Manufacturing device and manufacturing method for a composite aluminum foil
By designing the aluminum foil composite layer lead-out assembly, press-fit assembly and winding assembly in the composite aluminum foil manufacturing device, and removing adhesive by using the rotary heating assembly and control mechanism, the problem of adhesive stacking is solved, and the smoothness and efficiency of the press-fit process are improved.
Patent Information
- Application Number
- CN202510479860.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2045-04-17
AI Technical Summary
During the manufacturing process of composite aluminum foil, the additional adhesive between the aluminum foil and the composite layer will be extruded from the pressing position by the shaft roller, causing the adhesive to accumulate at the inlet of the pressing position, affecting the subsequent flattening process.
A composite aluminum foil manufacturing device is designed, including an aluminum foil composite layer lead-out assembly, a press-fit assembly and a winding assembly. Through a coating mechanism and an anti-blocking collection mechanism, the aluminum foil and the composite layer are heated by a rotary heating assembly to soften it, and through the control mechanism and the side pushing mechanism, the extruded adhesive is effectively removed and collected.
It effectively prevents the adhesive from accumulating at the entrance of the pressing position, ensures the smoothness of the subsequent pressing process, and improves the manufacturing efficiency of composite aluminum foil.
Smart Images

Figure CN119974743B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of composite aluminum foil manufacturing, and particularly to a manufacturing device and a manufacturing method for composite aluminum foil. Background Art
[0002] Composite aluminum foil is usually made by laminating aluminum foil with other materials (such as plastics, paper, or textiles). Composite aluminum foil has good light-shielding properties, sealing properties, wear resistance, etc., and is widely used in many industries such as pharmaceuticals and food.
[0003] Most composite aluminum foils are made by bonding aluminum foil and a composite layer and rolling them through a roller.
[0004] Common composite aluminum foils are mostly made by guiding the aluminum foil and the composite layer closer through a guide shaft, etc., coating an adhesive between the aluminum foil and the composite layer through a roller, etc., and then using a flattening roller and a pressing roller, etc., to press and flatten. This method of coating between the aluminum foil and the composite layer through a roller mostly uses gravure coating and reverse coating. During the processes of gravure coating and reverse coating, the surface of the coating roller needs to be first adhered with the adhesive and then rotated to coat between the aluminum foil and the composite layer.
[0005] During the process of evenly dispersing the adhesive on the coating roller, due to the gravitational force and fluidity of the adhesive itself, when the aluminum foil and the composite layer are pressed by the roller, the excess adhesive between the aluminum foil and the composite layer will be extruded from the pressing position of the aluminum foil and the composite layer. As the pressing process continues, more and more extruded adhesive accumulates at the entrance of the pressing position, affecting the subsequent flattening process. Summary of the Invention
[0006] The purpose of the present invention is to provide a manufacturing device and a manufacturing method for composite aluminum foil to solve the problem that when the aluminum foil and the composite layer are pressed by the roller with the adhesive, the excess adhesive between the aluminum foil and the composite layer will be extruded from the pressing position by the roller. At this time, the extruded adhesive will flow out at the pressing position. Since the subsequent aluminum foil and the composite layer will still be pressed through the pressing position, more and more extruded adhesive accumulates at the pressing position, affecting the subsequent pressing.
[0007] To achieve the above purpose, the present invention provides a manufacturing device and a manufacturing method for composite aluminum foil, including an installation base and a main body mechanism. The main body mechanism includes an aluminum foil composite layer guiding-out component, a pressing component, and a winding component. The aluminum foil composite layer guiding-out component is arranged on one side of the top surface of the installation base, the winding component is arranged on the other side of the top surface of the installation base, and the pressing component is arranged between the aluminum foil composite layer guiding-out component and the winding component;
[0008] The aluminum foil composite layer export assembly includes an aluminum foil export part and a composite layer export part. The aluminum foil and the composite layer exported by the aluminum foil export part and the composite layer export part are stacked up and down, pass through the pressing end of the pressing assembly, and are wound onto the winding shaft of the winding assembly.
