A cutting device and cutting method for paper tube tail of winding machine

By adjusting the position of LS16-1 and adding scissors, combined with PLC control, the cutting operation of the winding machine's paper tube tail wire is realized, solving the problem of tow breaking and tail wire loop adjustment during high-strength wire switching, and improving the operating stability and efficiency of the equipment.

CN119976532BActive Publication Date: 2025-08-29JIANGSU HENGLI CHEM FIBER
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Patent Information

Application Number
CN202510481223.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2025-08-29
Estimated Expiration
2045-04-17

AI Technical Summary

Technical Problem

During the high-strength wire switching process of existing winding machines, the tows are easily broken, resulting in scattered tail thread heads, affecting the equipment operation efficiency and product quality, and it is difficult to adjust the number of tail thread rings in the tail thread groove of the paper tube online.

Method used

In the wire cutting device of the winding machine paper tube tail wire, adjust the installation position of LS16-1, add scissors and PLC, and realize the tow cutting operation through the coordinated control of the control board and the PLC, and adjust the number of tail wire rings in the tail wire groove online.

Benefits of technology

The molding quality of the silk cake tail head is improved, equipment failure is reduced, equipment usage efficiency is improved, and the problem of tow breakage and difficulty in adjusting the number of tail loops is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of spinning equipment, and specifically relates to a wire cutting device for a paper tube tail of a winding machine and a wire cutting method thereof. The present invention adds scissors, a scissor cylinder, and a PLC to the wire cutting device of the prior art. The scissors are driven by a scissor cylinder, and the scissor cylinder is provided with a scissor cylinder solenoid valve. The tail wire air needle cylinder solenoid valve and the scissor cylinder solenoid valve are both connected to the PLC. The present invention also installs the wire guide plate adjustment position sensor LS16-1 at a position where the wire bundle is just stuck in the paper tube tail wire groove. The present invention realizes the winding switching function by regulating each component through a control panel and a PLC, and realizes online adjustment of the number of tail wire turns in the paper tube tail wire groove by controlling the timing of retraction of the tail wire air needle. The wire cutting device and the wire cutting method of the present invention can improve the forming quality of the tail wire head of the silk cake, help reduce equipment failures, and improve the utilization efficiency of the equipment.
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Description

Technical Field

[0001] The invention belongs to the technical field of spinning equipment, and particularly relates to a cutting device and a cutting method for paper tube tail yarns of a winding machine. Background Art

[0002] In the textile industry, the winding machine is a key device for achieving efficient winding of yarn bundles. The stability and efficiency of its switching technology directly affect the continuity of the production process and product quality. The existing winding machine switching technology usually follows the following steps: After the winding machine chuck A completes the winding, the turntable rotates clockwise to make the chuck B enter the winding position, triggering the LS30 signal, and then controlling the movement of the wire moving hook cylinder to hook the yarn bundle into the wire guide groove. After the wire moving hook moves into place, the LS1 signal is triggered, and the wire guide plate cylinder starts to move immediately. Figure 1 As shown, there are three position sensors on the wire guide plate cylinder, namely LS16-1, LS16-2, and LS17, and its action process is divided into multiple fine steps.

[0003] In the initial action stage of the wire guide plate, the control board detects that the LS17 signal changes from high level to low level, and immediately sends a signal to the tail wire needle cylinder solenoid valve, driving the tail wire needle to pop out to fix the wire bundle. At the same time, the control board disconnects the wire moving hook solenoid valve signal after a delay of 0.1 seconds, so that the wire moving hook is retracted, and the wire bundle smoothly enters the wire guide groove and is ready for the next operation. Figure 5 As shown, the positions of the wire guide groove and tail wire air needle are as follows Figure 2 shown.

[0004] Afterwards, the wire guide plate continues to move, and the wire guide piece on it accurately pushes the wire bundle into the tail wire groove of the chuck B paper tube through the wire guide groove, and uses the tension generated by the rotation of the chuck to break the wire bundle. As the wire guide plate cuts in further, the LS16-1 signal is triggered, and the control board disconnects the tail wire air needle cylinder solenoid valve signal, causing the tail wire air needle to retract, and the shift fork then shifts the wire bundle to start normal winding. Finally, the wire guide plate moves to the stroke terminal, triggering the LS16-2 signal. The control board confirms that the entire switching process is completed, and then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate. The winding machine switching sequence and switching steps are as follows: Figure 3 、 Figure 4 As shown;

[0005] However, with the increasing demand for high-strength yarns, especially those with a density of 6000D and above, existing switching technologies have exposed many shortcomings. First, during the high-strength yarn switching process, the yarn bundle is easily broken by the two chucks, resulting in a scattered tail. This can not only entangle equipment such as the spinning position bracket, causing the yarn cake to slip, equipment damage, and product quality degradation, but can also affect the operating efficiency of the automatic winder. Secondly, the thicker the twisted yarn, the greater the lateral force exerted on the chuck when the yarn bundle breaks, which can disrupt the dynamic balance of the chuck shaft, causing the inverter to alarm for overcurrent, and reducing equipment production efficiency. In addition, in the existing technology, the adjustment of the number of tail yarn turns in the paper tube tail yarn slot depends on the air intake speed of the wire guide plate cylinder or the adjustment of the LS16-1 installation position. This method is not only difficult to adjust online in real time, but also the difficulty of adjustment increases significantly as the yarn bundle becomes thicker, further affecting the stability and flexibility of the switching process.

[0006] Therefore, in view of the above-mentioned problems existing in the existing winding machine switching technology, it is particularly important to develop an efficient, stable and easy-to-adjust wire cutting method. Summary of the Invention

[0007] The purpose of the present invention is to solve the problems in the prior art and to provide a cutting device and a cutting method for the tail wire of a paper tube of a winding machine.

