Forming device and method for high-strength antibacterial PE water supply pipe
By designing a high-strength antibacterial PE water supply pipe forming device including supporting frames, extrusion forming devices, traction pipes and other components, the problems of material port shrinkage and disengagement in the prior art are solved, and higher working efficiency and performance are achieved.
Patent Information
- Application Number
- CN202510225777.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-02-27
AI Technical Summary
In the existing PE pipeline production technology, when the traction parts pull the material, it is easy to cause the material port to shrink and disengage, thereby reducing working efficiency and performance.
A high-strength antibacterial PE water feed pipe forming device is designed, including a support frame, an extrusion forming device, a traction tube, a cutting mechanism, a traction mechanism, a wrapping mechanism and an extrusion mechanism. Through the collaborative work of these components, effective forming and traction of materials are achieved, ensuring sufficient coverage and stability of material ports.
It effectively avoids shrinkage and detachment of material ports, improves working progress, efficiency and performance, and ensures the high strength and antibacterial performance of PE water supply pipes.
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Figure CN119974459A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of PE pipe production, and in particular to a forming device and a method for a high-strength antibacterial PE water supply pipe. Background Art
[0002] PE is polyethylene. Generally, the application range of PE pipe water supply pipeline is below 40℃, and it cannot be used for hot water delivery pipeline. Pipes produced from polyethylene raw materials have excellent corrosion resistance, flexibility, low temperature resistance, fracture toughness, etc., and will not rust or scale. In the current context of "plastic replacing steel", PE pipes are widely used in pipeline production. Polyethylene can be divided into high-density polyethylene, medium-density polyethylene, low-density polyethylene, and linear low-density polyethylene according to density.
[0003] In the prior art, when the traction member is pulling the material, the port of the extruded material will shrink and fall downward, so that the port of the material cannot be covered on the outside of the traction tube, resulting in the port of the material being unable to fully adhere to one end of the traction tube. When the traction tube moves, the material will be separated from one end of the traction tube, thereby reducing work progress, work efficiency, and work performance.
[0004] In order to solve the above problems, the present invention proposes a high-strength antibacterial PE water supply pipe forming device and method. Summary of the invention
[0005] (1) Technical issues to be solved
[0006] The purpose of the present invention is to overcome the deficiencies of the prior art, meet actual needs, and provide a high-strength antibacterial PE water supply pipe forming device and method to solve the above technical problems.
[0007] (2) Technical solution
[0008] In order to achieve the purpose of the present invention, the technical solution adopted by the present invention is:
[0009] A forming device for a high-strength antibacterial PE water supply pipe comprises a support frame, an upper end face of the support frame is provided with an extrusion forming device, a forming port on the extrusion forming device faces a traction tube, and a vacuum device is provided at one end of the traction tube; a cutting mechanism is provided on one side of the support frame; a traction mechanism and a wrapping mechanism are provided on one side of the lower part of the support frame; an extrusion mechanism is provided on the outer side of the traction tube; and a support leg on the support frame is fixedly connected to a collecting shell via a fixing rod.
[0010] Furthermore, the cutting mechanism includes a fixed frame, a motor is fixed on the upper part of the fixed frame, a rotating shaft is connected to the output end of the motor, one end of the rotating shaft is fixedly connected to a transmission plate, the transmission plate is connected to a connecting plate via a first transmission rod, the lower part of the connecting plate is connected to the transmission frame via a second transmission rod, scrapers are fixedly connected to the lower parts of both sides of the transmission frame, a first blade is arranged on the upper end of the scraper, and a second blade is arranged on the lower end of the scraper, a first L-shaped plate is fixedly connected to one side of the scraper, a sliding rod is fixedly connected to one side of the upper end surface of the first L-shaped plate, the upper end of the sliding rod passes through the interior of a limiting hole opened on one side of the limiting block, and the upper end of one side of the limiting block is fixedly connected to the bottom of the upper part of the fixed frame.
[0011] Furthermore, the traction mechanism includes a first hydraulic cylinder fixedly connected to a bearing plate of the support frame, the output end of the first hydraulic cylinder is connected to a first extension rod, one end of the first extension rod is fixedly connected to a moving block, telescopic holes are opened on both sides of the moving block, and a first traction assembly and a second traction assembly are arranged inside the two telescopic holes. The first traction assembly includes a telescopic rod slidably connected to the telescopic hole, a first guide rod is connected to a first guide rod at a lower outer part of one end of the telescopic rod, and a guide rail frame is slidably matched with the lower end of the first guide rod, a convex frame is fixedly connected to a side surface of the guide rail frame, and a side of the convex frame is fixedly connected to a bearing frame, an end face of the telescopic rod is fixedly connected to a traction plate, a side of an upper part of the traction plate is fixedly connected to the traction rod, and one end of the traction rod is fixedly connected to a traction shell, the first traction assembly and the second traction assembly have the same structure, and the two traction shells are matched in a trumpet shape.
[0012] Furthermore, one end of the two traction shells is inserted into the inner side of the extrusion port on the extrusion forming device.
[0013] Furthermore, the wrapping mechanism includes a resistance block fixedly connected to one end of the extending rod, and the resistance block is in resistance with the first wrapping component and the second wrapping component on both sides. The first wrapping component includes a resistance rod that is in transmission resistance on one side of the resistance block, and one end of the resistance rod is fixedly connected to the first pressure plate and the second pressure plate, one side of the second pressure plate is fixedly connected to the first spring body, and the middle of one side of the second pressure plate is fixedly connected to the second guide rod, one end of the second guide rod passes through the first through hole opened in the lower part of the second L-shaped plate, one end of the first spring body is fixedly connected to one side of the second L-shaped plate, and an H-shaped plate is in resistance between the first pressure plate and the second pressure plate, and the H-shaped plate is rotatably matched with the first bearing rod through the rotating hole, and both ends of the first bearing rod are fixedly connected to the support frame.