[0009] A coating mechanism, the coating mechanism includes a shaft roller coating assembly, a guiding roller, and a rotary heating assembly. The shaft roller coating assembly is arranged between the aluminum foil composite layer export assembly and the pressing assembly. The guiding roller is arranged between the shaft roller coating assembly and the pressing assembly. The rotary heating assembly is arranged outside the connection between the aluminum foil export part and the composite layer export part and the pressing assembly.
[0010] An anti-blocking collection mechanism, the anti-blocking collection mechanism includes an adhesive receiving assembly and a shoveling collection assembly. The adhesive receiving assembly includes a material receiving insert plate. The end of the material receiving insert plate is close to the pressing position of the pressing assembly. The shoveling collection assembly is arranged above the material receiving insert plate.
[0011] The shoveling collection assembly includes a collection shovel, a control mechanism, and a side pushing mechanism. The control mechanism is arranged on the side of the material receiving insert plate away from the pressing assembly. The collection shovel is arranged on the moving end of the control mechanism, and the collection shovel is located above the material receiving insert plate. The side pushing mechanism is arranged on the side of the material receiving insert plate away from the pressing assembly.
[0012] As a further improvement of this technical solution, the control mechanism includes a material blocking plate, a guiding vertical seat, a horizontal control push rod, and a vertical control push rod. The material blocking plate is arranged in the middle of the top surface of the material receiving insert plate. The guiding vertical seat is arranged on the side of the top surface of the material receiving insert plate away from the pressing assembly. A guiding groove is formed on the guiding vertical seat. The vertical control push rod is arranged vertically at the end of the guiding vertical seat, and the control end of the vertical control push rod is arranged in contact with the guiding groove. One end of the horizontal control push rod is connected to the control end of the vertical control push rod, and the horizontal control push rod is arranged parallel to the top surface of the material receiving insert plate. The control end of the horizontal control push rod is connected to the collection shovel.
[0013] As a further improvement of this technical solution, an acute angle is formed between the collection shovel and the top surface of the material receiving insert plate. The rod body part of the horizontal control push rod is located above the material blocking plate, and the distance between the horizontal control push rod and the top end of the material blocking plate is equal to the distance from the collection shovel to the top surface of the material receiving insert plate.
[0014] As a further improvement of this technical solution, the side pushing mechanism includes a side push rod and a material pushing angle plate. The side push rod is arranged on one side of the material receiving insert plate. The material pushing angle plate is arranged on the pushing end of the side push rod, and the material pushing angle plate is in contact with the connection between the top surface of the material receiving insert plate and the material blocking plate.
[0015] As a further improvement of the technical solution, the end of the material receiving plug board is close to the top surface of the aluminum foil of the aluminum foil composite layer export component, and the distance between the end of the material receiving plug board and the aluminum foil is the same as the required thickness of the adhesive on the aluminum foil;
[0016] The end part of the plate body of the material receiving plug board close to the composite layer is an arc edge below.
[0017] As a further improvement of the technical solution, the rotary heating component includes a heating drum, a rotary driving member and a heat injection component. The heating drum is rotatably installed outside the connection part of the aluminum foil export part and the composite layer export part and the pressing component. The edge of the heating drum is close to the aluminum foil and the composite layer part exported by the aluminum foil composite layer export component, and the edge of the heating drum is also close to one side of the material receiving plug board away from the pressing component. The rotary driving member is arranged at the edge of the pressing component and acts on the heating drum. The heat injection component is arranged on the top surface of the installation base, and the heat injection end of the heat injection component is communicated with the heating drum.
[0018] As a further improvement of the technical solution, a plurality of air holes are formed in the outer wall of the heating drum. The heating drum is a hollow drum, and an injection hole is formed in the central axis of the heating drum. The heat injection component includes a hot gas generating main body and a heat injection insertion tube. The hot gas generating main body is arranged on the top surface of the installation base. One end of the heat injection insertion tube is connected to the hot gas generating main body, and the other end is inserted into the injection hole of the central axis of the heating drum.
[0019] As a further improvement of the technical solution, the rotary driving member includes a driving motor and a linkage gear set. The driving motor is arranged at the edge of the pressing component, and the linkage gear set is connected to the output end of the driving motor and the central axis part of the heating drum.
