Microcrystal diamond ceramic tile and preparation method thereof

By optimizing the glaze formula and melting temperature of the tiles and controlling the exposure of the microcrystal dry particles in the microcrystalline diamond glaze, the problems of weak flash effect, single flash direction and glaze surface absorption in the existing flash effect tiles process are solved, and the fine glaze surface and obvious flash effect are improved.

CN119977331AActive Publication Date: 2025-05-13GUANGDONG HONGYU NEW MATERIALS CO LTD +4
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Patent Information

Application Number
CN202510303021.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2025-05-13
Estimated Expiration
2045-03-14

AI Technical Summary

Technical Problem

The existing flash effect tiles process has problems such as weak flash effect, single flash direction, and glaze absorption.

Method used

By adjusting and optimizing the formulas of base glaze, microcrystalline diamond glaze and functional glaze, and reasonably setting and matching the melting temperature of these three glazes, the number of glaze surfaces exposed by the dry particles of microcrystalline diamond glaze is controlled to achieve the improvement of flashing effect and anti-fouling performance.

Benefits of technology

It achieves a delicate glaze and obvious flashing effect, and at the same time solves the problem of glaze stain absorption, improving the anti-fouling performance and visual effect of ceramic tiles.

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Abstract

The invention discloses a microcrystal diamond ceramic tile and a preparation method thereof, and belongs to the technical field of ceramic production processes. The microcrystal diamond ceramic tile comprises an M62 ground glaze, a microcrystal diamond glaze and a B10W functional glaze. According to the microcrystalline diamond ceramic tile and the preparation method thereof, the prepared microcrystalline diamond ceramic tile not only has a fine glaze surface, but also has a flashing effect. According to the microcrystal diamond ceramic tile, the formula of the ground glaze, the microcrystal diamond glaze and the functional glaze is adjusted and optimized, meanwhile, the melting temperatures of the three glazes are reasonably set and matched, and the quantity of microcrystal dry particles exposed out of the glaze surface in the microcrystal diamond glaze is controlled by adjusting the glazing amount, so that the requirement of a glittering effect is met, and meanwhile, the problem of dirt absorption of the glaze surface is solved.
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Description

Technical Field

[0001] The invention belongs to the technical field of ceramic production technology, and specifically relates to a microcrystalline diamond tile and a preparation method thereof. Background Art

[0002] There are two main types of flashing effect tile processes on the market: one is to mix low-temperature dry particles and high-temperature dry particles together, and after firing, use the difference in the amount of light reflected by the low-temperature dry particles and the high-temperature dry particles to form a flashing effect. This process has the following problems: the flashing effect is not strong, the flashing direction is single, and the anti-fouling ability is poor due to the large-scale use of high-temperature dry particles; the other is to add zircon dry particles with high refractive light effect to the high-temperature dry particles, and form a flashing effect through the reflection of zircon by light. However, due to the high melting point of zircon dry particles and the need to rely on the light reflection characteristics of zircon itself, it is impossible to use fluxing materials to melt zircon dry particles during firing, which causes the zircon particles on the surface of the tile to make the tile surface rough, which is prone to glaze stain absorption problems. Summary of the invention

[0003] In order to solve the shortcomings of the above-mentioned tiles with flashing effects, the present invention has developed a microcrystalline diamond tile and a preparation method thereof. The prepared microcrystalline diamond tile has both a delicate glaze and a flashing effect. The microcrystalline diamond tile of the present invention adjusts and optimizes the formula of the base glaze, microcrystalline diamond glaze and functional glaze, and reasonably sets and matches the melting temperatures of the three glazes, and controls the number of microcrystalline dry particles in the microcrystalline diamond glaze exposed on the glaze surface by adjusting the glazing amount, so as to meet the needs of the flashing effect and solve the problem of glaze surface pollution absorption.

