Rib planting integrated equipment and operation method thereof

By designing an integrated integrated reinforcement equipment and integrating hole drilling, hole cleaning, glue injection and reinforcement components, the construction efficiency and quality problems caused by the incomplete integration of existing reinforcement equipment are solved, and efficient and safe reinforcement operations are achieved.

CN119974252APending Publication Date: 2025-05-13CHINA RAILWAY NO 5 ENG GRP BUILDING ENG +2
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Patent Information

Application Number
CN202411839191.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

Since the existing rib planting equipment cannot be integrated in various steps, operators need to frequently switch different tools and operating processes, resulting in a decrease in construction efficiency and quality.

Method used

A integrated equipment for planting ribs is provided, including a bearing mechanism, a driving mechanism and an integrated mechanism. The integrated mechanism integrates hole punching assembly, hole cleaning assembly, glue injection assembly and rib planting assembly. It realizes the automation and integrated operation of each component through three-stage hydraulic telescopic column and servo motor drive.

Benefits of technology

Through the use of integrated mechanisms, the operations of each step can be quickly achieved, which improves operation efficiency, reduces the skill requirements and training costs of operators, and reduces construction risks.

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Abstract

The invention relates to the technical field of constructional engineering, and discloses bar planting integrated equipment and an operation method thereof.The bar planting integrated equipment comprises a bearing mechanism which comprises a machine shell, a storage groove formed in the outer side of the machine shell, telescopic supporting legs rotationally installed in an inner cavity of the storage groove and universal wheels fixedly installed at the bottom of the machine shell; the driving mechanism comprises a three-section type hydraulic telescopic column located in the center of an inner cavity of the machine shell, a ball bearing seat fixedly installed at the end of the three-section type hydraulic telescopic column and a jacking buffering assembly fixedly installed at the top of the ball bearing seat. And the integrated mechanism is used for integrated punching operation and comprises an operation support fixedly installed on the outer surface of the innermost section of the three-section type hydraulic telescopic column. An integrated platform is provided for the punching assembly, the hole cleaning assembly, the glue injection assembly and the steel bar planting assembly through the integrated mechanism, the assemblies can be reasonably distributed around operation points, operation of all steps is rapidly achieved, and therefore the operation efficiency is effectively improved.
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Description

Technical Field

[0001] The invention relates to the technical field of construction engineering, and in particular to an integrated reinforcement planting device and an operation method thereof. Background Art

[0002] In recent years, rebar embedding equipment has a specific application background in construction projects, especially for operations on the top plate. During the construction or renovation of building structures, it is usually necessary to embed structural columns and support brackets on the top plate. Rebar embedding equipment exists to meet these needs. For example, during the construction of secondary structures at higher floors, construction workers need to climb up to embed rebar on the top plate. Repeated climbing and equipment replacement have invisibly increased construction risks. Rebar embedding equipment can safely and efficiently perform drilling and embedding operations on the top plate accurately according to design requirements, preparing for subsequent pouring of concrete or connecting other structural components.

[0003] Since the various steps of the current rebar embedding equipment cannot be integrated, operators need to frequently switch between different tools and operating procedures, which will greatly increase the construction time. For example, after drilling is completed, it may be necessary to replace the equipment to perform hole cleaning operations, and then change the equipment to inject glue and embed the rebar. Each switch will result in time loss; secondly, there may be errors in the connection between different equipment. For example, it is difficult to accurately match the accuracy of drilling and the thoroughness of hole cleaning, which may cause residual impurities in the hole and affect the firmness of the rebar embedding; thirdly, for operators, operating multiple equipment requires mastering more skills and operating specifications, which increases the difficulty of operation and training costs, and is prone to safety risks due to unskilled operation or negligence. For example, safety accidents caused by improper operation of equipment may occur when equipment is frequently replaced. Summary of the invention

[0004] In view of the problem that various steps of the above-mentioned existing rebar planting equipment cannot be integrated and operators need to frequently switch between different tools and operation processes, which affects construction efficiency and construction quality, the present invention is proposed.

[0005] Therefore, the object of the present invention is to provide an integrated rebar implanting device and an operation method thereof.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: comprising:

[0007] The bearing mechanism comprises a housing, a receiving slot provided on the outer side of the housing, a telescopic supporting leg rotatably mounted in the inner cavity of the receiving slot, and a universal wheel fixedly mounted on the bottom of the housing;

[0008] The driving mechanism comprises a three-section hydraulic telescopic column located in the center of the inner cavity of the casing, a ball bearing seat fixedly mounted on the end of the three-section hydraulic telescopic column, and a jacking buffer assembly fixedly mounted on the top of the ball bearing seat;

[0009] and an integrated mechanism for integrated punching operations.

