Commercial vehicle cab top cover connecting structure and vehicle

By using a Z-shaped welding connection plate in the cab of light commercial vehicles, the problem of insufficient internal space caused by directly welding the flat top cover to the high top cover is solved, and the effect of maximizing the internal space of the cab while increasing the body strength.

CN119975560AActive Publication Date: 2025-05-13FAW JIEFANG AUTOMOTIVE CO
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Patent Information

Application Number
CN202510384398.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-05-13
Estimated Expiration
2045-03-28

AI Technical Summary

Technical Problem

When the flat top cover of the existing light commercial vehicle cab is directly welded to the high top cover, the Y-direction space at the white body top cover is smaller than the Y-direction space on the side, resulting in smaller internal space in the cab.

Method used

The first connecting plate adopting a Z-shaped structure is connected to the outer plate of the side by a first welding part, and is connected to the top cover through a second welding part. The second connecting plate is connected to the first connecting plate. The outer plate, inner plate and second connecting plate of the side by a third welding part are fixedly connected to form a Z-shaped structure with a welded edge.

Benefits of technology

While increasing the strength of the white body, the welding side position is closer to the outside of the body than the flat-top model, maximizing the internal space of the white body in the high-top cab.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of vehicles, and discloses a commercial vehicle cab top cover connecting structure and a vehicle. The commercial vehicle cab top cover connecting structure comprises a first connecting plate, a first welding part, a second welding part, a second connecting plate and a third welding part; one end of the first connecting plate is fixedly connected with the outer plate of the side wall through a first welding part, the other end of the first connecting plate is fixedly connected with the top cover through a second welding part, the second connecting plate is connected to the first connecting plate, and the outer plate of the side wall, the inner plate of the side wall and the second connecting plate are fixedly connected through a third welding part. According to the welding sequence, the first welding part, the third welding part and the second welding part are welded in sequence to complete welding connection of the top cover and the side wall, the strength of the body-in-white is improved, meanwhile, the position of the welding edge is closer to the outer side of the vehicle body relative to a flat-top vehicle type, and the internal space of the body-in-white of the high-top cab is maximized.
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Description

Technical Field

[0001] The present invention relates to the technical field of vehicles, and in particular to a commercial vehicle cab roof connection structure and a vehicle. Background Art

[0002] The automobile cab roof assembly is an important component of the cab. The roof assembly is assembled on the top of the cab to increase the upper space of the cab.

[0003] At present, most of the cabs of light commercial vehicles are flat-top cabs, and most of the high-top cabs are non-metallic roof structures. The flat-top roof of the light cab is an integral sheet structure, and the upper part of the body-in-white side wall is in a "C" structure extending to the upper part of the roof, and is welded to the roof, and its welding edge is at the upper part of the body-in-white. Therefore, if the high-top roof is directly welded on the flat-top side wall, the Y-direction space at the body-in-white roof will be smaller than the Y-direction space of the side wall, and the internal space of the body-in-white cab will be smaller.

[0004] Therefore, there is an urgent need for a commercial vehicle cab roof connection structure and a vehicle to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide a commercial vehicle cab roof connection structure, which increases the strength of the body-in-white and positions the welding edge closer to the outside of the body relative to a flat-top vehicle, thereby maximizing the internal space of the high-top cab body-in-white.

[0006] In order to solve the above problems existing in the prior art, the present invention adopts the following technical solutions:

[0007] The commercial vehicle cab roof connection structure is used to connect the roof and the side panels, and the commercial vehicle cab roof connection structure includes:

[0008] A first connecting plate, wherein the first connecting plate is in a Z-shaped structure;

[0009] A first welding portion, wherein one end of the first connecting plate and the outer plate of the side enclosure are fixedly connected via the first welding portion;

[0010] a second welding portion, the other end of the first connecting plate and the top cover are fixedly connected through the second welding portion;

[0011] a second connecting plate, the second connecting plate being connected to the first connecting plate;

[0012] A third welding portion, through which the outer plate of the side surround, the inner plate of the side surround and the second connecting plate are fixedly connected.

