High-power liquid cooling charging pile

By using a liquid cooling system in the charging pile for heat dissipation and designing a positioning device to realize cable storage, the problems of heat dissipation and cable storage of the charging pile are solved, and the efficiency and convenience of the charging pile are improved.

CN119975035APending Publication Date: 2025-05-13SHANDONG ARTAPLAY INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202510083886.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

Existing charging piles generate a lot of heat during high-power charging, resulting in an increase in heat dissipation demand. At the same time, the charging cable is long and inconvenient for storage, and is easily damaged.

Method used

A high-power liquid-cooled charging pile is designed, using a liquid-cooled system combining a cold liquid box and a heat exchanger to dissipate heat, and the charging wire is stored through a positioning device.

Benefits of technology

It effectively solves the heat dissipation problem of charging piles, and avoids cable scattering and damage through cable storage devices, improving the efficiency and convenience of charging piles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention particularly relates to a high-power liquid cooling charging pile. The high-power liquid cooling charging pile comprises a cabinet body, a cold liquid box and a heat exchanger are arranged in the cabinet body, and the outer surface of the cabinet body is fixedly connected with a heat dissipation plate; the cold liquid box is connected with the heat exchanger through two liquid conveying pipelines, and the heat dissipation plate is located on the outer side of the heat exchanger and used for providing a heat dissipation channel for the heat exchanger. A cable is arranged on the side face of the cabinet body, a cooling pipeline on the outer surface of the cold liquid box circulates in the cable, and one end of the cable is fixedly connected with a charging head. And a pump machine is arranged in the cold liquid box, and a cooling pipeline is arranged on the outer surface of the cold liquid box. According to the high-power liquid cooling charging pile, the heat dissipation problem of the charging pile is solved, the cable storage problem is also solved, the situation that cables are scattered on the periphery of the cabinet body and are accidentally damaged can be avoided, the use efficiency of the charging pile is improved, and the charging pile is more convenient and practical.
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Description

Technical Field

[0001] The present invention relates to the technical field of charging pile design, and in particular to a high-power liquid-cooled charging pile. Background Art

[0002] A charging pile, also known as an electric vehicle charging station or electric vehicle power supply equipment, is a device that provides electric energy to electric vehicles, enabling them to store enough electricity to support their operation. Charging piles are divided into public charging piles and private charging piles, and are divided into AC charging piles and DC charging piles in terms of charging methods.

[0003] When charging, the current will generate heat when passing through the resistor. According to the law of conservation of energy, this part of the electric energy will be converted into heat energy and dissipated into the surrounding environment. In particular, DC fast charging piles usually have a large power, such as the common 60kW, 120kW or even higher power charging piles, which generate more considerable heat when working.

[0004] In addition, the electronic components inside the charging pile, such as the power module and inductor module, will also generate a lot of heat under high current and high voltage working conditions. For example, for a charging pile with a power of 60kW, the heat dissipation of the module alone can reach about 3000W, which greatly increases the heat dissipation demand of the entire charging pile.

[0005] In addition, in order to facilitate users to charge electric vehicles, the charging cables used by the charging heads on traditional charging piles are designed to be longer. When the charging piles are not in use, the charging cables are scattered on one side of the charging piles, which may be kicked and trip pedestrians or cause the charging heads to fall to the ground and break, resulting in certain inconveniences when using the charging piles.

[0006] In order to ensure the normal use of the charging pile and meet the heat dissipation requirements of the charging pile and the charging line storage requirements, the present invention proposes a high-power liquid-cooled charging pile. Summary of the invention

[0007] In order to overcome the defects of the prior art, the present invention provides a simple and efficient high-power liquid-cooled charging pile.