[0010] As a preferred solution of the integrated rebar planting equipment described in the present invention, the integrated mechanism includes a working bracket fixedly mounted on the outer surface of the innermost section of the three-section hydraulic telescopic column, a punching assembly, a hole cleaning assembly, a glue injection assembly and a rebar planting assembly evenly distributed around the outer side of the working bracket.

[0011] As a preferred solution of the integrated rebar planting equipment described in the present invention, the punching assembly includes a first linear drive component fixedly installed on the outside of the working bracket, a puncher adapted to be installed on the outside of the first linear drive component, and a drill bit with a damping plugged into the end of the puncher.

[0012] As a preferred solution of the integrated rebar planting equipment described in the present invention, the hole cleaning assembly includes a second linear drive component fixedly installed on the outside of the working bracket, a vibrator adapted to be installed on the outside of the second linear drive component, and a detachable cleaning component arranged at the end of the vibrator.

[0013] As a preferred solution of the integrated rebar planting equipment described in the present invention, the glue injection assembly includes a third linear drive component fixedly installed on the outside of the working bracket, a positioning frame adapted to be installed on the outside of the third linear drive component, a disposable rubber hose clamped in the inner cavity of the positioning frame, and a pushing cylinder fixedly installed at the bottom of the positioning frame.

[0014] As a preferred solution of the integrated rebar planting equipment described in the present invention, the rebar planting assembly includes a fourth linear drive component fixedly installed on the outside of the working bracket, a hollow shell adapted to be installed on the outside of the fourth linear drive component, a limiting hole block fixedly installed on one side of the inner cavity of the hollow shell, a driving gear rotatably installed on the other side of the inner cavity of the hollow shell, a driven gear meshing with the driving gear, an L-shaped support rod fixedly installed on the outside of the working bracket, a driving motor fixedly installed on the outside of the L-shaped support rod, a turntable fixedly installed on the output end of the driving motor through a coupling, and a plurality of jacks opened on the top of the turntable.

[0015] As a preferred solution of the integrated rebar planting equipment described in the present invention, the driving mechanism further includes a fixed seat fixedly installed below the inner cavity of the casing, a driven wheel fixedly installed at the bottom of the three-stage hydraulic telescopic column, a fixed block fixedly installed on the outside of the fixed seat, an active incomplete gear rotatably installed at the bottom of the fixed block, and a servo motor adapted to the bottom of the active incomplete gear through a rotating shaft, and the outer surface of the driven wheel has evenly distributed tooth grooves, and is meshed with the teeth provided on the outer surface of the active incomplete gear.

[0016] As a preferred solution of the integrated rebar planting equipment described in the present invention, the cleaning component includes a vertical rod fixedly installed on the top of the vibrator, a plurality of brush pieces fixedly installed on the outer surface of the vertical rod and forming a fan-shaped blade, and a through hole opened on the outer surface of the brush piece.

[0017] As a preferred solution of the integrated rebar planting equipment described in the present invention, the jacking buffer assembly includes a slot block fixedly installed on the top of the ball bearing seat, a plurality of damping shock absorbers fixedly installed in the inner cavity of the slot block, and four sets of limiting cylinders fixedly installed in conjunction with the damping shock absorbers, a buffer pad fixedly installed on the top of the damping shock absorber, and four buffer blocks fixedly installed on the bottom of the buffer pad and maintaining a vertical angle with the limiting cylinder.

[0018] The invention also provides an operation method.

[0019] The present invention provides the following technical solution: an operation method, comprising the above-mentioned rebar planting integrated equipment, the method comprising the following steps:

[0020] 1: First, move the equipment to the rebar planting operation position through the universal wheel, rotate the telescopic support legs in the storage slot to the outside to assist in supporting stability; then the three-stage hydraulic telescopic column rises to a suitable height, and the jacking buffer assembly directly contacts the top plate and achieves buffering;

[0021] 2: The servo motor drives the active incomplete gear to drive the driven wheel, so that the three-stage hydraulic telescopic column drives the punching assembly to rotate to the working position, and the first linear drive member drives the puncher and the drill to punch holes; the hole cleaning assembly is rotated 90 degrees again to rotate to the working position, and the second linear drive member drives the vibrator and the dust cleaning member to clean the hole;

[0022] 3: Continue to rotate the glue injection assembly to the working position, and the third linear drive member pushes the disposable hose in the positioning frame to push the cylinder to assist in glue injection;

[0023] 4: Rotate the rebar embedding assembly to the working position again, insert the rebar into the jack of the turntable, drive the turntable with the drive motor, and the fourth linear drive member pushes the hollow shell to embed the rebar into the hole that has been injected with glue.

