Continuous production system of short-filament carbon fiber composite thermal insulation cylinder
By designing a short wire carbon fiber composite insulation cylinder production system including a discharge mechanism, a tension mechanism and a spray mechanism, the existing production cannot achieve continuous and insufficient adsorption of fiber wires is solved, an efficient and environmentally friendly production process is achieved, and the risk of environmental pollution is reduced.
Patent Information
- Application Number
- CN202510184324.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-05-13
AI Technical Summary
The production of existing short wire carbon fiber composite insulation cylinders cannot be continuous. Inadequate adsorption of fiber wires leads to poor performance, and improper treatment of waste liquids generated during the production process may lead to environmental pollution and health risks.
A continuous production system of short wire carbon fiber composite insulation cylinder is designed, including a feed discharge mechanism, a thin carbon felt roll, a tensioning mechanism, a fiber wire slurry spraying mechanism and a resin spraying mechanism. Through the coordinated work of these equipment, the tensioning, spraying and winding of thin carbon felt is achieved to ensure the full adsorption of fiber wires and the uniform distribution of resin.
The continuous production of short wire carbon fiber composite insulation cylinder is realized, the production efficiency is improved, manual operation is reduced, waste caused by process defects and errors in production is reduced, and environmental pollution is reduced by recycling and utilization of carbon felt scraps and waste.
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Figure CN119974598A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of production of short-filament carbon fiber composite insulation cylinders, in particular to a continuous production system of short-filament carbon fiber composite insulation cylinders. Background Art
[0002] Short-filament carbon fiber composite insulation cylinder is a composite product composed of short-filament carbon fiber and other materials, mainly used for thermal insulation. They have excellent thermal insulation performance, light weight, high strength and good corrosion resistance. As a reinforcing material, short-filament carbon fiber can improve the strength and stiffness of the composite material, while other components of the composite material (such as resin or foam material) provide good thermal insulation performance. This kind of insulation cylinder is usually used for the insulation of industrial equipment, pipelines, and storage tanks, especially in high or low temperature environments, to ensure the effective transmission of heat energy and energy conservation. In addition, because of its excellent physical properties, short-filament carbon fiber composite insulation cylinder is also widely used in aerospace, automobile, construction and other fields.
[0003] The Chinese patent application number 201810959133.X discloses a method for preparing a low-density, multi-angle woven carbon fiber rigid insulation tube, which specifically includes the following steps: cutting the carbon fiber short, combing it into hair with a carding machine and making it into a mesh; needling it into a mesh unit; wrapping the mesh unit around the support mold and needling it to form needle-punched fibers at angles from -90 degrees to more than 90 degrees; using a high-penetration mist spraying method to spray the above-prepared embryo in one direction; the infiltrated material is successively hot-pressed, carbonized and purified to obtain the primary product of the carbon fiber insulation tube, which is then mechanically processed into the product required for the high-temperature furnace. Compared with the existing product soft felt winding and vapor deposition shaping method, it has good thermal insulation; the service life is doubled; the use of high-penetration spraying can ensure the uniform density and stable performance of the product; the product has a wide application environment.
[0004] However, the production of existing short-filament carbon fiber composite insulation tubes cannot be continuous, and the fiber filaments cannot be fully adsorbed, resulting in poor performance; at the same time, some waste liquid will be generated during the production process of the short-filament carbon fiber composite insulation tube. These waste liquids contain substances such as uncured resin. If not handled properly, they may cause environmental pollution and health risks. Summary of the invention
[0005] In view of the problems in the prior art, the present invention provides a continuous production system of a short-filament carbon fiber composite insulation tube.
