Photovoltaic panel transferring and transporting equipment
By designing a photovoltaic panel transfer and transportation equipment that automatically adsorbs and sheaths, the problem of photovoltaic panels being prone to rupture during transportation is solved, and more efficient protection and transportation efficiency are achieved.
Patent Information
- Application Number
- CN202510369626.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Photovoltaic panels are prone to cracking due to bumps during transportation, especially in the four corners, and the existing technology lacks perfect protective measures.
A photovoltaic panel transfer and transportation equipment is designed. By setting a sheathed conveyor belt on the conveyor belt and setting a positioning mechanism and an adsorption and transfer mechanism on the base, it is automatically adsorbed and sleeved in four corners of the photovoltaic panel.
It effectively improves the protective effect of photovoltaic panels during transportation, reduces the risk of rupture, and improves transportation efficiency through automated operations.
Smart Images

Figure CN119976391A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic panel processing and transportation, and in particular to photovoltaic panel transfer and transportation equipment. Background Art
[0002] With the continuous advancement of technology, the conversion efficiency of photovoltaic panels is constantly improving and the production cost is also decreasing. At the same time, the development of energy storage technology has made the use of solar energy more efficient and promoted the transformation of the global energy structure to renewable energy. Photovoltaic panels need to be transferred and transported during production. Due to the particularity of photovoltaic panel materials, they are prone to breakage when bumped, especially at the four corners of the photovoltaic panels. Therefore, it is generally necessary to install protective covers on the four corners. In the current photovoltaic panel transportation process, there are no perfect protection measures for photovoltaic panels. Based on this, the present invention proposes a transportation equipment to install a protective cover when transporting and transferring photovoltaic panels to improve the protection effect of photovoltaic panels. Summary of the invention
[0003] In view of the above technical problems, the present invention installs a sheath when transporting and transferring the photovoltaic panels to improve the protective effect of the photovoltaic panels.
[0004] The use scheme of the present invention is: a photovoltaic panel transfer and transportation equipment, including a base, on which are arranged a second conveyor belt and a first conveyor belt, as well as a second motor and a first motor, wherein the second motor is used to drive the second conveyor belt, and the first motor is used to drive the first conveyor belt; positioning parts are respectively arranged on the second conveyor belt and the first conveyor belt, wherein the second conveyor belt is used to transport the photovoltaic panel, and the first conveyor belt is used to transport the sheath; a positioning mechanism is arranged on the base and at one end of the first conveyor belt and the second conveyor belt, and is used to position and install the sheath, and the sheath is used to be sleeved on the four corners of the photovoltaic panel; the positioning mechanism includes a mounting part arranged in a quadrilateral, and the mounting part adsorbs and fixes the sheath; an adsorption transfer mechanism is arranged on one side of the base, and is used to adsorb and transfer the photovoltaic panel; a clamping transfer mechanism is arranged on the other side of the base, and is used to transfer the photovoltaic panel to the positioning mechanism.
[0005] Furthermore, the positioning mechanism includes an installation motor and an installation screw arranged on one end of the base, the installation motor is used to drive the installation screw, and a docking installation frame is also slidably installed on the base, and the docking installation frame and the installation screw form a spiral pair; every two installation parts form a group, and each group of installation parts is installed on the docking installation frame, and an adsorption controller is arranged on the docking installation frame, and the adsorption controller is connected to the installation part.
[0006] Furthermore, the adsorption transfer mechanism includes a guide rod four, a screw rod four and a motor four arranged on the base, and the motor four is used to drive the screw rod four; a slide seat four is movably arranged on the guide rod four and the screw rod four, and the slide seat four and the screw rod four form a spiral pair; a rotation motor is arranged on the slide seat four, and a rotation gear is arranged on the output shaft of the rotation motor, and a rotation seat one is rotatably installed on the slide seat four, and the rotation seat one is meshed with the rotation gear.
[0007] Furthermore, an adsorption platform is arranged on the rotating seat one, an adsorption part is arranged on the adsorption platform, and a motor five and a screw rod five are arranged on the adsorption platform, and the motor five is used to drive the screw rod five.
[0008] Furthermore, an inspection slide is slidably mounted on the adsorption platform, the inspection slide and the screw rod 5 form a spiral pair, and a detector is arranged at the bottom end of the inspection slide for detecting the surface quality of the photovoltaic panel.