[0008] In order to achieve the above object, the technical solution adopted by the present invention is as follows:

[0009] A wire cutting device for the paper tube tail of a winding machine (referred to as wire cutting device A), comprising a control panel, a wire moving hook, a wire moving hook cylinder, a wire guide plate, a wire guide plate cylinder, a tail wire air needle, a tail wire air needle cylinder, LS30, LS1, LS17, LS16-1, and LS16-2;

[0010] LS30 is the wire moving hook push-out position sensor, LS1 is the wire moving hook in-position position sensor, LS17 is the wire guide plate initial position sensor, LS16-1 is the wire guide plate adjustment position sensor, and LS16-2 is the wire guide plate end position sensor;

[0011] The wire moving hook cylinder is provided with a wire moving hook cylinder solenoid valve, the wire guide plate cylinder is provided with a wire guide plate cylinder solenoid valve, and the tail wire needle cylinder is provided with a tail wire needle cylinder solenoid valve;

[0012] The control panel is also connected to LS30, wire moving hook cylinder solenoid valve, LS1, wire guide plate cylinder solenoid valve, LS17, LS16-1, and LS16-2;

[0013] LS16-1 is installed at the position where the tow is just stuck in the tail groove of the paper tube;

[0014] The invention also includes scissors, a scissor cylinder, and a PLC. The scissors are driven by the scissor cylinder, and the scissor cylinder is provided with a scissor cylinder solenoid valve.

[0015] The control panel is also connected to the PLC, which is also connected to the tail thread needle cylinder solenoid valve and the scissor cylinder solenoid valve;

[0016] The functions of the control panel are as follows:

[0017] After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork.

[0018] After receiving the signal from LS1, the control board sends a start signal to the solenoid valve of the wire guide plate cylinder, so that the wire guide plate cylinder is activated and drives the wire guide plate to move the wire;

[0019] After the control board detects that LS17 changes from having a signal to having no signal, on the one hand, it controls the PLC to send a start signal to the tail wire needle cylinder solenoid valve, so that the tail wire needle cylinder moves and drives the tail wire needle to pop out. On the other hand, after a delay of 0.1 seconds, it sends a stop signal to the wire moving hook cylinder solenoid valve, so that the wire moving hook resets and the yarn bundle enters the wire guide groove.

[0020] After the control panel receives the signal from LS16-1, it controls the PLC to send a start signal with a duration of 1 second to the solenoid valve of the shear cylinder, so that the shear cylinder moves and drives the shears to cut the tow. After the shears cut the tow, the tail wire begins to be wound in the tail wire groove of the paper tube. On the other hand, it controls the PLC to send a stop signal to the solenoid valve of the tail wire needle cylinder after a delay time t, so that the tail wire needle is retracted.

[0021] t=N×D×π / V, where N is the number of turns the tow needs to be wound in the tail groove of the paper tube, D is the diameter of the paper tube, and V is the linear speed of the tow when winding is switched;

[0022] t <t b , t b The time interval between the time when LS16-1 is triggered and the time when LS16-2 is triggered is obtained through a preliminary experiment;

[0023] After receiving the signal from LS16-2, the control board confirms that the entire winding switching process is completed, and then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate.

[0024] The improvement of the cutting device A of the present invention over the cutting device of the paper tube tail of the winding machine in the prior art is that:

[0025] ① The installation position of LS16-1 is adjusted. In the prior art, LS16-1 is installed at the position where the tow just escapes from the tail wire air needle. In the present invention, LS16-1 is installed at the position where the tow just fits into the tail wire groove of the paper tube;

[0026] ②Added scissors, scissor cylinders and PLC;

[0027] ③The control panel is connected to the PLC, and the PLC is also connected to the tail thread needle cylinder solenoid valve and the scissor cylinder solenoid valve;

[0028] ④Adjusted the function of the control panel.

[0029] Through the above four improvements, the switching mode of the wire cutting device is changed from breaking to shearing, avoiding a series of problems caused by breaking, and making it possible to adjust the number of tail wire coils in the paper tube tail wire groove online.

[0030] A method for cutting the paper tube tail of a winding machine using the cutting device for cutting the paper tube tail of a winding machine as described above (referred to as cutting method A, the switching process is as follows Figure 13 The specific process is as follows:

[0031] The winding machine chuck A is full of silk cakes. At this time, the winding machine turntable rotates clockwise to make chuck A leave the winding position and chuck B enter the winding position;

[0032] When chuck B enters the winding position, it triggers LS30, which sends a signal to the control board;

[0033] After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork.

[0034] After the wire moving hook moves into place, LS1 on the wire moving hook cylinder is triggered, and LS1 sends a signal to the control board;

[0035] After receiving the signal from LS1, the control board sends a start signal to the solenoid valve of the wire guide plate cylinder, so that the wire guide plate cylinder is activated and drives the wire guide plate to move the wire;

[0036] When the wire guide plate starts to move the wire, the control board detects that LS17 changes from having a signal to having no signal. On the one hand, it controls the PLC to send a start signal to the solenoid valve of the tail wire needle cylinder, so that the tail wire needle cylinder moves and drives the tail wire needle to pop out. On the other hand, after a delay of 0.1 seconds, it sends a stop signal to the solenoid valve of the wire moving hook cylinder, so that the wire moving hook resets and the wire bundle enters the wire guide groove.