[0024] The beneficial effects of the present invention are as follows: an integrated platform is provided for the punching assembly, hole cleaning assembly, glue injection assembly and rebar planting assembly through the integrated mechanism, so that these components can be reasonably distributed around the operation point, and each step of the operation can be quickly completed, thereby effectively improving the operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0027] Figure 2 It is a schematic diagram of the overall structure of the present invention.

[0028] Figure 3 It is a schematic diagram of the integrated mechanism structure of the present invention.

[0029] Figure 4 It is an exploded view of the jacking buffer assembly structure of the present invention.

[0030] Figure 5 It is a partial schematic diagram of the driving mechanism structure of the present invention.

[0031] Figure 6 It is a schematic diagram of the structure of the punching assembly and the reinforcing bar planting assembly of the present invention.

[0032] Figure 7 It is a schematic diagram of the structure of the hole cleaning component and the glue injection component of the present invention.

[0033] Figure 8 For the present invention Figure 1 A magnified view of the structure in the middle.

[0034] In the figure:

[0035] 100, bearing mechanism; 101, housing; 102, storage slot; 103, telescopic supporting legs; 104, universal wheels;

[0036] 200, driving mechanism; 201, three-stage hydraulic telescopic column; 202, ball bearing seat; 203, lifting buffer assembly; 203a, slot block; 203b, damping shock absorber; 203c, limit cylinder; 203d, buffer pad; 203e, buffer block; 204, fixed seat; 205, driven wheel; 206, fixed block; 207, active incomplete gear; 208, servo motor;

[0037] 300, integrated mechanism; 301, work support; 302, punching assembly; 302a, first linear drive; 302b, punch; 302c, drill; 303, hole cleaning assembly; 303a, second linear drive; 303b, vibrator; 303c, dust cleaning member; 303c-1, vertical rod; 303c-2, brush; 303c-3, through hole; 304, glue injection assembly; 30 4a, third linear drive member; 304b, positioning frame; 304c, disposable hose; 304d, pushing cylinder; 305, rebar embedding assembly; 305a, fourth linear drive member; 305b, hollow shell; 305c, limiting hole block; 205d, driving gear; 205e, driven gear; 205f, L-shaped support rod; 205g, driving motor; 205h, turntable; 205i, jack. DETAILED DESCRIPTION

[0038] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0039] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0040] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0041] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0042] Example 1

[0043] Reference Figures 1 to 8 , which is the first embodiment of the present invention, provides an integrated rebar planting device and an operation method thereof, the device comprising:

[0044] The carrying mechanism 100 includes a housing 101, a storage slot 102 provided on the outside of the housing 101, a telescopic support leg 103 rotatably mounted in the inner cavity of the storage slot 102, and a universal wheel 104 fixedly mounted on the bottom of the housing 101;

[0045] The driving mechanism 200 includes a three-section hydraulic telescopic column 201 located in the center of the inner cavity of the housing 101, a ball bearing seat 202 fixedly mounted on the end of the three-section hydraulic telescopic column 201, and a jacking buffer assembly 203 fixedly mounted on the top of the ball bearing seat 202;

[0046] And an integrated mechanism 300 for integrated punching operations.

[0047] Among them, the design of the storage slot 102 and the telescopic support leg 103 increases the stability of the equipment. When the equipment needs to be fixed for operation, the telescopic support leg 103 can be rotated out from the storage slot 102 and support the ground to prevent the equipment from shaking during operation, especially in operations such as drilling and planting reinforcement that may generate large vibrations; the universal wheel 104 facilitates the movement of the equipment, enables the equipment to quickly reach the work site, and improves the maneuverability of the equipment.

[0048] Specifically, the integrated mechanism 300 includes a work support 301 fixedly mounted on the outer surface of the innermost section of the three-section hydraulic telescopic column 201 , a punching assembly 302 , a hole cleaning assembly 303 , a glue injection assembly 304 and a rebar planting assembly 305 evenly distributed around the outer side of the work support 301 .

