Height-adjustable feeding trolley suitable for two-layer conveying line

By designing a height-adjustable loading truck, using the unpowered roller assembly and adjustment rod structure, the problem of existing hydraulic vehicles increasing the working time when the conveyor line height is adjusted is solved, and the effect of workers being able to align the conveyor line in one go, saving time and extending the equipment life.

CN119976324APending Publication Date: 2025-05-13SHANGHAI YANZE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202510368623.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

In the automated assembly industry, when the conveyor line height is adjusted, workers need to adjust repeatedly, which increases the working time and shortens the service life of the hydraulic vehicle.

Method used

A loading vehicle suitable for two-layer conveyor lines and adjustable height is designed, adopting a powerless roller assembly and an adjustment rod structure, and the docking with the conveyor lines is achieved through the up and down movement of the adjustment rod.

Benefits of technology

Workers only need to align them in one time to complete the docking of upper and lower conveyor lines, saving workers' working time, extending the service life of the equipment, and reducing costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119976324A_ABST
Patent Text Reader

Abstract

The height-adjustable feeding trolley comprises a rack, a lower layer plate and an upper layer plate are arranged on the lower layer and the upper layer of the rack correspondingly, the lower layer plate penetrates through a lower layer adjusting rod and is locked to the lower layer adjusting rod through a nut, and the lower layer adjusting rod is fixedly connected to the rack through a lower layer fixing block; the height of the lower-layer plate is adjusted through a lower-layer adjusting rod, the upper-layer plate penetrates through an upper-layer adjusting rod and is locked on the upper-layer adjusting rod through a nut, the upper-layer adjusting rod is fixedly connected to the rack through an upper-layer fixing block, the height of the upper-layer plate is adjusted through the upper-layer adjusting rod, and the lower-layer plate and the upper-layer plate are each provided with an unpowered roller assembly. A material disc is arranged on a roller of the unpowered roller assembly, and the rollers located on the upper-layer plate and the lower-layer plate move up and down through an upper-layer adjusting rod and a lower-layer adjusting rod respectively, so that butt joint with an upper-layer conveying line and a lower-layer conveying line of the automatic assembly line is completed. According to the invention, the working time of workers is saved, a hydraulic vehicle is replaced, and the cost and time are saved.
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Description

[Technical field]

[0001] The invention relates to the field of conveyor line loading, in particular to a height-adjustable loading vehicle applicable to a two-layer conveyor line. [Background Technology]

[0002] At present, in the automated assembly industry, a double-layer conveyor line is often used to convey raw materials to the assembly station, with the upper layer conveying raw materials and the lower layer collecting empty trays. When placing trays containing raw materials on the upper conveyor line, a hand-pushed hydraulic car is generally used. The worker places the tray containing raw materials on the hand-pushed hydraulic car, raises the hydraulic car to the height of the upper conveyor line, and then pushes the tray containing raw materials to the upper conveyor line. After the raw materials of the tray are assembled, the empty tray is transported out through the lower conveyor line. At this time, the worker needs to take away the empty tray and lower the hydraulic car to the height of the lower conveyor line. In this way, the worker has to repeatedly adjust the height of the hydraulic car. Every time the height is docked with the upper or lower conveyor line, the worker needs to carefully adjust it, which not only increases the worker's working time, but also speeds up the consumption of the service life of the hydraulic car. [Summary of the invention]

[0003] The purpose of the present invention is to solve the above-mentioned shortcomings and provide a loading cart that is applicable to two-layer conveyor lines and has adjustable height. Workers only need to align the loading cart with the upper and lower conveyor lines for the first time, which saves workers' labor time, replaces hydraulic carts, and saves costs and time.

