resistant glass fiber mesh cloth includes a rotating support frame and an H-shaped support frame, which are respectively installed on both sides of the top of the frame of the belt conveyor, and the rotating support frame is rotatably connected to a connecting rod through a rotating shaft, and the rotating shaft passes through the rotating support frame and is connected to a groove wheel, and an active dial with a cylindrical pin is provided in the recessed part of the groove wheel, and a third servo motor is installed on one side of the rotating support frame, and the output end of the third servo motor is connected to the axis of the active dial, and springs are installed on both side walls of the H-shaped support frame, and the other ends of the two springs are connected to one end of the connecting rod, and two extension blocks are connected to the bottom of the connecting rod, and the bottom of the two extension blocks are commonly connected to a mesh pressing plate.

[0009] Furthermore, the sheave is a six-slot Maltese sheave.

[0010] Furthermore, the suction cup is connected to a vacuum generating device.

[0011] Furthermore, two vertical plates are connected to the top of the platform of the scissor lift near the automatic placement device for alkali-resistant glass fiber mesh, and a number of equidistant support plates are connected to the inner sides of the two vertical plates. The support plates are made of rubber material, and alkali-resistant glass fiber mesh is placed on the top of every two corresponding support plates. Several XPS boards are placed on the top of the platform of the scissor lift near the automatic placement device for XPS boards.

[0012] Furthermore, an embedded groove is provided on one side of the lifting plate.

[0013] In summary, compared with the prior art, the present invention has the following advantages:

[0014] 1. The present invention realizes the whole process automation from cement pouring, glass fiber mesh laying, pressing and embedding to XPS board installation through the coordinated design of belt conveyor, gantry truss and multiple sets of actuators, which significantly reduces manual intervention and improves production efficiency and process continuity.

[0015] 2. The placement of the alkali-resistant glass fiber mesh in the present invention is achieved through the cooperation of the bidirectional threaded screw and the moving plate, combined with the precise control of the stepping motor and the servo motor, so that the mesh can be accurately placed above the square casting mold, ensuring the accurate position of each mesh, avoiding errors in manual operation, reducing manual intervention, and improving production efficiency and consistency. Through the synchronous movement of the servo motor drive and the moving plate, the continuity of multiple placement actions can be achieved, the pause time in the production process is reduced, and it can adapt to different specifications of alkali-resistant glass fiber mesh and production needs, and has good adaptability and adjustability.

[0016] 3. The present invention utilizes precise control of components such as linear optical axes, cylinders, and suction cups to accurately absorb and place the XPS board on top of the square casting mold. This ensures accurate positioning of the XPS board during the production process, effectively improving the consistency and quality of the product. Automated operation makes the placement of the XPS board more efficient, reduces the time of manual operation, and can quickly respond to the needs of the production line, improving overall production efficiency. By adjusting the cylinder and the mounting frame, the device can adapt to XPS boards of different sizes, enhancing the versatility and adaptability of the equipment. The suction cup and vacuum generating device can ensure accurate absorption and positioning of the XPS board, avoid material waste, and reduce costs in the production process.

[0017] 4. In the present invention, the alkali-resistant glass fiber mesh is evenly compacted in the square casting mold through the cooperation of the rotating support frame and the mesh pressing plate, which effectively ensures the close contact between the mesh and the cement layer, improves the structural stability and overall strength of the composite board, and the cooperation of the rotating support frame and the H-shaped support frame, and the active dial driven by the servo motor, makes the mesh pressing operation accurate and reliable, ensuring the consistent pressing effect of each piece of mesh, and can automatically complete the mesh pressing process, reducing the need for manual operation, reducing labor costs, and also reducing quality problems caused by human factors. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the structure of the present invention;

[0020] Figure 3 It is a schematic diagram of the structure of the present invention;

[0021] Figure 4 This is a schematic diagram of the structure of the automatic placement device for alkali-resistant glass fiber mesh of the present invention;