[0049] The work support 301 provides an installation platform for the punching assembly 302, the hole cleaning assembly 303, the glue injection assembly 304 and the rebar planting assembly 305, so that these components can be reasonably distributed around the work point to improve the work efficiency.

[0050] Furthermore, the punching assembly 302 includes a first linear driving member 302a fixedly mounted on the outside of the working support 301, a puncher 302b adapted to be mounted on the outside of the first linear driving member 302a, and a drill bit 302c dampingly plugged into the end of the puncher 302b.

[0051] Among them, in the punching assembly 302, the first linear drive member 302a can accurately control the feed depth of the puncher 302b and the drill bit 302c to ensure the accuracy and quality of the punching, and the damping plug-in drill bit 302c can reduce vibration during the drilling process and improve the stability of the drilling.

[0052] Preferably, the hole cleaning assembly 303 includes a second linear drive member 303a fixedly mounted on the outside of the working support 301, a vibrator 303b adapted to be mounted on the outside of the second linear drive member 303a, and a detachable dust cleaning member 303c provided at the end of the vibrator 303b.

[0053] The design of the hole cleaning component 303 is conducive to removing dust and debris in the hole. The vibrator 303b generates vibration, and the dust in the hole is shaken off by the dust cleaning member 303c.

[0054] Furthermore, the glue injection assembly 304 includes a third linear drive component 304a fixedly installed on the outside of the working bracket 301, a positioning frame 304b adapted to be installed on the outside of the third linear drive component 304a, a disposable rubber hose 304c clamped in the inner cavity of the positioning frame 304b, and a pushing cylinder 304d fixedly installed at the bottom of the positioning frame 304b.

[0055] The glue injection assembly 304 can precisely control the glue injection amount and the glue injection position. The third linear drive member 304a pushes the positioning frame 304b to align the disposable glue tube 304c accurately with the hole position, and pushes the cylinder 304d to assist the glue injection, thereby ensuring the uniformity and accuracy of the glue injection.

[0056] Furthermore, the rebar embedding assembly 305 includes a fourth linear drive member 305a fixedly mounted on the outside of the working bracket 301, a hollow shell 305b adapted to be mounted on the outside of the fourth linear drive member 305a, a limiting hole block 305c fixedly mounted on one side of the inner cavity of the hollow shell 305b, a driving gear 305d rotatably mounted on the other side of the inner cavity of the hollow shell 305b, a driven gear 305e meshing with the driving gear 305d, an L-shaped support rod 305f fixedly mounted on the outside of the working bracket 301, a driving motor 305g fixedly mounted on the outside of the L-shaped support rod 305f, a turntable 305h fixedly mounted on the output end of the driving motor 305g through a coupling, and a plurality of sockets 305i opened on the top of the turntable 305h.

[0057] Among them, the rebar embedding component 305 conveniently fixes the rebar through the socket 305i on the turntable 305h, the driving motor 305g drives the turntable 305h to rotate, and the hollow shell 305b embeds the rebar into the hole under the push of the fourth linear driving member 305a. The cooperation of the limiting hole block 305c and the driving gear 305d and the driven gear 305e ensures the accuracy and stability of the rebar embedding.

[0058] When in use, the equipment is moved to the designated rebar planting operation site through the universal wheel 104. After arriving at the operation site, the telescopic support leg 103 in the storage slot 102 is rotated to extend and support it on the ground, thereby stably fixing the equipment at the operation position; the three-stage hydraulic telescopic column 201 rises and contacts the top plate to achieve jacking. During this process, the ball bearing seat 202 reduces the friction at the end, and the jacking buffer assembly 203 buffers the impact force during the rising process, so that the equipment reaches a suitable operating height; the first linear drive member 302a in the punching assembly 302 is started, pushing the punch 302b to move toward the operation surface, and the drill bit 302c at the end of the punch 302b starts drilling. The damping plug-in drill bit 302c reduces the vibration during the drilling process, ensuring the accuracy and stability of the drilling;

[0059] After the drilling is completed, the hole cleaning component 303 starts to work, the second linear driving member 303a pushes the vibrator 303b to move into the hole, the vibrator 303b generates vibration, drives the dust cleaning member 303c to vibrate, and the brush piece 303c-2 of the dust cleaning member 303c scrapes the dust on the hole wall, and the dust is discharged out of the hole through the through hole 303c-3 on the brush piece 303c-2, thereby completing the hole cleaning operation;