[0006] The technical solution adopted by the present invention to solve its technical problems is: a continuous production system of a short-filament carbon fiber composite insulation cylinder, comprising a feeding mechanism, a thin carbon felt roll, a first tensioning mechanism, a fiber slurry spraying mechanism and a second tensioning mechanism, the feeding mechanism is centrally rotatably connected to a thin carbon felt roll, the side end of the thin carbon felt roll is connected to a first tensioning mechanism, the side end of the first tensioning mechanism is provided with a fiber slurry spraying mechanism, the side end of the fiber slurry spraying mechanism is provided with a second tensioning mechanism, the side end of the second tensioning mechanism is provided with a resin spraying mechanism, the side end of the resin spraying mechanism is provided with a third tensioning mechanism, the side end of the third tensioning mechanism is provided with a winding mechanism, and a short-filament carbon fiber composite insulation cylinder is installed on the winding mechanism, and the side end of the winding mechanism is connected to a tunnel furnace;
[0007] The thin carbon felt roll is transmitted to the fiber slurry spraying mechanism through the first tensioning mechanism, and the fiber slurry spraying mechanism continues to transmit the thin carbon felt roll and guides it to the second tensioning mechanism and the resin spraying mechanism. The resin spraying mechanism transmits the thin carbon felt roll to the short-filament carbon fiber composite insulation cylinder position on the winding mechanism through the third tensioning mechanism, and then the thin carbon felt roll is processed and transferred to the tunnel furnace.
[0008] Specifically, the discharge mechanism includes a connecting frame and a rotating rod, the connecting frame is rotatably connected with the rotating rod, and the side end of the rotating rod is fixedly connected to the second matching seat, the side end of the second matching seat is plugged with the first matching seat, and the side end of the first matching seat is installed with a motor;
[0009] The first matching seat and the second matching seat are connected in a non-locking manner, so that the rotating rod and the second matching seat can be lifted away from the upper end of the first matching seat.
[0010] Specifically, the first tensioning mechanism includes a first adjusting rod, a first displacement frame, a second displacement frame, a center rod, a screw seat and a second adjusting rod, one side of the upper end of the screw seat is threadedly connected to the first displacement frame, the first displacement frame is rotatably connected to the first adjusting rod, the other side of the upper end of the screw seat is threadedly connected to the second displacement frame, the second displacement frame is threadedly connected to the second adjusting rod, and the center of the screw seat is fixedly provided with a center rod;
[0011] The threads of the screw on the screw seat are symmetrically and reversely arranged to synchronously separate the first displacement frame and the second displacement frame. The first displacement frame drives the first adjustment rod to slide on the screw seat, and the second displacement frame drives the second adjustment rod to slide and adjust on the screw seat.
[0012] Specifically, the fiber slurry spraying mechanism includes a first water pump, a spraying mechanism, a solution recovery pool, a second water pump, a solution storage barrel, a third water pump and a stirrer. The side end of the solution recovery pool is connected to the first water pump, the side end of the first water pump is connected to the stirrer, the lower end of the stirrer is connected to the third water pump, the lower end of the third water pump is connected to the solution storage barrel, the lower end of the solution storage barrel is connected to the second water pump, and the side end of the second water pump is connected to the spraying mechanism.
[0013] Specifically, the spray mechanism includes a spray part, a thin carbon felt, a fiber filament slurry, a vacuum pump exhaust pipe, a vacuum pump and a connecting pipe, the connecting pipe is provided with a spray part at the lower end, the thin carbon felt slides at the lower end of the spray part, and the fiber filament slurry is provided at the lower end of the thin carbon felt, and a vacuum pump exhaust pipe is provided at the central lower end of the spray part, and the lower end of the vacuum pump exhaust pipe is connected to a vacuum pump, and the thin carbon felt roll can be unwound through the structural setting of the unwinding mechanism, so that the thin carbon felt reaches the first tensioning mechanism, and then the first tensioning mechanism is tensioned and adjusted to make the thin carbon felt reach the inside of the fiber filament slurry spraying mechanism for preliminary spraying treatment, and then the second tensioning mechanism performs secondary tensioning adjustment to make the thin carbon felt reach the inside of the resin spraying mechanism for secondary spraying treatment, and then under the control of the third tensioning mechanism, the thin carbon felt reaches the position of the short fiber carbon fiber composite insulation tube on the winding mechanism, and then is hoisted to the inside of the tunnel furnace by a crane, so as to carry out subsequent drying treatment work, thereby achieving the purpose of industrialized production.
[0014] Specifically, a spray head is provided at the lower end of the spray part, and the transmission roller is used for transmission and guidance of the thin carbon felt. The vacuum pump exhaust pipe and the vacuum pump cooperate with the spray part to spray and adsorb the thin carbon felt.
[0015] Specifically, the spray mechanism is connected to a connecting pipe, and the connecting pipe is used for spraying the thin carbon felt through a spray head.