[0037] When the wire guide plate continues to move the wire, LS16-1 is triggered, and LS16-1 sends a signal to the control board. After receiving the signal sent by LS16-1, the control board controls the PLC to send a start signal with a duration of 1 second to the scissor cylinder solenoid valve, so that the scissor cylinder moves and drives the scissors to cut the wire bundle. After the scissors cut the wire bundle, the tail wire groove of the paper tube begins to wind the tail wire. On the other hand, the control board controls the PLC to send a stop signal to the tail wire air needle cylinder solenoid valve after a delay time t, so that the tail wire air needle is retracted.

[0038] t=N×D×π / V, where N is the number of turns the tow needs to be wound in the tail groove of the paper tube, D is the diameter of the paper tube, and V is the linear speed of the tow when winding is switched;

[0039] t <t b , t b The time interval between the time when LS16-1 is triggered and the time when LS16-2 is triggered is obtained through a preliminary experiment;

[0040] When the wire guide plate continues to move the wire, LS16-2 is triggered, and LS16-2 sends a signal to the control board. After receiving the signal sent by LS16-2, the control board confirms that the entire winding switching process is completed, and then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate.

[0041] The cutting method of the paper tube tail of the winding machine in the prior art is as follows Figure 4 As shown, the specific process is as follows:

[0042] The winding machine chuck A is full of silk cakes. At this time, the winding machine turntable rotates clockwise to make chuck A leave the winding position and chuck B enter the winding position;

[0043] When chuck B enters the winding position, it triggers LS30, which sends a signal to the control board;

[0044] After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork.

[0045] After the wire moving hook moves into place, LS1 on the wire moving hook cylinder is triggered, and LS1 sends a signal to the control board;

[0046] After receiving the signal from LS1, the control board sends a start signal to the solenoid valve of the wire guide plate cylinder, so that the wire guide plate cylinder is activated and drives the wire guide plate to move the wire;

[0047] When the wire guide plate starts to move the wire, the control board detects that LS17 changes from having a signal to having no signal. On the one hand, it sends a start signal to the solenoid valve of the tail wire needle cylinder, so that the tail wire needle cylinder moves and drives the tail wire needle to pop out. On the other hand, it sends a stop signal to the solenoid valve of the wire moving hook cylinder after a delay of 0.1 seconds, so that the wire moving hook resets and the wire bundle enters the wire guide groove.

[0048] When the wire guide plate continues to move the wire, LS16-1 is triggered, and LS16-1 sends a signal to the control board. After receiving the signal sent by LS16-1, the control board sends a stop signal to the tail wire air needle cylinder solenoid valve, so that the tail wire air needle is retracted;

[0049] When the wire guide plate continues to move the wire, LS16-2 is triggered, and LS16-2 sends a signal to the control board. After receiving the signal sent by LS16-2, the control board confirms that the entire winding switching process is completed, and then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate.

[0050] The improvement of the slitting method A of the present invention over the prior art slitting method of the paper tube tail of the winding machine is that:

[0051] ① The present invention controls the PLC to send a start signal to the tail thread air needle cylinder solenoid valve after the control board detects that LS17 changes from having a signal to having no signal, so that the tail thread air needle cylinder is actuated and the tail thread air needle is driven to pop out. The prior art controls the PLC to send a start signal to the tail thread air needle cylinder solenoid valve after the control board detects that LS17 changes from having a signal to having no signal, so that the tail thread air needle cylinder is actuated and the tail thread air needle is driven to pop out.

[0052] ② After the control board of the present invention receives the signal sent by LS16-1, on the one hand, it controls the PLC to send a start signal with a duration of 1 second to the scissor cylinder solenoid valve, so that the scissor cylinder is actuated, driving the scissors to cut the silk bundle, and after the scissors cut the silk bundle, the tail silk begins to be wound in the tail silk groove of the paper tube; on the other hand, it controls the PLC to send a stop signal to the tail silk air needle cylinder solenoid valve after a delay time t, so that the tail silk air needle is retracted. In the prior art, after the control board receives the signal sent by LS16-1, it sends a stop signal to the tail silk air needle cylinder solenoid valve, so that the tail silk air needle is retracted.

[0053] Through the above two improvements, the cutting method is switched from breaking to shearing, avoiding a series of problems caused by breaking, and making it possible to adjust the number of tail wire coils in the paper tube tail wire groove online.

[0054] A wire cutting device for the paper tube tail of a winding machine (referred to as wire cutting device B), comprising a control panel, a wire moving hook, a wire moving hook cylinder, a wire guide plate, a wire guide plate cylinder, a tail wire air needle, a tail wire air needle cylinder, LS30, LS1, LS17, LS16-1, and LS16-2;

[0055] LS30 is the wire moving hook push-out position sensor, LS1 is the wire moving hook in-position position sensor, LS17 is the wire guide plate initial position sensor, LS16-1 is the wire guide plate adjustment position sensor, and LS16-2 is the wire guide plate end position sensor;

[0056] The wire moving hook cylinder is provided with a wire moving hook cylinder solenoid valve, the wire guide plate cylinder is provided with a wire guide plate cylinder solenoid valve, and the tail wire needle cylinder is provided with a tail wire needle cylinder solenoid valve;

[0057] The control panel is also connected to LS30, wire moving hook cylinder solenoid valve, LS1, wire guide plate cylinder solenoid valve, LS17, LS16-1, and LS16-2;

[0058] LS16-1 is installed at the position where the tow is just stuck in the tail groove of the paper tube;

[0059] The invention also includes scissors, a scissor cylinder, and a PLC. The scissors are driven by the scissor cylinder, and the scissor cylinder is provided with a scissor cylinder solenoid valve.

[0060] The control panel is also connected to the PLC, which is also connected to the tail thread needle cylinder solenoid valve and the scissor cylinder solenoid valve;

[0061] The functions of the control panel are as follows:

[0062] After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork.