[0004] In order to achieve the above purpose, a height-adjustable loading vehicle suitable for a two-layer conveyor line is designed, comprising a frame 1, a lower layer fixing block 2, a lower layer adjusting rod 3, a lower layer plate 4, an unpowered roller assembly 5, an upper layer fixing block 6, an upper layer adjusting rod 7 and an upper layer plate 8. The lower layer plate 4 and the upper layer plate 8 are respectively provided on the lower layer and the upper layer of the frame 1. The lower layer plate 4 passes through the lower layer adjusting rod 3 and is locked on the lower layer adjusting rod 3 by a nut. The lower layer adjusting rod 3 is fixedly connected to the frame 1 through the lower layer fixing block 2. The lower layer plate 4 is adjusted in height through the lower layer adjusting rod 3. The upper plate 8 passes through the upper adjusting rod 7 and is locked on the upper adjusting rod 7 by a nut. The upper adjusting rod 7 is fixedly connected to the frame 1 by an upper fixing block 6. The upper plate 8 is adjusted in height by the upper adjusting rod 7. Unpowered roller assemblies 5 are arranged on the lower plate 4 and the upper plate 8. A material tray 5.4 is arranged on the roller 5.6 of the unpowered roller assembly 5. The roller 5.6 on the upper plate 8 and the lower plate 4 moves up and down respectively by the upper adjusting rod 7 and the lower adjusting rod 3, thereby completing the docking with the upper and lower conveyor lines of the automatic assembly line.

[0005] Furthermore, the unpowered roller assembly 5 is positioned with the lower plate 4 and the upper plate 8 by means of pin holes and connected by screw locking, which not only ensures reliable connection but also further saves operation time.

[0006] Furthermore, the unpowered roller assembly 5 includes a roller fixing plate 5.1, a roller pressure plate 5.2, a guardrail 5.5 and a roller 5.6. The rollers 5.6 are arranged side by side, and both ends of the rollers 5.6 are locked to the roller fixing plate 5.1 through the roller pressure plate 5.2. A material tray 5.4 is placed on the roller 5.6. Guardrails 5.5 are provided on the left and right sides of the material tray 5.4. The guardrails 5.5 are inserted into the fixing holes of the roller fixing plate 5.1, thereby ensuring that the material tray 5.4 will not slip out of the material cart during transportation.

[0007] Furthermore, both ends of the roller 5.6 are respectively placed in the grooves of the roller fixing plate 5.1, and the roller pressure plate 5.2 is fixed on the roller fixing plate 5.1 by means of pin hole positioning and screw locking. This structural design is simple and reliable, saving on-site operation time.

[0008] Furthermore, the unpowered roller assembly 5 also includes a side guide wheel 5.3, which is distributed along the feeding direction of the roller 5.6, and is arranged on the outside of the guardrail 5.5 and is rollingly connected to the guardrail 5.5. The side guide wheel 5.3 is fixed to the roller fixing plate 5.1 by threaded locking.

[0009] Furthermore, the unpowered roller assembly 5 located on the upper plate 8 moves up and down by adjusting the upper adjusting rod 7, so that the upper surface of the roller 5.6 on the upper plate 8 is the same height as the upper conveying line of the automatic assembly line; the unpowered roller assembly 5 located on the lower plate 4 moves up and down by adjusting the lower adjusting rod 3, so that the upper surface of the roller 5.6 on the lower plate 4 is the same height as the lower conveying line of the automatic assembly line.

[0010] Furthermore, the lower fixed block 2 is connected to the lower layer of the frame 1 through screw holes, the bottom end of the lower adjusting rod 3 is fixedly connected to the lower fixed block 2, the lower adjusting rod 3 is distributed at the four corners of the lower plate 4, the upper fixed block 6 is connected to the upper layer of the frame 1 through screw holes, the bottom end of the upper adjusting rod 7 is fixedly connected to the upper fixed block 6, and the upper adjusting rod 7 is distributed at the four corners of the upper plate 8.