[0004] To solve the above problems, the present invention is implemented through the following technical solutions:

[0005] The first object of the present invention is:

[0006] Provided is a microcrystalline diamond tile, which includes: M62 base glaze, microcrystalline diamond glaze and B10W functional glaze;

[0007] The M62 base glaze comprises the following raw material components in percentage by weight:

[0008] Calcined alumina 8-12%, quartz powder 18-22%, potassium feldspar 22-26%, nepheline powder 12-15%, kaolin 14-18%, dolomite 2-6%, zirconium silicate 11-15%, the sum of all components is 100%; add sodium carboxymethyl cellulose 0.12%, sodium tripolyphosphate 0.25%, and an appropriate amount of water;

[0009] The M62 base glaze helps the green body to discharge organic gases, reduces the generation of gas channels during the firing process, thereby avoiding the appearance of pinholes and solving the problem of glaze surface absorption of dirt;

[0010] The microcrystalline diamond glaze comprises microcrystalline dry particles, ultrafine high-temperature dry particles and a suspending agent, and the mass ratio thereof is: microcrystalline dry particles: ultrafine high-temperature dry particles: suspending agent = 5:40:100;

[0011] The microcrystalline dry particles are zircon powder particles with a particle size range of 160 to 250 meshes;

[0012] The particle size of the ultra-fine high-temperature dry particles ranges from 300 to 320 meshes;

[0013] By adjusting the ratio of microcrystalline dry particles, ultrafine high-temperature dry particles and suspending agent, better brick surface texture and sparkling effect can be achieved.

[0014] The ultra-fine high-temperature dry particles include the following raw material components in percentage by weight:

[0015] Potassium feldspar 35-49%, calcined talc 5-10%, calcite 8-16%, barium carbonate 5-9%, wollastonite 5-10%, zinc oxide 2-4%, calcined alumina 8-16%, the sum of all components is 100%; add sodium carboxymethyl cellulose 0.15-0.18%, sodium tripolyphosphate 0.2-0.3%, and an appropriate amount of water;

[0016] The B10W functional glaze comprises the following raw material components in percentage by mass:

[0017] Potash feldspar 47-51%, kaolin 6-10%, barium carbonate 13-17%, zinc oxide 4-8%, dolomite 8-12%, calcite 8-16%, the sum of all components is 100%; plus sodium carboxymethyl cellulose 0.12-0.15%, sodium tripolyphosphate 0.2-0.3% and appropriate amount of water.

[0018] The melting temperature settings and reasonable matching of the M62 base glaze, B10W functional glaze and microcrystalline diamond glaze in the present invention are as follows:

[0019] By optimizing the formula ratio to adjust and control the melting temperature, the melting temperature of M62 base glaze is controlled at about 1220℃, the melting temperature of B10W functional glaze is controlled at about 1215℃, and the melting temperature of microcrystalline diamond glaze is controlled at about 1225℃. Among them, the melting temperature of M62 base glaze is slightly lower than the body temperature and close to the body temperature; the melting temperature of B10W functional glaze is lower than the melting temperature of microcrystalline diamond glaze, which is conducive to the melting of high-temperature ultrafine dry particles in microcrystalline diamond glaze, making it easy to melt flat, thereby improving the quality of the glaze. The high-temperature ultrafine dry particles are mixed with microcrystalline dry particles through a suspending agent and encapsulate the microcrystalline dry particles, and are evenly distributed. In this way, by adjusting the glazing amount, the amount of microcrystalline dry particles in the microcrystalline diamond glaze exposed on the glaze surface can be controlled to meet the needs of flashing, thereby solving the problem of glaze surface pollution absorption.

[0020] The further optimization of the microcrystalline diamond ceramic tile of the present invention is as follows:

[0021] The suspending agent comprises the following components in parts by weight:

[0022] 100 parts of water, 6 parts of sodium carboxymethyl cellulose CMC, 11 parts of ethylene glycol, 0.1 parts of sodium tripolyphosphate, and 0.12 parts of preservative.

[0023] The further optimization of the microcrystalline diamond ceramic tile of the present invention is as follows:

[0024] The M62 base glaze comprises the following components in percentage by weight:

[0025] Calcined alumina 10%, quartz powder 20%, potassium feldspar 24%, nepheline powder 13%, kaolin 16%, dolomite 4%, zirconium silicate 13%, the sum of all components is 100%; plus sodium carboxymethyl cellulose 0.12%, sodium tripolyphosphate 0.25%, and an appropriate amount of water.

