Microcrystalline diamond tile and method of making same

By optimizing the formulation and melting temperature of the base glaze, microcrystalline diamond glaze, and functional glaze, and combining the use of ultrafine high-temperature dry granules and suspending agents, the problems of weak glitter effect and easy stain absorption on the glaze surface have been solved, achieving a multi-directional glitter effect and good stain resistance on the delicate glaze surface.

CN119977331BActive Publication Date: 2026-03-27GUANGDONG HONGYU NEW MATERIALS CO LTD +4
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing shimmering effect tiles do not have a strong shimmering effect, the shimmering direction is unidirectional, and the glaze surface is prone to absorbing dirt.

Method used

By adjusting the formulation and melting temperature of the base glaze, microcrystalline diamond glaze, and functional glaze, and controlling the amount of exposed microcrystalline dry particles, combined with the use of ultrafine high-temperature dry particles and suspending agents, a multi-directional shimmering effect is achieved and the glaze texture is improved.

Benefits of technology

It achieves a delicate, shimmering glaze effect and solves the problem of glaze absorbing dirt, thus improving the stain resistance of the tiles.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119977331B_ABST
    Figure CN119977331B_ABST
Patent Text Reader

Abstract

The microcrystalline drill ceramic tile and the preparation method thereof belong to the technical field of ceramic production process. The microcrystalline drill ceramic tile comprises M62 base glaze, microcrystalline drill glaze and B10W functional glaze. The microcrystalline drill ceramic tile and the preparation method thereof have the advantages that the prepared microcrystalline drill ceramic tile has not only fine glaze surface but also flashing effect. The microcrystalline drill ceramic tile adjusts and optimizes the formula of the base glaze, the microcrystalline drill glaze and the functional glaze, reasonably sets and matches the melting temperatures of the three glazes, adjusts the glazing amount to control the number of microcrystalline dry particles in the microcrystalline drill glaze exposed to the glaze surface, meets the demand of the flashing effect, and solves the problem of glaze surface absorbing dirt.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of ceramic production process, and particularly relates to a microcrystalline drill ceramic tile and a preparation method thereof. BACKGROUND

[0002] Currently, there are mainly two kinds of processes for the flash effect ceramic tile on the market: one is to mix low-temperature dry particles and high-temperature dry particles together, and then to form a flash effect by means of the difference in light reflection amount of the low-temperature dry particles and the high-temperature dry particles after firing. This process has the following problems: the flash effect is not strong, the flash direction is single, and the anti-fouling ability is poor due to the large-area use of high-temperature dry particles; the other is to add zircon dry particles with high-refraction light effect into the high-temperature dry particles to form a flash effect by means of the light reflection of the zircon. However, due to the high melting point of the zircon dry particles and the need to rely on the light reflection characteristics of the zircon itself, fluxing materials cannot be used to melt the zircon dry particles during firing, which leads to the rough surface of the ceramic tile caused by the zircon particles on the surface of the ceramic tile, and the problem of glaze fouling. SUMMARY

[0003] To solve the above-mentioned problems of the flash effect ceramic tile, the present application develops a microcrystalline drill ceramic tile and a preparation method thereof, and the prepared microcrystalline drill ceramic tile has a fine glaze surface and a flash effect. The microcrystalline drill ceramic tile of the present application adjusts and optimizes the formula of the base glaze, the microcrystalline drill glaze and the functional glaze, reasonably sets and matches the melting temperatures of the three kinds of glazes, and adjusts the glazing amount to control the number of microcrystalline dry particles exposed on the glaze surface of the microcrystalline drill glaze, so as to meet the demand of the flash effect and solve the problem of glaze fouling.

[0004] To solve the above-mentioned problems, the present application realizes the following technical scheme:

[0005] The first application purpose of the present application is:

[0006] To provide a microcrystalline drill ceramic tile, which comprises: M62 base glaze, microcrystalline drill glaze and B10W functional glaze.