[0063] After receiving the signal from LS1, the control board sends a start signal to the solenoid valve of the wire guide plate cylinder, so that the wire guide plate cylinder is activated and drives the wire guide plate to move the wire;

[0064] After the control board detects that LS17 changes from having a signal to having no signal, on the one hand, it controls the PLC to send a start signal to the tail wire needle cylinder solenoid valve, so that the tail wire needle cylinder moves and drives the tail wire needle to pop out. On the other hand, after a delay of 0.1 seconds, it sends a stop signal to the wire moving hook cylinder solenoid valve, so that the wire moving hook resets and the yarn bundle enters the wire guide groove.

[0065] After receiving the signal from LS16-1, the control board controls the PLC to send a start signal with a duration of 1 second to the scissor cylinder solenoid valve, causing the scissor cylinder to operate and drive the scissors to cut the tow. After the scissors cut the tow, the tail wire begins to be wound in the paper tube tail wire groove. On the other hand, the PLC controls the delay time t* and then sends a stop signal to the tail wire needle cylinder solenoid valve, causing the tail wire needle to retract. Among them, t* is the data obtained through pre-testing to ensure that the tow is wound in the paper tube tail wire groove.

[0066] After receiving the signal from LS16-2, the control board confirms that the entire winding switching process is completed, and then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate.

[0067] The difference between the shredding device B of the present invention and the shredding device A is only that the control board controls the PLC delay time after receiving the signal sent by LS16-1.

[0068] A method for cutting the paper tube tail of a winding machine (referred to as cutting method B) using the above-mentioned cutting device for cutting the paper tube tail of a winding machine is described as follows:

[0069] The winding machine chuck A is full of silk cakes. At this time, the winding machine turntable rotates clockwise to make chuck A leave the winding position and chuck B enter the winding position;

[0070] When chuck B enters the winding position, it triggers LS30, which sends a signal to the control board;

[0071] After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork.

[0072] After the wire moving hook moves into place, LS1 on the wire moving hook cylinder is triggered, and LS1 sends a signal to the control board;

[0073] After receiving the signal from LS1, the control board sends a start signal to the solenoid valve of the wire guide plate cylinder, so that the wire guide plate cylinder is activated and drives the wire guide plate to move the wire;

[0074] When the wire guide plate starts to move the wire, the control board detects that LS17 changes from having a signal to having no signal. On the one hand, it controls the PLC to send a start signal to the solenoid valve of the tail wire needle cylinder, so that the tail wire needle cylinder moves and drives the tail wire needle to pop out. On the other hand, after a delay of 0.1 seconds, it sends a stop signal to the solenoid valve of the wire moving hook cylinder, so that the wire moving hook resets and the wire bundle enters the wire guide groove.

[0075] When the wire guide plate continues to move the wire, LS16-1 is triggered, and LS16-1 sends a signal to the control board. After receiving the signal from LS16-1, the control board controls the PLC to send a start signal with a duration of 1 second to the scissor cylinder solenoid valve, so that the scissor cylinder moves and drives the scissors to cut the wire bundle. After the scissors cut the wire bundle, the tail wire begins to be wound in the paper tube tail wire groove. On the other hand, the PLC controls the delay time t* and then sends a stop signal to the tail wire air needle cylinder solenoid valve, so that the tail wire air needle is retracted. Among them, t* is the data obtained through pre-testing to ensure that the wire bundle is wound in the paper tube tail wire groove.

[0076] When the wire guide plate continues to move the wire, LS16-2 is triggered, and LS16-2 sends a signal to the control board. After receiving the signal sent by LS16-2, the control board confirms that the entire winding switching process is completed, and then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate.

[0077] The difference between the slicing method B of the present invention and the slicing method A is only that the control board controls the PLC delay time after receiving the signal sent by LS16-1.

[0078] Beneficial effects:

[0079] (1) The slitting device and slitting method of the present invention can improve the forming quality of the tail of the silk cake, which can not only reduce the workload of personnel in manually trimming the scattered tail of the silk, but also help to reduce equipment failure and reduce the probability of damage.

[0080] (2) The wire cutting device and wire cutting method of the present invention can solve the problem of difficulty in online adjustment of the number of winding turns of the tail wire in the prior art, thereby improving the efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0081] Figure 1 A schematic diagram showing the positions of the wire guide cylinder, LS16-1, LS16-2, and LS17 sensors in a conventional winding machine (the present invention also has the same device);

[0082] Figure 2 This is a schematic diagram of the positions of the wire guide plate, wire guide groove and tail wire air needle in a winding machine in the prior art (the present invention is improved on this basis);

[0083] Figure 3 This is a timing diagram of the switching action steps of a winding machine in the prior art;

[0084] Figure 4 This is a flow chart of the winding machine switching steps in the prior art;

[0085] Figure 5 A schematic diagram of a wire guide plate for a winding machine in the prior art;

[0086] Figure 6 Schematic diagram of the wire guide plate of the wire cutting device of the present invention (scissors are added);

[0087] Figure 7 Schematic diagram of the structure of the scissors and scissor cylinder of the scissor cutting device of the present invention;

[0088] Figure 8 Pneumatic circuit diagram of the electromagnetic valve of the shredding device of the present invention;

[0089] Figures 9-11 They are schematic diagrams of the states of the wire guide plate during the wire cutting process of the wire cutting device of the present invention;

[0090] Figure 12 、 Figure 13 They are respectively a timing diagram of the switching action steps of the slicing device of the present invention and a flow chart of the switching steps (corresponding to slicing method A);

[0091] Figure 14 、 Figure 15 They are respectively a timing diagram of the switching action steps of the slicing device of the present invention and a flow chart of the switching steps (corresponding to the slicing method B, t in the figure b is the time interval between the moment of triggering LS16-1 and the moment of triggering LS16-2, and its value is obtained through preliminary experiments).