[0026] The further optimization of the microcrystalline diamond ceramic tile of the present invention is as follows:

[0027] The B10W functional glaze comprises the following raw material components in percentage by mass:

[0028] Potassium feldspar 49%, kaolin 8%, barium carbonate 15%, zinc oxide 6%, dolomite 10%, calcite 12%, the sum of all components is 100%; plus sodium carboxymethyl cellulose 0.12%, sodium tripolyphosphate 0.2% and appropriate amount of water.

[0029] The further optimization of the microcrystalline diamond ceramic tile of the present invention is as follows:

[0030] The mass percentage chemical composition of the ultra-fine high-temperature dry particles is:

[0031] SiO2 36.5~59.5%, Al2O3 14.3~25.7%, CaO 7.9~15.2%, MgO 1.4~2.9%, K2O 3.1~4.0%, Na2O 0.3~1.3%, Fe2O3 0.01~0.06%, BaO 3.9~7.0%, ZnO 2.0~4%, loss on ignition 0~0.1%; the sum of all components is 100%.

[0032] The further optimization of the microcrystalline diamond ceramic tile of the present invention is as follows:

[0033] The glaze slurry of the M62 base glaze is finely ground by ball milling to a 325 mesh sieve fineness of 0.2-0.4%, a moisture content of 28.5-30%, a specific gravity of 1.89-1.90, a flow rate of 38-49 seconds (100ml volt cup), and a glaze amount of 472±8 g / m 2 .

[0034] The further optimization of the microcrystalline diamond ceramic tile of the present invention is as follows:

[0035] The specific gravity of the microcrystalline diamond glaze slurry is 1.15-1.20, and the glaze amount is 277±5 g / m 2 .

[0036] The further optimization of the microcrystalline diamond ceramic tile of the present invention is as follows:

[0037] The glaze slurry of the B10W functional glaze is finely ground by ball milling to a 325 mesh sieve fineness of 0.1-0.25%, a moisture content of 28-30%, a specific gravity of 1.90-1.95 g / ml, a flow rate of 38-49 seconds (100 ml volt cup), and a glazing amount of 361±8 g / m 2 .

[0038] The second object of the present invention is:

[0039] A method for preparing the aforementioned microcrystalline diamond ceramic tile is provided, which comprises the following preparation steps:

[0040] S1. Preparing a body and applying M62 base glaze to the body to obtain a brick body A;

[0041] S2. Applying B10W functional glaze to the brick body A to obtain a brick body B;

[0042] S3. Printing a designed inkjet pattern onto the brick body B to obtain a brick body C;

[0043] S4. Applying microcrystalline diamond glaze to the brick body C to obtain a brick body D;

[0044] S5. Drying the brick body D to obtain a brick body E;

[0045] S6. The brick body E is fired at high temperature to obtain a brick body F;

[0046] S7. The brick body F is subjected to brushing, polishing, edge grinding, sorting, packaging, and warehousing to obtain the microcrystalline diamond ceramic tile.

[0047] The preparation method of the microcrystalline diamond ceramic tile of the present invention is further optimized as follows:

[0048] The M62 base glaze comprises the following preparation steps:

[0049] According to the M62 base glaze formula, corresponding raw material components are weighed, ball-milled, slurried, and passed through a 325-mesh sieve to prepare an M62 base glaze slurry for later use;

[0050] The microcrystalline diamond glaze comprises the following preparation steps:

[0051] According to the microcrystalline diamond glaze formula, corresponding raw material components are weighed and mixed evenly to obtain the microcrystalline diamond glaze;

[0052] The ultrafine high-temperature dry particles include the following preparation steps:

[0053] According to the ultrafine high-temperature dry granule formula, the corresponding raw material components are weighed, mixed evenly, melted at 1625°C, kept warm for 8 to 12 hours, and then slowly cooled to room temperature at a cooling rate of 8 to 20°C / h to precipitate crystals, crushed, and screened to obtain the ultrafine high-temperature dry granules;

[0054] The suspension comprises the following preparation steps:

[0055] Weigh corresponding raw material components according to the suspension agent formula, mix them evenly, and prepare the suspension agent;

[0056] The B10W functional glaze comprises the following preparation steps:

[0057] According to the B10W functional glaze formula, corresponding raw material components are weighed, ball-milled, slurried, and passed through a 325-mesh sieve to prepare B10W functional glaze slurry for use.