[0022] Figure 5 This is a schematic diagram of the structure of the automatic placement device for alkali-resistant glass fiber mesh of the present invention;

[0023] Figure 6This is a schematic diagram of the structure of the automatic placement device for alkali-resistant glass fiber mesh of the present invention;

[0024] Figure 7 This is an enlarged structural diagram of part A of the present invention;

[0025] Figure 8 This is a schematic diagram of the structure of the automatic XPS board placement device of the present invention;

[0026] Fig. 9 This is a schematic diagram of the structure of the automatic mesh pressing device for alkali-resistant glass fiber mesh cloth of the present invention;

[0027] Fig.10 This is an enlarged structural diagram of part B of the present invention;

[0028] Fig.11 It is a schematic diagram of the structure of the scissor lift of the present invention.

[0029] In the figure: 1-belt conveyor, 101-square casting mold, 2-gantry truss, 201-first rack, 202-first linear guide, 203-door plate, 204-first servo motor, 205-first gear, 3-alkali-resistant glass fiber mesh automatic placement device, 4-XPS board automatic placement device, 5-alkali-resistant glass fiber mesh automatic pressing device, 6-scissor lift, 301-second linear guide, 302-bearing seat, 303-bidirectional threaded screw, 304-screw nut seat, 305-first moving plate, 306-stepping motor, 307-vertical plate, 308-third linear guide, 309-second rack, 310-second moving Plate, 311-second servo motor, 312-second gear, 313-lifting plate, 3131-embedded groove, 401-linear optical axis, 402-first cylinder, 403-box-type slider, 404-first square mounting frame, 405-second square mounting frame, 406-second cylinder, 407-suction cup, 501-rotating support frame, 502-H-type support frame, 503-connecting rod, 504-rotating shaft, 505-groove wheel, 506-active dial, 507-third servo motor, 508-spring, 509-extension block, 510-pressing plate, 601-vertical plate, 602-support plate, 7-alkali-resistant glass fiber mesh, 8-XPS plate. DETAILED DESCRIPTION

[0030] The technical solution of the present invention is further specifically described below through specific embodiments, but the present invention is not limited to these embodiments.

[0031] Combination Figures 1 to 11As shown, a production device for assembled modular thermal insulation and sound insulation composite panels includes a belt conveyor 1, a plurality of square casting molds 101 are evenly arranged on the belt surface of the belt conveyor 1, two gantry trusses 2 are arranged on both sides of the belt conveyor 1, two first racks 201 and two first linear guides 202 are respectively installed on the top and both sides of the gantry truss 2, the two first linear guides 202 are slidably connected with a gate plate 203, the top of the gate plate 203 is located at the corresponding position of the two first racks 201, and the first servo motor 204 is installed, and the output end of the first servo motor 204 passes through the gate plate 203 and is connected to the first gear 205, the first gear 205 is meshed and connected with the first rack 201, the bottom of the two door-type plates 203 are respectively provided with an alkali-resistant glass fiber mesh automatic placement device 3 and an XPS board automatic placement device 4, the top of the belt conveyor 1 is provided with an alkali-resistant glass fiber mesh automatic pressing device 5 between the two gantry trusses 2, the outer side of the belt conveyor 1 is provided with a scissor lift 6 inside the two gantry trusses 2, the first servo motor 204 drives the first gear 205 to mesh with the first rack 201, drives the door-type plate 203 to move, and provides accurate and reliable movement for the alkali-resistant glass fiber mesh automatic placement device 3 and the XPS board automatic placement device 4.