[0007] The M62 base glaze comprises the following mass percentage of raw material components:

[0008] 8-12% of calcined alumina, 18-22% of quartz powder, 22-26% of potassium feldspar, 12-15% of nepheline powder, 14-18% of kaolin, 2-6% of dolomite, 11-15% of zirconium silicate, and the sum of all components is 100%; 0.12% of sodium carboxymethyl cellulose, 0.25% of sodium tripolyphosphate, and appropriate amount of water are additionally added;

[0009] The M62 base glaze helps the body to discharge organic gas, reduces the generation of gas channels during firing, and further avoids the appearance of pinholes, thereby solving the problem of glaze fouling;

[0010] The microcrystalline drill enamel comprises microcrystalline dry particles, superfine high-temperature dry particles and suspending agent, and the mass ratio of the microcrystalline dry particles, the superfine high-temperature dry particles and the suspending agent is 5:40:100;

[0011] The microcrystalline dry particles are zircon micropowder particles with a particle size range of 160-250 mesh.

[0012] The superfine high-temperature dry particles have a particle size range of 300-320 mesh.

[0013] The ratio of the microcrystalline dry particles, the superfine high-temperature dry particles and the suspending agent is adjusted to achieve better brick surface texture and flash effect.

[0014] The superfine high-temperature dry particles comprise the following raw material components in mass percentage:

[0015] Potassium feldspar 35-49%, calcined talc 5-10%, calcite 8-16%, barium carbonate 5-9%, wollastonite 5-10%, zinc oxide 2-4%, calcined alumina 8-16%, and the sum of all components is 100%; additionally, sodium carboxymethyl cellulose 0.15-0.18%, sodium tripolyphosphate 0.2-0.3%, and appropriate amount of water.

[0016] The B10W functional enamel comprises the following raw material components in mass percentage:

[0017] Potassium feldspar 47-51%, kaolin 6-10%, barium carbonate 13-17%, zinc oxide 4-8%, dolomite 8-12%, calcite 8-16%, and the sum of all components is 100%; additionally, sodium carboxymethyl cellulose 0.12-0.15%, sodium tripolyphosphate 0.2-0.3%, and appropriate amount of water.

[0018] The melting temperature settings and reasonable matching of the M62 base glaze, the B10W functional glaze and the microcrystalline drill glaze in the application are as follows:

[0019] The melting temperature is adjusted and controlled by optimizing the formula ratio, the melting temperature of the M62 base glaze is controlled at about 1220 DEG C, the melting temperature of the B10W functional glaze is controlled at about 1215 DEG C, and the melting temperature of the microcrystalline drill glaze is controlled at about 1225 DEG C. Among them, the melting temperature of the M62 base glaze is slightly lower than the body temperature and is close to the body temperature; the melting temperature of the B10W functional glaze is lower than the melting temperature of the microcrystalline drill glaze, which is beneficial to the fluxing of the high-temperature superfine dry particles in the microcrystalline drill glaze, so that it is easy to melt and flatten, thereby improving the glaze quality. The high-temperature superfine dry particles are mixed with the microcrystalline dry particles by the suspending agent and wrap the microcrystalline dry particles, and are uniformly distributed. In this way, by adjusting the glazing amount, the number of the microcrystalline dry particles exposed on the glaze surface in the microcrystalline drill glaze can be controlled to meet the flash demand, thereby solving the glaze dirt problem.

[0020] The microcrystalline drill ceramic tile is further optimized as follows:

[0021] The suspending agent comprises the following components by mass fraction:

[0022] 100 parts of water, 6 parts of sodium carboxymethyl cellulose (CMC), 11 parts of ethylene glycol, 0.1 part of sodium tripolyphosphate, and 0.12 part of preservative.

[0023] The microcrystalline drill ceramic tile is further optimized as follows:

[0024] The M62 base glaze comprises the following components by mass fraction:

[0025] 10% of calcined alumina, 20% of quartz powder, 24% of potassium feldspar, 13% of nepheline powder, 16% of kaolin, 4% of dolomite, 13% of zirconium silicate, and the sum of all components is 100%; additionally, 0.12% of sodium carboxymethyl cellulose, 0.25% of sodium tripolyphosphate, and an appropriate amount of water.

[0026] The microcrystalline drill ceramic tile is further optimized as follows:

[0027] The B10W functional glaze comprises the following raw material components by mass fraction:

[0028] 49% of potassium feldspar, 8% of kaolin, 15% of barium carbonate, 6% of zinc oxide, 10% of dolomite, and 12% of calcite, and the sum of all components is 100%; additionally, 0.12% of sodium carboxymethyl cellulose, 0.2% of sodium tripolyphosphate, and an appropriate amount of water.