[0016] Specifically, the vacuum pump exhaust pipe is connected to the vacuum pump, and the vacuum pump exhaust pipe, the vacuum pump and the spray part cooperate to perform auxiliary adsorption treatment of the thin carbon felt.
[0017] Specifically, the first tensioning mechanism, the second tensioning mechanism, and the third tensioning mechanism have the same structure and are used for tensioning and adjusting the thin carbon felt. The fiber slurry spraying mechanism and the resin spraying mechanism perform two spraying processes.
[0018] Specifically, the thin carbon felt is wound on a short-filament carbon fiber composite insulation cylinder after being processed, and the short-filament carbon fiber composite insulation cylinder is hoisted into the interior of the tunnel furnace by a crane.
[0019] Beneficial effects of the present invention:
[0020] First, the system is characterized by recycling carbon felt scraps, waste and broken materials, so that defective materials can be put into use in another form. The fiber slurry spraying mechanism and the resin spraying mechanism contain independent closed loops, which recover the diluted fiber slurry and resin liquid after spraying and put them into use again after concentration adjustment. The system composition realizes the continuous production of short-filament carbon fiber composite insulation tubes, reduces labor, improves production efficiency, and greatly reduces the waste caused by defects and mistakes in each process in production.
[0021] Second, the present invention can unwind the thin carbon felt roll through the structural setting of the unwinding mechanism, so that the thin carbon felt reaches the first tensioning mechanism, and then the first tensioning mechanism is tensioned and adjusted to make the thin carbon felt reach the inside of the fiber slurry spraying mechanism for preliminary spraying treatment, and then the second tensioning mechanism performs secondary tensioning adjustment to make the thin carbon felt reach the inside of the resin spraying mechanism for secondary spraying treatment, and then under the control of the third tensioning mechanism, the thin carbon felt reaches the position of the short-filament carbon fiber composite insulation cylinder on the winding mechanism, and then is hoisted to the inside of the tunnel furnace by a crane for subsequent drying treatment, thereby achieving the purpose of industrialized production. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0023] Figure 1 It is a schematic diagram of the structure of the main body in the present invention;
[0024] Figure 2 It is the AA plane view of the main body in the present invention;
[0025] Figure 3 It is a structural schematic diagram of the material discharging mechanism in the present invention;
[0026] Figure 4 For the present invention Figure 3 A magnified view of point I;
[0027] Figure 5 It is a structural schematic diagram of the first tensioning mechanism in the present invention;
[0028] Figure 6 It is a structural schematic diagram of the fiber slurry spraying mechanism of the present invention;
[0029] Figure 7 It is a structural schematic diagram of the spray mechanism in the present invention;
[0030] Figure 8 It is a partial structural diagram of the spraying part in the present invention.
[0031] In the figure: 1-feeding mechanism, 2-thin carbon felt roll, 3-first tensioning mechanism, 4-fiber slurry spraying mechanism, 5-second tensioning mechanism, 6-resin spraying mechanism, 7-third tensioning mechanism, 8-winding mechanism, 9-tunnel furnace, 10-short fiber carbon fiber composite insulation cylinder, 11-connecting frame, 12-rotating rod, 13-first matching seat, 14-motor, 15-second matching seat, 16-first adjusting rod, 17-first displacement frame, 1 8-second displacement frame, 19-center rod, 20-screw rod seat, 21-second adjusting rod, 22-spraying part, 23-thin carbon felt, 24-fiber slurry, 25-vacuum pump exhaust pipe, 26-vacuum pump, 27-spray head, 28-transmission roller, 29-first water pump, 30-spraying mechanism, 31-solution recovery tank, 32-second water pump, 33-solution storage barrel, 34-third water pump, 35-mixer, 36-connecting pipe. DETAILED DESCRIPTION
[0032] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0033] The present invention is further described below in conjunction with the accompanying drawings.