[0013] Preferably, the first connecting plate includes a first connecting portion, an intermediate connecting portion and a second connecting portion, the intermediate connecting portion is connected between the first connecting portion and the second connecting portion, the first connecting portion is welded to the outer plate of the side panel through the first welding portion, and the second connecting portion is welded to the top cover through the second welding portion.

[0014] Preferably, the first connecting portion and the middle connecting portion are vertically arranged.

[0015] Preferably, the second connecting portion and the middle connecting portion are arranged vertically.

[0016] Preferably, the second connecting plate is connected to the first connecting portion and has a Z-shaped structure.

[0017] Preferably, the second connecting plate includes a third connecting portion and a fourth connecting portion, the third connecting portion is connected between the first connecting portion and the fourth connecting portion, and the fourth connecting portion is welded to the side surround via the third welding portion.

[0018] Preferably, the third connection portion and the fourth connection portion are arranged at an obtuse angle.

[0019] Preferably, the first connecting plate and the second connecting plate are integrally formed.

[0020] Preferably, the first welding portion, the second welding portion and the third welding portion are all welding edges.

[0021] To achieve the above object, the present invention also provides a vehicle, including a cab and the above commercial vehicle cab roof connection structure, the cab includes a roof and side panels, and the commercial vehicle cab roof connection structure is connected between the roof and the side panels.

[0022] The beneficial effects of the present invention are:

[0023] The commercial vehicle cab roof connection structure provided by the present invention has a first connection plate in a Z-shaped structure, one end of the first connection plate is fixedly connected to the outer plate of the side enclosure by a first welding portion, the other end of the first connection plate is fixedly connected to the roof by a second welding portion, the second connection plate is connected to the first connection plate, and the outer plate of the side enclosure, the inner plate of the side enclosure, and the second connection plate are fixedly connected by a third welding portion. First, the outer plate of the side enclosure and the first connection plate are welded by the first welding portion to form a side enclosure outer plate assembly, secondly, the side enclosure outer plate assembly and the inner plate of the side enclosure are welded by the third welding portion to form a side enclosure assembly, and finally, the side enclosure assembly and the roof are welded by the second welding portion to complete the welding connection between the roof and the side enclosure. The side panel assembly of the flat-top body-in-white is kept intact, and a Z-shaped welding connecting plate structure is used in the middle position of the top cover and the side panel assembly to connect the side panel and the top cover assembly. After welding, the Y-direction boundary of the top cover is equivalent to the Y-direction boundary of the side panel. While increasing the strength of the body-in-white, the position of the welding edge is closer to the outside of the body than that of the flat-top model, thereby maximizing the internal space of the high-top cab body-in-white.

[0024] The vehicle provided by the present invention comprises a cab and a commercial vehicle cab roof connection structure, wherein the cab comprises a roof and side panels, and the commercial vehicle cab roof connection structure is connected between the roof and the side panels. A Z-shaped welded connecting plate structure is adopted in the middle position between the roof and the side panel assembly, which increases the strength of the body-in-white, and the position of the welding edge is closer to the outside of the body relative to the flat-top vehicle model, so as to maximize the internal space of the high-top cab. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A schematic diagram of the structure of a commercial vehicle cab roof connection structure and a cab provided by an embodiment of the present invention;

[0026] Figure 2 A cross-sectional view of a commercial vehicle cab roof connection structure and a cab provided by an embodiment of the present invention.

[0027] Reference numerals:

[0028] 100, top cover; 200, side panel; 201, outer panel; 202, inner panel;

[0029] 1. first connecting plate; 11. first connecting portion; 12. middle connecting portion; 13. second connecting portion;

[0030] 2. The first welding part;

[0031] 3. Second welding part;

[0032] 4. second connecting plate; 41. third connecting portion; 42. fourth connecting portion;

[0033] 5. The third welding part. DETAILED DESCRIPTION

[0034] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0035] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0037] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0038] like Figure 1-Figure 2As shown, in this embodiment, the commercial vehicle cab roof connection structure is used to connect the roof 100 and the side panel 200, and the commercial vehicle cab roof connection structure includes a first connection plate 1, a first welding portion 2, a second welding portion 3, a second connection plate 4 and a third welding portion 5. Among them, the first connection plate 1 is a Z-shaped structure, one end of the first connection plate 1 and the outer plate 201 of the side panel 200 are fixedly connected through the first welding portion 2, the other end of the first connection plate 1 and the roof 100 are fixedly connected through the second welding portion 3, the second connection plate 4 is connected to the first connection plate 1, and the outer plate 201 of the side panel 200, the inner plate 202 of the side panel 200 and the second connection plate 4 are fixedly connected through the third welding portion 5.