[0014] Furthermore, the upper part of the H-shaped plate is abutted and connected with a third pressure plate, a side surface of the third pressure plate is fixedly connected with a third guide rod, one end of the third guide rod passes through the interior of a second through hole opened in the upper part of the L-shaped plate, and one end of the third guide rod is fixedly connected with a pressure plate, a side surface of the pressure plate is fixedly connected with a second spring body, one end of the second spring body is fixedly connected to one side of the upper part of the second L-shaped plate, one side of the third pressure plate is fixedly connected to a parcel rack, an upper part of one side of the parcel rack is fixedly connected with a parcel rod, one end of the parcel rod is fixedly connected to a parcel shell, the first parcel assembly and the second parcel assembly have the same structure, and the two parcel shells cooperate in a trumpet shape.
[0015] Furthermore, the interiors of the two wrapping shells are wrapped around the exteriors of the two traction shells.
[0016] The cam is connected to the second hydraulic cylinder through a connecting rod and a connecting plate, and the connecting plate is connected to the second hydraulic cylinder through a connecting rod.
[0017] Furthermore, the lower part of the second unfolding plate is connected to the second pressure plate through the fifth transmission plate, and the lower part of the second pressure plate is fixedly connected to the second extrusion shell, a second accommodating groove is opened on a side surface of the lower part of the second extrusion shell, and a second bearing rod is fixedly connected to the inner wall of the second accommodating groove, and a second roller is sleeved on the outer side of the third bearing rod, and the interior of the second extrusion shell is connected with second extrusion ridges equidistantly arranged along the width direction, and the interiors of the first extrusion shell and the second extrusion shell are wrapped in the traction tube.
[0018] A method for using a high-strength antibacterial PE water supply pipe forming device, the specific method steps are as follows:
[0019] S1, forming: start the extrusion forming device to extrude the material into the shape of a water pipe;
[0020] S2, scraping: start the motor to drive the transmission frame and the scraper to move vertically downward, so that the first blade and the second blade of the scraper can cut off the material that is not completely preheated;
[0021] S3, docking: start the first hydraulic cylinder to drive the moving block to drive the traction shell to move to one side, wherein, by using the cooperation of the first guide rod and the guide rail frame, the two traction shells are matched to form a trumpet shape, and during the movement of the moving block, one end of the two traction shells is inserted into the forming port on the extrusion forming device;
[0022] S4, first wrapping: start the first hydraulic cylinder to drive the resistance block, so that the resistance rod moves to one side, and then use the H-type plate to convert the power to move the third guide rod to the other side, and drive the two wrapping shells to wrap the outside of the two traction shells;
[0023] S5, first traction: through the transmission of the first hydraulic cylinder, the two traction shells pull the first coated formed water pipe and move it toward one end of the traction pipe until it is sleeved inside the two traction shells;
[0024] S6, second wrapping: start the second hydraulic cylinder to drive the second extension rod downward to drive the first expansion plate 57 and the second expansion plate to gradually merge, and at the same time, the first extrusion shell and the second extrusion shell are wrapped around the outside of the traction tube, and the second extension rod continues to move downward, and through the setting of the connecting block, the connecting block is tilted outward, thereby driving the first extrusion shell and the second extrusion shell to rotate on the outside of the traction tube;
[0025] S7. Second traction: transport the coated water pipe into the vacuum device through the traction pipe.
[0026] Beneficial effects:
[0027] In the present invention, the scraped material is made to fall vertically downward by setting the scraping member, thereby preventing the scraped material from falling randomly to other places, and the scraping can be performed twice in one operation, thereby effectively improving the removal efficiency.
[0028] In the present invention, the shapes of the two traction shells can effectively allow the extruded water pipe to be better covered by the shapes of the two traction shells 348. Moreover, the shapes of the two traction shells allow the extruded water pipe to always maintain a tapered mouth, effectively preventing the traction tube from pulling the extruded water pipe. The port of the extruded water pipe can be continuously kept in an open state, so that the port of the extruded water pipe can be smoothly covered on the outside of the traction tube to prevent it from detaching from one end of the traction tube, thereby improving work progress, work efficiency, and work performance.
[0029] In the present invention, the traction pipe is effectively made to adhere to the outer side of one end of the traction shell better by extruding the wrapping shell, and the traction shell is effectively prevented from being separated during traction.
[0030] In the present invention, by extruding the first extruded shell and the second extruded shell, it can be ensured that the pulled water pipe is better wrapped on the outside of the traction pipe, and the first extruded shell and the second extruded shell can rotate reciprocatingly, so that one end of the wrapped traction pipe is more uniform, and there will be no large and small concave and convex state, and there will be no phenomenon that the water pipe and the traction pipe are not firmly attached. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the structure of an embodiment of the present invention;
[0032] Figure 2 It is a structural schematic diagram of the transmission frame of the present invention;
[0033] Figure 3 It is a structural schematic diagram of the guide rail frame of the present invention;
[0034] Figure 4 It is a structural schematic diagram of the traction shell of the present invention;
[0035] Figure 5 It is a partial enlarged view of the wrapping shell of the present invention;
[0036] Figure 6 It is a structural schematic diagram of the H-type plate of the present invention;
[0037] Figure 7 It is a schematic diagram of the structure of the collection shell of the present invention;
[0038] Figure 8 It is a partial enlarged view of the blocking rod of the present invention;
[0039] Fig. 9 It is a schematic structural diagram of a first extruded shell of the present invention;
[0040] Fig.10 It is a partial enlarged view of the second roller of the present invention.