[0092] Among them, 1-wire guide plate, 2-wire guide plate cylinder, 3-tail wire groove, 4-tail wire air needle, 6-scissors, 7-scissors cylinder, 8-scissors cylinder solenoid valve, 9-chuck A, 10-chuck B. DETAILED DESCRIPTION

[0093] Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiments are only used to illustrate the present invention and are not used in limiting the scope of the present invention.In addition, should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms fall equally within the scope limited by the appended claims of the application.

[0094] Example 1

[0095] A cutting device for the tail wire of a paper tube of a winding machine, such as Figure 1 、 Figure 2 、 Figures 6 to 8 As shown, it includes a control panel, a wire moving hook, a wire moving hook cylinder, a wire guide plate 1, a wire guide plate cylinder 2, a tail wire air needle 4, a tail wire air needle cylinder, LS30, LS1, LS17, LS16-1, LS16-2, a scissors 6, a scissors cylinder 7, and a PLC;

[0096] LS30 is the wire moving hook push position sensor, LS1 is the wire moving hook in-position position sensor, LS17 is the wire guide plate 1 initial position sensor, LS16-1 is the wire guide plate 1 adjustment position sensor (installed in the position where the wire bundle is just stuck in the tail wire groove 3 of the paper tube), and LS16-2 is the wire guide plate 1 end position sensor;

[0097] The wire hook cylinder is provided with a wire hook cylinder solenoid valve, the wire guide plate cylinder 2 is provided with a wire guide plate cylinder solenoid valve, and the tail wire needle cylinder is provided with a tail wire needle cylinder solenoid valve. Figure 7 、 Figure 8 As shown, the scissors 6 are driven by a scissor cylinder 7, and the scissor cylinder 7 is provided with a scissor cylinder solenoid valve 8;

[0098] The control panel is simultaneously connected to LS30, the wire moving hook cylinder solenoid valve, LS1, the wire guide plate cylinder solenoid valve, LS17, LS16-1, LS16-2, and the PLC. The PLC is also connected to the tail wire needle cylinder solenoid valve and the scissor cylinder solenoid valve 8.

[0099] The functions of the control panel are as follows:

[0100] After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork.

[0101] After receiving the signal from LS1, the control board sends a start signal to the wire guide plate cylinder solenoid valve, which activates the wire guide plate cylinder 2 and drives the wire guide plate 1 to move the wire;

[0102] After the control board detects that LS17 changes from having a signal to having no signal, on the one hand, it controls the PLC to send a start signal to the tail wire air needle cylinder solenoid valve, so that the tail wire air needle cylinder moves and drives the tail wire air needle 4 to pop out. On the other hand, after a delay of 0.1 seconds, it sends a stop signal to the wire moving hook cylinder solenoid valve, so that the wire moving hook resets and the yarn bundle enters the wire guide groove.

[0103] After receiving the signal from LS16-1, the control board controls the PLC to send a start signal with a duration of 1 second to the scissor cylinder solenoid valve 8, so that the scissor cylinder 7 is actuated, driving the scissors 6 to cut the tow. After the scissors 6 cut the tow, the tail wire groove 3 of the paper tube begins to wind the tail wire. On the other hand, the control board controls the PLC to send a stop signal to the tail wire needle cylinder solenoid valve after a delay time t, so that the tail wire needle 4 is retracted.

[0104] t=N×D×π / V, where N is the number of turns the tow needs to be wound in the tail groove 3 of the paper tube, D is the diameter of the paper tube, and V is the linear speed of the tow when winding is switched;

[0105] t <t b , t b The time interval between the time when LS16-1 is triggered and the time when LS16-2 is triggered is obtained through a preliminary experiment;

[0106] After receiving the signal sent by LS16-2, the control board confirms that the entire winding switching process is completed, and then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate 1.

[0107] A method for cutting the tail wire of a winding machine paper tube, using the above-mentioned cutting device for cutting the tail wire of a winding machine paper tube, such as Figures 9 to 13 As shown, the specific process is as follows:

[0108] The winding machine chuck A 9 is fully wound with silk cake. At this time, the winding machine turntable rotates clockwise to make chuck A 9 leave the winding position and chuck B 10 enter the winding position;

[0109] When chuck B 10 enters the winding position, it triggers LS30, which sends a signal to the control board;

[0110] After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork.

[0111] After the wire moving hook moves into place, LS1 on the wire moving hook cylinder is triggered, and LS1 sends a signal to the control board;

[0112] After receiving the signal from LS1, the control board sends a start signal to the wire guide plate cylinder solenoid valve, which activates the wire guide plate cylinder 2 and drives the wire guide plate 1 to move the wire;

[0113] When the wire guide plate 1 starts to move the wire, the control board detects that LS17 changes from having a signal to having no signal. On the one hand, it controls the PLC to send a start signal to the tail wire air needle cylinder solenoid valve, so that the tail wire air needle cylinder moves and drives the tail wire air needle 4 to pop out. On the other hand, after a delay of 0.1 seconds, it sends a stop signal to the wire moving hook cylinder solenoid valve, so that the wire moving hook resets and the wire bundle enters the wire guide groove.