[0008] The present invention is achieved through the following technical solutions:

[0009] A high-power liquid-cooled charging pile, characterized in that: it comprises a cabinet, a cold liquid box and a heat exchanger are arranged inside the cabinet, and a heat sink is fixedly connected to the outer surface; the cold liquid box is connected to the heat exchanger through two liquid infusion pipes, and the heat sink is located outside the heat exchanger to provide a heat dissipation channel for the heat exchanger;

[0010] A cable is provided on the side of the cabinet, a cooling pipe on the outer surface of the cold liquid box circulates inside the cable, and one end of the cable is fixedly connected to a charging head;

[0011] A pump is arranged inside the cold liquid box, and a cooling pipe is arranged on the outer surface of the cold liquid box;

[0012] During charging, the pump inside the coolant box delivers the coolant inside the coolant box to the inside of the cable through the cooling pipe to cool the charging circuit inside the cable;

[0013] After circulating inside the cable, the high-temperature coolant returns to the cold liquid box, enters the heat exchanger through the infusion pipe, is cooled by the cooling fan inside the heat exchanger, and then returns to the cold liquid box through the infusion pipe.

[0014] A positioning device is provided on one side of the cabinet;

[0015] The positioning device comprises a slot rod, one end of which is fixedly connected to one side of the cabinet, and the other end is connected to a T-shaped rod; the outer surface of the T-shaped rod slides on the inner wall of the slot rod, and the distance between the T-shaped rod and the cabinet is adjusted and fixed by a second screw rod;

[0016] When charging is finished, the cable is wound around the slot rod to store the cable.

[0017] The lower end of the inner wall of the T-shaped rod is slidably connected to a sliding rod, one side of the sliding rod is fixedly connected to a rectangular rod, and the rectangular rod is located below the slot rod;

[0018] When charging is finished, the cable is wound around the slotted rod and the rectangular rod to store the cable.

[0019] The lower end of the T-shaped rod is provided with a slot, and the position of the sliding rod is controlled by the sliding distance of the first screw rod and the threaded ring in the slot, thereby adjusting the distance between the rectangular rod and the slot rod to adjust the number of windings of the cable when it is stored.

[0020] The upper end of the T-shaped rod is fixedly connected with a ring for accommodating a charging head.

[0021] The outer surface of the first screw is threadedly connected with a threaded ring, and the end is fixedly connected with a stopper for preventing the threaded ring from separating from the first screw.

[0022] A gasket is fixedly connected to one side of the threaded ring, and the gasket is made of rubber.

[0023] The heat sink is provided with a filter screen inside and a plurality of through holes on its outer surface.

[0024] The end of the second screw rod is fixedly connected with an operating block, and the outer surface of the operating block is provided with a plurality of protrusions.

[0025] The top end of the sleeve ring is fixedly connected with a gasket, and the inner wall edge of the gasket is arc-shaped.

[0026] A cleaning device is provided on one side of the outer surface of the cabinet close to the heat dissipation plate;

[0027] The cleaning device comprises a cross bar and a push rod, the push rod is slidably connected to the inner wall of the cross bar, and the cross bar is fixedly connected to the cabinet body;

[0028] One side of the push rod is fixedly connected with a plurality of brush pieces, which are composed of a plurality of hard brushes and are used for cleaning the outer surface of the heat sink.

[0029] A slot block is fixedly connected to the outer side of the push rod, and two grooves are arranged on the outer surface of the slot block.

[0030] The bottom end of the push rod is fixedly connected with a positioning block, and one side of the positioning block slides on one side of the cabinet 1.

[0031] The beneficial effects of the present invention are as follows: the high-power liquid-cooled charging pile not only solves the heat dissipation problem of the charging pile, but also solves the cable storage problem, which can prevent the cables from being accidentally damaged when scattered around the cabinet, thereby improving the use efficiency of the charging pile and making the charging pile more convenient and practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0033] Attached Figure 1 This is a schematic diagram of the three-dimensional structure of the high-power liquid-cooled charging pile at angle I of the present invention.

[0034] Attached Figure 2 This is a schematic diagram of the three-dimensional structure of the high-power liquid-cooled charging pile II of the present invention.

[0035] Attached Figure 3 It is a schematic diagram of the structure of the positioning device of the present invention.

[0036] Attached Figure 4 It is a schematic diagram of the push rod structure of the present invention.