[0034] Example
[0035] like Figure 1-Figure 8As shown, a continuous production system of a short-filament carbon fiber composite insulation cylinder of the present invention comprises a feeding mechanism 1, a thin carbon felt roll 2, a first tensioning mechanism 3, a fiber slurry spraying mechanism 4 and a second tensioning mechanism 5, the feeding mechanism 1 is centrally rotatably connected to the thin carbon felt roll 2, the side end of the thin carbon felt roll 2 is connected to the first tensioning mechanism 3, the side end of the first tensioning mechanism 3 is provided with a fiber slurry spraying mechanism 4, the side end of the fiber slurry spraying mechanism 4 is provided with a second tensioning mechanism 5, the side end of the second tensioning mechanism 5 is provided with a resin spraying mechanism 6, the side end of the resin spraying mechanism 6 is provided with a third tensioning mechanism 7, the side end of the third tensioning mechanism 7 is provided with a winding mechanism 8, and a short-filament carbon fiber composite insulation cylinder 10 is installed on the winding mechanism 8, and the side end of the winding mechanism 8 A tunnel furnace 9 is connected, and the thin carbon felt roll 2 can be unwound through the structural setting of the unwinding mechanism 1, so that the thin carbon felt 23 reaches the first tensioning mechanism 3, and then the first tensioning mechanism 3 is tensioned and adjusted, so that the thin carbon felt 23 reaches the inside of the fiber slurry spraying mechanism 4, and performs a preliminary spraying treatment, and then the second tensioning mechanism 5 performs a secondary tensioning adjustment, so that the thin carbon felt 23 reaches the inside of the resin spraying mechanism 6, and performs a secondary spraying treatment, and then under the control of the third tensioning mechanism 7, the thin carbon felt 23 reaches the position of the short-filament carbon fiber composite insulation cylinder 10 on the winding mechanism 8, and then is hoisted to the inside of the tunnel furnace 9 by a crane, so as to perform subsequent drying treatment work, thereby achieving the purpose of industrialized production;
[0036] The thin carbon felt roll 2 is transferred to the fiber slurry spraying mechanism 4 through the first tensioning mechanism 3, and the fiber slurry spraying mechanism 4 continues to transfer the thin carbon felt roll 2 and guides it to the second tensioning mechanism 5 and the resin spraying mechanism 6. The resin spraying mechanism 6 transmits the thin carbon felt roll 2 to the position of the short-filament carbon fiber composite insulation cylinder 10 on the winding mechanism 8 through the third tensioning mechanism 7, and then the thin carbon felt roll 2 is processed and transferred to the tunnel furnace 9.
[0037] The material discharge mechanism 1 includes a connecting frame 11 and a rotating rod 12. The connecting frame 11 is rotatably connected with the rotating rod 12, and the side end of the rotating rod 12 is fixedly connected to the second matching seat 15. The side end of the second matching seat 15 is plugged with the first matching seat 13. The side end of the first matching seat 13 is installed with a motor 14.
[0038] The first matching seat 13 and the second matching seat 15 are connected in a non-locking manner, so that the rotating rod 12 and the second matching seat 15 can be lifted away from the upper end of the first matching seat 13 .
[0039] The first tensioning mechanism 3 includes a first adjusting rod 16, a first displacement frame 17, a second displacement frame 18, a center rod 19, a screw seat 20 and a second adjusting rod 21. The first displacement frame 17 is threadedly connected to one side of the upper end of the screw seat 20, and the first adjusting rod 16 is rotatably connected to the first displacement frame 17. The second displacement frame 17 is threadedly connected to the other side of the upper end of the screw seat 20. The second displacement frame 18 is threadedly connected to the second adjusting rod 21. The center of the screw seat 20 is fixed with a center rod 19. The thin carbon felt roll 2 is placed on the unwinding mechanism 1. At this time, the second matching seat 15 is placed on the first matching seat 13. At the same time, the motor 14 is started to drive the first matching seat 13 and the second matching seat 15 to rotate. The rotation of the second matching seat 15 drives the rotating rod 12 to rotate accordingly, so that the thin carbon felt roll 2 is transmitted and guided on the rotating rod 12. At this time, the thin carbon felt 23 reaches the first tensioning mechanism 3. At this time, the screw in the screw seat 20 rotates to change the positions of the first displacement frame 17 and the second displacement frame 18, so that the first displacement frame 17 and the second displacement frame 18 respectively drive the first adjustment rod 16 and the second adjustment rod 21 to move, and the thin carbon felt 23 is transmitted through the first adjustment rod 16, the center rod 19, and the second adjustment rod 21. The center rod 19 at the center position remains fixed, and the tensioning transmission of the thin carbon felt 23 is realized through the adjustment of the first adjustment rod 16 and the second adjustment rod 21.