[0114] When the wire guide plate 1 continues to move the wire, LS16-1 is triggered, and LS16-1 sends a signal to the control board. After receiving the signal sent by LS16-1, the control board controls the PLC to send a start signal with a duration of 1 second to the scissor cylinder solenoid valve 8, so that the scissor cylinder 7 is actuated, driving the scissors 6 to cut the wire bundle. After the scissors 6 cut the wire bundle, the tail wire groove 3 of the paper tube begins to wind the tail wire. On the other hand, the control board controls the PLC to send a stop signal to the tail wire air needle cylinder solenoid valve after a delay time t, so that the tail wire air needle 4 is retracted.

[0115] t=N×D×π / V, where N is the number of turns the tow needs to be wound in the tail groove 3 of the paper tube, D is the diameter of the paper tube, and V is the linear speed of the tow when winding is switched;

[0116] t <t b , t b The time interval between the time when LS16-1 is triggered and the time when LS16-2 is triggered is obtained through a preliminary experiment;

[0117] When the wire guide plate 1 continues to move the wire, LS16-2 is triggered, and LS16-2 sends a signal to the control board. After receiving the signal sent by LS16-2, the control board confirms that the entire winding switching process is completed, and then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate 1.

[0118] The states of the wire guide plate 1 during the cutting process are as follows: Figures 9 to 11 shown.

[0119] Example 2

[0120] A cutting device for the tail wire of a paper tube of a winding machine, such as Figure 1 、 Figure 2 、 Figures 6 to 8 As shown, it includes a control panel, a wire moving hook, a wire moving hook cylinder, a wire guide plate 1, a wire guide plate cylinder 2, a tail wire air needle 4, a tail wire air needle cylinder, LS30, LS1, LS17, LS16-1, LS16-2, a scissors 6, a scissors cylinder 7, and a PLC;

[0121] LS30 is the wire moving hook push position sensor, LS1 is the wire moving hook in-position position sensor, LS17 is the wire guide plate 1 initial position sensor, LS16-1 is the wire guide plate 1 adjustment position sensor (installed in the position where the wire bundle is just stuck in the tail wire groove 3 of the paper tube), and LS16-2 is the wire guide plate 1 end position sensor;

[0122] The wire hook cylinder is provided with a wire hook cylinder solenoid valve, the wire guide plate cylinder 2 is provided with a wire guide plate cylinder solenoid valve, and the tail wire needle cylinder is provided with a tail wire needle cylinder solenoid valve. Figure 7 、 Figure 8 As shown, the scissors 6 are driven by a scissor cylinder 7, and the scissor cylinder 7 is provided with a scissor cylinder solenoid valve 8;

[0123] The control panel is simultaneously connected to LS30, the wire moving hook cylinder solenoid valve, LS1, the wire guide plate cylinder solenoid valve, LS17, LS16-1, LS16-2, and the PLC. The PLC is also connected to the tail wire needle cylinder solenoid valve and the scissor cylinder solenoid valve 8.

[0124] The functions of the control panel are as follows:

[0125] After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork.

[0126] After receiving the signal from LS1, the control board sends a start signal to the wire guide plate cylinder solenoid valve, which activates the wire guide plate cylinder 2 and drives the wire guide plate 1 to move the wire;

[0127] After the control board detects that LS17 changes from having a signal to having no signal, on the one hand, it controls the PLC to send a start signal to the tail wire air needle cylinder solenoid valve, so that the tail wire air needle cylinder moves and drives the tail wire air needle 4 to pop out. On the other hand, after a delay of 0.1 seconds, it sends a stop signal to the wire moving hook cylinder solenoid valve, so that the wire moving hook resets and the yarn bundle enters the wire guide groove.

[0128] After receiving the signal from LS16-1, the control board controls the PLC to send a start signal with a duration of 1 second to the scissor cylinder solenoid valve 8, so that the scissor cylinder 7 is actuated, driving the scissor 6 to cut the tow. After the scissor 6 cuts the tow, the tail wire begins to be wound into the tail wire groove 3 of the paper tube. On the other hand, the control board controls the PLC to send a stop signal to the tail wire needle cylinder solenoid valve after a delay time t*, so that the tail wire needle 4 is retracted. Among them, t* is a data obtained through pre-testing to ensure that the tow is wound into the tail wire groove 3 of the paper tube.

[0129] After receiving the signal sent by LS16-2, the control board confirms that the entire winding switching process is completed, and then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate 1.

[0130] A method for cutting the tail wire of a winding machine paper tube, using the above-mentioned cutting device for cutting the tail wire of a winding machine paper tube, such as Figures 9 to 11 、 Figure 14 、 Figure 15 As shown, the specific process is as follows:

[0131] The winding machine chuck A 9 is fully wound with silk cake. At this time, the winding machine turntable rotates clockwise to make chuck A 9 leave the winding position and chuck B 10 enter the winding position;

[0132] When chuck B 10 enters the winding position, it triggers LS30, which sends a signal to the control board;

[0133] After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork.

[0134] After the wire moving hook moves into place, LS1 on the wire moving hook cylinder is triggered, and LS1 sends a signal to the control board;

[0135] After receiving the signal from LS1, the control board sends a start signal to the wire guide plate cylinder solenoid valve, which activates the wire guide plate cylinder 2 and drives the wire guide plate 1 to move the wire;

[0136] When the wire guide plate 1 starts to move the wire, the control board detects that LS17 changes from having a signal to having no signal. On the one hand, it controls the PLC to send a start signal to the tail wire air needle cylinder solenoid valve, so that the tail wire air needle cylinder moves and drives the tail wire air needle 4 to pop out. On the other hand, after a delay of 0.1 seconds, it sends a stop signal to the wire moving hook cylinder solenoid valve, so that the wire moving hook resets and the wire bundle enters the wire guide groove.