[0032] Combination Figures 4 to 7As shown, the automatic placement device 3 for alkali-resistant glass fiber mesh includes two second linear guide rails 301, which are installed at the bottom of the door-shaped plate 203. The bottom of the door-shaped plate 203 is located at both ends of the second linear guide rails 301 and are equipped with bearing seats 302. A bidirectional threaded screw rod 303 with left-handed and right-handed thread segments is rotatably connected between the two bearing seats 302. The surfaces of the bidirectional threaded screw rod 303 are respectively connected to two screw rod nut seats 304 with left-handed and right-handed threads. The two second linear guide rails 301 are slidably connected to two first moving plates 305, and the two first moving plates 305 are respectively connected to the two screw rod nut seats 304. A stepper motor 306 is installed at the bottom of the door-shaped plate 203. The output end of the stepper motor 306 is connected through a coupling The shaft is connected to the bidirectional threaded screw 303, the bottom of the first movable plate 305 is vertically connected to a vertical plate 307, two third linear guides 308 and a second rack 309 are installed on the side of the vertical plate 307, the two third linear guides 308 are slidably connected to the second movable plate 310, a second servo motor 311 is installed on one side of the second movable plate 310, the output end of the second servo motor 311 passes through the second movable plate 310 and is connected to a second gear 312, the second gear 312 is meshed with the second rack 309, and two lifting plates 313 are connected to the back of the second movable plate 310, and the second movable plate 310 is provided with a groove for the lifting plate 313 to slide; the second servo motor 311 drives the second gear 312 to mesh with the second rack 309. 09 meshes, driving the second moving plate 310 to move up and down along the third linear guide rail 308, and at the same time, the support plate 602 of the scissor lift 6 lifts the alkali-resistant glass fiber mesh 7 layer by layer, so that the four lifting plates 313 are on both sides of the top alkali-resistant glass fiber mesh 7, and the stepping motor 306 drives the bidirectional threaded screw 303 to rotate, and the bidirectional threaded screw 303 is connected with the two screw nut seats 304 in a left-handed and right-handed threaded manner, so that the two first moving plates 305 are respectively approached and moved away synchronously along the second linear guide rail 301, so that the embedded grooves 3131 of the four lifting plates 313 are inserted into both sides of the alkali-resistant glass fiber mesh 7, and then the alkali-resistant glass fiber mesh 7 is lifted by the second servo motor 311, and the alkali-resistant glass fiber mesh 7 is moved by the first servo motor 204. The alkali-resistant glass fiber mesh cloth 7 moves to the top of the square casting mold 101, and then the alkali-resistant glass fiber mesh cloth 7 is lowered to a suitable position by the second servo motor 311, and finally the alkali-resistant glass fiber mesh cloth 7 is released by the stepper motor 306, so that the alkali-resistant glass fiber mesh cloth 7 falls freely due to gravity to the cement above the square casting mold 101. When the second alkali-resistant glass fiber mesh cloth 7 needs to be placed, although it will be blocked by the support plate 602, since the alkali-resistant glass fiber mesh cloth 7 is soft, when the second alkali-resistant glass fiber mesh cloth 7 is lifted, and the support plate 602 is made of rubber, the alkali-resistant glass fiber mesh cloth 7 can still be lifted for operation, and the placement position of the mesh cloth can be accurately controlled to avoid problems such as misalignment and wrinkling during manual placement, thereby improving the laying accuracy and ensuring product quality.