[0011] Compared with the prior art, the present invention provides a loading trolley which is applicable to two-layer conveyor lines and has adjustable height. Workers only need to align the loading trolley with the upper and lower conveyor lines respectively for the first time. The upper layer of the loading trolley is used to place trays containing raw materials, and the lower layer is used to collect empty trays. The loading trolley has a novel structure, a reasonable design, is simple and reliable, saves workers' working time, replaces the hydraulic trolley, and indirectly saves costs and time for the company. It is worthy of popularization and application. [Drawings]

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0013] Figure 2 is an exploded schematic diagram of the present invention;

[0014] Figure 3 It is a structural schematic diagram of the unpowered roller assembly of the present invention;

[0015] In the figure: 1, frame 2, lower fixing block 3, lower adjusting rod 4, lower plate 5, unpowered roller assembly 6, upper fixing block 7, upper adjusting rod 8, upper plate 5.1, roller fixing plate 5.2, roller pressing plate 5.3, side guide wheel 5.4, material tray 5.5, guardrail 5.6, roller. [Specific implementation method]

[0016] As attached Figure 1 To Attachment Figure 3 As shown, the present invention provides a height-adjustable loading vehicle applicable to a two-layer conveyor line, comprising a frame 1, a lower layer fixing block 2, a lower layer adjusting rod 3, a lower layer plate 4, a non-powered roller assembly 5, an upper layer fixing block 6, an upper layer adjusting rod 7 and an upper layer plate 8. The lower layer plate 4 and the upper layer plate 8 are respectively provided on the lower layer and the upper layer of the frame 1. The lower layer plate 4 passes through the lower layer adjusting rod 3 and is locked on the lower layer adjusting rod 3 by a nut. The lower layer adjusting rod 3 is fixedly connected to the frame 1 through the lower layer fixing block 2. The lower layer plate 4 is adjusted in height by the lower layer adjusting rod 3. The upper plate 8 passes through the upper adjusting rod 7 and is locked on the upper adjusting rod 7 through a nut. The upper adjusting rod 7 is fixedly connected to the frame 1 through an upper fixing block 6. The upper plate 8 is adjusted in height through the upper adjusting rod 7. Unpowered roller assemblies 5 are arranged on the lower plate 4 and the upper plate 8. A material tray 5.4 is arranged on the roller 5.6 of the unpowered roller assembly 5. The roller 5.6 on the upper plate 8 and the lower plate 4 moves up and down through the upper adjusting rod 7 and the lower adjusting rod 3 respectively, thereby completing the docking with the upper and lower conveyor lines of the automatic assembly line.

[0017] The unpowered roller assembly 5 is positioned with the lower plate 4 and the upper plate 8 through pin holes and connected by screw locking, which is not only reliable but also saves operation time. Specifically, the unpowered roller assembly 5 includes a roller fixing plate 5.1, a roller pressing plate 5.2, a side guide wheel 5.3, a guardrail 5.5 and a roller 5.6. The rollers 5.6 are arranged side by side, and both ends of the rollers 5.6 are locked on the roller fixing plate 5.1 through the roller pressing plate 5.2. A material tray 5.4 is placed on the roller 5.6, and guardrails 5.5 are provided on both sides of the material tray 5.4. 5. The guardrail 5.5 is inserted into the fixing hole of the roller fixing plate 5.1; the side guide wheel 5.3 is distributed along the feeding direction of the roller 5.6, and the side guide wheel 5.3 is arranged on the outside of the guardrail 5.5 and is rollingly connected with the guardrail 5.5. The side guide wheel 5.3 is fixed to the roller fixing plate 5.1 by thread locking; the two ends of the roller 5.6 are respectively placed in the grooves of the roller fixing plate 5.1, and the roller pressure plate 5.2 is fixed to the roller fixing plate 5.1 by pin hole positioning and screw locking. The structural design is simple and reliable, saving on-site operation time.

