Cooling device for film embossing
By setting up a cooling device in the embosser, and using a jet head, hose and a induced fan to quickly cool the film, the problem of elongation and deformation of the film caused by heating of the hot press roller is solved, and the effect of preventing stretching and increasing aesthetics is achieved.
Patent Information
- Application Number
- CN202510254998.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2019-02-19
- Publication Date
- 2025-05-13
AI Technical Summary
Due to the heating effect of the hot pressing roller, the existing embossing machines are prone to elongation and deformation during transmission, increasing the scrap rate.
A cooling device for film embossing is designed, including a jet head, a hose and a induced fan, through which the film is quickly cooled to prevent stretching.
It effectively prevents the film from being extended and deformed due to heating of the hot pressing roller after embossing operation, reduces the scrap rate, and increases the aesthetics of the film.
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Figure CN119974502A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical equipment, in particular to a cooling device for film embossing. Background Art
[0002] The main component of PVC film is polyvinyl chloride, and other ingredients are added to enhance its heat resistance, toughness, ductility, etc. The top layer of this surface film is paint, the main component in the middle is polyvinyl chloride, and the bottom layer is back-coated adhesive. PVC film is also a synthetic material that is deeply loved, popular and widely used in the world today. The global usage of PVC film ranks second among various synthetic materials. Among the materials that can produce three-dimensional surface films, PVC is the most suitable material.
[0003] The embossing machine is a device that processes textures on PVC film. Its function is to increase the aesthetics of the PVC film. It is mostly used in the packaging industry. However, the existing embossing machines basically use hot pressing rollers to emboss patterns on the film. Since the film is very thin, it is easy to stretch and deform due to the heating effect of the hot pressing roller during transmission, increasing the scrap rate. Summary of the invention
[0004] The purpose of the present invention is to provide a cooling device for an embossing mechanism of a film, so as to achieve the advantage of preventing the film from stretching, and solve the problem that the existing embossing machine basically uses a hot pressing roller to emboss patterns on the film. Since the thickness of the film is very thin, it is easy to cause it to be stretched and deformed during transportation due to the heating effect of the hot pressing roller, thereby increasing the scrap rate.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cooling device for film embossing, comprising a processing box, a driving device is arranged on the left side of the top of the processing box, a reciprocating device is arranged in the inner cavity of the processing box, an embossing device is arranged at the bottom of the reciprocating device, the embossing device comprises an accessory box, a cooling device is arranged on the right side of the embossing device, the cooling device comprises a jet head, the left side of the jet head is welded to the right side of the accessory box, the right side of the jet head is connected to a hose, and the end of the hose away from the jet head passes through the processing box and extends to the outside of the processing box to be connected to an induced draft fan, and the bottom of the induced draft fan is fixedly connected to the top of the processing box.
[0006] A workbench is fixedly connected to the bottom of the inner cavity of the processing box, guide wheels are fixedly connected to both sides of the workbench, a material discharge device is fixedly connected to the left side of the processing box, a material coiling device is arranged on the right side of the processing box, and legs are welded to both sides of the bottom of the processing box.
[0007] Preferably, the driving device includes a servo motor, the bottom of the servo motor is fixedly connected to the top of the processing box, a driving wheel is welded to the output shaft of the servo motor, a driven wheel is arranged at the bottom of the driving wheel, and the driving wheel and the driven wheel are connected by a belt drive.
[0008] Preferably, the reciprocating device includes a connecting plate, the inner cavity of the connecting plate is threadedly connected to a screw rod, the right end of the screw rod is movably connected to the right side of the inner cavity of the processing box, the left end of the screw rod passes through the processing box and extends to the outside of the processing box and is welded to the right side of the driven wheel, the front and rear sides of the connecting plate are welded with sliding sleeves, the inner cavity of the sliding sleeve is slidably connected to a sliding rod, and both ends of the sliding rod are welded to the inner wall of the processing box.
[0009] Preferably, the top of the accessory box is welded to the bottom of the connecting plate, an electric push rod is welded to the top of the inner cavity of the accessory box, a telescopic rod is welded to the bottom of the electric push rod, the bottom end of the telescopic rod passes through the accessory box and extends to the outside of the accessory box and is movably connected to a hot pressing roller, and a spring is welded to the inner cavity of the telescopic rod.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] A cooling device for film embossing is realized, which is used in the embossing mechanism of the film. Through the setting of the cooling device, the film can be quickly cooled after the embossing operation is completed, thereby preventing the film from stretching due to the winding of the winding device, thereby achieving the effect of preventing the film from stretching. At the same time, it solves the problem that the existing embossing machine basically embosses patterns on the film with a hot pressing roller. Since the thickness of the film is very thin, it is easy to cause it to be stretched and deformed during transportation due to the heating effect of the hot pressing roller, thereby increasing the scrap rate.