[0033] Combination Figure 8As shown, the XPS board automatic placement device 4 includes two linear optical axes 401, both ends of the two linear optical axes 401 are connected to the inner wall of the top of the gantry truss 2, the bottom of the gate-type plate 203 is located between the two linear optical axes 401 and is installed with a first cylinder 402, the surface of the linear optical axis 401 is slidably connected with a box-type slider 403, the tops of the two box-type sliders 403 are commonly connected to a first square mounting frame 404, the output end of the first cylinder 402 is connected to the top of the first square mounting frame 404 through a connecting key, and the gate-type plate The bottom of the first square mounting frame 403 is located below the first cylinder 402 and is connected to a second square mounting frame 405. The bottoms of the first square mounting frame 404 and the second square mounting frame 405 are both installed with two second cylinders 406, and the output ends of the second cylinders 406 are both connected to suction cups 407. When the output end of the first cylinder 402 is extended and retracted, the first square mounting frame 404 moves back and forth along the linear optical axis 401, so the two second cylinders 406 at the bottom of the first square mounting frame 404 also move back and forth to adjust the position of the first square mounting frame 404 and the second square mounting frame 405. The distance between the two second cylinders 406 at the bottom of the frame 405 is adjusted to adapt to XPS boards 8 of different sizes. The four second cylinders 406 push the suction cups 407 downwards at the same time. At the same time, the support plate 602 of the scissor lift 6 lifts the alkali-resistant glass fiber mesh 7 layer by layer. The suction cups 407 of the vacuum generating device adsorb the XPS board 8, and then the XPS board 8 is moved to just above the square casting mold 101 by the first servo motor 204. The alkali-resistant glass fiber mesh 7 is then lowered to a suitable position by the second cylinder 406. Finally, the XPS board 8 is released by the stepper motor 306, so that the XPS board 8 falls onto the cement in the square casting mold 101, and moves slowly forward through the belt conveyor 1, so that the cement is naturally solidified and formed. At this time, the alkali-resistant glass fiber mesh 7 is in the square cement, and the XPS board 8 is above the square cement and connected to the square cement. It can be flexibly adjusted according to the needs of different specifications, supports multi-specification production, and avoids the situation in which time is wasted or efficiency is reduced due to specification adjustment in traditional production methods.

[0034] Combination Fig. 9 , Fig.10As shown, the automatic pressing device 5 for alkali-resistant glass fiber mesh cloth includes a rotating support frame 501 and an H-shaped support frame 502, which are respectively installed on both sides of the top of the frame of the belt conveyor 1, and the rotating support frame 501 is rotatably connected to a connecting rod 503 through a rotating shaft 504, and the rotating shaft 504 penetrates the rotating support frame 501 and is connected to a groove wheel 505, and an active dial 506 with a cylindrical pin is arranged in the concave part of the groove wheel 505, and a third servo motor 507 is installed on one side of the rotating support frame 501, and the output end of the third servo motor 507 is connected to the axis of the active dial 506, and springs 508 are installed on both side walls of the H-shaped support frame 502, and the other ends of the two springs 508 are connected to one end of the connecting rod 503, and two extension blocks 509 are connected to the bottom of the connecting rod 503, and the bottom of the two extension blocks 509 are commonly connected to a pressing plate 510; The third servo motor 507 drives the active dial 506 to rotate, and the cylindrical pin of the active dial 506 will be intermittently inserted into the concave part of the groove wheel 505, intermittently driving the groove wheel 505 to rotate, and the groove wheel 505 transmits the rotational force to the connecting rod 503 through the rotating shaft 504, so that the connecting rod 503 rotates along the rotating shaft 504 and lifts upward. Since a spring 508 is connected to one end of the connecting rod 503, when the active dial 506 does not apply a rotational force to the groove wheel 505, the spring 508 will automatically return the connecting rod 503, and the groove wheel 505 will also automatically return to its position. At this time, the connecting rod 503 rises and falls intermittently, and after being transported by the belt conveyor 1, the pressing plate 510 can press the alkali-resistant glass fiber mesh cloth 7 in the square casting mold 101 into the cement, effectively ensuring the close contact between the mesh cloth and the cement layer, thereby improving the structural stability and overall strength of the composite board.

[0035] Combination Fig.10 As shown, the sheave 505 is a six-slot Maltese sheave, which can improve the stability of the drive system, reduce vibration during operation, and enhance the stability of the equipment.

[0036] Combination Figure 8 The suction cup 406 shown is connected to a vacuum generating device, which can provide a strong adsorption force to ensure that the XPS board 8 will not slip or fall during the production process.