[0009] Furthermore, the clamping and transferring mechanism includes a motor three and a screw rod three arranged on the base, and the motor three is used to drive the screw rod three; a transfer platform is also slidably installed on the base, and the transfer platform and the screw rod three form a spiral pair, and screw rod six, guide rod six and motor six are arranged on the transfer platform, and motor six is used to drive screw rod six; a slide seat six is movably arranged on the screw rod six and the guide rod six, and the slide seat six and the screw rod six form a spiral pair; a transposition motor is arranged on the slide seat six, and a transposition gear is arranged on the output shaft of the transposition motor, and a swivel seat two is rotatably installed on the slide seat six, and the swivel seat two is meshed with the transposition gear.
[0010] Furthermore, a position guide rod and a position screw rod are movably arranged on the rotating seat 2, and a position motor is arranged on the rotating seat 2, a belt structure is arranged on the output shaft of the position motor, and the belt structure and the position screw rod form a spiral pair; a mounting plate 2 is arranged at one end of the position guide rod and the position screw rod, a stretching plate is arranged on the mounting plate 2, and a force sensor is arranged between the stretching plate and the mounting plate 2; a mounting plate 1 is arranged on the other end of the position guide rod and the position screw rod, an angle motor is arranged on the mounting plate 1, and an angle frame is arranged on the output shaft of the angle motor.
[0011] Furthermore, the angle frame is L-shaped, and a clamping electric cylinder is provided on the angle frame. Clamping plates are respectively provided on the telescopic rods at both ends of the clamping electric cylinder. A transfer adsorption part and a control electric cylinder are provided on the clamping plate located below. The control electric cylinder is used to control the adsorption position of the transfer adsorption part.
[0012] Compared with the prior art, the present invention has the following advantages: (1) the photovoltaic panel is lifted by the adsorption part, and at the same time, the surface quality of the photovoltaic panel can be checked by checking the slide seat, for example, whether there is any bending deformation; further, the turntable 1 can be turned over by the operation of the indexing gear, and the unqualified photovoltaic panel can be transferred; (2) the adsorption force of the adsorption part can be checked periodically. Specifically, the stretching plate is located under the adsorption part by rotating the turntable 2, and the stretching plate is adsorbed by the adsorption part. The force sensor outputs feedback on the adsorption strength to ensure that the photovoltaic panel can be stably adsorbed and lifted in subsequent operations; (3) the photovoltaic panel is placed between the two groups of mounting parts, and then the mounting motor is started, the mounting screw is rotated, and the docking mounting frame slides. The adsorption controller can control the mounting part to adsorb the sheath, and the four sheaths are set at the four corners of the photovoltaic panel; and then the photovoltaic panels are finally stacked. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0014] Figure 2 It is a schematic diagram of the installation structure of the adsorption transfer mechanism of the present invention.
[0015] Figure 3 It is a schematic diagram of the structure of the clamping and transferring mechanism of the present invention.
[0016] Figure 4 It is a schematic diagram of the installation structure at both ends of the clamping and transferring mechanism of the present invention.
[0017] Figure 5 It is a schematic diagram of the orthographic projection structure of the clamping and transferring mechanism of the present invention.
[0018] Figure 6 It is a schematic diagram of the positioning mechanism structure of the present invention.