[0060] After the hole is cleaned, the glue injection assembly 304 starts to work. The third linear drive member 304a pushes the positioning frame 304b to align the disposable rubber tube 304c in the inner cavity of the positioning frame 304b with the hole position, and then pushes the cylinder 304d to work, squeezing the glue from the disposable rubber tube 304c and injecting it into the hole;

[0061] Insert the steel bar into the socket 305i of the turntable 305h, start the drive motor 305g, drive the turntable 305h to rotate through the coupling, adjust the steel bar to a suitable position, and then, the fourth linear drive member 305a pushes the hollow shell 305b to move into the hole, with the cooperation of the driving gear 305d and the driven gear 305e, the hollow shell 305b accurately implants the steel bar into the hole that has been injected with glue, and the limiting hole block 305c ensures the accuracy and stability of the implantation of the steel bar.

[0062] In summary, the integrated mechanism 300 provides an integrated platform for the punching component 302, the hole cleaning component 303, the glue injection component 304 and the rebar embedding component 305, so that these components can be reasonably distributed around the operation point and the operations of each step can be quickly completed, thereby effectively improving the operation efficiency.

[0063] Example 2

[0064] Reference Figure 5 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that a rotation method is provided when performing each step of the operation.

[0065] Furthermore, the driving mechanism 200 also includes a fixing seat 204 fixedly mounted below the inner cavity of the casing 101, a driven wheel 205 fixedly mounted at the bottom of the three-stage hydraulic telescopic column 201, a fixing block 206 fixedly mounted on the outside of the fixing seat 204, an active incomplete gear 207 rotatably mounted at the bottom of the fixing block 206, and a servo motor 208 adapted to the bottom of the active incomplete gear 207 through a rotating shaft. The outer surface of the driven wheel 205 has 16 tooth grooves evenly distributed, and is meshed with the 4 teeth provided on the outer surface of the active incomplete gear 207.

[0066] Among them, the three-stage hydraulic telescopic column 201 can accurately control the height of the working part of the equipment to adapt to the working requirements of different heights. The hydraulic drive method provides a large lifting force to ensure the stability of the equipment during operation. The meshing structure of the active incomplete gear 207 and the driven wheel 205 can accurately control the lifting and lowering of the three-stage hydraulic telescopic column 201 through the servo motor 208. The active incomplete gear 207 is designed with 4 teeth to match the 16 tooth grooves of the driven wheel 205, realizing a specific transmission ratio, which can accurately control each rotation action.

[0067] When in use, the active incomplete gear 207 meshes with the driven wheel 205 once every time it rotates one circle. Due to the relationship between the gear ratios, the driven wheel 205 can be rotated 90 degrees each time to achieve rotation adjustment of each step.

[0068] In summary, the active incomplete gear 207 in the driving mechanism 200 meshes with the driven wheel 205, and when rotating, it is ensured that each next step can be accurately positioned to avoid angle deviation that affects the rebar planting operation.

[0069] Example 3

[0070] Reference Figure 4 and Figure 8 , which is the third embodiment of the present invention, and this embodiment is different from the second embodiment in that: a cleaning member 303c for optimizing the cleaning effect and a lifting buffer assembly 203 for improving the operation stability.

[0071] Furthermore, the cleaning member 303c includes a vertical rod 303c-1 fixedly mounted on the top of the vibrator 303b, a plurality of brush pieces 303c-2 fixedly mounted on the outer surface of the vertical rod 303c-1 and forming a fan-shaped blade, and a through hole 303c-3 opened on the outer surface of the brush piece 303c-2.

[0072] Among them, the cleaning part 303c has a vertical rod 303c-1, a brush sheet 303c-2 and a through hole 303c-3 structure. The brush sheet 303c-2 can scrape off the dust on the hole wall, and the through hole 303c-3 is conducive to the discharge of dust, and can cooperate with auxiliary blowing equipment to achieve rapid dust discharge.

[0073] Furthermore, the lifting buffer assembly 203 includes a groove block 203a fixedly installed on the top of the ball bearing seat 202, a plurality of damping shock absorbers 203b fixedly installed in the inner cavity of the groove block 203a, and four sets of limiting cylinders 203c fixedly installed to cooperate with the damping shock absorbers 203b, a buffer pad 203d fixedly installed on the top of the damping shock absorber 203b, and four buffer blocks 203e fixedly installed on the bottom of the buffer pad 203d and maintaining a vertical angle with the limiting cylinder 203c.