[0037] Combination Fig.11As shown, the top of the platform of the scissor lift 6 near the automatic placement device 3 for alkali-resistant glass fiber mesh is connected to two vertical plates 601, and a number of equidistant support plates 602 are connected to the inner sides of the two vertical plates 601. The support plates 602 are made of rubber. Alkali-resistant glass fiber mesh 7 is placed on the top of every two corresponding support plates 602. A number of XPS boards 8 are placed on the top of the platform of the scissor lift 6 near the automatic placement device 4 for XPS boards. The design of the vertical plates 601 and the support plates 602 ensures that the alkali-resistant glass fiber mesh 7 can be stably supported during the lifting process. The support plates 602 are made of rubber, which can not only protect the surface of the material from damage, but also provide buffering during the lifting process to avoid damage.

[0038] Combination Figure 7 As shown, one side of the lifting plate 313 is provided with an embedded groove 3131. The embedded groove 3131 on the lifting plate 313 is designed to accurately fix the alkali-resistant glass fiber mesh 7 in the appropriate position, avoiding inaccurate or unstable placement due to operational errors, making the placement of materials more stable and reducing the risk of material deformation or damage.

[0039] Working principle: The belt conveyor 1 adopts intermittent stepping drive, and its driving motor is connected to the PLC controller through the CAN bus. The stepping cycle is synchronously matched with the indexing cycle of the groove wheel mechanism. First, the cement is uniformly and intermittently conveyed to the square casting mold 101 through the cement conveyor. Then, the first servo motor 204 on one of the gantry trusses 2 drives the first gear 205 to mesh with the first rack 201, driving the door plate 203 to move. When the door plate 203 moves to the top of the scissor lift 6, the second servo motor 311 drives the second gear 312 to mesh with the second rack 309, driving the second moving plate 310 along the third linear guide 308. The alkali-resistant glass fiber mesh 7 is moved up and down, and at the same time, the support plate 602 of the scissor lift 6 lifts the alkali-resistant glass fiber mesh 7 layer by layer, so that the four lifting plates 313 are on both sides of the top alkali-resistant glass fiber mesh 7, and the stepper motor 306 drives the bidirectional threaded screw 303 to rotate, and the bidirectional threaded screw 303 is connected with the two screw nut seats 304 in a left-handed and right-handed threaded manner, so that the two first moving plates 305 are respectively approached and moved away synchronously along the second linear guide rail 301, so that the embedded grooves 3131 of the four lifting plates 313 are inserted into both sides of the alkali-resistant glass fiber mesh 7, and then the alkali-resistant glass fiber mesh 7 is lifted by the second servo motor 311, and the alkali-resistant glass fiber mesh 7 is moved to the square casting by the first servo motor 204. The alkali-resistant glass fiber mesh cloth 7 is placed just above the casting mold 101, and then the second servo motor 311 is used to lower the alkali-resistant glass fiber mesh cloth 7 to a suitable position, and finally the stepper motor 306 is used to release the alkali-resistant glass fiber mesh cloth 7, so that the alkali-resistant glass fiber mesh cloth 7 freely falls to the cement above the square casting mold 101 due to gravity. When the second alkali-resistant glass fiber mesh cloth 7 needs to be placed, although it will be blocked by the support plate 602, since the alkali-resistant glass fiber mesh cloth 7 is soft, when the second alkali-resistant glass fiber mesh cloth 7 is lifted, and the support plate 602 is made of rubber, the alkali-resistant glass fiber mesh cloth 7 can still be lifted for operation; then the third servo motor 507 drives the active dial 506 to rotate, and the active dial 50 The cylindrical pin 6 will be intermittently inserted into the concave part of the groove wheel 505, intermittently driving the groove wheel 505 to rotate, and the groove wheel 505 transmits the rotational force to the connecting rod 503 through the rotating shaft 504, so that the connecting rod 503 rotates along the rotating shaft 504 and lifts upward. Since a spring 508 is connected to one end of the connecting rod 503, when the active dial 506 does not apply a rotational force to the groove wheel 505, the spring 508 will automatically return the connecting rod 503, and the groove wheel 505 will also automatically return to its position. At this time, the connecting rod 503 rises and falls intermittently. After being transported by the belt conveyor 1, the pressing plate 510 can press the alkali-resistant glass fiber mesh 7 in the square casting mold 101 into the cement;Then, the first servo motor 204 on the other gantry truss 2 drives the first gear 205 to mesh with the first rack 201, driving the door plate 203 to move. When the door plate 203 moves above the scissor lift 6, the output end of the first cylinder 402 is extended and retracted, and the first square mounting frame 404 moves back and forth along the linear optical axis 401, so the two second cylinders 406 at the bottom of the first square mounting frame 404 will also move back and forth, adjusting the distance between the two second cylinders 406 at the bottom of the second square mounting frame 405 to adapt to different sizes of XPS boards 8. The four second cylinders 406 push the suction cups 407 downward at the same time, and the scissor lift The support plate 602 of the machine 6 lifts the alkali-resistant glass fiber mesh 7 layer by layer, and the vacuum generating device suction cup 407 absorbs the XPS board 8, and then the first servo motor 204 moves the XPS board 8 to the top of the square casting mold 101, and then the second cylinder 406 makes the alkali-resistant glass fiber mesh 7 drop to a suitable position, and finally the stepper motor 306 releases the XPS board 8, so that the XPS board 8 falls on the cement in the square casting mold 101, and moves slowly through the belt conveyor 1, so that the cement is naturally solidified and formed. At this time, the alkali-resistant glass fiber mesh 7 is in the square cement, and the XPS board 8 is above the square cement and connected to the square cement. ;