[0037] In the attached drawings, 1, cabinet; 2, positioning device; 3, cleaning device; 4, cold liquid box; 5, heat exchanger; 6, heat sink; 7, cable; 8, charging head; 21, slot rod; 22, T-shaped rod; 23, collar; 24, sliding rod; 25, rectangular rod; 26, first screw rod; 27, threaded ring; 28, second screw rod; 29, stopper; 210, gasket; 211, operating block; 212, gasket; 31, cross bar; 32, push rod; 33, brush piece; 34, slot block; 35, positioning block. DETAILED DESCRIPTION

[0038] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0039] The high-power liquid-cooled charging pile includes a cabinet 1, wherein a cold liquid box 4 and a heat exchanger 5 are arranged inside the cabinet 1, and a heat sink 6 is fixedly connected to the outer surface; the cold liquid box 4 is connected to the heat exchanger 5 through two infusion pipes, and the heat sink 6 is located outside the heat exchanger 5 to provide a heat dissipation channel for the heat exchanger 5;

[0040] A cable 7 is provided on the side of the cabinet 1, and a cooling pipe on the outer surface of the cold liquid box 4 circulates inside the cable 7, and a charging head 8 is fixedly connected to one end of the cable 7;

[0041] The interior of the cold liquid box 4 is provided with a pump, and the outer surface of the cold liquid box 4 is provided with a cooling pipe;

[0042] When using the charging pile, the charging specification is selected by scanning the QR code on the outer surface of the cabinet 1 with a smart device, and then the charging head 8 at one end of the cable 7 is inserted into the charging compartment inside the car, and the car is charged with high power through the charging head 8; during the charging process, the pump inside the cold liquid box 4 sends the coolant inside the cold liquid box 4 to the cable 7 through the cooling pipe to cool the charging circuit inside the cable 7;

[0043] After circulating inside the cable 7, the high-temperature coolant returns to the cold liquid box 4, enters the heat exchanger 5 through the infusion pipe, is cooled by the cooling fan inside the heat exchanger 5, and then returns to the cold liquid box 4 through the infusion pipe.

[0044] A positioning device 2 is provided on one side of the cabinet 1;

[0045] The positioning device 2 includes a slot rod 21, one end of which is fixedly connected to one side of the cabinet 1, and the other end is connected to a T-shaped rod 22; the outer surface of the T-shaped rod 22 slides on the inner wall of the slot rod 21, and the distance between the T-shaped rod 22 and the cabinet 1 is controlled and fixed by a second screw rod 28;

[0046] When charging is finished, the cable 7 is wound around the slot rod 21 to store the cable 7 .

[0047] The lower end of the inner wall of the T-shaped rod 22 is slidably connected to a sliding rod 24, and one side of the sliding rod 24 is fixedly connected to a rectangular rod 25, which is located below the groove rod 21;

[0048] When charging is finished, the cable 7 is wound around the grooved rod 21 and the rectangular rod 25 to store the cable 7 .

[0049] The lower end of the T-shaped rod 22 is provided with a slot, and the position of the sliding rod 24 is controlled by the sliding distance of the first screw rod 26 and the threaded ring 27 in the slot, thereby adjusting the distance between the rectangular rod 25 and the groove rod 21, so as to adjust the number of winding turns of the cable 7 when it is stored.

[0050] A collar 23 is fixedly connected to the upper end of the T-shaped rod 22 for accommodating the charging head 8 .

[0051] A threaded ring 27 is threadedly connected to the outer surface of the first screw rod 26 , and a stopper 29 is fixedly connected to the end thereof to prevent the threaded ring 27 from being separated from the first screw rod 26 .

[0052] A gasket 210 is fixedly connected to one side of the threaded ring 27 , and the gasket 210 is made of rubber.

[0053] The heat sink 6 is provided with a filter screen inside and a plurality of through holes are opened on the outer surface.

[0054] After charging is completed, the second screw rod 28 is rotated to control the T-shaped rod 22 to slide on the inner wall of the groove rod 21, and the distance between the T-shaped rod 22 and the cabinet 1 is adjusted and fixed; the sliding rod 24 is pushed to slide on the inner wall of the T-shaped rod 22, and the distance between the rectangular rod 25 and the groove rod 21 is adjusted. The threaded ring 27 is rotated to make the threaded ring 27 move on the outer surface of the first screw rod 26 in the direction of the T-shaped rod 22, and one side is pressed against the outer surface of the T-shaped rod 22 to fix the position of the sliding rod 24 and the rectangular rod 25; the cable 7 is wrapped around the outer surface of the groove rod 21 and the rectangular rod 25, and the charging head 8 is inserted into the ring 23 to fix the position of the cable 7 and the charging head 8 on one side of the cabinet 1.