[0040] The threads of the screw on the screw seat 20 are symmetrically set in reverse, and the first displacement frame 17 and the second displacement frame 18 are separated synchronously. The first displacement frame 17 drives the first adjustment rod 16 to slide on the screw seat 20, and the second displacement frame 18 drives the second adjustment rod 21 to slide and adjust on the screw seat 20.
[0041] The fiber slurry spraying mechanism 4 includes a first water pump 29, a spraying mechanism 30, a solution recovery tank 31, a second water pump 32, a solution storage barrel 33, a third water pump 34 and a stirrer 35. The side end of the solution recovery tank 31 is connected to the first water pump 29, the side end of the first water pump 29 is connected to the stirrer 35, the lower end of the stirrer 35 is connected to the third water pump 34, the lower end of the third water pump 34 is connected to the solution storage barrel 33, the lower end of the solution storage barrel 33 is connected to the second water pump 32, and the side end of the second water pump 32 is connected to the spraying mechanism 30. The waste liquid is introduced into the solution recovery tank 31 through the fiber slurry 24. The solution recovery tank 31 is connected to the first water pump 29 to guide the waste liquid and transfer it to the inside of the stirrer 35. After the concentration is re-proportioned and adjusted and stirred evenly, it is guided and transferred by the third water pump 34 so that the liquid reaches the inside of the solution storage barrel 33, and then guided and transferred again by the second water pump 32, and discharged to the spraying mechanism 30 for spraying treatment.
[0042] The spray mechanism 30 includes a spray portion 22, a thin carbon felt 23, a fiber slurry 24, a vacuum pump exhaust pipe 25, a vacuum pump 26 and a connecting pipe 36. The connecting pipe 36 is provided with the spray portion 22 at the lower end, the thin carbon felt 23 slides at the lower end of the spray portion 22, and the fiber slurry 24 is provided at the lower end of the thin carbon felt 23. The vacuum pump exhaust pipe 25 is provided at the lower end of the center of the spray portion 22. The vacuum pump exhaust pipe 25 is connected to the vacuum pump 26 at the lower end. The thin carbon felt 23 slides at the lower end of the spray portion 22. The fiber slurry 24 is provided at the lower end of the thin carbon felt 23. 3 arrives at the position of the fiber slurry spraying mechanism 4, at which time the connecting pipe 36 introduces the spraying liquid, and the spraying liquid is discharged onto the thin carbon felt 23 through the spray head 27 in the spraying part 22. The thin carbon felt 23 is transported and coordinated under the control of the transmission roller 28. At the same time, a vacuum pump exhaust pipe 25 is provided at the lower end of the spraying part 22, and the vacuum pump exhaust pipe 25 is connected to the vacuum pump 26. Through the exhaust of the vacuum pump exhaust pipe 25, the thin carbon felt 23 is fully adsorbed.
[0043] A spray head 27 is provided at the lower end of the spray part 22 , and a transmission roller 28 is used for transmitting and guiding the thin carbon felt 23 . The vacuum pump exhaust pipe 25 and the vacuum pump 26 cooperate with the spray part 22 to spray and adsorb the thin carbon felt 23 .
[0044] The spray mechanism 30 is connected to the connecting pipe 36 , and the connecting pipe 36 performs spraying treatment on the thin carbon felt 23 through the spray head 27 .
[0045] The vacuum pump exhaust pipe 25 is connected to the vacuum pump 26 , and the vacuum pump exhaust pipe 25 , the vacuum pump 26 and the spraying part 22 cooperate to perform auxiliary adsorption treatment of the thin carbon felt 23 .
[0046] The first tensioning mechanism 3, the second tensioning mechanism 5, and the third tensioning mechanism 7 have the same structure and are used for tensioning and adjusting the thin carbon felt 23. The fiber slurry spraying mechanism 4 and the resin spraying mechanism 6 perform two spraying processes.
[0047] After being processed, the thin carbon felt 23 is rolled up on the short-filament carbon fiber composite insulation tube 10 , and the short-filament carbon fiber composite insulation tube 10 is hoisted into the interior of the tunnel furnace 9 by a crane.