[0019] Figure numerals: 1-base; 2-conveying belt 1; 3-conveying belt 2; 4-motor 2; 5-motor 1; 6-motor 3; 7-screw rod 3; 8-guide rod 4; 9-screw rod 4; 10-slide seat 4; 11-rotating seat 1; 12-indexing gear; 13-indexing motor; 14-motor 4; 15-adsorption platform; 16-motor 5; 17-screw rod 5; 18-adsorption part; 19-inspection slide seat; 20-transfer platform; 21-screw rod 6; 22-guide rod 6; 23-slide seat 6; 24 - transposition motor; 25- transposition gear; 26- motor six; 27- swivel seat two; 28- position motor; 29- position guide rod; 30- position screw rod; 31- mounting plate one; 32- stretching plate; 33- mounting plate two; 34- angle motor; 35- angle frame; 36- clamping electric cylinder; 37- clamping plate; 38- transfer adsorption part; 39- control electric cylinder; 40- mounting motor; 41- mounting screw rod; 42- docking mounting frame; 43- adsorption controller; 44- mounting part. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0021] like Figures 1 to 6 As shown, a photovoltaic panel transfer and transportation equipment includes a base 1, on which a conveyor belt 2 3 and a conveyor belt 1 2 are arranged, as well as a motor 2 4 and a motor 1 5, wherein the motor 2 4 is used to drive the conveyor belt 2 3, and the motor 1 5 is used to drive the conveyor belt 1 2; positioning parts are respectively arranged on the conveyor belt 2 3 and the conveyor belt 1 2, wherein the conveyor belt 2 3 is used to transport the photovoltaic panel, and the conveyor belt 1 2 is used to transport the sheath; a positioning mechanism is arranged on the base 1 and at one end of the conveyor belt 1 2 and the conveyor belt 2 3, for positioning and installing the sheath, and the sheath is used to be mounted on the four corners of the photovoltaic panel; the positioning mechanism includes a mounting part 44 arranged in a quadrilateral, and the mounting part 44 adsorbs and fixes the sheath; an adsorption transfer mechanism is arranged on one side of the base 1, for adsorbing and transferring the photovoltaic panel; a clamping transfer mechanism is arranged on the other side of the base 1, for transferring the photovoltaic panel to the positioning mechanism.
[0022] The positioning mechanism includes a mounting motor 40 and a mounting screw 41 arranged on one end of the base 1. The mounting motor 40 is used to drive the mounting screw 41. A docking mounting frame 42 is also slidably installed on the base 1. The docking mounting frame 42 and the mounting screw 41 form a spiral pair; every two mounting parts 44 form a group, and each group of mounting parts 44 is installed on the docking mounting frame 42. An adsorption controller 43 is arranged on the docking mounting frame 42, and the adsorption controller 43 is connected to the mounting part 44.
[0023] The adsorption transfer mechanism includes a guide rod four 8, a screw rod four 9 and a motor four 14 arranged on the base 1, and the motor four 14 is used to drive the screw rod four 9; a slide seat four 10 is movably arranged on the guide rod four 8 and the screw rod four 9, and the slide seat four 10 and the screw rod four 9 form a spiral pair; a shifting motor 13 is arranged on the slide seat four 10, and a shifting gear 12 is arranged on the output shaft of the shifting motor 13, and a rotating seat 11 is rotatably installed on the slide seat four 10, and the rotating seat 11 is meshed with the shifting gear 12; an adsorption platform 15 is arranged on the rotating seat 11, and an adsorption part 18 is arranged on the adsorption platform 15, and a motor five 16 and a screw rod five 17 are arranged on the adsorption platform 15, and the motor five 16 is used to drive the screw rod five 17; an inspection slide seat 19 is slidably installed on the adsorption platform 15, and the inspection slide seat 19 and the screw rod five 17 form a spiral pair, and a detector is arranged at the bottom end of the inspection slide seat 19 for detecting the surface quality of the photovoltaic panel.
[0024] The clamping and transferring mechanism includes a motor 36 and a screw rod 37 arranged on the base 1, and the motor 36 is used to drive the screw rod 37; a transfer platform 20 is also slidably installed on the base 1, and the transfer platform 20 and the screw rod 37 form a spiral pair, and a screw rod 6 21, a guide rod 6 22 and a motor 6 26 are arranged on the transfer platform 20, and the motor 6 26 is used to drive the screw rod 6 21; a slide seat 6 23 is movably arranged on the screw rod 6 21 and the guide rod 6 22, and the slide seat 6 23 and the screw rod 6 21 form a spiral pair; a transposition motor 24 is arranged on the slide seat 6 23, and a transposition gear 25 is arranged on the output shaft of the transposition motor 24, and a rotating seat 27 is rotatably installed on the slide seat 6 23, and the rotating seat 27 is meshed with the transposition gear 25; a position guide rod 29 and a position screw rod 30 are movably arranged on the rotating seat 27, and a position motor 2 8. A belt structure is arranged on the output shaft of the position motor 28, and the belt structure and the position screw rod 30 form a spiral pair; a mounting plate 2 33 is arranged at one end of the position guide rod 29 and the position screw rod 30, a stretching plate 32 is arranged on the mounting plate 2 33, and a force sensor is arranged between the stretching plate 32 and the mounting plate 2 33; a mounting plate 1 31 is arranged on the other end of the position guide rod 29 and the position screw rod 30, an angle motor 34 is arranged on the mounting plate 1 31, and an angle frame 35 is arranged on the output shaft of the angle motor 34; the angle frame 35 is L-shaped, and a clamping electric cylinder 36 is arranged on the angle frame 35, and clamping plates 37 are respectively arranged on the telescopic rods at both ends of the clamping electric cylinder 36, and a transfer adsorption part 38 and a control electric cylinder 39 are arranged on the clamping plate 37 located at the bottom, and the control electric cylinder 39 is used to control the adsorption position of the transfer adsorption part 38.