[0018] The unpowered roller assembly 5 on the upper plate 8 moves up and down by adjusting the upper adjustment rod 7, so that the upper surface of the roller 5.6 on the upper plate 8 is the same height as the upper conveyor line of the automatic assembly line; the unpowered roller assembly 5 on the lower plate 4 moves up and down by adjusting the lower adjustment rod 3, so that the upper surface of the roller 5.6 on the lower plate 4 is the same height as the lower conveyor line of the automatic assembly line. The lower fixed block 2 is connected to the lower layer of the frame 1 through screw holes, the bottom end of the lower adjustment rod 3 is fixedly connected to the lower fixed block 2, and the lower adjustment rod 3 is distributed at the four corners of the lower plate 4, the upper fixed block 6 is connected to the upper layer of the frame 1 through screw holes, the bottom end of the upper adjustment rod 7 is fixedly connected to the upper fixed block 6, and the upper adjustment rod 7 is distributed at the four corners of the upper plate 8.

[0019] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments:

[0020] The material cart of the present invention is composed of a frame 1, a lower fixed block 2, a lower adjusting rod 3, a lower plate 4, an unpowered roller assembly 5, an upper fixed block 6, an upper adjusting rod 7 and an upper plate 8; the unpowered roller assembly 5 is composed of a roller fixing plate 5.1, a roller pressure plate 5.2, a side guide wheel 5.3, a material tray 5.4, a guardrail 5.5 and a roller 5.6.

[0021] The lower fixing block 2 is connected to the frame 1 through a screw hole, the lower adjusting rod 3 is connected to the lower fixing block 2, the lower plate 4 passes through the lower adjusting rod 3 and is locked on the lower adjusting rod 3 by a nut, the unpowered roller assembly 5 is positioned with the lower plate 4 through a pin hole and is connected by screw locking; the upper fixing block 6 is connected to the frame 1 through a screw hole, the upper adjusting rod 7 is connected to the upper fixing block 6, the upper plate 8 passes through the upper adjusting rod 7 and is locked on the upper adjusting rod 7 by a nut, the unpowered roller assembly 5 is positioned with the upper plate 8 through a pin hole and is connected by screw locking.

[0022] The rollers 5.6 are placed in the grooves of the roller fixing plate 5.1 respectively, the roller pressure plate 5.2 is positioned through the pin hole and fixed on the roller fixing plate 5.1 by screw locking, so that the roller 5.6 is locked on the roller fixing plate 5.1; the side guide wheel 5.3 is fixed to the roller fixing plate 5.1 by thread locking; the material tray 5.4 is placed on the roller 5.6; the guardrail 5.5 is inserted into the fixing hole of the roller fixing plate 5.1, thus forming the unpowered roller assembly 5.

[0023] When workers place the material tray 5.4 on the upper layer of the material cart, they first remove the guardrail 5.5, then place the material tray 5.4 on the roller 5.6 on the upper layer of the material cart, and then insert the guardrail 5.5 back to its original position, thus ensuring that the material tray 5.4 will not slip out of the material cart during transportation.

[0024] When the worker pushes the material cart to dock with the upper and lower layers of the automatic assembly equipment, the upper layer adjusts the upper adjusting rod 7 to make the unpowered roller assembly 5 move up and down. When the upper surface of the roller 5.6 is the same height as the upper conveyor line of the automatic assembly line, the nut of the upper adjusting rod 7 can be locked, and the same operation is performed on the lower layer. After such adjustment, the material cart is docked with the upper and lower conveyor lines of the automatic assembly line. Subsequent loading and emptying of the material tray will no longer require repeated up and down movements like the previous hand-pushed hydraulic cart.

[0025] When loading materials, workers take out the upper guardrail 5.5 and push a stack of trays 5.4 to the upper conveyor line of the automatic assembly line. When collecting trays, workers take out the lower guardrail 5.5 and push the empty trays on the lower conveyor line of the automatic assembly line to the lower roller 5.6 of the material cart, and then insert the upper and lower guardrails 5.5.

[0026] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0027] The present invention is not limited to the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principles of the present invention shall be equivalent replacement methods and shall be included in the protection scope of the present invention.

