Electronic control product packaging and molding device

Abstract

The invention relates to the technical field of packaging equipment, in particular to an electric control product packaging and shaping device for shaping products to facilitate boxing, which comprises a rack, a shaping assembly, an outer shell and a control assembly. The shaping assembly is provided with the upper compression assembly, the left compression assembly, the right compression assembly and the lower compression assembly, products can be flatly shaped in the upper direction, the lower direction, the left direction and the right direction, and flatness of product packaging is guaranteed. And meanwhile, the condition of unbalanced compression flatness can be effectively avoided through multi-directional simultaneous shaping. And the stability of products after boxing is ensured, and the damage risk in the transportation process is reduced. The shaping assembly is provided with corner steel bars and telescopic rods, and can adapt to packaging shaping of various sizes. When the size of the product is large, the telescopic rod can play a role in assisting in pressing the product, the product is prevented from bulging out of gaps of all the compression plates, and therefore the shaping smoothness is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of packaging equipment, and in particular to an electronically controlled product packaging shaping device for shaping products for packing. Background Art

[0002] In modern industrial production, product packaging is a vital link. With the continuous improvement of production levels, the number of products with special aesthetics or characteristics has increased. Products with irregular shapes and sizes can easily lead to space waste, product damage, and other problems when they are directly loaded into carriages or containers.

[0003] Traditional packaging methods usually use manual adjustment or simple mechanical devices for shaping, which have many shortcomings. First, manual operation is inefficient and difficult to meet the needs of large-scale production. Second, the accuracy of manual adjustment is limited, and the stability of the product after packaging cannot be guaranteed, which makes it easy for the product to shift or be damaged during transportation.

[0004] In addition, traditional mechanical devices have poor adaptability. For products of different specifications and shapes, molds often need to be replaced or complex adjustments are made, which increases production costs and time costs. With the development of automation technology, although some automated packaging equipment has gradually been applied to production, most of these equipment have single functions and cannot achieve all-round shaping adjustments for products. In addition, they lack real-time monitoring and feedback mechanisms, making it difficult to ensure the consistency of packaging quality.

[0005] Therefore, developing a device that can efficiently and accurately shape and package electronic control products has become an urgent problem to be solved in the current packaging equipment field. Summary of the invention

[0006] The purpose of the present invention is to provide an electronically controlled product packaging and shaping device, which can efficiently and accurately package and shape products. To achieve the above purpose, the present invention provides the following technical solutions:

[0007] An electronic control product packaging molding device comprises a frame, a molding component, an outer shell and a control component;

[0008] The frame comprises a base and a support frame, the outer shell is wrapped around the outside of the support frame, and the front and rear sides of the outer shell are respectively provided with an inlet and an outlet;

[0009] The shaping component is arranged in the support frame, and includes an upper compression component, a left compression component, a right compression component and a lower compression component, wherein the upper compression component, the left compression component, the right compression component and the lower compression component are arranged at the upper, left, right and lower positions of the opening respectively;

[0010] The control component includes a pressure sensor, a distance sensor and a control panel. The pressure sensor and the distance sensor are used to perform real-time detection on the upper compression component, the left compression component, the right compression component and the lower compression component, and transmit the monitoring data to the control panel.

[0011] As an improvement, the upper compression assembly includes an upper compression plate and an upper compression electric cylinder; the left compression assembly includes a left compression plate and a left compression electric cylinder; the right compression assembly includes a right compression plate and a right compression electric cylinder; the lower compression assembly includes a lower compression plate and a lower compression electric cylinder;

[0012] The upper compression electric cylinder, the left compression electric cylinder, the right compression electric cylinder and the lower compression electric cylinder are fixedly connected to the support frame at the upper, left, right and lower positions of the support frame respectively.

[0013] As an improvement, the shaping component is further provided with corner bars, and the number of the corner bars is four, which are respectively arranged at the four corners of the shaping component, including an upper left bar, an upper right bar, a lower left bar and a lower right bar;

[0014] Telescopic rods are arranged on both sides of the upper compression plate, the left compression plate, the right compression plate and the lower compression plate, and are connected with adjacent corner steel bars through the telescopic rods.