[0012] By setting the driving device, the mechanical energy required for the movement of the reciprocating device can be provided so that it can operate. By setting the reciprocating device, the embossing device can be driven to move back and forth. By setting the embossing device, the film can be embossed, thereby increasing its aesthetics. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the present invention;
[0014] Figure 2 It is a partial left-side cross-sectional view of the processing box of the present invention;
[0015] Figure 3 It is a partial front view cross-sectional view of the accessory box of the present invention;
[0016] Figure 4 It is a partial front view cross-sectional view of the telescopic rod of the present invention.
[0017] In the figure: 1 processing box, 2 driving device, 21 servo motor, 22 driving wheel, 23 driven wheel, 3 reciprocating device, 31 connecting plate, 32 screw rod, 33 sliding sleeve, 34 sliding rod, 4 embossing device, 41 accessory box, 42 electric push rod, 43 telescopic rod, 44 hot pressing roller, 45 spring, 5 cooling device, 51 air jet, 52 induced draft fan, 6 workbench, 7 guide wheel, 8 unloading device, 9 winding device. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-4A cooling device for film embossing comprises a processing box 1, a driving device 2 is arranged on the left side of the top of the processing box 1, a reciprocating device 3 is arranged in the inner cavity of the processing box 1, an embossing device 4 is arranged at the bottom of the reciprocating device 3, a cooling device 5 is arranged on the right side of the embossing device 4, a workbench 6 is fixedly connected to the bottom of the inner cavity of the processing box 1, guide wheels 7 are fixedly connected to both sides of the workbench 6, a material discharge device 8 is fixedly connected to the left side of the processing box 1, a material winding device 9 is arranged on the right side of the processing box 1, legs are welded on both sides of the bottom of the processing box 1, the driving device 2 comprises a servo motor 21, the bottom of the servo motor 21 is fixedly connected to the top of the processing box 1, a driving wheel 22 is welded to the output shaft of the servo motor 21, and a driving wheel 22 is welded to the output shaft of the servo motor 21. A driven wheel 23 is arranged at the bottom of the wheel 22, and the driving wheel 22 and the driven wheel 23 are connected by belt transmission. Through the setting of the driving device 2, the mechanical energy required for the movement can be provided to the reciprocating device 3, so that it can operate. The reciprocating device 3 includes a connecting plate 31, and the inner cavity of the connecting plate 31 is threadedly connected with a screw rod 32, and the right end of the screw rod 32 is movably connected to the right side of the inner cavity of the processing box 1, and the left end of the screw rod 32 penetrates the processing box 1 and extends to the outside of the processing box 1 and is welded to the right side of the driven wheel 23. Sliding sleeves 33 are welded on the front and rear sides of the connecting plate 31, and the inner cavity of the sliding sleeve 33 is slidably connected with a sliding rod 34, and both ends of the sliding rod 34 are welded to the inner wall of the processing box 1. Through the setting of the reciprocating device 3, it can drive the pressure The embossing device 4 moves back and forth, and the embossing device 4 includes an accessory box 41. The top of the accessory box 41 is welded to the bottom of the connecting plate 31. The top of the inner cavity of the accessory box 41 is welded with an electric push rod 42, and the bottom of the electric push rod 42 is welded with a telescopic rod 43. The bottom end of the telescopic rod 43 penetrates the accessory box 41 and extends to the outside of the accessory box 41. It is movably connected with a hot pressing roller 44, and the inner cavity of the telescopic rod 43 is welded with a spring 45. Through the setting of the embossing device 4, the film can be embossed to increase its aesthetics. The cooling device 5 includes an air jet 51. The left side of the air jet 51 is welded to the right side of the accessory box 41. The right side of the air jet 51 is connected with a hose, and the end of the hose away from the air jet 51 penetrates the processing box. 1 and extends to the outside of the processing box 1 and is connected to an induced draft fan 52. The bottom of the induced draft fan 52 is fixedly connected to the top of the processing box 1. Through the arrangement of the cooling device 5, the film can be quickly cooled after the embossing operation is completed, thereby preventing the film from stretching due to the winding device 9. Through the arrangement of the processing box 1, the driving device 2, the reciprocating device 3, the embossing device 4, the cooling device 5, the workbench 6, the guide wheel 7, the unwinding device 8 and the winding device 9, the effect of preventing the film from stretching is achieved, and at the same time, the problem that the existing embossing machine basically embosses patterns on the film with a hot pressing roller is solved. Since the thickness of the film is very thin, it is easy to be stretched and deformed due to the heating effect of the hot pressing roller during transportation, thereby increasing the scrap rate.