[0137] When the wire guide plate 1 continues to move the wire, LS16-1 is triggered, and LS16-1 sends a signal to the control board. After receiving the signal from LS16-1, the control board controls the PLC to send a start signal with a duration of 1 second to the scissor cylinder solenoid valve 8, so that the scissor cylinder 7 is actuated, driving the scissors 6 to cut the wire bundle. After the scissors 6 cut the wire bundle, the tail wire begins to be wound in the tail wire groove 3 of the paper tube. On the other hand, the PLC controls the delay time t* and then sends a stop signal to the tail wire air needle cylinder solenoid valve, so that the tail wire air needle 4 is retracted. Among them, t* is the data obtained through pre-testing to ensure that the wire bundle is wound in the tail wire groove 3 of the paper tube.

[0138] When the wire guide plate 1 continues to move the wire, LS16-2 is triggered, and LS16-2 sends a signal to the control board. After receiving the signal sent by LS16-2, the control board confirms that the entire winding switching process is completed, and then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate 1.

[0139] The states of the wire guide plate 1 during the cutting process are as follows: Figures 9 to 11 shown.

Claims

1. A wire cutting device for paper tube tails of a winding machine, including a control panel, a wire moving hook, a wire moving hook cylinder, a wire guide plate, a wire guide plate cylinder, a tail wire air needle, a tail wire air needle cylinder, LS30, LS1, LS17, LS16-1, and LS16-2; LS30 is the wire moving hook push-out position sensor, LS1 is the wire moving hook in-position position sensor, LS17 is the wire guide plate initial position sensor, LS16-1 is the wire guide plate adjustment position sensor, and LS16-2 is the wire guide plate end position sensor; The wire moving hook cylinder is equipped with a wire moving hook cylinder solenoid valve, the wire guide plate cylinder is equipped with a wire guide plate cylinder solenoid valve, and the tail wire needle cylinder is equipped with a tail wire needle cylinder solenoid valve; The control panel is also connected to LS30, wire moving hook cylinder solenoid valve, LS1, wire guide plate cylinder solenoid valve, LS17, LS16-1, and LS16-2; It is characterized in that LS16-1 is installed at the position where the tow is just stuck in the tail groove of the paper tube; The invention also includes scissors, a scissor cylinder, and a PLC. The scissors are driven by the scissor cylinder, and the scissor cylinder is provided with a scissor cylinder solenoid valve. The control panel is also connected to the PLC, which is also connected to the tail thread needle cylinder solenoid valve and the scissor cylinder solenoid valve; The functions of the control panel are as follows: After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork. After receiving the signal from LS1, the control board sends a start signal to the solenoid valve of the wire guide plate cylinder, so that the wire guide plate cylinder is activated and drives the wire guide plate to move the wire; After the control board detects that LS17 changes from having a signal to having no signal, on the one hand, it controls the PLC to send a start signal to the tail wire needle cylinder solenoid valve, so that the tail wire needle cylinder moves and drives the tail wire needle to pop out. On the other hand, after a delay of 0.1 seconds, it sends a stop signal to the wire moving hook cylinder solenoid valve, so that the wire moving hook resets and the yarn bundle enters the wire guide groove. After the control panel receives the signal from LS16-1, it controls the PLC to send a start signal with a duration of 1 second to the solenoid valve of the shear cylinder, so that the shear cylinder moves and drives the shears to cut the tow. After the shears cut the tow, the tail wire begins to be wound in the tail wire groove of the paper tube. On the other hand, it controls the PLC to send a stop signal to the solenoid valve of the tail wire needle cylinder after a delay time t, so that the tail wire needle is retracted. t=N×D×π / V, where N is the number of turns the tow needs to be wound in the tail groove of the paper tube, D is the diameter of the paper tube, and V is the linear speed of the tow when winding is switched; t <t b , t b The time interval between the time when LS16-1 is triggered and the time when LS16-2 is triggered is obtained through a preliminary experiment; After receiving the signal from LS16-2, the control board confirms that the entire winding switching process is completed, and then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate.

2. A method for cutting the paper tube tail of a winding machine using the cutting device for cutting the paper tube tail of a winding machine according to claim 1, characterized in that: The specific process is as follows: The winding machine chuck A is full of silk cakes. At this time, the winding machine turntable rotates clockwise to make chuck A leave the winding position and chuck B enter the winding position; When chuck B enters the winding position, it triggers LS30, which sends a signal to the control board; After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork. After the wire moving hook moves into place, LS1 on the wire moving hook cylinder is triggered, and LS1 sends a signal to the control board; After receiving the signal from LS1, the control board sends a start signal to the solenoid valve of the wire guide plate cylinder, so that the wire guide plate cylinder is activated and drives the wire guide plate to move the wire; When the wire guide plate starts to move the wire, the control board detects that LS17 changes from having a signal to having no signal. On the one hand, it controls the PLC to send a start signal to the solenoid valve of the tail wire needle cylinder, so that the tail wire needle cylinder moves and drives the tail wire needle to pop out. On the other hand, after a delay of 0.1 seconds, it sends a stop signal to the solenoid valve of the wire moving hook cylinder, so that the wire moving hook resets and the wire bundle enters the wire guide groove. When the wire guide plate continues to move the wire, LS16-1 is triggered, and LS16-1 sends a signal to the control board. After receiving the signal sent by LS16-1, the control board controls the PLC to send a start signal with a duration of 1 second to the scissor cylinder solenoid valve, so that the scissor cylinder moves and drives the scissors to cut the wire bundle. After the scissors cut the wire bundle, the tail wire groove of the paper tube begins to wind the tail wire. On the other hand, the control board controls the PLC to send a stop signal to the tail wire air needle cylinder solenoid valve after a delay time t, so that the tail wire air needle is retracted. t=N×D×π / V, where N is the number of turns the tow needs to be wound in the tail groove of the paper tube, D is the diameter of the paper tube, and V is the linear speed of the tow when winding is switched; t <t b , t b The time interval between the time when LS16-1 is triggered and the time when LS16-2 is triggered is obtained through a preliminary experiment; When the wire guide plate continues to move the wire, LS16-2 is triggered, and LS16-2 sends a signal to the control board. After receiving the signal sent by LS16-2, the control board then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate.