[0041] The reference numerals are as follows:
[0042] Support frame, 11-extrusion forming device, 12-traction tube, 13-vacuum device, 2-cutting mechanism, 21-fixed frame, 22-motor, 221-limiting block, 222-limiting hole, 23-rotating shaft, 24-transmission plate, 25-connecting plate, 26-transmission frame, 27-scraper, 28-first L-shaped plate, 29-sliding rod, 3-traction mechanism, 31-first hydraulic cylinder, 32-first extension rod, 33-moving block, 331-telescopic hole, 34-first traction assembly , 341-telescopic rod, 342-first guide rod, 343-guide rail frame, 344-convex frame, 345-bearing frame, 346-traction plate, 347-traction rod, 348-traction shell, 35-second traction assembly, 4-wrapping mechanism, 41-resistance block, 42-first wrapping assembly, 421-resistance rod, 4211-first pressure plate, 4212-second pressure plate, 422-first spring body, 423-second guide rod, 424-second L-shaped plate, 4241 -first through hole, 4242-second through hole, 425-H-type plate, 4251-rotation hole, 426-first bearing rod, 427-support frame, 428-third pressure plate, 4281-third guide rod, 4282-pressure plate, 4283-second spring body, 429-wrapping frame, 4291-wrapping rod, 4292-wrapping shell, 43-second wrapping assembly, 5-extrusion mechanism, 51-long board frame, 52-second hydraulic cylinder, 53-second extension rod, 54-blocking rod , 55-connecting plate, 56-connecting block, 57-first unfolding plate, 571-first pressure plate, 572-first extrusion shell, 573-first accommodating groove, 574-second bearing rod, 575-first roller, 576-first extrusion ridge, 58-second unfolding plate, 581-second pressure plate, 582-second extrusion shell, 583-second accommodating groove, 584-second bearing rod, 585-second roller, 586-second extrusion ridge, 6-fixing rod, 61-collecting shell. DETAILED DESCRIPTION
[0043] The following is combined with Figure 1-10 The present invention is further described with examples:
[0044] A forming device for a high-strength antibacterial PE water supply pipe comprises a support frame 1, an upper end face of the support frame 1 is provided with an extrusion forming device 11, a forming port on the extrusion forming device 11 is directly opposite to a traction tube 12, and a vacuum device 13 is provided at one end of the traction tube 12; a cutting mechanism 2 is provided on one side of the support frame 1; a traction mechanism 3 and a wrapping mechanism 4 are provided on one side of the lower part of the support frame 1; an extrusion mechanism 5 is provided on the outer side of the traction tube 12; and a support leg on the support frame 1 is fixedly connected to a collection shell 61 via a fixing rod 6.
[0045] In this embodiment, the cutting mechanism 2 includes a fixed frame 21, a motor 22 is fixed on the upper part of the fixed frame 21, a rotating shaft 23 is connected to the output end of the motor 22, a transmission plate 24 is fixedly connected to one end of the rotating shaft 23, the transmission plate 24 is connected to a connecting plate 25 through a first transmission rod, the lower part of the connecting plate 25 is connected to a transmission frame 26 through a second transmission rod, scrapers 27 are fixedly connected to the lower parts of both sides of the transmission frame 26, a first blade is provided at the upper end of the scraper 27, and a second blade is provided at the lower end of the scraper 27, a first L-shaped plate 28 is fixedly connected to one side of the scraper 27, a sliding rod 29 is fixedly connected to one side of the upper end surface of the first L-shaped plate 28, the upper end of the sliding rod 29 passes through the interior of a limiting hole 222 opened on one side of a limiting block 221, and the upper end of one side of the limiting block 221 is fixedly connected to the bottom of the upper part of the fixed frame 21. The motor 22 on the cutting mechanism 2 is started, and the motor 22 drives the rotating shaft 23 to rotate clockwise. The rotating shaft 23 drives the transmission plate 24 clockwise. The transmission plate 24 is subjected to force transmitted to the connecting plate 25 through the first transmission rod, and the force is transmitted downward to the transmission frame 26 under the clockwise force, so that the transmission frame 26 and the scraper 27 move downward. When the transmission frame 26 moves downward, the sliding rod 29 slides downward in the limiting hole 222 by the transmission of the first L-shaped plate 28, which can effectively ensure that the transmission frame 26 and the scraper 27 move vertically downward. The second blade first scrapes off the material that is not completely preheated. After the transmission plate 24 rotates clockwise to 180 degrees, the transmission plate 24 starts to rotate upward clockwise, so that the transmission frame 26 and the scraper 27 move upward, so that the first blade on the scraper 27 scrapes off the material that is not completely preheated. The scraped material falls vertically downward on the inner bottom of the collecting shell 61. Through the setting of the scraper 27, the scraped material falls vertically downward, avoiding the scraped material from falling anywhere else at will. Moreover, one operation can scrape twice, effectively improving the removal efficiency.