[0029] The microcrystalline drill ceramic tile is further optimized as follows:

[0030] The mass percentage chemical composition of the superfine high-temperature dry particles is as follows:

[0031] SiO2 36.5-59.5%, Al2O3 14.3-25.7%, CaO 7.9-15.2%, MgO 1.4-2.9%, K2O 3.1-4.0%, Na2O 0.3-1.3%, Fe2O3 0.01-0.06%, BaO 3.9-7.0%, ZnO 2.0-4%, loss on ignition 0-0.1%, and the sum of all components is 100%.

[0032] The microcrystalline drill ceramic tile is further optimized as follows:

[0033] The glaze slurry of the M62 base glaze is finely ground to a 325 mesh screen residue fineness of 0.2-0.4%, a water content of 28.5-30%, a specific gravity of 1.89-1.90, a flow rate of 38-49 seconds (100 ml volt cup), and an application amount of 472±8 g / m 2 .

[0034] The microcrystalline drill ceramic tile is further optimized as follows:

[0035] The specific gravity of the glaze slurry of the microcrystalline drill enamel is 1.15-1.20, and the glazing amount is 277±5 g / m 2 .

[0036] The microcrystalline drill ceramic tile is further optimized as follows:

[0037] The glaze slurry of the B10W functional enamel is finely ground to a 325 mesh fineness of 0.1-0.25%, a moisture content of 28-30%, a specific gravity of 1.90-1.95 g / ml, a flow rate of 38-49 seconds (100 ml volt cup), and a glazing amount of 361±8 g / m 2 .

[0038] The second inventive purpose of the present application is as follows:

[0039] A preparation method of the microcrystalline drill ceramic tile is provided, which comprises the following preparation steps:

[0040] S1. Preparing a body, and applying M62 base glaze to the body to obtain a tile body A;

[0041] S2. Applying B10W functional glaze to the tile body A to obtain a tile body B;

[0042] S3. Printing a design inkjet pattern on the tile body B to obtain a tile body C;

[0043] S4. Applying microcrystalline drill glaze to the tile body C to obtain a tile body D;

[0044] S5. Drying the tile body D to obtain a tile body E;

[0045] S6. High-temperature firing the tile body E to obtain a tile body F;

[0046] S7. Brushing, edge grinding, sorting, packaging, and warehousing the tile body F to obtain the microcrystalline drill ceramic tile.

[0047] The preparation method of the microcrystalline drill ceramic tile is further optimized as follows:

[0048] The M62 base glaze comprises the following preparation steps:

[0049] According to the M62 base glaze formula, the corresponding raw material components are weighed, ball milled, slurry discharged, and passed through a 325 mesh screen to prepare M62 base glaze slurry for standby use;

[0050] The microcrystalline drill glaze comprises the following preparation steps:

[0051] According to the microcrystalline drill enamel formula, the corresponding raw material components are weighed and uniformly mixed, so that the microcrystalline drill enamel is obtained.

[0052] The superfine high-temperature dry particles comprise the following preparation steps:

[0053] According to the superfine high-temperature dry particle formula, the corresponding raw material components are weighed and uniformly mixed, melted at 1625 DEG C, and kept for 8-12 hours, then slowly cooled to room temperature at a cooling rate of 8-20 DEG C / h, so that the crystal is precipitated, the dry particles of 300-320 meshes are broken and sieved, and the superfine high-temperature dry particles are prepared.

[0054] The suspension agent comprises the following preparation steps:

[0055] According to the suspension agent formula, the corresponding raw material components are weighed and uniformly mixed, so that the suspension agent is prepared.

[0056] The B10W functional glaze comprises the following preparation steps:

[0057] According to the B10W functional glaze formula, the corresponding raw material components are weighed, ball milled, slurry is discharged, and the B10W functional glaze slurry is prepared and used.

[0058] The microcrystalline drill ceramic tile and the preparation method thereof have the following innovative features:

[0059] 1. The fine sparkling points are formed by the reflection of direct light on the microcrystalline drill dry particles, and the irregular shape of the microcrystalline dry particles enables the light to be reflected from all directions, thereby forming the sparkling effect.