[0020] The second object of the present invention is to provide a manufacturing method of composite aluminum foil, including the manufacturing device of composite aluminum foil described in any one of the above, and the following method steps:
[0021] S1. Through the aluminum foil export part and the composite layer export part of the aluminum foil composite layer export component, the aluminum foil and the composite layer are respectively exported. The composite layer located below will complete the coating of the adhesive through the shaft roller coating component, and then be guided forward through the guiding roller between the shaft roller coating component and the pressing component, passing through the area of the rotary heating component.
[0022] S2, a heat flow is generated by the hot air generating body and injected into the heating drum through the heat injection tube, the driving motor is started, and the heating drum is driven to rotate through the linkage action of the linkage gear set. At this time, the heat flow inside the heating drum flows out through the multiple air holes on the surface of the heating drum, thereby forming a heating area between the aluminum foil and the composite layer. When the aluminum foil, the composite layer and the adhesive pass through the heating area of the heating drum, the aluminum foil, the composite layer and the adhesive can be heated, so that the aluminum foil and the composite layer are softened, and the adhesive is better melted. At this time, the aluminum foil, the composite layer and the adhesive continue to be guided forward;
[0023] S3, the heated aluminum foil and the composite layer carry the adhesive, and enter the pressing assembly in layers up and down to complete the pressing. During the pressing process, the excess adhesive between the aluminum foil and the composite layer will be squeezed out, and the squeezed adhesive will fall on the end of the material receiving plug plate near the entrance of the pressing position. As the pressing continues, more adhesive is squeezed out and falls into the material receiving plug plate. At this time, the vertical control push rod and the horizontal control push rod can be controlled to drive the collecting shovel to move up and down on the top surface of the material receiving plug plate to shovel the adhesive on the top surface of the material receiving plug plate to one side of the baffle plate, and then the side push rod is used to push the pushing angle plate to move in contact with the corner where the baffle plate and the material receiving plug plate are connected. At this time, the adhesive at the corner can be pushed down to the top surface of the material receiving plug plate to prevent the adhesive from accumulating at the corner where the material receiving plug plate and the baffle plate are connected;
[0024] S4, aluminum foil, composite layer and adhesive are continuously guided forward and passed through the laminating assembly to complete the lamination, and finally completed the winding through the winding assembly on the other side of the laminating assembly.
[0025] Compared with the prior art, the present invention provides a manufacturing device and a manufacturing method of a composite aluminum foil, which have the following beneficial effects:
[0026] The present invention allows the aluminum foil and the composite layer to carry the adhesive and stack them up and down through the pressing assembly. During the pressing, the excess adhesive will be squeezed out by the pressing assembly to the entrance of the pressing position. At this time, the end of the material receiving plug plate will receive the squeezed adhesive, and at the same time, the collecting shovel is driven to lift and shovel back and forth on the top surface of the material receiving plug plate through the control of the vertical control push rod and the horizontal control push rod, so as to shovel the adhesive on the top surface of the material receiving plug plate to one side of the material baffle plate, and then the side push rod drives the pushing angle plate to move in contact with the corner where the baffle plate and the material receiving plug plate are connected, so as to push down the top surface of the material receiving plug plate through the adhesive to prevent the adhesive from accumulating, thereby preventing the squeezed adhesive from accumulating at the entrance of the pressing position, thereby ensuring the smoothness of subsequent pressing. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 This is a schematic diagram of the overall structure of the present invention from another perspective;
[0029] Figure 3 This is the overall structural schematic diagram after removing the aluminum foil composite layer export component in the present invention;
[0030] Figure 4 This is the structural distribution schematic diagram of the shaft roller coating component, guiding roller and rotary heating component in the present invention;
[0031] Figure 5 This is the front view of the structural distribution of the aluminum foil, composite layer and shaft roller coating component in the present invention;
[0032] Figure 6 For Figure 5 The enlarged view of the structure at position A in
[0033] Figure 7 This is the structural distribution diagram of the aluminum foil composite layer export component, shaft roller coating component, guiding roller and rotary heating component in the present invention;
[0034] Figure 8 For Figure 7 The enlarged view of the structure at position B in