[0039] The first welding portion 2, the second welding portion 3 and the third welding portion 5 are all welding edges, wherein the first welding portion 2 is the welding edge of the outer plate 201 of the side enclosure 200 and the Z-shaped first connecting plate 1, the second welding portion 3 is the welding edge of the top cover 100 and the Z-shaped first connecting plate 1, and the third welding portion 5 is the welding edge of the side enclosure 200 assembly and the second connecting plate 4. The welding sequence between the top cover 100 and the side enclosure 200 is as follows: first, the outer plate 201 of the side enclosure 200 and the first connecting plate 1 are welded through the first welding portion 2 to form the outer plate 201 assembly of the side enclosure 200, secondly, the outer plate 201 assembly of the side enclosure 200 and the inner plate 202 of the side enclosure 200 are welded through the third welding portion 5 to form the side enclosure 200 assembly, and finally, the side enclosure 200 assembly and the top cover 100 are welded through the second welding portion 3 to complete the welding connection between the top cover 100 and the side enclosure 200. The laser-MAG composite welding process is used to form a continuous fish scale weld at the bend, and the weld penetration reaches 70%-85% of the plate thickness, which increases the connection stiffness by 40% compared with the traditional spot welding process. The side panel 200 assembly of the flat-top body-in-white is kept unchanged, and a Z-shaped welding connecting plate structure is used in the middle position between the top cover 100 and the side panel 200 assembly to connect the side panel 200 and the top cover 100 assembly. After welding, the Y-direction boundary of the top cover 100 is equivalent to the Y-direction boundary of the side panel 200. While increasing the strength of the body-in-white, the position of the welding edge is closer to the outside of the body than the flat-top model, maximizing the internal space of the high-top cab body-in-white. At the same time, the commonality of the side panel 200 assembly is improved, and the cost is low.

[0040] Further, continue to refer to Figure 1-Figure 2The first connecting plate 1 includes a first connecting portion 11, an intermediate connecting portion 12 and a second connecting portion 13. The intermediate connecting portion 12 is connected between the first connecting portion 11 and the second connecting portion 13. The first connecting portion 11 is welded to the outer plate 201 of the side panel 200 through the first welding portion 2, and the second connecting portion 13 is welded to the top cover 100 through the second welding portion 3. The first connecting portion 11 and the second connecting portion 13 are both arranged perpendicular to the intermediate connecting portion 12 to form a Z-shaped structure, so that the first connecting portion 11 and the second connecting portion 13 can support the outer plate 201 of the side panel 200 and the top cover 100 respectively. The outer plate 201 of the side panel 200 and the first connecting portion 11 are welded through the first welding portion 2 to form the outer plate 201 assembly of the side panel 200, and the top cover 100 and the second connecting portion 13 are welded through the second welding portion 3. A Z-shaped welded connecting plate structure is used in the middle position of the top cover 100 and the side panel 200 assembly to maximize the internal space of the high-top cab body-in-white. Optionally, the bending angles of the first connecting portion 11, the second connecting portion 13 and the middle connecting portion 12 are controlled between 105 and 135 degrees to achieve optimization of the mechanical transfer path, thereby satisfying the collision energy absorption index required by the strength of the automobile side panel 200 and reducing the joint surface between the longitudinal beam of the top cover 100 and the pillar of the side panel 200 to a certain extent.