3. A wire cutting device for the tail wire of a paper tube winding machine, including a control panel, a wire moving hook, a wire moving hook cylinder, a wire guide plate, a wire guide plate cylinder, a tail wire air needle, a tail wire air needle cylinder, LS30, LS1, LS17, LS16-1, and LS16-2; LS30 is the wire moving hook push-out position sensor, LS1 is the wire moving hook in-position position sensor, LS17 is the wire guide plate initial position sensor, LS16-1 is the wire guide plate adjustment position sensor, and LS16-2 is the wire guide plate end position sensor; The wire moving hook cylinder is equipped with a wire moving hook cylinder solenoid valve, the wire guide plate cylinder is equipped with a wire guide plate cylinder solenoid valve, and the tail wire needle cylinder is equipped with a tail wire needle cylinder solenoid valve; The control panel is also connected to LS30, wire moving hook cylinder solenoid valve, LS1, wire guide plate cylinder solenoid valve, LS17, LS16-1, and LS16-2; It is characterized in that LS16-1 is installed at the position where the tow is just stuck in the tail groove of the paper tube; The invention also includes scissors, a scissor cylinder, and a PLC. The scissors are driven by the scissor cylinder, and the scissor cylinder is provided with a scissor cylinder solenoid valve. The control panel is also connected to the PLC, which is also connected to the tail thread needle cylinder solenoid valve and the scissor cylinder solenoid valve; The functions of the control panel are as follows: After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork. After receiving the signal from LS1, the control board sends a start signal to the solenoid valve of the wire guide plate cylinder, so that the wire guide plate cylinder is activated and drives the wire guide plate to move the wire; After the control board detects that LS17 changes from having a signal to having no signal, on the one hand, it controls the PLC to send a start signal to the tail wire needle cylinder solenoid valve, so that the tail wire needle cylinder moves and drives the tail wire needle to pop out. On the other hand, after a delay of 0.1 seconds, it sends a stop signal to the wire moving hook cylinder solenoid valve, so that the wire moving hook resets and the yarn bundle enters the wire guide groove. After receiving the signal from LS16-1, the control board controls the PLC to send a start signal with a duration of 1 second to the scissor cylinder solenoid valve, causing the scissor cylinder to operate and drive the scissors to cut the tow. After the scissors cut the tow, the tail wire begins to be wound in the paper tube tail wire groove. On the other hand, the PLC controls the delay time t* and then sends a stop signal to the tail wire needle cylinder solenoid valve, causing the tail wire needle to retract. Among them, t* is the data obtained through pre-testing to ensure that the tow is wound in the paper tube tail wire groove. After receiving the signal from LS16-2, the control board confirms that the entire winding switching process is completed, and then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate.

4. A method for cutting the tail of a paper tube of a winding machine using the cutting device for cutting the tail of a paper tube of a winding machine according to claim 3, characterized in that: The specific process is as follows: The winding machine chuck A is full of silk cakes. At this time, the winding machine turntable rotates clockwise to make chuck A leave the winding position and chuck B enter the winding position; When chuck B enters the winding position, it triggers LS30, which sends a signal to the control board; After receiving the signal from LS30, the control board sends a start signal to the solenoid valve of the wire moving hook cylinder, which activates the wire moving hook cylinder and drives the wire moving hook forward to hook the wire bundle and enter the wire guide groove, freeing the wire bundle from the control of the shift fork. After the wire moving hook moves into place, LS1 on the wire moving hook cylinder is triggered, and LS1 sends a signal to the control board; After receiving the signal from LS1, the control board sends a start signal to the solenoid valve of the wire guide plate cylinder, so that the wire guide plate cylinder is activated and drives the wire guide plate to move the wire; When the wire guide plate starts to move the wire, the control board detects that LS17 changes from having a signal to having no signal. On the one hand, it controls the PLC to send a start signal to the solenoid valve of the tail wire needle cylinder, so that the tail wire needle cylinder moves and drives the tail wire needle to pop out. On the other hand, after a delay of 0.1 seconds, it sends a stop signal to the solenoid valve of the wire moving hook cylinder, so that the wire moving hook resets and the wire bundle enters the wire guide groove. When the wire guide plate continues to move the wire, LS16-1 is triggered, and LS16-1 sends a signal to the control board. After receiving the signal from LS16-1, the control board controls the PLC to send a start signal with a duration of 1 second to the scissor cylinder solenoid valve, so that the scissor cylinder moves and drives the scissors to cut the wire bundle. After the scissors cut the wire bundle, the tail wire begins to be wound in the paper tube tail wire groove. On the other hand, the PLC controls the delay time t* and then sends a stop signal to the tail wire air needle cylinder solenoid valve, so that the tail wire air needle is retracted. Among them, t* is the data obtained through pre-testing to ensure that the wire bundle is wound in the paper tube tail wire groove. When the wire guide plate continues to move the wire, LS16-2 is triggered, and LS16-2 sends a signal to the control board. After receiving the signal sent by LS16-2, the control board then sends a stop signal to the wire guide plate cylinder solenoid valve to reset the wire guide plate.

Citation Information

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