[0074] Among them, the existence of the jacking buffer assembly 203 effectively buffers the impact force of the equipment during the rising process. When the three-stage hydraulic telescopic column 201 rises rapidly, the damping shock absorber 203b, the buffer pad 203d and the buffer block 203e and other components work together to absorb and disperse the impact force, and the vibration generated when the equipment is operating can be effectively reduced to protect the internal components of the equipment from damage, thereby ensuring the stability and safety of the equipment.

[0075] When in use, the three-section hydraulic telescopic column 201 rises quickly, and the jacking buffer assembly 203 buffers the impact force during the rising process.

[0076] In summary, the through hole 303c-3 is conducive to the discharge of dust, and can achieve rapid dust discharge by cooperating with the auxiliary blowing equipment. The lifting buffer assembly 203 can effectively reduce the vibration generated when the equipment is operating, protect the internal components of the equipment from damage, and ensure the stability and safety of the equipment.

[0077] Example 4

[0078] Reference Figures 1 to 8 , which is the fourth embodiment of the present invention, is different from the previous embodiment in that this embodiment provides an operation method, including an integrated rebar planting device, and the method includes the following steps:

[0079] 1: First, move the equipment to the rebar planting operation position through the universal wheel 104, rotate the telescopic support leg 103 in the storage slot 102 to the outside to assist in supporting stability; then the three-stage hydraulic telescopic column 201 rises to a suitable height, and the jacking buffer component 203 directly contacts the top plate and achieves buffering;

[0080] 2: The servo motor 208 drives the active incomplete gear 207 to drive the driven wheel 205, so that the three-stage hydraulic telescopic column 201 drives the punching assembly 302 to rotate to the working position, and the first linear drive member 302a drives the puncher 302b and the drill bit 302c to punch holes; the hole cleaning assembly 303 is rotated 90 degrees again to rotate to the working position, and the second linear drive member 303a drives the vibrator 303b and the dust cleaning member 303c to clean the holes;

[0081] 3: Continue to rotate the glue injection assembly 304 to the working position, the third linear drive member 304a pushes the disposable glue tube 304c in the positioning frame 304b, and pushes the cylinder 304d to assist in glue injection;

[0082] 4: Rotate the rebar embedding assembly 305 to the working position again, insert the rebar into the insertion hole 305i of the turntable 305h, drive the turntable 305h with the drive motor 305g, and the fourth linear drive member 305a pushes the hollow shell 305b to embed the rebar into the hole that has been injected with glue.

[0083] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0084] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0085] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. An integrated rebar planting device, characterized by: include, The bearing mechanism (100) comprises a housing (101), a storage slot (102) provided on the outside of the housing (101), a telescopic support leg (103) rotatably mounted in the inner cavity of the storage slot (102), and a universal wheel (104) fixedly mounted on the bottom of the housing (101); The driving mechanism (200) comprises a three-section hydraulic telescopic column (201) located at the center of the inner cavity of the housing (101), a ball bearing seat (202) fixedly mounted on the end of the three-section hydraulic telescopic column (201), and a lifting buffer assembly (203) fixedly mounted on the top of the ball bearing seat (202); And an integrated mechanism (300) for integrated punching operations.

2. The integrated rebar implanting equipment according to claim 1 is characterized in that: The integrated mechanism (300) comprises an operating support (301) fixedly mounted on the outer surface of the innermost section of the three-section hydraulic telescopic column (201), a punching assembly (302), a hole cleaning assembly (303), a glue injection assembly (304) and a rebar planting assembly (305) uniformly distributed around the outer side of the operating support (301).

3. The integrated rebar implanting equipment according to claim 2 is characterized in that: The punching assembly (302) comprises a first linear driving member (302a) fixedly mounted on the outside of the working support (301), a puncher (302b) adapted to be mounted on the outside of the first linear driving member (302a), and a drill bit (302c) dampingly plugged into the end of the puncher (302b).

4. The integrated rebar implanting equipment according to claim 3 is characterized in that: The hole cleaning component (303) comprises a second linear driving member (303a) fixedly mounted on the outside of the working support (301), a vibrator (303b) adapted to be mounted on the outside of the second linear driving member (303a), and a detachable cleaning member (303c) arranged at the end of the vibrator (303b).