[0058] The microcrystalline diamond ceramic tile and the preparation method thereof of the present invention have the following innovative features:

[0059] 1. The microcrystalline dry particles themselves reflect direct light to form tiny flash points. The irregular shape of the microcrystalline dry particles allows light to be reflected to varying degrees when it enters from all directions, thus forming a flash effect.

[0060] 2. In order to solve the problem of rough hand feel and poor antifouling performance of the flash dry granule product, the present invention optimizes the production process in the following aspects: microcrystalline dry particles with a particle size of 160 to 250 meshes, ultrafine high-temperature dry particles with a particle size of more than 300 meshes and a suspending agent are mixed with the suspending agent in a ratio of 5:40:100 (optimal ratio) to make microcrystalline diamond glaze.

[0061] 3. Through debugging, a low-temperature functional glaze (B10W functional glaze) was developed, which helps to melt the high-temperature ultra-fine dry particles in the microcrystalline diamond glaze. After melting, the B10W functional glaze can wrap the high-temperature ultra-fine dry particles in the microcrystalline diamond glaze, preventing the high-temperature ultra-fine dry particles from falling off and improving the smooth and delicate texture of the high-temperature ultra-fine dry particles. After the tiles are swept by the polishing line after leaving the kiln, the surface texture is delicate and the anti-fouling performance is good.

[0062] In the B10W functional glaze formula:

[0063] (1) Introducing potassium feldspar. Potassium feldspar is a strong flux material that has a fluxing effect, can reduce the firing temperature of the glaze, and can improve the refractive effect of the glaze surface and improve the glaze surface quality.

[0064] (2) Introducing an appropriate amount of dolomite and calcite. In the B10W functional glaze, SiO2 particles and the calcium feldspar crystals in calcite and dolomite produce bubble scattering at high temperatures, which can significantly improve the glaze texture. In addition, calcium oxide can improve the chemical stability of the glaze, enhance the suspension of the glaze slurry, and improve the fluxing effect.

[0065] (3) Introduce an appropriate amount of zinc oxide. Adding zinc oxide to B10W functional glaze can make the glaze easier to melt and reduce the firing temperature. Zinc oxide can play a good role in the mechanical strength, elasticity, melting properties and refractory properties of the glaze, while expanding the firing range of the glaze and improving the coloring ability. BRIEF DESCRIPTION OF THE DRAWINGS

[0066] Figure 1 The present invention is a flow chart of the process for preparing the microcrystalline diamond ceramic tile.

[0067] Figure 2 and 3 They are respectively actual pictures of the microcrystalline diamond ceramic tiles of the present invention. DETAILED DESCRIPTION

[0068] In order to make the application, technical scheme and advantages of the present invention more clear, the present invention is described in detail in conjunction with specific embodiments. It should be understood that the embodiments are only used to illustrate the present invention, but not to limit the protection scope of the present invention. All simple improvements to the preparation method of the present invention under the premise of the concept of the present invention belong to the protection scope of the present invention.

[0069] Example 1 Process Debugging Research and Analysis

[0070] The microcrystalline dry particles themselves reflect direct light to form tiny flashing spots. Due to the irregular shape of microcrystalline dry particles, when light enters from all directions, it can reflect light of different intensities to form a flashing effect. The particle size selection of microcrystalline dry particles and ultrafine high-temperature dry particles is particularly critical. Too large a particle size will result in a rough and prominent glaze surface, affecting the anti-fouling performance. Too small a particle size will deteriorate the flashing effect.

[0071] Table 1 Research and analysis on the particle size of microcrystalline dry particles and ultrafine high temperature dry particles of microcrystalline diamond glaze

[0072]

[0073]

[0074] The experimental results show that J2, J3 and J8 have excellent effects. Therefore, the preferred particle size of the microcrystalline dry particles in the present invention is 160-250 mesh; the particle size of the ultrafine high-temperature dry particles is above 300 mesh, and the preferred particle size is 300-320 mesh.