[0046] In this embodiment, the traction mechanism 3 includes a first hydraulic cylinder 31 fixedly connected to the supporting frame 1 bearing plate, the output end of the first hydraulic cylinder 31 is connected to a first extension rod 32, one end of the first extension rod 32 is fixedly connected to a moving block 33, and telescopic holes 331 are opened inside the two sides of the moving block 33, and the two telescopic holes 331 are provided with a first traction component 34 and a second traction component 35. The first traction component 34 includes a telescopic rod 341 slidably connected to the inside of the telescopic hole 331, and the lower outer part of one end of the telescopic rod 341 is connected to a first A guide rod 342, the lower end of the first guide rod 342 is slidably matched with a guide rail frame 343, a side of the guide rail frame 343 is fixedly connected to a convex frame 344, one side of the convex frame 344 is fixedly connected to a supporting frame 345, one end face of the telescopic rod 341 is fixedly connected to a traction plate 346, one side of the upper part of the traction plate 346 is fixedly connected to a traction rod 347, one end of the traction rod 347 is fixedly connected to a traction shell 348, the first traction component 34 and the second traction component 35 have the same structure, and the two traction shells 348 are matched in a trumpet shape. The first hydraulic cylinder 31 is started to drive the first extension rod 33 to move to one side. The first extension rod 33 is forced to drive the moving block 33 to one side. The moving block 33 drives the telescopic rod 341, the traction plate 346, and the traction shell 348 to move to one side. Among them, the first guide rod 342 on the telescopic rod 341 moves to one side along the guide rail frame 343. At this time, the two traction shells 348 have been matched to form a trumpet shape. During the movement of the moving block 33, one end of the two traction shells 348 is inserted into the molding port on the extrusion forming device 11, and the movement stops. Figure 5 As shown, the extrusion forming device 11 is started again to extrude the material out of the water pipe, and the extruded water pipe is covered toward one end of the two traction shells 348. The length of the extruded water pipe is extended to allow the wrapping shell 4292 to wrap it. After the length of the extruded water pipe is extended for a certain distance, the shape of the two traction shells 348 allows the extruded water pipe to always maintain a tapered mouth, effectively preventing the traction tube from pulling the extruded water pipe, and allowing the port of the extruded water pipe to continue to remain in an open state, so that the port of the extruded water pipe can be smoothly covered on the outside of the traction tube to prevent it from detaching from one end of the traction tube, thereby improving work progress, work efficiency, and work performance.
[0047] In this embodiment, one end of the two traction shells 348 is inserted into the inner side of the extrusion port on the extrusion forming device 11. This is beneficial for the extruded water pipe to be better covered with the outer shape of the two traction shells 348.
[0048] In this embodiment, the wrapping mechanism 4 includes a resistance block 41 fixedly connected to one end of the extension rod 32, and both sides of the resistance block 41 are in resistance with the first wrapping component 42 and the second wrapping component 43. The first wrapping component 42 includes a resistance rod 421 that is in transmission resistance on one side of the resistance block 41, and one end of the resistance rod 421 is fixedly connected to a first pressure plate 4211 and a second pressure plate 4212, and one side of the second pressure plate 4212 is fixedly connected to a first spring body 422, and one side of the second pressure plate 4212 A second guide rod 423 is fixedly connected in the middle, and one end of the second guide rod 423 passes through a first through hole 4241 opened in the lower part of the second L-shaped plate 424. One end of the first spring body 422 is fixedly connected to a side surface of the second L-shaped plate 424. An H-shaped plate 425 abuts against the first pressure plate 4211 and the second pressure plate 4212. The H-shaped plate 425 is rotatably matched with a first bearing rod 426 through a rotating hole 4251. Both ends of the first bearing rod 426 are fixedly connected to support frames 427. The first hydraulic cylinder 31 is started to move the moving block 33 to the other side, wherein the first extending rod 32 drives the resistance block 41 to move to one side. During the movement of the resistance block 41, the two side surfaces of the resistance block 41 will resist the resistance rod 421, and the resistance rod 421 gradually moves to one side along with the convex surface of the resistance block 41. After the resistance rod 421 is subjected to force, it is pressed to one side against the lower part of the H-type plate 425 through the first pressure plate 4211, wherein the second pressure plate 4212 is pressed to one side against the first spring body 422. At the same time, the second guide rod 423 is forced to slide to one side inside the first through hole 4241. When the H-type plate 425 is subjected to the resistance pressure from the lower part, it rotates clockwise on the outer side of the first bearing rod 426. Through the setting of the H-type plate 425, the moving power can be converted into the opposite movement, so that the two wrapping shells 4292 can be wrapped.
[0049] In this embodiment, the upper part of the H-shaped plate 425 is abutted against and connected to a third pressure plate 428, and a third guide rod 4281 is fixedly connected to one side of the third pressure plate 428, and one end of the third guide rod 4281 passes through the interior of a second through hole 4242 opened on the upper part of the L-shaped plate 424, and one end of the third guide rod 4281 is fixedly connected to a pressure plate 4282, and a second spring body 4283 is fixedly connected to one side of the upper part of the second L-shaped plate 424 at one side of the third pressure plate 428. A wrapping rack 429 is fixedly connected to an upper part of one side of the wrapping rack 429, and a wrapping rod 4291 is fixedly connected to one end of the wrapping rod 4291. A wrapping shell 4292 is fixedly connected to the first wrapping component 42 and the second wrapping component 43 have the same structure, and the two wrapping shells 4292 are matched in a trumpet shape. The upper part of the H-shaped plate 425 is pressed against the third pressing plate 428, and the third guide rod 4281 is forced to one side by the force transmitted by the third pressing plate 428, and the third guide rod 4281 slides horizontally to one side inside the second through hole 4242, and the pressure plate 4282 is squeezed on the second spring body 4283 by the power of the third guide rod 4281, and is gradually moved to the parcel rack 429 with the third pressing plate 428. The parcel rack 429 is forced to one side by the wrapping rod 4291 and the wrapping shell 4292, and at the same time, the two wrapping shells 4292 gradually cooperate with each other, wherein the two traction shells 348 also move to one side and pull the squeezed water pipe to move to one side, at this time, the two wrapping shells 4292 are completely wrapped on the outside of one end of the two traction shells 348, and the squeezing of the wrapping shells 4292 can effectively prevent the traction shells 348 from detaching during traction.