Claims

1. A height-adjustable loading vehicle applicable to a two-layer conveyor line, characterized in that: The invention comprises a frame (1), a lower fixing block (2), a lower adjusting rod (3), a lower plate (4), a non-powered roller assembly (5), an upper fixing block (6), an upper adjusting rod (7) and an upper plate (8), wherein the lower plate (4) and the upper plate (8) are respectively provided at the lower layer and the upper layer of the frame (1), the lower plate (4) passes through the lower adjusting rod (3) and is locked on the lower adjusting rod (3) by a nut, the lower adjusting rod (3) is fixedly connected to the frame (1) by the lower fixing block (2), the lower plate (4) is height-adjustable by the lower adjusting rod (3), the upper plate (8) passes through the upper adjusting rod (7) and is locked on the upper adjustment rod (7) through a nut; the upper adjustment rod (7) is fixedly connected to the frame (1) through an upper fixing block (6); the upper plate (8) is adjusted in height through the upper adjustment rod (7); both the lower plate (4) and the upper plate (8) are provided with an unpowered roller assembly (5); a material tray (5.4) is provided on the roller (5.6) of the unpowered roller assembly (5); the rollers (5.6) on the upper plate (8) and the lower plate (4) respectively move up and down through the upper adjustment rod (7) and the lower adjustment rod (3), thereby completing docking with the upper and lower conveyor lines of the automatic assembly line.

2. The height-adjustable loading vehicle applicable to a two-layer conveyor line according to claim 1, characterized in that: The unpowered roller assembly (5) is connected to the lower plate (4) and the upper plate (8) by positioning through pin holes and locking with screws.

3. The height-adjustable loading vehicle applicable to a two-layer conveyor line according to claim 1 or 2, characterized in that: The unpowered roller assembly (5) comprises a roller fixing plate (5.1), a roller pressing plate (5.2), a guardrail (5.5) and a roller (5.6); the rollers (5.6) are arranged side by side; both ends of the rollers (5.6) are locked on the roller fixing plate (5.1) through the roller pressing plate (5.2); a material tray (5.4) is placed on the roller (5.6); guardrails (5.5) are provided on both left and right sides of the material tray (5.4); and the guardrails (5.5) are inserted into fixing holes of the roller fixing plate (5.1).

4. The height-adjustable loading vehicle applicable to a two-layer conveyor line as claimed in claim 3 is characterized in that: The two ends of the roller (5.6) are respectively placed in the grooves of the roller fixing plate (5.1), and the roller pressing plate (5.2) is fixed on the roller fixing plate (5.1) by means of pin hole positioning and screw locking.

5. The height-adjustable loading vehicle applicable to a two-layer conveyor line as claimed in claim 3 is characterized in that: The unpowered roller assembly (5) further comprises side guide wheels (5.3), the side guide wheels (5.3) being distributed along the feeding direction of the roller (5.6), the side guide wheels (5.3) being arranged outside the guardrail (5.5) and being rollingly connected to the guardrail (5.5), and the side guide wheels (5.3) being fixed to the roller fixing plate (5.1) by means of threaded locking.

6. The height-adjustable loading vehicle applicable to a two-layer conveyor line as claimed in claim 3 is characterized in that: The unpowered roller assembly (5) located on the upper plate (8) moves up and down by adjusting the upper adjustment rod (7), thereby making the upper surface of the roller (5.6) on the upper plate (8) the same height as the upper conveying line of the automatic assembly line; the unpowered roller assembly (5) located on the lower plate (4) moves up and down by adjusting the lower adjustment rod (3), thereby making the upper surface of the roller (5.6) on the lower plate (4) the same height as the lower conveying line of the automatic assembly line.

7. The height-adjustable loading vehicle applicable to a two-layer conveyor line according to claim 1, characterized in that: The lower fixing block (2) is connected to the lower layer of the frame (1) through screw holes, the bottom end of the lower adjusting rod (3) is fixedly connected to the lower fixing block (2), the lower adjusting rod (3) is distributed at the four corners of the lower plate (4), the upper fixing block (6) is connected to the upper layer of the frame (1) through screw holes, the bottom end of the upper adjusting rod (7) is fixedly connected to the upper fixing block (6), and the upper adjusting rod (7) is distributed at the four corners of the upper plate (8).