[0035] In the figure: 1. Installation base; 2. Aluminum foil composite layer export component; 3. Pressing component; 4. Rewinding component; 5. Shaft roller coating component; 6. Guiding roller; 7. Rotary heating component; 71. Heating drum; 72. Rotary driving member; 721. Driving motor; 722. Linkage gear set; 73. Heat injection component; 731. Main body for generating hot air; 732. Heat injection insertion tube; 8. Adhesive receiving component; 81. Material receiving insertion plate; 9. Shoveling and collecting component; 91. Collecting shovel; 92. Control mechanism; 921. Baffle plate; 922. Guiding vertical seat; 923. Lateral control push rod; 924. Vertical control push rod; 93. Side pushing mechanism; 931. Side push rod; 932. Pushing material angle plate. Detailed implementation manners
[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0037] Refer to Figures 1-8, a manufacturing device for composite aluminum foil. In order to remove the adhesive at the extrusion and lamination position between the aluminum foil and the composite layer by the shaft roller, and prevent the adhesive from accumulating at the entrance of the lamination position and affecting subsequent work, an installation base 1, a main body mechanism, a coating mechanism, and an anti-blocking collection mechanism are provided here. The main body mechanism includes an aluminum foil composite layer export component 2, a lamination component 3, and a winding component 4. The aluminum foil composite layer export component 2 is arranged on one side of the top surface of the installation base 1, the winding component 4 is arranged on the other side of the top surface of the installation base 1, and the lamination component 3 is arranged between the aluminum foil composite layer export component 2 and the winding component 4;
[0038] The aluminum foil composite layer export component 2 includes an aluminum foil export part and a composite layer export part. The aluminum foil and the composite layer exported by the aluminum foil export part and the composite layer export part are stacked up and down and pass through the lamination end of the lamination component 3 and are wound onto the winding shaft of the winding component 4;
[0039] The coating mechanism includes a shaft roller coating component 5, a guiding roller 6, and a rotary heating component 7. The shaft roller coating component 5 is arranged between the aluminum foil composite layer export component 2 and the lamination component 3, the guiding roller 6 is arranged between the shaft roller coating component 5 and the lamination component 3, and the rotary heating component 7 is arranged outside the connection between the aluminum foil export part and the composite layer export part and the lamination component 3;
[0040] The anti-blocking collection mechanism includes an adhesive receiving component 8 and a shoveling collection component 9. The adhesive receiving component 8 includes a receiving insert plate 81. The end of the receiving insert plate 81 is close to the lamination position of the lamination component 3, and the shoveling collection component 9 is arranged above the receiving insert plate 81;
[0041] The shoveling collection component 9 includes a collection shovel 91, a control mechanism 92, and a side push mechanism 93. The control mechanism 92 is arranged on the side of the receiving insert plate 81 away from the lamination component 3. The collection shovel 91 is arranged on the moving end of the control mechanism 92, and the collection shovel 91 is located above the receiving insert plate 81. The side push mechanism 93 is arranged on the side of the receiving insert plate 81 away from the lamination component 3. When the aluminum foil and the composite layer are laminated by the lamination component 3 and extrude the excess adhesive at the lamination position, the adhesive will fall onto the receiving insert plate 81.
[0042] The control mechanism 92 includes a baffle plate 921, a guiding vertical seat 922, a horizontal control push rod 923, and a vertical control push rod 924. The baffle plate 921 is arranged in the middle of the top surface of the receiving insert plate 81. The guiding vertical seat 922 is arranged on the side of the top surface of the receiving insert plate 81 away from the lamination component 3. A guiding groove is opened on the guiding vertical seat 922. The vertical control push rod 924 is arranged vertically at the end of the guiding vertical seat 922, and the control end of the vertical control push rod 924 is arranged in contact with the guiding groove. One end of the horizontal control push rod 923 is connected to the control end of the vertical control push rod 924, and the horizontal control push rod 923 is arranged parallel to the top surface of the receiving insert plate 81. The control end of the horizontal control push rod 923 is connected to the collection shovel 91, asFigure 6 As shown, by controlling the vertical control push rod 924 and the horizontal control push rod 923, the collecting shovel 91 can be driven to move up and down and back and forth on the top surface of the material receiving inserting plate 81, and the adhesive on the top surface of the material receiving inserting plate 81 can be shoveled. The adhesive is shoveled to the side close to the baffle plate 921. At the same time, under the shielding of the baffle plate 921, the adhesive stays at the corner where the baffle plate 921 is connected to the material receiving inserting plate 81.