5. The integrated rebar implanting equipment according to claim 4 is characterized in that: The glue injection assembly (304) comprises a third linear drive member (304a) fixedly mounted on the outside of the working support (301), a positioning frame (304b) adapted to be mounted on the outside of the third linear drive member (304a), a disposable rubber hose (304c) clamped in the inner cavity of the positioning frame (304b), and a pushing cylinder (304d) fixedly mounted on the bottom of the positioning frame (304b).

6. The integrated rebar implanting equipment according to claim 5 is characterized in that: The rebar embedding assembly (305) comprises a fourth linear drive member (305a) fixedly mounted on the outside of the working support (301), a hollow shell (305b) adapted to be mounted on the outside of the fourth linear drive member (305a), a limiting hole block (305c) fixedly mounted on one side of the inner cavity of the hollow shell (305b), a driving gear (305d) rotatably mounted on the other side of the inner cavity of the hollow shell (305b), a driven gear (305e) meshing with the driving gear (305d), an L-shaped support rod (305f) fixedly mounted on the outside of the working support (301), a driving motor (305g) fixedly mounted on the outside of the L-shaped support rod (305f), a turntable (305h) fixedly mounted on the output end of the driving motor (305g) via a coupling, and a plurality of jacks (305i) provided on the top of the turntable (305h).

7. The integrated rebar implanting equipment according to claim 6 is characterized in that: The driving mechanism (200) further comprises a fixing seat (204) fixedly mounted below the inner cavity of the housing (101), a driven wheel (205) fixedly mounted at the bottom of the three-stage hydraulic telescopic column (201), a fixing block (206) fixedly mounted outside the fixing seat (204), an active incomplete gear (207) rotatably mounted at the bottom of the fixing block (206), and a servo motor (208) adapted to the bottom of the active incomplete gear (207) via a rotating shaft, wherein the outer surface of the driven wheel (205) has 16 tooth grooves evenly distributed, and meshes with four teeth provided on the outer surface of the active incomplete gear (207).

8. The integrated rebar implanting equipment according to claim 7 is characterized in that: The cleaning component (303c) includes a vertical rod (303c-1) fixedly mounted on the top of the vibrator (303b), a plurality of brush pieces (303c-2) fixedly mounted on the outer surface of the vertical rod (303c-1) and forming a fan-shaped blade, and a through hole (303c-3) opened on the outer surface of the brush piece (303c-2).

9. The integrated rebar implanting equipment according to claim 8, characterized in that: The lifting buffer assembly (203) comprises a slot block (203a) fixedly mounted on the top of the ball bearing seat (202), a plurality of damping vibration absorbers (203b) fixedly mounted in the inner cavity of the slot block (203a), four sets of limiting cylinders (203c) fixedly mounted in conjunction with the damping vibration absorbers (203b), a buffer pad (203d) fixedly mounted on the top of the damping vibration absorber (203b), and four buffer blocks (203e) fixedly mounted on the bottom of the buffer pad (203d) and maintaining a vertical angle with the limiting cylinder (203c).

10. A method of operation, characterized in that: The method comprises the following steps: 1: First, the equipment is moved to the rebar planting operation position via the universal wheel (104), and the telescopic support leg (103) in the storage slot (102) is rotated to the outer side for auxiliary support stability; then the three-stage hydraulic telescopic column (201) is raised to a suitable height, and the jacking buffer assembly (203) is directly in contact with the top plate to achieve buffering; 2: The servo motor (208) drives the active incomplete gear (207) to drive the driven wheel (205), so that the three-stage hydraulic telescopic column (201) drives the punching assembly (302) to rotate to the working position, and the first linear driving member (302a) drives the puncher (302b) and the drill bit (302c) to punch holes; the hole cleaning assembly (303) is rotated 90 degrees again to the working position, and the second linear driving member (303a) drives the vibrator (303b) and the dust cleaning member (303c) to clean the holes; 3: Continue to rotate the glue injection assembly (304) to the working position, and the third linear drive member (304a) pushes the disposable glue tube (304c) in the positioning frame (304b), and pushes the cylinder (304d) to assist in glue injection; 4: Rotate the reinforcing bar embedding assembly (305) to the working position again, insert the reinforcing bar into the insertion hole (305i) of the turntable (305h), drive the motor (305g) to drive the turntable (305h), and the fourth linear drive member (305a) pushes the hollow shell (305b) to embed the reinforcing bar into the hole that has been injected with glue.

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