[0048] The working principle is as follows: when in use, the user places the thin carbon felt roll 2 on the unloading mechanism 1, and the second matching seat 15 is placed on the first matching seat 13 at this time, and the motor 14 is started at the same time, driving the first matching seat 13 and the second matching seat 15 to rotate, and the rotation of the second matching seat 15 drives the rotating rod 12 to rotate accordingly, so that the thin carbon felt roll 2 is transmitted and guided on the rotating rod 12, and the thin carbon felt 23 reaches the first tensioning mechanism 3 at this time, and the screw in the screw seat 20 rotates at this time, changing the positions of the first displacement frame 17 and the second displacement frame 18, so that the first displacement frame 17 and the second displacement frame 18 respectively drive the first adjusting rod 16 and the second adjusting rod 21 to move, and the thin carbon felt 23 is transmitted through the first adjusting rod 16, the center rod 19, and the second adjusting rod 21, and the center rod 19 at the center position remains fixed, and the tensioning transmission of the thin carbon felt 23 is realized by adjusting the first adjusting rod 16 and the second adjusting rod 21. Afterwards, the thin carbon felt 23 reaches the position of the fiber slurry spraying mechanism 4, at which time the connecting pipe 36 introduces the spray liquid, and the spray liquid is guided to the thin carbon felt 23 through the spray head 27 in the spray part 22. The thin carbon felt 23 is transported and coordinated under the control of the transmission roller 28. At the same time, a vacuum pump exhaust pipe 25 is provided at the lower end of the spray part 22, and the vacuum pump exhaust pipe 25 is connected to the vacuum pump 26. Through the exhaust of the vacuum pump exhaust pipe 25, the thin carbon felt 23 is fully adsorbed and treated. At the same time, the waste liquid is introduced into the interior of the solution recovery tank 31 through the fiber slurry 24. The solution recovery tank 31 is connected to the first water pump 29 to guide the waste liquid and transfer it to the interior of the mixer 35. After re-proportioning and adjusting the concentration and stirring evenly, it is guided and transmitted by the third water pump 34, so that the liquid reaches the interior of the solution storage barrel 33, and then guided and transmitted again by the second water pump 32, and discharged to the spray mechanism 30 for spraying treatment to complete the work.
[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A continuous production system for short-filament carbon fiber composite insulation cylinder, characterized in that: The invention comprises a feeding mechanism (1), a thin carbon felt roll (2), a first tensioning mechanism (3), a fiber slurry spraying mechanism (4) and a second tensioning mechanism (5), wherein the feeding mechanism (1) is centrally rotatably connected to the thin carbon felt roll (2), the side end of the thin carbon felt roll (2) is connected to the first tensioning mechanism (3), the side end of the first tensioning mechanism (3) is provided with a fiber slurry spraying mechanism (4), the side end of the fiber slurry spraying mechanism (4) is provided with a second tensioning mechanism (5), the side end of the second tensioning mechanism (5) is provided with a resin spraying mechanism (6), the side end of the resin spraying mechanism (6) is provided with a third tensioning mechanism (7), the side end of the third tensioning mechanism (7) is provided with a winding mechanism (8), and a short-filament carbon fiber composite insulation cylinder (10) is installed on the winding mechanism (8), and the side end of the winding mechanism (8) is connected to a tunnel furnace (9); The thin carbon felt roll (2) is transferred to the fiber slurry spraying mechanism (4) through the first tensioning mechanism (3), and the fiber slurry spraying mechanism (4) continues to transfer the thin carbon felt roll (2) and guides it to the second tensioning mechanism (5) and the resin spraying mechanism (6). The resin spraying mechanism (6) transfers the thin carbon felt roll (2) to the position of the short-filament carbon fiber composite insulation cylinder (10) on the winding mechanism (8) through the third tensioning mechanism (7), and then the thin carbon felt roll (2) is processed and transferred to the tunnel furnace (9).
2. The continuous production system of the short-filament carbon fiber composite insulation cylinder according to claim 1 is characterized in that: The material discharge mechanism (1) comprises a connecting frame (11) and a rotating rod (12), the connecting frame (11) is rotatably connected to the rotating rod (12), and the side end of the rotating rod (12) is fixedly connected to the second matching seat (15), the side end of the second matching seat (15) is plug-connected with the first matching seat (13), and the side end of the first matching seat (13) is installed with a motor (14); The first matching seat (13) and the second matching seat (15) are connected in a non-locking manner, and the rotating rod (12) and the second matching seat (15) can be lifted away from the upper end of the first matching seat (13).