[0055] The threaded ring 27 is rotated to press one side of the threaded ring 27 provided with the rubber gasket 210 against the outer surface of the T-shaped rod 22 to fix the position of the sliding rod 24 more stably and not easy to slide.

[0056] The end of the second screw rod 28 is fixedly connected to an operating block 211 , and a plurality of protrusions are arranged on the outer surface of the operating block 211 .

[0057] By holding the protrusion on the outer surface of the operating block 211, the operating block 211 can be rotated more conveniently to control the rotation of the second screw rod 28 without slipping.

[0058] A gasket 212 is fixedly connected to the top of the sleeve ring 23 , and the inner wall edge of the gasket 212 is arc-shaped.

[0059] By providing the cushion ring 212 with an arc-shaped inner wall, when the charging head 8 is inserted into the ring 23, it is not easy to cause wear on the outer surface of the charging head 8.

[0060] A cleaning device 3 is provided on one side of the outer surface of the cabinet 1 close to the heat dissipation plate 6;

[0061] The cleaning device 3 includes a cross bar 31 and a push rod 32, wherein the push rod 32 is slidably connected to the inner wall of the cross bar 31, and the cross bar 31 is fixedly connected to the cabinet 1;

[0062] A plurality of brush pieces 33 are fixedly connected to one side of the push rod 32 . The brush pieces 33 are composed of a plurality of hard brushes and are used to clean the outer surface of the heat sink 6 .

[0063] During daily use of the charging pile, a lot of dust will accumulate on the outside of the heat sink 6. When the cooling fan inside the heat exchanger 5 works to blow hot air outward, the push rod 32 can be pushed to control the top of the push rod 32 to slide back and forth on the inner wall of the cross bar 31. The brush piece 33 on one side of the push rod 32 can sweep away the dust accumulated on the through holes on the outer surface of the heat sink 6 and the filter surface, and the dust can be blown out by the wind force blown out by the heat exchanger 5, so as to avoid dust accumulation on the surface of the heat sink 6 and affect the heat dissipation effect of the heat exchanger 5 as much as possible.

[0064] A slot block 34 is fixedly connected to the outer side of the push rod 32 , and two grooves are formed on the outer surface of the slot block 34 .

[0065] By pinching the two grooves on the outer surface of the groove block 34 , it is more convenient to pinch the groove block 34 to control the push rod 32 to move back and forth, thereby improving the convenience when using the cleaning device 3 .

[0066] A positioning block 35 is fixedly connected to the bottom end of the push rod 32 , and one side of the positioning block 35 slides on one side of the cabinet 1 .

[0067] When the push rod 32 moves back and forth on one side of the cabinet 1, one side of the positioning block 35 will slide on the outer surface of the cabinet 1. The positioning block 35 can further limit the angle between the push rod 32 and the cabinet 1 to avoid shaking of the push rod 32 when moving.

[0068] This high-power liquid-cooled charging pile not only solves the heat dissipation problem of the charging pile, but also solves the problem of cable storage;

[0069] By setting a positioning device, when the charging pile is not in use, the cable can be wrapped around the outer surface of the groove rod and the rectangular rod and the charging head can be inserted into the ring to facilitate the storage and fixation of the cable on one side of the cabinet, thereby avoiding the cable from being scattered around the cabinet and being accidentally damaged as much as possible. The number of cable wraps can be changed by adjusting the position of the sliding rod, thereby improving the convenience and practicality of using the charging pile.