[0075] Example 2 Comparative analysis of the ratio of microcrystalline dry particles, ultrafine high-temperature dry particles and suspension agents in microcrystalline diamond glaze

[0076] Table 2 Comparative analysis of the ratio of microcrystalline dry particles, ultrafine high temperature dry particles and suspension agent of microcrystalline diamond glaze (parts by mass)

[0077]

[0078] The experimental results show that the k2 is excellent, the glaze surface is smooth, the flash points are distributed all over the surface, and the flash direction radiates from the center to all directions, which solves the problem of poor flash effect and single direction.

[0079] Example 3 A method for preparing microcrystalline diamond tiles

[0080] A method for preparing microcrystalline diamond tiles, comprising the following preparation steps:

[0081] S1. Preparing a body and applying M62 base glaze to the body to obtain a brick body A;

[0082] S2. Applying B10W functional glaze to the brick body A to obtain a brick body B;

[0083] S3. Printing a designed inkjet pattern onto the brick body B to obtain a brick body C;

[0084] S4. Applying microcrystalline diamond glaze to the brick body C to obtain a brick body D;

[0085] S5. Drying the brick body D to obtain a brick body E;

[0086] S6. The brick body E is fired at high temperature to obtain a brick body F;

[0087] S7. The brick body F is subjected to brushing, polishing, edge grinding, sorting, packaging, and warehousing to obtain the microcrystalline diamond ceramic tile.

[0088] The preparation methods of the M62 base glaze, microcrystalline diamond glaze, ultrafine high-temperature dry particles, suspending agent, B10W functional glaze and other related component raw materials are detailed in the corresponding parts of the specification.

[0089] The M62 base glaze comprises the following components in percentage by weight:

[0090] Calcined alumina 10%, quartz powder 20%, potassium feldspar 24%, nepheline powder 13%, kaolin 16%, dolomite 4%, zirconium silicate 13%, the sum of all components is 100%; plus sodium carboxymethyl cellulose 0.12%, sodium tripolyphosphate 0.25%, and an appropriate amount of water.

[0091] The glaze slurry of the M62 base glaze is finely ground into a 325 mesh sieve with a fineness of 0.3%, a moisture content of 29%, a specific gravity of 1.89, a flow rate of 40 seconds (100ml volt cup), and a glaze amount of 472 g / m 2 .

[0092] The microcrystalline diamond glaze comprises microcrystalline dry particles, ultrafine high-temperature dry particles and a suspending agent, and the mass ratio thereof is: microcrystalline dry particles: ultrafine high-temperature dry particles: suspending agent = 5:40:100.

[0093] The specific gravity of the microcrystalline diamond glaze slurry is 1.16, and the glaze amount is 277 g / m 2 .

[0094] The microcrystalline dry particles are zircon powder particles with a particle size range of 160 to 250 meshes;

[0095] The particle size of the ultra-fine high-temperature dry particles ranges from 300 to 320 meshes;

[0096] The ultra-fine high-temperature dry particles include the following raw material components in percentage by weight:

[0097] Potassium feldspar 46%, calcined talc 8%, calcite 13%, barium carbonate 8%, wollastonite 8%, zinc oxide 3%, calcined alumina 14%; plus sodium carboxymethyl cellulose 0.16%, sodium tripolyphosphate 0.25%, and appropriate amount of water;

[0098] The suspending agent comprises the following components in parts by weight:

[0099] 100 parts of water, 6 parts of sodium carboxymethyl cellulose CMC, 11 parts of ethylene glycol, 0.1 parts of sodium tripolyphosphate, and 0.12 parts of preservative.

[0100] The B10W functional glaze comprises the following raw material components in percentage by mass:

[0101] Potassium feldspar 49%, kaolin 8%, barium carbonate 15%, zinc oxide 6%, dolomite 10%, calcite 12%, the sum of all components is 100%; plus sodium carboxymethyl cellulose 0.12%, sodium tripolyphosphate 0.2% and appropriate amount of water.

[0102] The glaze slurry of the B10W functional glaze is finely ground into a 325 mesh sieve with a fineness of 0.2%, a moisture content of 29%, a specific gravity of 1.90 g / ml, a flow rate of 39 seconds (100 ml volt cup), and a glaze amount of 361 g / m 2 .