[0050] In this embodiment, the two wrapping shells 4292 are wrapped inside the outside of the two traction shells 348. This is conducive to making the traction pipe better adhere to the outside of one end of the traction shell 348.
[0051] In this embodiment, the extrusion mechanism 5 includes a long plate frame 51 fixedly connected to one side of the upper part of the fixed frame 21, and the rotating shell at the lower part of one side of the long plate frame 51 is connected to the second hydraulic cylinder 52 through a connecting rod, and the output end of the second hydraulic cylinder 52 is connected to the second extension rod 53, and the lower end outer surface of the second extension rod 53 is fixedly connected to a blocking rod 54, and the second extension rod 53 is connected to a connecting plate 55 through a third transmission rod, and the lower part of the connecting plate 55 is connected to a connecting block 56 through a fourth transmission rod, and one side of the connecting plate 55 is in contact with one end surface of the blocking rod 54, and both sides of the connecting plate 55 are connected to the first expansion plate 57 and a second unfolding plate 58, the upper part of the first unfolding plate 57 is connected to the upper part of the second unfolding plate 58 through a fifth transmission rod, the lower part of the first unfolding plate 57 is connected to a first pressure plate 571 through a fifth transmission plate, the lower part of the first pressure plate 571 is fixedly connected to a first extrusion shell 572, a first accommodating groove 573 is opened on a side surface of the lower part of the first extrusion shell 572, the inner side wall of the first accommodating groove 573 is fixedly connected to a second bearing rod 574, the outer side of the second bearing rod 574 is sleeved with a first roller 575, the interior of the first extrusion shell 572 is connected with first extrusion ridges 576 arranged equidistantly along the width direction. The second hydraulic cylinder 52 is started to drive the second extension rod 53 to move downward, and the second extension rod 53 drives the connecting plate 55 downward. The connecting plate 55 is driven downward by the connecting block 56, and the connecting block 56 presses downward on the first expansion plate 57 and the second expansion plate 58, wherein the first roller 575 and the second roller 585 on the first extrusion shell 572 and the second extrusion shell 582 first contact the outer side of the traction water pipe wrapped on the traction pipe 12, and the first roller 575 and the second roller 585 are rolled to make the first extrusion shell 572 and the second extrusion shell 582 2 and the second extruded shell 582 are gradually expanded outward through the fifth transmission rod until they are wrapped around the outside of the traction tube 12 and the water pipe after traction. The connecting block 56 continues to move downward, so that the first expansion plate 57 and the second expansion plate 58 continue to retract downward. At the same time, the first expansion plate 57 and the second expansion plate 58 are gradually combined and completely wrapped around the outside of the traction tube 12 and the water pipe after traction. Through the extrusion of the first extruded shell 572 and the second extruded shell 582, it can be ensured that the water pipe after traction is better wrapped around the outside of the traction tube 12.
[0052] In this embodiment, the lower part of the second unfolding plate 58 is connected to the second pressure plate 581 through the fifth transmission plate, and the lower part of the second pressure plate 581 is fixedly connected to the second extrusion shell 582, and a second accommodating groove 583 is opened on a side surface of the lower part of the second extrusion shell 582, and the inner wall of the second accommodating groove 583 is fixedly connected to the second bearing rod 584, and the outer side of the third bearing rod 584 is sleeved with a second roller 585, and the interior of the second extrusion shell 582 is equidistantly arranged along the width direction. The interior of the first extrusion shell 572 and the second extrusion shell 582 are wrapped in the traction tube 12. The second hydraulic cylinder 52 can further move downward, so that the connecting plate 55 can be gradually tilted, and the inclination of the connecting plate 55 can be used to allow the first extrusion shell 572 and the second extrusion shell 582 to rotate counterclockwise for a distance, wherein the first extrusion shell 572 and the second extrusion shell 582 are provided with a first extrusion ridge 576 and a second extrusion ridge 586 inside, so that the wrapped water pipe can be evenly attached to one end of the traction tube 12, and through the reciprocating rotation of the first extrusion shell 572 and the second extrusion shell 582, the wrapped end of the traction tube 12 is more uniform, and there will be no large and small concave and convex state, and no loose attachment.
[0053] A method for using a high-strength antibacterial PE water supply pipe forming device, the specific method steps are as follows:
[0054] S1, forming: starting the extrusion forming device 11 to extrude the material into the shape of a water pipe;
[0055] S2, scraping: start the motor 22 to drive the transmission frame 26 and the scraper 27 to move vertically downward, so that the first blade and the second blade of the scraper 27 can cut off the material that is not completely preheated. One operation can achieve two scrapings, which can improve the cutting efficiency;
[0056] S3, docking: start the first hydraulic cylinder 31 to drive the moving block 33 to drive the traction shell 348 to move to one side, wherein, by using the cooperation of the first guide rod 342 and the guide rail frame 343, the two traction shells 348 have been matched to form a trumpet shape, and during the movement of the moving block 33, until one end of the two traction shells 348 is inserted into the forming port on the extrusion forming device 11, it is beneficial for the extruded water pipe to be better covered with the shape of the two traction shells 348;
[0057] S4, first wrapping: start the first hydraulic cylinder 31 to drive the resistance block 41, so that the resistance rod 421 moves to one side, and then use the H-shaped plate 425 to convert the power to move the third guide rod 4281 to the other side, and drive the two wrapping shells 4292 to wrap the outside of the two traction shells 348, which is helpful to effectively prevent the traction shell 348 from being separated from the port of the formed water pipe during traction;
[0058] S5, first traction: through the conveying of the first hydraulic cylinder 31, the two traction shells 348 pull the first coated formed water pipe and move it toward one end of the traction tube 12 until it is sleeved inside the two traction shells 348, which is conducive to the shape of the two traction shells 348 so that the extruded water pipe always maintains a tapered mouth;
[0059] S6, second wrapping: start the second hydraulic cylinder 52 to drive the second extension rod 53 downward to drive the first expansion plate 57 and the second expansion plate 58 to gradually merge, and at the same time, the first extrusion shell 572 and the second extrusion shell 582 are wrapped around the outside of the traction tube 12, and the second extension rod 53 continues to move downward, and through the setting of the connecting block 56, the connecting block 56 is tilted outward, and then the first extrusion shell 572 and the second extrusion shell 582 are driven to rotate on the outside of the traction tube 12, which is conducive to making one end of the traction tube 12 after wrapping more uniform, and there will be no large and small concave and convex state, and there will be no loose adhesion;
[0060] S7, second traction: transport the coated water pipe to the inside of the vacuum device 13 through the traction pipe 12.