[0043] An acute angle is formed between the collecting shovel 91 and the top surface of the material receiving inserting plate 81. The rod body part of the horizontal control push rod 923 is located above the baffle plate 921, and the distance between the horizontal control push rod 923 and the top end of the baffle plate 921 is equal to the distance from the collecting shovel 91 to the top surface of the material receiving inserting plate 81. When the horizontal control push rod 923 and the collecting shovel 91 move down under the control of the vertical control push rod 924, when the collecting shovel 91 touches the top surface of the material receiving inserting plate 81, at this time, the rod body part of the horizontal control push rod 923 fits against the end of the baffle plate 921.
[0044] The side pushing mechanism 93 includes a side push rod 931 and a material pushing angle plate 932. The side push rod 931 is arranged on one side of the material receiving inserting plate 81, and the material pushing angle plate 932 is arranged on the pushing end of the side push rod 931, and the material pushing angle plate 932 fits against the connection part of the top surface of the material receiving inserting plate 81 and the baffle plate 921. When the adhesive is shoveled to the corner where the baffle plate 921 is connected to the material receiving inserting plate 81, the side push rod 931 can be used to push the material pushing angle plate 932 to move along the corner. At this time, the staying adhesive can be pushed down and fall on the mounting base 1 to prevent the adhesive from accumulating.
[0045] The end of the material receiving inserting plate 81 is close to the top surface of the aluminum foil of the aluminum foil composite layer guiding component 2, and the distance between the end of the material receiving inserting plate 81 and the aluminum foil is the same as the required thickness of the adhesive on the aluminum foil;
[0046] The lower end plate body of the end of the material receiving inserting plate 81 close to the composite layer is an arc edge. As Figure 6 shown, when the composite layer carries the adhesive through the lower part of the end of the material receiving inserting plate 81, the arc edge can help to level the adhesive on the surface of the composite layer.
[0047] The rotary heating component 7 includes a heating drum 71, a rotary driving part 72 and a heat injection component 73. The heating drum 71 is rotatably installed outside the connection part between the aluminum foil guiding part and the composite layer guiding part and the pressing component 3. The edge of the heating drum 71 is close to the aluminum foil and the composite layer part guided by the aluminum foil composite layer guiding component 2, and the edge of the heating drum 71 is also close to the side of the material receiving inserting plate 81 away from the pressing component 3. The rotary driving part 72 is arranged at the edge of the pressing component 3 and acts on the heating drum 71. The heat injection component 73 is arranged on the top surface of the mounting base 1, and the heat injection end of the heat injection component 73 is communicated with the heating drum 71.
[0048] A plurality of ventilation holes are formed in the outer wall of the heating drum 71. The heating drum 71 is a hollow drum, and an injection hole is formed in the central axis of the heating drum 71. The heat injection assembly 73 includes a hot gas generating body 731 and a heat injection insertion tube 732. The hot gas generating body 731 is arranged on the top surface of the mounting base 1. One end of the heat injection insertion tube 732 is connected to the hot gas generating body 731, and the other end is inserted into the injection hole of the central axis of the heating drum 71. As Figure 4 shown, heat flow can be injected into the heating drum 71. At this time, when the heating drum 71 rotates, the heat flow can flow out through the ventilation holes on the surface of the heating drum 71 and heat the nearby area. At this time, the aluminum foil, the composite layer part, and the adhesive near the surface of the heating drum 71 can all be heated, causing the aluminum foil and the composite layer to soften, and the adhesive can be better melted, enabling the aluminum foil, the composite layer, and the adhesive to present a better pressing state during subsequent pressing.