[0070] The embodiment described above is only one specific implementation of the present invention. Common changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-power liquid-cooled charging pile, characterized in that: The cabinet (1) comprises a cold liquid box (4) and a heat exchanger (5) arranged inside the cabinet (1), and a heat dissipation plate (6) fixedly connected to the outer surface; the cold liquid box (4) and the heat exchanger (5) are connected via two liquid infusion pipes, and the heat dissipation plate (6) is located outside the heat exchanger (5) and is used to provide a heat dissipation channel for the heat exchanger (5); A cable (7) is provided on the side of the cabinet (1), a cooling pipe on the outer surface of the cold liquid box (4) circulates inside the cable (7), and a charging head (8) is fixedly connected to one end of the cable (7); A pump is provided inside the cold liquid box (4), and a cooling pipeline is provided on the outer surface of the cold liquid box (4); During the charging process, the pump inside the cold liquid box (4) delivers the coolant inside the cold liquid box (4) to the inside of the cable (7) through the cooling pipe, thereby cooling the charging circuit inside the cable (7); After circulating inside the cable (7), the high-temperature coolant returns to the inside of the cold liquid box (4), enters the heat exchanger (5) through the liquid infusion pipe, is cooled by the cooling fan inside the heat exchanger (5), and then returns to the cold liquid box (4) through the liquid infusion pipe.

2. The high-power liquid-cooled charging pile according to claim 1, characterized in that: A positioning device (2) is provided on one side of the cabinet (1); The positioning device (2) comprises a slot rod (21), one end of the slot rod (21) is fixedly connected to one side of the cabinet (1), and the other end is connected to a T-shaped rod (22); the outer surface of the T-shaped rod (22) slides on the inner wall of the slot rod (21), and the distance between the T-shaped rod (22) and the cabinet (1) is controlled and adjusted by a second screw rod (28) and fixed; When charging is finished, the cable (7) is wound around the slot rod (21) to achieve storage of the cable (7).

3. The high-power liquid-cooled charging pile according to claim 2, characterized in that: The lower end of the inner wall of the T-shaped rod (22) is slidably connected to a sliding rod (24), one side of the sliding rod (24) is fixedly connected to a rectangular rod (25), and the rectangular rod (25) is located below the groove rod (21); When charging is finished, the cable (7) is wound around the groove rod (21) and the rectangular rod (25) to achieve storage of the cable (7).

4. The high-power liquid-cooled charging pile according to claim 3, characterized in that: The lower end of the T-shaped rod (22) is provided with a slot, and the position of the sliding rod (24) is controlled by the sliding distance of the first screw rod (26) and the threaded ring (27) in the slot, thereby adjusting the distance between the rectangular rod (25) and the slot rod (21), so as to adjust the number of windings of the cable (7) when it is stored.

5. The high-power liquid-cooled charging pile according to claim 4, characterized in that: The outer surface of the first screw rod (26) is threadedly connected with a threaded ring (27), and the end is fixedly connected with a stopper (29) for preventing the threaded ring (27) from separating from the first screw rod (26); A gasket (210) is fixedly connected to one side of the threaded ring (27), and the gasket (210) is made of rubber material; An operating block (211) is fixedly connected to the end of the second screw rod (28).

6. The high-power liquid-cooled charging pile according to claim 1, characterized in that: The upper end of the T-shaped rod (22) is fixedly connected with a collar (23) for accommodating a charging head (8).

7. The high-power liquid-cooled charging pile according to claim 6, characterized in that: A gasket (212) is fixedly connected to the top end of the sleeve ring (23), and the inner wall edge of the gasket (212) is arc-shaped.

8. The high-power liquid-cooled charging pile according to claim 1, characterized in that: The heat dissipation plate (6) is provided with a filter screen inside and a plurality of through holes are opened on the outer surface; A cleaning device (3) is provided on a side of the outer surface of the cabinet (1) close to the heat dissipation plate (6); The cleaning device (3) comprises a cross bar (31) and a push rod (32), wherein the push rod (32) is slidably connected to the inner wall of the cross bar (31), and the cross bar (31) is fixedly connected to the cabinet (1); A plurality of brush pieces (33) are fixedly connected to one side of the push rod (32), and the brush pieces (33) are composed of a plurality of hard brushes and are used to clean the outer surface of the heat sink (6).

9. The high-power liquid-cooled charging pile according to claim 8, characterized in that: A slot block (34) is fixedly connected to the outer side of the push rod (32), and two grooves are formed on the outer surface of the slot block (34).

10. The high-power liquid-cooled charging pile according to claim 8 or 9, characterized in that: The bottom end of the push rod (32) is fixedly connected to a positioning block (35), and one side of the positioning block (35) slides on one side of the cabinet (1).