[0061] The specific working principle of the present invention includes the following process:
[0062] First, start the extrusion forming device 11 to extrude the material into the shape of a water pipe. The first extruded material is not fully preheated. At this time, start the motor 22 on the cutting mechanism 2 again. The motor 22 drives the rotating shaft 23 to rotate clockwise, so that the transmission plate 24 is transmitted to the connecting plate 25 clockwise through the first transmission rod to rotate downward. The stressed transmission frame 26 and the scraper 27 can move vertically downward through the setting of the sliding rod 29 and the limiting hole 222, so that the second blade on the scraper 27 can first scrape off the material that is not fully preheated. After the transmission plate 24 rotates clockwise to 180 degrees, the transmission plate 24 starts to rotate upward clockwise, so that the first blade on the scraper 27 moves upward to scrape off the material that is not fully preheated again. The scraped material falls vertically downward on the inner bottom of the collecting shell 61.
[0063] After the incompletely preheated material is cut off (the extrusion forming device 11 has stopped running), the first hydraulic cylinder 31 is started to drive the first extension rod 33 to move to one side. The first extension rod 33 is forced to drive the moving block 33 to one side, and the moving block 33 drives the telescopic rod 341, the traction plate 346, and the traction shell 348 to move to one side. Among them, the telescopic rod 341 cooperates with the guide rod 342 and the guide rail frame 343. At this time, the two traction shells 348 have been matched to form a trumpet shape. During the movement of the moving block 33, until one end of the two traction shells 348 is inserted into the molding port on the extrusion forming device 11, the movement stops, as shown in FIG. Figure 5As shown, the extrusion forming device 11 is started again to extrude the material into a water pipe, and the extruded water pipe is wrapped toward one end of the two traction shells 348. The length of the extruded water pipe extends to a length that allows the wrapping shell 4292 to wrap it. After the length of the extruded water pipe extends a certain distance.
[0064] The first hydraulic cylinder 31 is started, and the resistance block 41 is forced to move to one side. The two sides of the resistance block 41 will resist the resistance rod 421. The resistance rod 421 is forced to gradually move to one side, wherein the first pressure plate 4211 is pressed to one side against the lower part of the H-shaped plate 425, and the second pressure plate 4212 is forced to squeeze the first spring body 422 to one side. At the same time, the second guide rod 423 is forced to slide to one side inside the first through hole 4241, and the H-shaped plate 425 rotates clockwise on the outside of the first bearing rod 426, and the upper part of the H-shaped plate 425 is pressed against the third pressure plate 4 28, so that the third guide rod 4281 slides to one side and inside the second through hole 4242, and the pressure plate 4282 is pressed to one side by the second spring body 4283, and the gradual movement of the third pressure plate 428 is transmitted to the wrapping frame 429, and the wrapping rod 4291 and the wrapping shell 4292 are forced to move to one side. At the same time, the two wrapping shells 4292 gradually cooperate with each other, wherein the two traction shells 348 also move to one side and pull the squeezed water pipe to move to one side. At this time, the two wrapping shells 4292 are completely wrapped on the outside of one end of the two traction shells 348.
[0065] After the abutment rod 421 slides over the raised points on the two sides of the abutment block 41, the two wrapping shells 4292 return to their original positions by utilizing the elastic force of the second spring body 4283 and the first spring body 422, and the moving block 33 continues to move to one side, so that the two traction shells 348 continue to traction and extrude the water pipes, until the interior of the two traction shells 348 penetrates one end of the traction tube 12, wherein, as long as a part of the traction water pipe is covered on one end of the traction tube 12, the first hydraulic cylinder 31 can be stopped, and the second hydraulic cylinder 52 is started to drive the second extension rod 53 to move downward, so that the connecting plate 55 is transmitted to the connecting block 56, and the first expansion plate 57 and the second expansion plate 58 are forced to move downward, wherein the first roller 575 and the second roller 585 on the first extrusion shell 572 and the second extrusion shell 582 first abut against the outer side of the traction water pipe covered on the traction tube 12, and the first roller 575 and the second roller 585 are rolled to make the first and second expansion plates 57 and 586 move downward. The first extrusion shell 572 and the second extrusion shell 582 are gradually expanded outward through the fifth transmission rod until they are wrapped around the outside of the traction tube 12 and the pulled water pipe. The connecting block 56 continues to move downward, so that the first expansion plate 57 and the second expansion plate 58 continue to retract downward. At the same time, the first expansion plate 57 and the second expansion plate 58 are gradually merged and completely wrapped around the outside of the traction tube 12 and the pulled water pipe. The second hydraulic cylinder 52 can also continue to move downward, so that the connecting plate 55 can be gradually tilted. The inclination of the connecting plate 55 is used to allow the first extrusion shell 572 and the second extrusion shell 582 to rotate counterclockwise for a distance (the rotation angle is related to the length of the connecting plate 55). The first extrusion shell 572 and the second extrusion shell 582 are provided with a first extrusion ridge 576 and a second extrusion ridge 586 inside, so that the wrapped water pipe can be evenly attached to one end of the traction tube 12 (can continuously reciprocate up and down).