[0049] It should be clear that the heating by the heat flow in the area is different from the direct contact heating of the heating part. While the heating is more uniform, it can also prevent the aluminum foil and the composite layer from being rapidly heated by high temperature in a short time and undergoing property changes.
[0050] The rotation driving member 72 includes a driving motor 721 and a linkage gear set 722. The driving motor 721 is arranged at the edge of the pressing assembly 3, and the linkage gear set 722 connects the output end of the driving motor 721 and the central axis part of the heating drum 71.
[0051] Working principle: First, the aluminum foil export part and the composite layer export part of component 2 are exported through the aluminum foil composite layer to export aluminum foil and the composite layer respectively. The composite layer part located below will pass through part of the shaft roller coating component 5, and the four-axis roller of the shaft roller coating component 5 will complete the coating of the adhesive. Then, it will be guided and moved forward through the guiding roller 6 between the shaft roller coating component 5 and the pressing component 3. During this process, the driving motor 721 is started, and the heating roller 71 is driven to rotate through the linkage of the linkage gear set 722. The heat flow generating body 731 generates heat flow and injects it into the heating roller 71 through the heat injection insertion tube 732. At this time, the heat flow inside the heating roller 71 will flow out through multiple air permeable holes on the surface of the heating roller 71, thereby forming a heating area between the aluminum foil and the composite layer. The aluminum foil, the composite layer, and the adhesive all pass through the heating area of the rotary heating component 7, causing the aluminum foil and the composite layer to soften, and the adhesive to better dissolve on the composite layer. The heated aluminum foil and composite layer carry the adhesive and continue to move forward, and enter the pressing component 3 in a stacked manner up and down to complete pressing. During the pressing process, since the extra adhesive between the aluminum foil and the composite layer will be extruded from the entrance of the pressing position, the extruded adhesive will fall on the end of the receiving insertion plate 81 close to the entrance of the pressing position. As the pressing continues, more adhesive is continuously extruded and falls into the receiving insertion plate 81. At this time, through the control of the vertical control push rod 924 and the horizontal control push rod 923, the collecting shovel 91 is driven to lift and reciprocate on the top surface of the receiving insertion plate 81, shoveling the adhesive at the end of the top surface of the receiving insertion plate 81 to one side of the baffle 921. Then, the side push rod 931 is used to push the pushing angle plate 932 to move along the corner where the baffle 921 and the receiving insertion plate 81 are connected. At this time, the adhesive at the corner is pushed off the top surface of the receiving insertion plate 81 to prevent the adhesive from accumulating and affecting the subsequent pressing of the aluminum foil and the composite layer. As the aluminum foil, the composite layer, and the adhesive are guided through the pressing component 3 to complete pressing, finally, the winding component 4 on the other side of the pressing component 3 completes winding.
[0052] A method for manufacturing a composite aluminum foil using the manufacturing device of the above composite aluminum foil, the method steps are as follows:
[0053] S1. Through the aluminum foil export part and the composite layer export part of the aluminum foil composite layer export component 2, the aluminum foil and the composite layer are exported respectively. The composite layer located below will complete the coating of the adhesive through the shaft roller coating component 5, and then be guided and moved forward through the guiding roller 6 between the shaft roller coating component 5 and the pressing component 3, passing through the area of the rotary heating component 7.