[0015] As an improvement, the number of the upper compression electric cylinder and the number of the lower compression electric cylinder are four respectively, and the number of the left compression electric cylinder and the number of the right compression electric cylinder are two.

[0016] As an improvement, there are multiple pressure sensors and distance sensors, which are arranged at the output ends of the upper compression electric cylinder, the lower compression electric cylinder, the left compression electric cylinder, and the right compression electric cylinder to measure the output pressure and telescopic length of each electric cylinder.

[0017] As an improvement, the control component also includes a signal conversion module electrically connected to the pressure sensor and the distance sensor, and the signal conversion module is used to convert the analog signals detected by the pressure sensor and the distance sensor into digital signals, and transmit the digital signals to the control panel.

[0018] As an improvement, the control component also includes a storage module electrically connected to the control panel, the storage module is used to store the monitoring data received by the control panel and the control instructions issued by the control panel, and the storage module can also classify, store and query the stored data.

[0019] As an improvement, the control component also includes a communication module electrically connected to the control panel, and the communication module is used to transmit data in the control panel to an external device, and the external device includes a computer, a server or a mobile terminal. The communication module adopts a wired communication method or a wireless communication method. The wired communication method includes USB, RS232, RS485 or Ethernet, and the wireless communication method includes Wi-Fi, Bluetooth or ZigBee.

[0020] As an improvement, the control component also includes an alarm module electrically connected to the control panel, and the alarm module is used to send an alarm signal when the data detected by the pressure sensor or the distance sensor shows abnormality, and the alarm signal includes an acoustic alarm signal, a light alarm signal or a vibration alarm signal, and the alarm module includes a buzzer, an indicator light or a vibration motor.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The shaping component of the present invention is provided with an upper compression component, a left compression component, a right compression component and a lower compression component, which can flatten and shape the product from four directions: upper, lower, left and right, to ensure the flatness of the product packaging. At the same time, multi-directional shaping can effectively avoid the situation of uneven compression flattening. Ensure the stability of the product after packaging and reduce the risk of damage during transportation.

[0023] 2. The shaping component of the present invention is provided with an angle steel bar and a telescopic rod, which can adapt to packaging shaping of various sizes. When the product size is large, the telescopic rod can play a role in assisting in compacting the product, preventing the product from bulging out of the gaps between the compression plates, thereby improving the flatness of the shaping.

[0024] 3. The pressure sensor and distance sensor of the present invention can monitor the working status of each compression component in real time, and transmit the data to the control panel to achieve precise control of the compression process and ensure the consistency of the shaping quality. At the same time, the control component integrates a signal conversion module, a storage module, a communication module and an alarm module, which can automatically adjust the compression force according to the monitoring data to avoid excessive squeezing and damage to the product, and send out an alarm signal in time under abnormal circumstances to ensure the safety of equipment and products. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a structural diagram of an electronic control product packaging molding device in Example 1.

[0026] Figure 2 This is a structural diagram of the frame in an electronic control product packaging and molding device in Example 1.

[0027] Figure 3This is a structural diagram of a shaping component in an electronic control product packaging shaping device in Example 1.

[0028] Figure 4 This is a front view of a shaping component in an electronic control product packaging shaping device in Example 1.

[0029] Figure 5 This is a structural diagram of a control component in an electronically controlled product packaging molding device in Example 1.

[0030] Indicated in the figure:

[0031] 1-frame, 11-base, 12-support frame, 2-molding component, 21-upper compression component, 211-upper compression plate, 212-upper compression electric cylinder, 22-left compression component, 221-left compression plate, 222-left compression electric cylinder, 23-right compression component, 231-right compression plate, 232-right compression electric cylinder, 24-lower compression component, 241-lower compression plate, 242-lower compression electric cylinder, 25-corner bar steel, 251-upper left bar steel, 252-upper right bar steel, 253-lower left bar steel, 254-lower right bar steel, 26-telescopic rod, 3-outer shell, 31-entrance, 4-control component, 41-pressure sensor, 42-distance sensor, 43-control panel, 44-signal conversion module, 45-storage module, 46-communication module, 47-alarm module. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0033] Example 1

[0034] This embodiment discloses an electronically controlled product packaging molding device, comprising a frame 1, a molding component 2, an outer shell 3 and a control component 4.