[0066] After the pulled water pipe is fixed, the first hydraulic cylinder 31 is started again to drive the moving block 33 to continue to move to one side, and the first guide rod 342 continues to move to one side along the guide rail frame 343, and is gradually guided to the inclined track, so that the telescopic rods 341 on both sides slide to both sides at the same time inside the telescopic hole 331, and then the two pulling shells 348 are gradually separated, so that the water pipe attached to the extruded water pipe can be separated (before this, the reciprocating rotation of the first extrusion shell 572 and the second extrusion shell 582 can disconnect the extruded water pipe covered by the two pulling shells 348). After the two pulling shells 348 are separated, the first hydraulic cylinder 31 is stopped, and the second hydraulic cylinder 52 is started again to move to the original position, and then the pulling tube 12 is used to transport the covered water pipe to the inside of the vacuum device 13.
[0067] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A high-strength antibacterial PE water supply pipe forming device, comprising a support frame (1), characterized in that: The upper end surface of the support frame (1) is provided with an extrusion forming device (11), the forming port on the extrusion forming device (11) is directly opposite to the traction tube (12), and a vacuum device (13) is provided at one end of the traction tube (12); a cutting mechanism (2) is provided on one side of the support frame (1); a traction mechanism (3) and a wrapping mechanism (4) are provided on one side of the lower part of the support frame (1); an extrusion mechanism (5) is provided on the outer side of the traction tube (12); the support legs on the support frame (1) are fixedly connected to a collection shell (61) via a fixing rod (6); the cutting mechanism (2) comprises a fixing frame (21), a motor (22) is fixed on the upper part of the fixing frame (21), the output end of the motor (22) is connected to a rotating shaft (23), and the rotating shaft (23) is The end is fixedly connected with a transmission plate (24), the transmission plate (24) is connected with a connecting plate (25) through a first transmission rod, the lower part of the connecting plate (25) is connected with a transmission frame (26) through a second transmission rod, the lower parts of both sides of the transmission frame (26) are fixedly connected with scraping members (27), the upper end of the scraping member (27) is provided with a first blade, and the lower end of the scraping member (27) is provided with a second blade, one side of the scraping member (27) is fixedly connected with a first L-shaped plate (28), one side of the upper end surface of the first L-shaped plate (28) is fixedly connected with a sliding rod (29), the upper end of the sliding rod (29) passes through the interior of a limiting hole (222) provided on one side of the limiting block (221), and the upper end of one side of the limiting block (221) is fixedly connected to the bottom of the upper part of the fixed frame (21).
2. A high-strength antibacterial PE water supply pipe forming device as claimed in claim 1, characterized in that: The traction mechanism (3) comprises a first hydraulic cylinder (31) fixedly connected to a bearing plate of a support frame (1); an output end of the first hydraulic cylinder (31) is connected to a first extension rod (32); one end of the first extension rod (32) is fixedly connected to a moving block (33); telescopic holes (331) are provided inside both sides of the moving block (33); a first traction assembly (34) and a second traction assembly (35) are provided inside the two telescopic holes (331); the first traction assembly (34) comprises a telescopic rod (341) slidably connected inside the telescopic hole (331); a first guide rod is connected to the lower outer portion of one end of the telescopic rod (341); (342), the lower end of the first guide rod (342) is slidably matched with a guide rail frame (343), one side of the guide rail frame (343) is fixedly connected to a convex frame (344), one side of the convex frame (344) is fixedly connected to a bearing frame (345), one end face of the telescopic rod (341) is fixedly connected to a traction plate (346), one side of the upper part of the traction plate (346) is fixedly connected to a traction rod (347), one end of the traction rod (347) is fixedly connected to a traction shell (348), the first traction component (34) and the second traction component (35) have the same structure, and the two traction shells (348) are matched to form a trumpet shape.
3. A high-strength antibacterial PE water supply pipe forming device as claimed in claim 2, characterized in that: One end of the two traction shells (348) is inserted into the inner side of the extrusion port on the extrusion forming device (11).
4. A high-strength antibacterial PE water supply pipe forming device as claimed in claim 1, characterized in that: The wrapping mechanism (4) comprises a resistance block (41) fixedly connected to one end of the extension rod (32), the resistance block (41) is in resistance to a first wrapping assembly (42) and a second wrapping assembly (43) on both sides, the first wrapping assembly (42) comprises a resistance rod (421) which is in transmission resistance to one side of the resistance block (41), the resistance rod (421) is fixedly connected to a first pressure plate (4211) and a second pressure plate (4212) on one end, the second pressure plate (4212) is fixedly connected to a first spring body (422) on one side, and a first spring body (422) is fixedly connected to a first spring body (422) on one side of the second pressure plate (4212) A second guide rod (423) is fixedly connected, one end of the second guide rod (423) passes through a first through hole (4241) provided at the lower part of the second L-shaped plate (424), one end of the first spring body (422) is fixedly connected to a side surface of the second L-shaped plate (424), an H-shaped plate (425) is abutted between the first pressure plate (4211) and the second pressure plate (4212), the H-shaped plate (425) is rotatably matched with a first bearing rod (426) through a rotating hole (4251), and both ends of the first bearing rod (426) are fixedly connected to support frames (427).