[0060] 2. In order to solve the problems of rough hand feeling and poor stain resistance of the sparkling dry particle product, the production process is optimized in the following aspects: the microcrystalline dry particles with a particle size of 160-250 meshes, the superfine high-temperature dry particles with a particle size of more than 300 meshes and the suspension agent are mixed in a ratio of 5:40:100 (the optimal ratio) to prepare the microcrystalline drill enamel.

[0061] 3. A low-temperature functional glaze (B10W functional glaze) is developed by debugging, which can help to fuse the high-temperature superfine dry particles in the microcrystalline drill enamel. After the B10W functional glaze is melted, it can wrap the high-temperature superfine dry particles in the microcrystalline drill enamel, preventing the high-temperature superfine dry particles from falling off and improving the smooth and delicate texture of the high-temperature superfine dry particles. After the ceramic tile is polished by a polishing line, the surface texture is delicate and the stain resistance is good.

[0062] In the B10W functional glaze formula:

[0063] (1) Introducing potassium feldspar. Potassium feldspar is a strong flux raw material, which has a fluxing effect, can reduce the firing temperature of the glaze, and can improve the refractive effect of the glaze surface and improve the quality of the glaze surface.

[0064] (2) Introducing an appropriate amount of dolomite and calcite. In B10W functional glaze, SiO2 particles and calcite, calcite in dolomite produce bubble scattering at high temperature, which can significantly improve the texture of the glaze. In addition, calcium oxide can improve the chemical stability of the glaze, enhance the suspension of the glaze, and improve the fluxing effect.

[0065] (3) Introducing an appropriate amount of zinc oxide. Adding zinc oxide to B10W functional glaze can make the glaze more fusible and reduce the firing temperature. Zinc oxide can play a good role in the mechanical strength, elasticity, melting performance and fire resistance of the glaze, while expanding the firing range of the glaze and improving the color development ability. BRIEF DESCRIPTION OF DRAWINGS

[0066] Figure 1 The process flow chart of the microcrystalline diamond ceramic tile of the present application.

[0067] Figure 2 and 3 are respectively the actual pictures of the microcrystalline diamond ceramic tile of the present application. DETAILED DESCRIPTION

[0068] In order to make the application, technical scheme and advantages of the present application more clear and explicit, the present application is described in detail in combination with specific examples. It should be understood that the examples are only used to illustrate the present application, but not to limit the protection scope of the present application, and any simple improvement of the preparation method of the present application within the concept of the present application is within the protection scope of the present application.

[0069] Example 1 Process debugging research and analysis

[0070] The microcrystalline dry particles themselves reflect direct light to form fine sparkling points. Due to the irregular shape of the microcrystalline dry particles, light reflection of different intensities can be performed when light is incident from various directions, thereby forming a sparkling effect. The particle size selection of microcrystalline dry particles and ultra-fine high-temperature dry particles is particularly critical. If the particle size is too large, the glaze surface will be rough and prominent, affecting the stain resistance. If the particle size is too small, the sparkling effect will be poor.

[0071] Table 1 Particle size research and analysis of microcrystalline dry particles and ultra-fine high-temperature dry particles of microcrystalline diamond glaze

[0072]

[0073]

[0074] The experimental results show that the effects of J2, J3 and J8 are excellent, therefore, the particle size of the microcrystalline dry particles in the application is preferably 160-250 meshes; the particle size of the superfine high-temperature dry particles is more than 300 meshes, and the particle size is preferably 300-320 meshes.

[0075] Example 2: Comparison and analysis of the ratio of microcrystalline dry particles, superfine high-temperature dry particles and suspending agent in the microcrystalline drill glaze

[0076] Table 2: Comparison and analysis of the ratio of microcrystalline dry particles, superfine high-temperature dry particles and suspending agent in the microcrystalline drill glaze (mass parts)

[0077]

[0078] The experimental results show that k2 is excellent, the glaze surface is smooth, the flash points are distributed on the whole surface, and the flash direction diverges from the middle to the four sides, solving the problem of poor flash effect and single direction.