3. The continuous production system of the short-filament carbon fiber composite insulation cylinder according to claim 2 is characterized in that: The first tensioning mechanism (3) comprises a first adjusting rod (16), a first displacement frame (17), a second displacement frame (18), a center rod (19), a screw seat (20) and a second adjusting rod (21); one side of an upper end of the screw seat (20) is threadedly connected to the first displacement frame (17); the first adjusting rod (16) is rotatably connected to the first displacement frame (17); the other side of an upper end of the screw seat (20) is threadedly connected to the second displacement frame (18); the second adjusting rod (21) is threadedly connected to the second displacement frame (18); and the center rod (19) is fixedly provided at the center of the screw seat (20); The threads of the screw on the screw seat (20) are symmetrically arranged in reverse order to synchronously separate the first displacement frame (17) and the second displacement frame (18); the first displacement frame (17) drives the first adjustment rod (16) to slide on the screw seat (20); and the second displacement frame (18) drives the second adjustment rod (21) to slide and adjust on the screw seat (20).
4. The continuous production system of the short-filament carbon fiber composite insulation cylinder according to claim 3 is characterized by: The fiber slurry spraying mechanism (4) comprises a first water pump (29), a spraying mechanism (30), a solution recovery tank (31), a second water pump (32), a solution storage barrel (33), a third water pump (34) and a stirrer (35), wherein the side end of the solution recovery tank (31) is connected to the first water pump (29), the side end of the first water pump (29) is connected to the stirrer (35), the lower end of the stirrer (35) is connected to the third water pump (34), the lower end of the third water pump (34) is connected to the solution storage barrel (33), the lower end of the solution storage barrel (33) is connected to the second water pump (32), and the side end of the second water pump (32) is connected to the spraying mechanism (30).
5. The continuous production system of the short-filament carbon fiber composite insulation cylinder according to claim 4 is characterized in that: The spray mechanism (30) comprises a spray part (22), a thin carbon felt (23), a fiber slurry (24), a vacuum pump exhaust pipe (25), a vacuum pump (26) and a connecting pipe (36); the spray part (22) is provided at the lower end of the connecting pipe (36); the thin carbon felt (23) slides at the lower end of the spray part (22); the fiber slurry (24) is provided at the lower end of the thin carbon felt (23); a vacuum pump exhaust pipe (25) is provided at the central lower end of the spray part (22); and the lower end of the vacuum pump exhaust pipe (25) is connected to a vacuum pump (26).
6. The continuous production system of the short-filament carbon fiber composite insulation cylinder according to claim 5 is characterized by: A spray head (27) is provided at the lower end of the spray part (22), and a transmission roller (28) is used for transmitting and guiding the thin carbon felt (23). The vacuum pump exhaust pipe (25) and the vacuum pump (26) cooperate with the spray part (22) to spray and adsorb the thin carbon felt (23).
7. The continuous production system of the short-filament carbon fiber composite insulation cylinder according to claim 6 is characterized by: The spray mechanism (30) is connected to a connecting pipe (36), and the connecting pipe (36) performs spraying treatment on the thin carbon felt (23) through a spray head (27).
8. The continuous production system of the short-filament carbon fiber composite insulation cylinder according to claim 7, characterized in that: The vacuum pump exhaust pipe (25) is connected to the vacuum pump (26), and the vacuum pump exhaust pipe (25), the vacuum pump (26) and the spray part (22) cooperate to perform auxiliary adsorption treatment of the thin carbon felt (23).
9. The continuous production system of the short-filament carbon fiber composite insulation cylinder according to claim 8, characterized in that: The first tensioning mechanism (3), the second tensioning mechanism (5) and the third tensioning mechanism (7) have the same structure and are used for tensioning and adjusting the thin carbon felt (23). The fiber slurry spraying mechanism (4) and the resin spraying mechanism (6) perform two spraying processes.
10. The continuous production system of the short-filament carbon fiber composite insulation cylinder according to claim 9, characterized in that: After being processed, the thin carbon felt (23) is rolled up on the short-filament carbon fiber composite insulation cylinder (10), and the short-filament carbon fiber composite insulation cylinder (10) is hoisted into the interior of the tunnel furnace (9) by a hoist.
Citation Information
Patent Citations
A method for preparing a low-density, multi-angle woven carbon fiber rigid insulation cylinder
CN109056186B
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