5. A high-strength antibacterial PE water supply pipe forming device as claimed in claim 3, characterized in that: The upper part of the H-shaped plate (425) is abutted against and connected to a third pressing plate (428), one side of the third pressing plate (428) is fixedly connected to a third guide rod (4281), one end of the third guide rod (4281) passes through the interior of a second through hole (4242) provided on the upper part of the L-shaped plate (424), and one end of the third guide rod (4281) is fixedly connected to a pressing plate (4282), one side of the pressing plate (4282) is fixedly connected to a second spring body (4283), and the second spring body (4283) is fixedly connected to the pressing plate (4282). One end of the spring body (4283) is fixedly connected to one side of the upper part of the second L-shaped plate (424); one side of the third pressure plate (428) is fixedly connected to a wrapping frame (429); an upper part of one side of the wrapping frame (429) is fixedly connected to a wrapping rod (4291); one end of the wrapping rod (4291) is fixedly connected to a wrapping shell (4292); the first wrapping component (42) and the second wrapping component (43) have the same structure; the two wrapping shells (4292) are matched to form a trumpet shape.
6. A high-strength antibacterial PE water supply pipe forming device as claimed in claim 4, characterized in that: The two wrapping shells (4292) are wrapped inside the outer sides of the two traction shells (348).
7. A high-strength antibacterial PE water supply pipe forming device as claimed in claim 5, characterized in that: The extrusion mechanism (5) comprises a long plate frame (51) fixedly connected to one side of the upper part of the fixed frame (21); a rotating shell at the lower part of one side of the long plate frame (51) is connected to a second hydraulic cylinder (52) via a connecting rod; the output end of the second hydraulic cylinder (52) is connected to a second extension rod (53); one side of the outer surface of the lower end of the second extension rod (53) is fixedly connected to a blocking rod (54); the second extension rod (53) is connected to a connecting plate (55) via a third transmission rod; the lower part of the connecting plate (55) is connected to a connecting block (56) via a fourth transmission rod; one side of the connecting plate (55) abuts against one end surface of the blocking rod (54); both sides of the connecting plate (55) are connected to a first expansion plate (57); ) and a second unfolding plate (58), the upper part of the first unfolding plate (57) is connected to the upper part of the second unfolding plate (58) through a fifth transmission rod, the lower part of the first unfolding plate (57) is connected to a first pressure plate (571) through a fifth transmission plate, the lower part of the first pressure plate (571) is fixedly connected to a first extrusion shell (572), a first accommodating groove (573) is provided on a side surface of the lower part of the first extrusion shell (572), the inner side wall of the first accommodating groove (573) is fixedly connected to a second bearing rod (574), the outer side of the second bearing rod (574) is sleeved with a first roller (575), and the first extrusion shell (572) is connected to first extrusion convex strips (576) arranged equidistantly along the width direction.
8. A high-strength antibacterial PE water supply pipe forming device as claimed in claim 6, characterized in that: The lower part of the second unfolding plate (58) is connected to the second pressure plate (581) through the fifth transmission plate, and the lower part of the second pressure plate (581) is fixedly connected to the second extrusion shell (582), and a second accommodating groove (583) is opened on a side surface of the lower part of the second extrusion shell (582), and the inner wall of the second accommodating groove (583) is fixedly connected to the second bearing rod (584), and the outer side of the second bearing rod (584) is sleeved with a second roller (585), and the interior of the second extrusion shell (582) is connected with second extrusion ridges (586) arranged equidistantly along the width direction, and the first extrusion shell (572) and the second extrusion shell (582) are wrapped in the traction tube (12).
9. A molding method using the molding device of the high-strength antibacterial PE water supply pipe according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, forming: starting the extrusion forming device (11) to extrude the material into the shape of a water pipe; S2, scraping: starting the motor (22) to drive the transmission frame (26) and the scraper (27) to move vertically back and forth downward, so that the first blade and the second blade of the scraper (27) cut off the material that has not been completely preheated; S3, docking: start the first hydraulic cylinder (31) to drive the moving block (33) to drive the traction shell (348) to move to one side, wherein the two traction shells (348) are matched to form a trumpet shape by using the cooperation of the first guide rod (342) and the guide rail frame (343), and during the movement of the moving block (33), one end of the two traction shells (348) is inserted into the molding port on the extrusion molding device (11); S4, first wrapping: start the first hydraulic cylinder (31) to drive the resistance block (41), so that the resistance rod (421) moves to one side, and then use the H-shaped plate (425) to convert the power to move the third guide rod (4281) to the other side, and drive the two wrapping shells (4292) to wrap the outside of the two traction shells (348); S5, first traction: through the transport of the first hydraulic cylinder (31), the two traction shells (348) pull the first coated shaped water pipe and move it toward one end of the traction pipe (12) until it is sleeved inside the two traction shells (348); S6, second wrapping: start the second hydraulic cylinder (52) to drive the second extension rod (53) to move the first expansion plate (57) and the second expansion plate (58) downward to gradually merge, and at the same time, the first extrusion shell (572) and the second extrusion shell (582) wrap around the outside of the traction tube (12), and the second extension rod (53) continues to move downward, and through the setting of the connection block (56), the connection block (56) is tilted outward, thereby driving the first extrusion shell (572) and the second extrusion shell (582) to rotate on the outside of the traction tube (12); S7, second traction: transport the coated water pipe to the inside of the vacuum device (13) through the traction pipe (12).
Citation Information
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