[0103] The microcrystalline diamond tile prepared according to the above Example 3 has a smooth and flat glaze surface, and has a significant anti-fouling effect; and has a significant flashing effect, and the flashing direction is not single, but radiates from the middle to the surroundings, with a prominent visual effect. For details, please see the product attached ( Figure 2 , Figure 3 ).

[0104] Product performance test:

[0105] The indicators of the tested products are shown in Tables 3 to 5.

[0106] Table 3 Routine inspection results of product quality (size 600×900×9.8mm)

[0107]

[0108]

[0109] Table 4 Product quality special inspection results

[0110]

[0111] Table 5 Special inspection results of product quality

[0112]

[0113]

[0114] After testing, all indicators of the product are excellent and meet the standard requirements.

[0115] The microcrystalline diamond tile and the preparation method thereof of the present invention have very strong technical adaptability and practicability. The preparation method is easy to popularize and apply, and can effectively promote the application of related products in the field of high-end decoration.

[0116] To sum up, the above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the disclosed technical content are regarded as equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

[0117] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0118] The experimental methods without specific conditions in the present invention are usually carried out under conventional conditions or conditions recommended by the manufacturer.

[0119] Unless otherwise stated, the various optimization technical solutions in the present invention can be combined with each other.

[0120] Unless otherwise stated, percentages and parts are by mass.

[0121] Experimental methods without specific conditions specified in the instructions and examples are usually carried out under conventional conditions or conditions recommended by the manufacturers.

[0122] Unless otherwise defined, all professional and scientific terms used herein have the same meaning as those familiar to those skilled in the art. In addition, any method and material similar or equivalent to the described content can be applied to the method of the present invention.

Claims

1. A microcrystalline diamond tile, characterized by: It includes: M62 base glaze, microcrystalline diamond glaze and B10W functional glaze; The M62 base glaze comprises the following raw material components in percentage by weight: Calcined alumina 8-12%, quartz powder 18-22%, potassium feldspar 22-26%, nepheline powder 12-15%, kaolin 14-18%, dolomite 2-6%, zirconium silicate 11-15%, the sum of all components is 100%; add sodium carboxymethyl cellulose 0.12%, sodium tripolyphosphate 0.25%, and an appropriate amount of water; The microcrystalline diamond glaze comprises microcrystalline dry particles, ultrafine high-temperature dry particles and a suspending agent, and the mass ratio thereof is: microcrystalline dry particles: ultrafine high-temperature dry particles: suspending agent = 5:40:100; The microcrystalline dry particles are zircon powder particles with a particle size range of 160 to 250 meshes; The particle size of the ultra-fine high-temperature dry particles ranges from 300 to 320 meshes; The ultra-fine high-temperature dry particles include the following raw material components in percentage by weight: Potassium feldspar 35-49%, calcined talc 5-10%, calcite 8-16%, barium carbonate 5-9%, wollastonite 5-10%, zinc oxide 2-4%, calcined alumina 8-16%, the sum of all components is 100%; add sodium carboxymethyl cellulose 0.15-0.18%, sodium tripolyphosphate 0.2-0.3%, and an appropriate amount of water; The B10W functional glaze comprises the following raw material components in percentage by mass: Potash feldspar 47-51%, kaolin 6-10%, barium carbonate 13-17%, zinc oxide 4-8%, dolomite 8-12%, calcite 8-16%, the sum of all components is 100%; plus sodium carboxymethyl cellulose 0.12-0.15%, sodium tripolyphosphate 0.2-0.3% and appropriate amount of water.

2. The microcrystalline diamond ceramic tile according to claim 1, characterized in that: The suspending agent comprises the following components in parts by weight: 100 parts of water, 6 parts of sodium carboxymethyl cellulose CMC, 11 parts of ethylene glycol, 0.1 parts of sodium tripolyphosphate, and 0.12 parts of preservative.

3. The microcrystalline diamond tile according to claim 1, characterized in that: The M62 base glaze comprises the following components in percentage by weight: Calcined alumina 10%, quartz powder 20%, potassium feldspar 24%, nepheline powder 13%, kaolin 16%, dolomite 4%, zirconium silicate 13%, the sum of all components is 100%; plus sodium carboxymethyl cellulose 0.12%, sodium tripolyphosphate 0.25%, and an appropriate amount of water.