[0020] When in use, the entire device is powered by an external power supply and started by an external controller. The unloading device 8 and the winding device 9 pass the film through the processing box 1. At this time, the hot pressing roller 44 is heated. After reaching the specified temperature, the winding device 9 stops winding. At this time, the electric push rod 42 drives the telescopic rod 43 to move downward, and the telescopic rod 43 drives the hot pressing roller 44 to move downward, and the spring 45 performs a certain buffer. At the same time, the output shaft of the servo motor 21 drives the driving wheel 22 to rotate, and the driving wheel 22 drives the driven wheel 23 to rotate through the belt, and the driven wheel 23 drives the screw rod 32 to rotate. The connecting plate 31 moves to the left under the action of the screw rod 32, and when the connecting plate 31 moves, the sliding sleeve 33 and the sliding rod 34 are used for it. The limiting support enables it to move stably. At the same time, the connecting plate 31 drives the accessory box 41 to move to the left. The accessory box 41 drives the hot pressing roller 44 to move to the left through the electric push rod 42 and the telescopic rod 43. The hot pressing roller 44 embosses the surface of the film. When the hot pressing roller 44 moves to the left, the electric push rod 42 drives the hot pressing roller 44 to separate from the film through the telescopic rod 43. At this time, the winding device 9 rewinds the film again, and then the servo motor 21 reverses to return the embossing device 4 to perform embossing again. At the same time, the induced draft fan 52 injects cold air into the nozzle 51 through the hose. The nozzle 51 moves with the accessory box 41 and cools the embossed film. The above actions are repeated to achieve the effect of preventing the film from stretching.
[0021] In summary: the embossing mechanism for film, through the cooperation of the processing box 1, the driving device 2, the reciprocating device 3, the embossing device 4, the cooling device 5, the workbench 6, the guide wheel 7, the unloading device 8 and the winding device 9, solves the problem that the existing embossing machine basically embosses patterns on the film with a hot pressing roller, and since the thickness of the film is very thin, it is easy to be stretched and deformed during transportation due to the heating effect of the hot pressing roller, thereby increasing the scrap rate.
[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cooling device for film embossing, comprising a processing box (1), characterized in that: The inner cavity of the processing box (1) is provided with a reciprocating device (3), the bottom of the reciprocating device (3) is provided with an embossing device (4), the right side of the embossing device (4) is provided with a cooling device (5), the embossing device (4) includes an accessory box (41), the cooling device (5) includes a nozzle (51), the left side of the nozzle (51) is welded to the right side of the accessory box (41), the right side of the nozzle (51) is connected to a hose, and the end of the hose away from the nozzle (51) passes through the processing box (1) and extends to the outside of the processing box (1) to be connected to an induced draft fan (52), and the bottom of the induced draft fan (52) is fixedly connected to the top of the processing box (1).
2. An embossing mechanism for a film according to claim 1, characterized in that: A driving device (2) is arranged on the left side of the top of the processing box (1), and the driving device (2) comprises a servo motor (21). The bottom of the servo motor (21) is fixedly connected to the top of the processing box (1). A driving wheel (22) is welded to the output shaft of the servo motor (21). A driven wheel (23) is arranged at the bottom of the driving wheel (22). The driving wheel (22) and the driven wheel (23) are connected via a belt transmission.
3. The embossing mechanism for a film according to claim 1, characterized in that: The reciprocating device (3) comprises a connecting plate (31), the inner cavity of the connecting plate (31) is threadedly connected to a screw rod (32), the right end of the screw rod (32) is movably connected to the right side of the inner cavity of the processing box (1), the left end of the screw rod (32) passes through the processing box (1) and extends to the outside of the processing box (1) and is welded to the right side of the driven wheel (23), the front and rear sides of the connecting plate (31) are welded with a sliding sleeve (33), the inner cavity of the sliding sleeve (33) is slidably connected to a sliding rod (34), and both ends of the sliding rod (34) are welded to the inner wall of the processing box (1).
4. The embossing mechanism for a film according to claim 1, characterized in that: The top of the accessory box (41) is welded to the bottom of the connecting plate (31); an electric push rod (42) is welded to the top of the inner cavity of the accessory box (41); a telescopic rod (43) is welded to the bottom of the electric push rod (42); the bottom end of the telescopic rod (43) passes through the accessory box (41) and extends to the outside of the accessory box (41) and is movably connected to a hot pressing roller (44); a spring (45) is welded to the inner cavity of the telescopic rod (43).
5. The embossing mechanism for a film according to claim 1, characterized in that: A workbench (6) is fixedly connected to the bottom of the inner cavity of the processing box (1), guide wheels (7) are fixedly connected to both sides of the workbench (6), a material discharge device (8) is fixedly connected to the left side of the processing box (1), a material coiling device (9) is provided on the right side of the processing box (1), and legs are welded to both sides of the bottom of the processing box (1).