[0025] Working principle: the photovoltaic panel is transported by the conveyor belt 2 3, and the sheath is transported by the conveyor belt 1 2. The motor 4 14 works first, the screw rod 4 9 rotates, the slide 4 10 moves, and then the photovoltaic panel is adsorbed and lifted by the adsorption part 18. At the same time, the surface quality of the photovoltaic panel can be checked by checking the slide 19, for example, whether there is any bending deformation; further, the indexing gear 12 works to make the turntable 11 rotate, and then the unqualified photovoltaic panel can be transferred.
[0026] After the adsorption part 18 lifts the photovoltaic panel, the motor six 26 works, the screw six 21 rotates, and the slide seat six 23 moves, so that the clamping plate 37 is located at the position of the photovoltaic panel, and the position motor 28 works to move the position screw 30, that is, adjust the position of the clamping plate 37, and control the clamping plate 37 to clamp the photovoltaic panel through the clamping electric cylinder 36, and then the motor three 6 works, the screw three 7 rotates, and the transfer table 20 slides to transfer the photovoltaic panel; it should be noted that the adsorption force of the adsorption part 18 can be periodically checked, specifically, by rotating the turntable two 27, the stretching plate 32 is located below the adsorption part 18, and the stretching plate 32 is adsorbed by the adsorption part 18, and the force sensor outputs feedback on the adsorption strength to ensure that the photovoltaic panel can be stably adsorbed and lifted in subsequent operations.
[0027] Furthermore, the photovoltaic panel is placed between two sets of mounting parts 44, and then the mounting motor 40 is operated, the mounting screw 41 is rotated, and the docking mounting frame 42 slides, and the adsorption controller 43 can control the mounting part 44 to adsorb the sheath, and four sheaths are set at the four corners of the photovoltaic panel; then the photovoltaic panels are finally stacked.
[0028] Furthermore, after completing one sleeve installation, the position of the clamping plate 37 is adjusted so that the transfer adsorption part 38 is located above the transported sleeve, and the transfer adsorption part 38 is controlled to move by controlling the electric cylinder 39. The clamping plate 37 adsorbs and transfers the sleeve, that is, the sleeve is transferred from the conveyor belt 2 to the mounting part 44. The sleeves are transported in the same orientation, and the sleeves are symmetrically arranged on the mounting part 44. Then, the angle motor 34 is used to control the rotation of the angle frame 35 to hoist the position of the sleeve so that it can be smoothly placed on the mounting part 44 for subsequent sleeve installation.
Claims
1. A photovoltaic panel transfer and transportation device, comprising a base (1), a second conveyor belt (3) and a first conveyor belt (2) being arranged on the base (1), positioning parts being arranged on the second conveyor belt (3) and the first conveyor belt (2), the second conveyor belt (3) being used for transporting photovoltaic panels, and the first conveyor belt (2) being used for transporting sheaths; characterized in that: A positioning mechanism is provided on the base (1) and at one end of the conveyor belt 1 (2) and the conveyor belt 2 (3), and is used for positioning and installing a sheath, and the sheath is used to be mounted on the four corners of the photovoltaic panel; the positioning mechanism comprises a mounting portion (44) arranged in a quadrilateral, and the mounting portion (44) adsorbs and fixes the sheath; an adsorption transfer mechanism is provided on one side of the base (1), and is used for adsorbing and transferring the photovoltaic panel; and a clamping transfer mechanism is provided on the other side of the base (1), and is used for transferring the photovoltaic panel to the positioning mechanism.