[0040] The implementation of the present invention is not limited to the above-mentioned embodiments. Without departing from the spirit and scope of the present invention, ordinary technicians in this field can make various changes and improvements to the present invention in form and detail, and these are considered to fall within the protection scope of the present invention.

Claims

1. A production device for assembled modular thermal insulation and sound insulation composite panels, comprising a belt conveyor (1), characterized in that: A plurality of square casting molds (101) are evenly arranged on the belt surface of the belt conveyor (1), two gantry trusses (2) are arranged on both sides of the belt conveyor (1), two first racks (201) and two first linear guides (202) are respectively installed on the top and both sides of the gantry truss (2), the two first linear guides (202) are slidably connected with a gate plate (203), the top of the gate plate (203) is located at the corresponding position of the two first racks (201) and is equipped with a first servo motor (204), and the first servo motor (204) is installed at the corresponding position of the two first racks (201). 04) The output end passes through the gate plate (203) and is connected to a first gear (205), the first gear (205) is meshed and connected to the first rack (201), the bottoms of the two gate plates (203) are respectively provided with an alkali-resistant glass fiber mesh automatic placement device (3) and an XPS board automatic placement device (4), the top of the belt conveyor (1) is provided with an alkali-resistant glass fiber mesh automatic pressing device (5) located between the two gantry trusses (2), and the outer side of the belt conveyor (1) is provided with a scissor lift (6) located inside the two gantry trusses (2).

2. The production equipment of the assembled modular thermal insulation and sound insulation composite panel according to claim 1 is characterized by: The alkali-resistant glass fiber mesh automatic placement device (3) comprises two second linear guide rails (301), the second linear guide rails (301) are installed at the bottom of the door-shaped plate (203), the bottom of the door-shaped plate (203) is located at both ends of the second linear guide rails (301) and a bearing seat (302) is installed, a bidirectional threaded screw rod (303) having left-handed and right-handed thread segments is rotatably connected between the two bearing seats (302), the surface of the bidirectional threaded screw rod (303) is respectively connected to two screw rod nut seats (304) by left-handed and right-handed threads, the two second linear guide rails (301) are slidably connected to two first moving plates (305), the two first moving plates (305) are respectively connected to the two screw rod nut seats (304), and a stepping motor (306) is installed at the bottom of the door-shaped plate (203), and the stepping motor (306) is installed at the bottom of the door-shaped plate (203). 06) The output end is connected to the bidirectional threaded screw (303) through a coupling, the bottom of the first movable plate (305) is vertically connected to a vertical plate (307), and two third linear guides (308) and a second rack (309) are installed on the side of the vertical plate (307), and the two third linear guides (308) are slidably connected to the second movable plate (310), and a second servo motor (311) is installed on one side of the second movable plate (310), and the output end of the second servo motor (311) passes through the second movable plate (310) and is connected to a second gear (312), and the second gear (312) is meshed with the second rack (309), and the back of the second movable plate (310) is connected to two lifting plates (313), and the second movable plate (310) is provided with a groove for the sliding of the lifting plates (313).