[0035] The frame 1 includes a base 11 and a support frame 12 . The outer shell 3 is wrapped around the outer side of the support frame 12 . The front side and the rear side of the outer shell 3 are respectively provided with an inlet 31 and an outlet.

[0036] The shaping component 2 is arranged in the supporting frame 12, and includes an upper compression component 21, a left compression component 22, a right compression component 23 and a lower compression component 24. The upper compression component 21, the left compression component 22, the right compression component 23 and the lower compression component 24 are respectively arranged at the upper, left, right and lower positions of the opening.

[0037] The control component 4 includes a pressure sensor 41, a distance sensor 42 and a control panel 43. The pressure sensor 41 and the distance sensor 42 are used to perform real-time detection on the upper compression component 21, the left compression component 22, the right compression component 23 and the lower compression component 24, and transmit the monitoring data to the control panel 43.

[0038] The upper compression assembly 21 includes an upper compression plate 211 and an upper compression cylinder 212; the left compression assembly 22 includes a left compression plate 221 and a left compression cylinder 222; the right compression assembly 23 includes a right compression plate 231 and a right compression cylinder 232; and the lower compression assembly 24 includes a lower compression plate 241 and a lower compression cylinder 242. The upper compression cylinder 212, the left compression cylinder 222, the right compression cylinder 232, and the lower compression cylinder 242 are fixedly connected to the support frame 12 at the upper, left, right, and lower positions of the support frame 12, respectively.

[0039] The shaping component 2 is also provided with corner bars 25, and the number of corner bars 25 is four, respectively arranged at the four corners of the shaping component, including an upper left bar 251, an upper right bar 252, a lower left bar 253, and a lower right bar 254. Telescopic rods 26 are provided on both sides of the upper compression plate 211, the left compression plate 221, the right compression plate 231, and the lower compression plate 241, and are connected to the adjacent corner bars 25 through the telescopic rods 26.

[0040] The number of the upper compression electric cylinder 212 and the number of the lower compression electric cylinder 242 are four respectively, and the number of the left compression electric cylinder 222 and the number of the right compression electric cylinder 232 are two.

[0041] There are multiple pressure sensors 41 and distance sensors 42, which are arranged at the output ends of the upper compression electric cylinder 212, the lower compression electric cylinder 242, the left compression electric cylinder 222, and the right compression electric cylinder 232, and are used to measure the output pressure and telescopic length of each electric cylinder.

[0042] The control component 4 also includes a signal conversion module 44 electrically connected to the pressure sensor 41 and the distance sensor 42. The signal conversion module 44 is used to convert the analog signals detected by the pressure sensor 41 and the distance sensor 42 into digital signals, and transmit the digital signals to the control panel 43. The control component 4 can control the working conditions of each electric cylinder according to the data transmitted by the pressure sensor 41 and the distance sensor 42, so as to ensure the balance of the output force of each electric cylinder, and then ensure that the shaping component 2 shapes the product smoothly. At the same time, it is prevented that the plastic part 2 over-extrudes the product, causing damage to the product.

[0043] The control component 4 also includes a storage module 45 electrically connected to the control panel 43. The storage module 45 is used to store the monitoring data received by the control panel 43 and the control instructions issued by the control panel 43. The storage module 45 can also classify, store and query the stored data.

[0044] The control component 4 also includes a communication module 46 electrically connected to the control panel 43. The communication module 46 is used to transmit data in the control panel 43 to an external device, and the external device includes a computer, a server or a mobile terminal. The communication module 46 adopts a wired communication method or a wireless communication method. The wired communication method includes USB, RS232, RS485 or Ethernet, and the wireless communication method includes Wi-Fi, Bluetooth or ZigBee.

[0045] The control component 4 also includes an alarm module 47 electrically connected to the control panel 43. The alarm module 47 is used to send an alarm signal when the data detected by the pressure sensor 41 or the distance sensor 42 shows abnormality. The alarm signal includes an acoustic alarm signal, a light alarm signal or a vibration alarm signal. The alarm module 47 includes a buzzer, an indicator light or a vibration motor.