[0041] Further, continue to refer to Figure 1-Figure 2 The second connecting plate 4 is connected to the first connecting portion 11 and has a Z-shaped structure. The second connecting plate 4 includes a third connecting portion 41 and a fourth connecting portion 42. The third connecting portion 41 is connected between the first connecting portion 11 and the fourth connecting portion 42. The third connecting portion 41 and the fourth connecting portion 42 are arranged at an obtuse angle. The fourth connecting portion 42 is welded to the side enclosure 200 through a third welding portion 5. The side enclosure 200 and the fourth connecting portion 42 of the second connecting plate 4 are welded through the third welding portion 5 to form a side enclosure 200 assembly. A double Z-shaped welded connecting plate structure is used in the middle position between the top cover 100 and the side enclosure 200 assembly to replace a welding edge of a flat-top vehicle. While increasing the strength of the body-in-white, the position of the welding edge is closer to the outside of the vehicle body relative to the flat-top vehicle body, maximizing the internal space of the high-top cab body-in-white.

[0042] Preferably, the first connecting plate 1 and the second connecting plate 4 are integrally formed by stamping or the like, and have high structural strength and long service life.

[0043] This embodiment also provides a vehicle, including a cab and the above-mentioned commercial vehicle cab roof connection structure, wherein the cab includes a roof 100 and a side panel 200, and the commercial vehicle cab roof connection structure is connected between the roof 100 and the side panel 200. A Z-shaped welded connecting plate structure is used in the middle of the assembly of the roof 100 and the side panel 200, which increases the strength of the body-in-white and the position of the welding edge is closer to the outside of the body relative to the flat-top vehicle, thereby maximizing the internal space of the high-top cab.

[0044] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A commercial vehicle cab roof connection structure, used to connect a roof (100) and a side panel (200), characterized in that: The commercial vehicle cab roof connection structure comprises: A first connecting plate (1), wherein the first connecting plate (1) is in a Z-shaped structure; A first welding portion (2), wherein one end of the first connecting plate (1) and the outer plate (201) of the side panel (200) are fixedly connected via the first welding portion (2); a second welding portion (3), wherein the other end of the first connecting plate (1) and the top cover (100) are fixedly connected via the second welding portion (3); A second connecting plate (4), the second connecting plate (4) being connected to the first connecting plate (1); A third welding portion (5), the outer plate (201) of the side surround (200), the inner plate (202) of the side surround (200) and the second connecting plate (4) are fixedly connected via the third welding portion (5).

2. The commercial vehicle cab roof connection structure according to claim 1, characterized in that: The first connecting plate (1) comprises a first connecting portion (11), an intermediate connecting portion (12) and a second connecting portion (13); the intermediate connecting portion (12) is connected between the first connecting portion (11) and the second connecting portion (13); the first connecting portion (11) is welded to the outer plate (201) of the side panel (200) via the first welding portion (2); and the second connecting portion (13) is welded to the top cover (100) via the second welding portion (3).

3. The commercial vehicle cab roof connection structure according to claim 2, characterized in that: The first connecting portion (11) and the middle connecting portion (12) are arranged vertically.

4. The commercial vehicle cab roof connection structure according to claim 2, characterized in that: The second connecting portion (13) and the intermediate connecting portion (12) are arranged vertically.

5. The commercial vehicle cab roof connection structure according to claim 2, characterized in that: The second connecting plate (4) is connected to the first connecting portion (11) and has a Z-shaped structure.

6. The commercial vehicle cab roof connection structure according to claim 1, characterized in that: The second connecting plate (4) comprises a third connecting portion (41) and a fourth connecting portion (42), wherein the third connecting portion (41) is connected between the first connecting portion (11) and the fourth connecting portion (42), and the fourth connecting portion (42) is welded to the side surround (200) via the third welding portion (5).

7. The commercial vehicle cab roof connection structure according to claim 6, characterized in that: The third connecting portion (41) and the fourth connecting portion (42) are arranged at an obtuse angle.

8. The commercial vehicle cab roof connection structure according to claim 1, characterized in that: The first connecting plate (1) and the second connecting plate (4) are integrally formed.

9. The commercial vehicle cab roof connection structure according to claim 1, characterized in that: The first welding portion (2), the second welding portion (3) and the third welding portion (5) are all welding edges.

10. A vehicle, characterized in that The invention comprises a cab and a commercial vehicle cab roof connection structure according to any one of claims 1 to 9, wherein the cab comprises a roof (100) and a side panel (200), and the commercial vehicle cab roof connection structure is connected between the roof (100) and the side panel (200).

Citation Information

Patent Citations

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