4. The microcrystalline diamond tile according to claim 1, characterized in that: The B10W functional glaze comprises the following raw material components in percentage by mass: Potassium feldspar 49%, kaolin 8%, barium carbonate 15%, zinc oxide 6%, dolomite 10%, calcite 12%, the sum of all components is 100%; plus sodium carboxymethyl cellulose 0.12%, sodium tripolyphosphate 0.2% and appropriate amount of water.

5. The microcrystalline diamond ceramic tile according to claim 1, characterized in that: The mass percentage chemical composition of the ultra-fine high-temperature dry particles is: SiO2 36.5~59.5%, Al2O3 14.3~25.7%, CaO 7.9~15.2%, MgO 1.4~2.9%, K2O 3.1~4.0%, Na2O 0.3~1.3%, Fe2O3 0.01~0.06%, BaO 3.9~7.0%, ZnO2.0~4%, loss on ignition 0~0.1%; the sum of all components is 100%.

6. The microcrystalline diamond ceramic tile according to claim 1, characterized in that: The glaze slurry of the M62 base glaze is finely ground by ball milling to a 325 mesh sieve fineness of 0.2-0.4%, a moisture content of 28.5-30%, a specific gravity of 1.89-1.90, a flow rate of 38-49 seconds, and a glaze application amount of 472±8 g / m 2 .

7. The microcrystalline diamond ceramic tile according to claim 1, characterized in that: The specific gravity of the microcrystalline diamond glaze slurry is 1.15-1.20, and the glaze amount is 277±5 g / m 2 .

8. The microcrystalline diamond ceramic tile according to claim 1, characterized in that: The glaze slurry of the B10W functional glaze is finely ground by ball milling to a 325 mesh sieve fineness of 0.1-0.25%, a moisture content of 28-30%, a specific gravity of 1.90-1.95 g / ml, a flow rate of 38-49 seconds, and a glaze application amount of 361±8 g / m 2 .

9. A method for preparing microcrystalline diamond ceramic tiles according to claim 1, characterized in that: It comprises the following preparation steps: S1. Preparing a body and applying M62 base glaze to the body to obtain a brick body A; S2. Applying B10W functional glaze to the brick body A to obtain a brick body B; S3. Printing a designed inkjet pattern onto the brick body B to obtain a brick body C; S4. Applying microcrystalline diamond glaze to the brick body C to obtain a brick body D; S5. Drying the brick body D to obtain a brick body E; S6. The brick body E is fired at high temperature to obtain a brick body F; S7. The brick body F is subjected to brushing, polishing, edge grinding, sorting, packaging, and warehousing to obtain the microcrystalline diamond ceramic tile.

10. The method for preparing microcrystalline diamond ceramic tiles according to claim 9, characterized in that: It includes one or a combination of the following features: The M62 base glaze comprises the following preparation steps: According to the M62 base glaze formula, corresponding raw material components are weighed, ball-milled, slurried, and passed through a 325-mesh sieve to prepare an M62 base glaze slurry for later use; The microcrystalline diamond glaze comprises the following preparation steps: According to the microcrystalline diamond glaze formula, corresponding raw material components are weighed and mixed evenly to obtain the microcrystalline diamond glaze; The ultrafine high-temperature dry particles include the following preparation steps: According to the ultrafine high-temperature dry granule formula, the corresponding raw material components are weighed, mixed evenly, melted at 1625°C, kept warm for 8 to 12 hours, and then slowly cooled to room temperature at a cooling rate of 8 to 20°C / h to precipitate crystals, crushed, and screened to obtain the ultrafine high-temperature dry granules; The suspension comprises the following preparation steps: Weigh corresponding raw material components according to the suspension agent formula, mix them evenly, and prepare the suspension agent; The B10W functional glaze comprises the following preparation steps: According to the B10W functional glaze formula, corresponding raw material components are weighed, ball-milled, slurried, and passed through a 325-mesh sieve to prepare B10W functional glaze slurry for use.

Citation Information

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