3. The production equipment of the assembled modular thermal insulation and sound insulation composite panel according to claim 2 is characterized by: The XPS board automatic placement device (4) comprises two linear optical axes (401), the two ends of the two linear optical axes (401) are connected to the inner wall of the top of the gantry truss (2), the bottom of the door-shaped plate (203) is located between the two linear optical axes (401) and is equipped with a first cylinder (402), the surface of the linear optical axis (401) is slidably connected with a box-type slider (403), the tops of the two box-type sliders (403) are commonly connected to a first square mounting frame (404), the output end of the first cylinder (402) is connected to the top of the first square mounting frame (404) through a connecting key, the bottom of the door-shaped plate (203) is located below the first cylinder (402) and is connected to a second square mounting frame (405), the bottoms of the first square mounting frame (404) and the second square mounting frame (405) are both equipped with two second cylinders (406), and the output ends of the second cylinders (406) are both connected to suction cups (407).

4. The production equipment of the assembled modular thermal insulation and sound insulation composite panel according to claim 3 is characterized by: The alkali-resistant glass fiber mesh automatic pressing device (5) comprises a rotating support frame (501) and an H-shaped support frame (502), wherein the rotating support frame (501) and the H-shaped support frame (502) are respectively mounted on both sides of the top of the frame of the belt conveyor (1), wherein the rotating support frame (501) is rotatably connected to a connecting rod (503) via a rotating shaft (504), wherein the rotating shaft (504) passes through the rotating support frame (501) and is connected to a groove wheel (505), wherein an active driving mechanism equipped with a cylindrical pin is arranged in a concave portion of the groove wheel (505). A dial (506), a third servo motor (507) is installed on one side of the rotating support frame (501), the output end of the third servo motor (507) is connected to the axis of the active dial (506), springs (508) are installed on the inner side walls of the H-shaped support frame (502), the other ends of the two springs (508) are connected to one end of the connecting rod (503), the bottom of the connecting rod (503) is connected to two extension blocks (509), and the bottoms of the two extension blocks (509) are commonly connected to a pressing plate (510).

5. The production equipment of the assembled modular thermal insulation and sound insulation composite panel according to claim 4 is characterized by: The sheave (505) is a six-slot Maltese sheave.

6. The production equipment of the assembled modular thermal insulation and sound insulation composite panel according to claim 5 is characterized by: The suction cup (406) is connected to a vacuum generating device.

7. The production equipment of the assembled modular thermal insulation and sound insulation composite panel according to claim 6 is characterized by: The top of the platform of the scissor lift (6) near the automatic placement device (3) for alkali-resistant glass fiber mesh is connected to two vertical plates (601), and the inner sides of the two vertical plates (601) are connected to a plurality of equidistant support plates (602), the support plates (602) are made of rubber, and an alkali-resistant glass fiber mesh (7) is placed on the top of every two corresponding support plates (602), and a plurality of XPS boards (8) are placed on the top of the platform of the scissor lift (6) near the automatic placement device (4) for XPS boards.

8. The production equipment of the assembled modular thermal insulation and sound insulation composite panel according to claim 7, characterized in that: An embedded groove (3131) is provided on one side of the lifting plate (313).

Citation Information

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    CN111203973A

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