[0054] S2. Generate a heat flow through the heat generation body 731 of the hot air, and inject it into the heating drum 71 through the heat injection insertion tube 732. Start the drive motor 721, and drive the heating drum 71 to rotate through the linkage effect of the linkage gear set 722. At this time, the heat flow inside the heating drum 71 flows out through a plurality of air permeable holes on the surface of the heating drum 71, so as to form a heating area between the aluminum foil and the composite layer. When the aluminum foil, the composite layer, and the adhesive pass through the heating area of the heating drum 71, the aluminum foil, the composite layer, and the adhesive can be heated, causing the aluminum foil and the composite layer to soften and the adhesive to dissolve better. At this time, the aluminum foil, the composite layer, and the adhesive continue to be guided forward;
[0055] S3. The heated aluminum foil and composite layer carry the adhesive, and enter the pressing assembly 3 in a stacked manner up and down to complete pressing. During the pressing process, the excess adhesive between the aluminum foil and the composite layer will be extruded. The extruded adhesive will fall on the end of the material receiving insertion plate 81 close to the entrance of the pressing position. As the pressing continues, more adhesive is extruded and falls into the material receiving insertion plate 81. At this time, through the control of the vertical control push rod 924 and the horizontal control push rod 923, the collecting shovel 91 can be driven to perform a reciprocating shoveling movement of lifting on the top surface of the material receiving insertion plate 81, shoveling the adhesive on the top surface of the material receiving insertion plate 81 to one side of the baffle plate 921, and then pushing the pushing angle plate 932 to move along the corner where the baffle plate 921 and the material receiving insertion plate 81 are connected by the side push rod 931. At this time, the adhesive at the corner can be pushed off the top surface of the material receiving insertion plate 81 to prevent the adhesive from accumulating at the corner where the material receiving insertion plate 81 and the baffle plate 921 are connected;
[0056] S4. The aluminum foil, the composite layer, and the adhesive are continuously guided forward and pass through the pressing assembly 3 to complete pressing, and finally are wound up by the winding assembly 4 on the other side of the pressing assembly 3.
[0057] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A manufacturing device for composite aluminum foil, characterized in that: include: A mounting base (1) and a main body mechanism, wherein the main body mechanism comprises an aluminum foil composite layer lead-out assembly (2), a pressing assembly (3) and a winding assembly (4), wherein the aluminum foil composite layer lead-out assembly (2) is arranged on one side of the top surface of the mounting base (1), the winding assembly (4) is arranged on the other side of the top surface of the mounting base (1), and the pressing assembly (3) is arranged between the aluminum foil composite layer lead-out assembly (2) and the winding assembly (4); The aluminum foil composite layer lead-out component (2) comprises an aluminum foil lead-out portion and a composite layer lead-out portion, and the aluminum foil and composite layer led out by the aluminum foil lead-out portion and the composite layer lead-out portion are stacked up and down and pass through the lamination end of the lamination component (3) and are rolled into the reel of the reeling component (4); A coating mechanism, the coating mechanism comprising a shaft-roll coating assembly (5), a guide roller (6) and a rotary heating assembly (7), the shaft-roll coating assembly (5) being arranged between the aluminum foil composite layer outlet assembly (2) and the pressing assembly (3), the guide roller (6) being arranged between the shaft-roll coating assembly (5) and the pressing assembly (3), and the rotary heating assembly (7) being arranged outside the connection between the aluminum foil outlet portion and the composite layer outlet portion and the pressing assembly (3); An anti-blocking collection mechanism, the anti-blocking collection mechanism comprising an adhesive receiving assembly (8) and a shoveling collection assembly (9), the adhesive receiving assembly (8) comprising a material receiving plug plate (81), the end of the material receiving plug plate (81) being close to the pressing position of the pressing assembly (3), and the shoveling collection assembly (9) being arranged above the material receiving plug plate (81); The shoveling collection assembly (9) comprises a collection shovel (91), a control mechanism (92) and a side-pushing mechanism (93); the control mechanism (92) is arranged on a side of the material receiving plug plate (81) away from the pressing assembly (3); the collection shovel (91) is arranged on a moving end of the control mechanism (92), and the collection shovel (91) is located above the material receiving plug plate (81); and the side-pushing mechanism (93) is arranged on a side of the material receiving plug plate (81) away from the pressing assembly (3); The control mechanism (92) comprises a material blocking plate (921), a guide seat (922), a lateral control push rod (923) and a vertical control push rod (924); the material blocking plate (921) is arranged in the middle of the top surface of the material receiving plug plate (81); the guide seat (922) is arranged on the side of the top surface of the material receiving plug plate (81) away from the pressing assembly (3); a guide groove is provided on the guide seat (922); the vertical control push rod (924) is arranged at the end of the guide seat (922) in the vertical direction, and the control end of the vertical control push rod (924) is arranged in contact with the guide groove; one end of the lateral control push rod (923) is connected to the control end of the vertical control push rod (924), and the lateral control push rod (923) is arranged parallel to the top surface of the material receiving plug plate (81); the control end of the lateral control push rod (923) is connected to the collecting shovel (91); The side push mechanism (93) comprises a side push rod (931) and a material push angle plate (932), wherein the side push rod (931) is arranged on one side of the material receiving plug plate (81), and the material push angle plate (932) is arranged on the pushing end of the side push rod (931), and the material push angle plate (932) is in contact with the connection between the top surface of the material receiving plug plate (81) and the material blocking plate (921).