[0046] The shaping component of the present invention is provided with an upper compression component, a left compression component, a right compression component and a lower compression component, which can flatten and shape the product from four directions: upper, lower, left and right, to ensure the flatness of the product packaging. At the same time, multi-directional shaping can effectively avoid the situation of uneven compression flatness. For example, if the upper compression component is set alone, only the top of the filler in the product packaging can be compressed, while the fillers on the left, right and bottom are difficult to be effectively compressed and fixed. It is easy to cause the product to tilt or be damaged during transportation or packaging.

[0047] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A packaging and shaping device for electronically controlled products, characterized in that: It includes a frame, a molding component, an outer shell and a control component; The frame comprises a base and a support frame, the outer shell is wrapped around the outside of the support frame, and the front and rear sides of the outer shell are respectively provided with an inlet and an outlet; The shaping component is arranged in the support frame, and includes an upper compression component, a left compression component, a right compression component and a lower compression component, wherein the upper compression component, the left compression component, the right compression component and the lower compression component are arranged at the upper, left, right and lower positions of the opening respectively; The control component includes a pressure sensor, a distance sensor and a control panel. The pressure sensor and the distance sensor are used to perform real-time detection on the upper compression component, the left compression component, the right compression component and the lower compression component, and transmit the monitoring data to the control panel.

2. The electronic control product packaging molding device according to claim 1, characterized in that: The upper compression assembly includes an upper compression plate and an upper compression electric cylinder; the left compression assembly includes a left compression plate and a left compression electric cylinder; the right compression assembly includes a right compression plate and a right compression electric cylinder; the lower compression assembly includes a lower compression plate and a lower compression electric cylinder; The upper compression electric cylinder, the left compression electric cylinder, the right compression electric cylinder and the lower compression electric cylinder are fixedly connected to the support frame at the upper, left, right and lower positions of the support frame respectively.

3. The electronic control product packaging molding device according to claim 2, characterized in that: The shaping component is also provided with corner steel bars, and the number of the corner steel bars is four, which are respectively arranged at the four corners of the shaping component, including an upper left steel bar, an upper right steel bar, a lower left steel bar and a lower right steel bar; Telescopic rods are arranged on both sides of the upper compression plate, the left compression plate, the right compression plate and the lower compression plate, and are connected with adjacent corner steel bars through the telescopic rods.

4. The electronic control product packaging molding device according to claim 2, characterized in that: The number of the upper compression electric cylinder and the number of the lower compression electric cylinder are four respectively, and the number of the left compression electric cylinder and the number of the right compression electric cylinder are two.

5. The electronic control product packaging molding device according to claim 4, characterized in that: There are multiple pressure sensors and distance sensors, which are arranged at the output ends of the upper compression electric cylinder, the lower compression electric cylinder, the left compression electric cylinder, and the right compression electric cylinder to measure the output pressure and telescopic length of each electric cylinder.

6. The electronic control product packaging molding device according to claim 1, characterized in that: The control component also includes a signal conversion module electrically connected to the pressure sensor and the distance sensor, and the signal conversion module is used to convert the analog signals detected by the pressure sensor and the distance sensor into digital signals, and transmit the digital signals to the control panel.

7. The electronic control product packaging molding device according to claim 1, characterized in that: The control component also includes a storage module electrically connected to the control panel, and the storage module is used to store the monitoring data received by the control panel and the control instructions issued by the control panel. The storage module can also classify, store and query the stored data.

8. The electronic control product packaging shaping device according to claim 1, characterized in that: The control component also includes a communication module electrically connected to the control panel, and the communication module is used to transmit data in the control panel to an external device, and the external device includes a computer, a server or a mobile terminal. The communication module adopts a wired communication method or a wireless communication method. The wired communication method includes USB, RS232, RS485 or Ethernet, and the wireless communication method includes Wi-Fi, Bluetooth or ZigBee.

9. The electronic control product packaging molding device according to claim 1, characterized in that: The control component also includes an alarm module electrically connected to the control panel, and the alarm module is used to send an alarm signal when the data detected by the pressure sensor or the distance sensor shows abnormality. The alarm signal includes an acoustic alarm signal, a light alarm signal or a vibration alarm signal. The alarm module includes a buzzer, an indicator light or a vibration motor.

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