2. The photovoltaic panel transfer and transportation equipment according to claim 1, characterized in that: The positioning mechanism comprises a mounting motor (40) and a mounting screw (41) arranged at one end of the base (1); the mounting motor (40) is used to drive the mounting screw (41); a docking mounting frame (42) is also slidably mounted on the base (1); the docking mounting frame (42) and the mounting screw (41) form a spiral pair; every two mounting parts (44) form a group, and each group of mounting parts (44) is mounted on the docking mounting frame (42); an adsorption controller (43) is arranged on the docking mounting frame (42), and the adsorption controller (43) is connected to the mounting part (44).
3. The photovoltaic panel transfer and transportation equipment according to claim 1, characterized in that: The adsorption transfer mechanism comprises a guide rod four (8), a screw rod four (9) and a motor four (14) arranged on a base (1), wherein the motor four (14) is used to drive the screw rod four (9); a slide seat four (10) is movably arranged on the guide rod four (8) and the screw rod four (9), and the slide seat four (10) and the screw rod four (9) form a spiral pair; a rotation motor (13) is arranged on the slide seat four (10), and a rotation gear (12) is arranged on the output shaft of the rotation motor (13); and a rotation seat one (11) is rotatably installed on the slide seat four (10), and the rotation seat one (11) is meshed with the rotation gear (12).
4. The photovoltaic panel transfer and transportation equipment according to claim 3, characterized in that: The rotating seat one (11) is provided with an adsorption platform (15), the adsorption platform (15) is provided with an adsorption portion (18), and the adsorption platform (15) is provided with a motor five (16) and a screw rod five (17), the motor five (16) being used to drive the screw rod five (17).
5. The photovoltaic panel transfer and transportation equipment according to claim 4, characterized in that: An inspection slide (19) is slidably mounted on the adsorption platform (15), the inspection slide (19) and the screw rod (17) forming a spiral pair, and a detector is arranged at the bottom end of the inspection slide (19) for detecting the surface quality of the photovoltaic panel.
6. The photovoltaic panel transfer and transportation equipment according to claim 1, characterized in that: The clamping transfer mechanism comprises a motor three (6) and a screw rod three (7) arranged on a base (1), the motor three (6) being used to drive the screw rod three (7); a transfer platform (20) is also slidably mounted on the base (1), the transfer platform (20) and the screw rod three (7) forming a spiral pair, a screw rod six (21), a guide rod six (22) and a motor six (26) are arranged on the transfer platform (20), the motor six (26) being used to drive the screw rod six (21); a slide seat six (23) is movably arranged on the screw rod six (21) and the guide rod six (22), the slide seat six (23) and the screw rod six (21) forming a spiral pair; a transposition motor (24) is arranged on the slide seat six (23), a transposition gear (25) is arranged on the output shaft of the transposition motor (24), and a rotating seat two (27) is rotatably mounted on the slide seat six (23), the rotating seat two (27) meshing with the transposition gear (25).
7. The photovoltaic panel transfer and transportation equipment according to claim 6, characterized in that: A position guide rod (29) and a position screw rod (30) are movably arranged on the rotating seat (27), and a position motor (28) is arranged on the rotating seat (27). A belt structure is arranged on the output shaft of the position motor (28), and the belt structure and the position screw rod (30) form a spiral pair; a mounting plate (23) is arranged at one end of the position guide rod (29) and the position screw rod (30), a stretching plate (32) is arranged on the mounting plate (33), and a force sensor is arranged between the stretching plate (32) and the mounting plate (33); a mounting plate (131) is arranged on the other end of the position guide rod (29) and the position screw rod (30), an angle motor (34) is arranged on the mounting plate (131), and an angle frame (35) is arranged on the output shaft of the angle motor (34).
8. The photovoltaic panel transfer and transportation equipment according to claim 7, characterized in that: The angle frame (35) is L-shaped, and a clamping electric cylinder (36) is provided on the angle frame (35). Clamping plates (37) are provided on telescopic rods at both ends of the clamping electric cylinder (36), and a transfer adsorption portion (38) and a control electric cylinder (39) are provided on the clamping plate (37) located below. The control electric cylinder (39) is used to control the adsorption position of the transfer adsorption portion (38).
Citation Information
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