2. The manufacturing device of a composite aluminum foil according to claim 1, characterized in that: The collecting shovel (91) and the top surface of the material receiving plug plate (81) form an acute angle, the rod body of the transverse control push rod (923) is located above the material blocking plate (921), and the distance between the transverse control push rod (923) and the top of the material blocking plate (921) is equal to the distance from the collecting shovel (91) to the top surface of the material receiving plug plate (81).
3. The manufacturing device of a composite aluminum foil according to claim 2, characterized in that: The end of the material splicing plug plate (81) is close to the top surface of the aluminum foil of the aluminum foil composite layer outlet assembly (2), and the distance between the end of the material splicing plug plate (81) and the aluminum foil is the same as the required thickness of the adhesive on the aluminum foil; The lower part of the end plate body of the material splicing plug plate (81) close to the composite layer has an arc-shaped edge.
4. The manufacturing device of a composite aluminum foil according to claim 3, characterized in that: The rotary heating assembly (7) comprises a heating roller (71), a rotary driving member (72) and a heat injection assembly (73). The heating roller (71) is rotatably mounted on the outer side of the connection between the aluminum foil outlet portion and the composite layer outlet portion and the pressing assembly (3). The edge of the heating roller (71) is close to the aluminum foil and composite layer portion output by the aluminum foil composite layer outlet assembly (2), and the edge of the heating roller (71) is also close to the side of the material receiving plug plate (81) away from the pressing assembly (3). The rotary driving member (72) is arranged at the edge of the pressing assembly (3), and the rotary driving member (72) acts on the heating roller (71). The heat injection assembly (73) is arranged on the top surface of the mounting base (1), and the heat injection end of the heat injection assembly (73) is connected to the heating roller (71).
5. The manufacturing device of a composite aluminum foil according to claim 4, characterized in that: The outer wall of the heating roller (71) is provided with a plurality of air holes. The heating roller (71) is a hollow roller, and an injection hole is provided on the central axis of the heating roller (71). The heat injection component (73) comprises a hot air generating body (731) and a heat injection plug (732). The hot air generating body (731) is arranged on the top surface of the mounting base (1). One end of the heat injection plug (732) is connected to the hot air generating body (731), and the other end is inserted into the injection hole of the central axis of the heating roller (71).
6. The manufacturing device of a composite aluminum foil according to claim 5, characterized in that: The rotary drive member (72) comprises a drive motor (721) and a linkage gear set (722); the drive motor (721) is arranged at the edge of the pressing assembly (3); and the linkage gear set (722) connects the output end of the drive motor (721) and the central axis of the heating roller (71).
7. A method for manufacturing a composite aluminum foil based on the manufacturing device of the composite aluminum foil according to any one of claims 1 to 6, characterized in that: The method comprises the following steps: S1, the aluminum foil and the composite layer are respectively exported through the aluminum foil composite layer exporting component (2), and the composite layer located below is moved forward after the adhesive is coated by the shaft roller coating component (5); S2. A heating area is formed between the aluminum foil and the composite layer. When the aluminum foil, the composite layer and the adhesive pass through the heating area, the aluminum foil and the composite layer can be heated and the adhesive can be softened; S3, the heated aluminum foil and the composite layer carry the adhesive and are stacked up and down into the pressing assembly (3) to complete the pressing; S4. After the lamination is completed, the lamination assembly (3) is used for winding by the winding assembly (4) on the other side.
Citation Information
Patent Citations
PTP aluminum foil printing and coating device
CN109664591A
Gluing device for aluminum foil composite processing
CN114602717A