[0079] Example 3: A preparation method of a microcrystalline drill ceramic tile

[0080] A preparation method of a microcrystalline drill ceramic tile, comprising the following preparation steps:

[0081] S1. Preparing a body, and applying M62 base glaze to the body to obtain a tile body A;

[0082] S2. Applying B10W functional glaze to the tile body A to obtain a tile body B;

[0083] S3. Printing a design inkjet pattern on the tile body B to obtain a tile body C;

[0084] S4. Applying microcrystalline drill glaze to the tile body C to obtain a tile body D;

[0085] S5. Drying the tile body D to obtain a tile body E;

[0086] S6. High-temperature firing the tile body E to obtain a tile body F;

[0087] S7. Brushing, edge grinding, sorting, packaging and warehousing the tile body F to obtain the microcrystalline drill ceramic tile.

[0088] The preparation method of the related component raw materials of the M62 base glaze, the microcrystalline drill glaze, the superfine high-temperature dry particles, the suspending agent and the B10W functional glaze is described in the corresponding part of the specification.

[0089] The M62 base glaze comprises the following components by mass percentage:

[0090] Calcined alumina 10%, quartz powder 20%, potassium feldspar 24%, nepheline powder 13%, kaolin 16%, dolomite 4%, zirconium silicate 13%, the sum of all components is 100%; plus sodium carboxymethyl cellulose 0.12%, sodium tripolyphosphate 0.25%, and an appropriate amount of water.

[0091] The glaze slurry of the M62 base glaze has a ball-milling fineness of 325 mesh with a residue of 0.3%, a moisture content of 29%, a specific gravity of 1.89, a flow rate of 40 seconds (100ml volt cup), and an application amount of 472g / m 2 .

[0092] The microcrystalline drill glaze comprises microcrystalline dry particles, superfine high-temperature dry particles, and a suspending agent, and the mass ratio of the microcrystalline dry particles, the superfine high-temperature dry particles, and the suspending agent is 5:40:100.

[0093] The specific gravity of the glaze slurry of the microcrystalline drill glaze is 1.16, and the application amount is 277g / m 2 .

[0094] The microcrystalline dry particles are zircon micropowder particles with a particle size range of 160-250 mesh;

[0095] The superfine high-temperature dry particles have a particle size range of 300-320 mesh;

[0096] The superfine high-temperature dry particles comprise the following raw material components in mass percentage:

[0097] Potassium feldspar 46%, calcined talc 8%, calcite 13%, barium carbonate 8%, wollastonite 8%, zinc oxide 3%, calcined alumina 14%; plus sodium carboxymethyl cellulose 0.16%, sodium tripolyphosphate 0.25%, and an appropriate amount of water;

[0098] The suspending agent comprises the following components in mass fraction:

[0099] Water 100 parts, sodium carboxymethyl cellulose (CMC) 6 parts, ethylene glycol 11 parts, sodium tripolyphosphate 0.1 part, preservative 0.12 part.

[0100] The B10W functional glaze comprises the following raw material components in mass percentage:

[0101] Potassium feldspar 49%, kaolin 8%, barium carbonate 15%, zinc oxide 6%, dolomite 10%, calcite 12%, the sum of all components is 100%; plus sodium carboxymethyl cellulose 0.12%, sodium tripolyphosphate 0.2%, and an appropriate amount of water.

[0102] The glaze slurry of the B10W functional glaze has a 325 mesh screen residue fineness of 0.2%, a moisture content of 29%, a specific gravity of 1.90g / ml, a flow rate of 39 seconds (100ml volt cup), an application amount of 361g / m 2 .

[0103] The microcrystalline drill ceramic tile prepared according to the above embodiment 3 has a smooth and flat glaze surface, a remarkable stain-proof effect, and a remarkable flash effect, and the flash direction is not single, but is in a form of divergence from the middle to the periphery, and the visual effect is outstanding. Figure 2 、 Figure 3 )。

[0104] Product performance test:

[0105] The product indexes detected are shown in Tables 3-5.

[0106] Table 3 Product quality routine test results (rule 600*900*9.8mm)

[0107]

[0108]

[0109] Table 4 Product quality special test results

[0110]

[0111] Table 5 Product quality special test results

[0112]

[0113]

[0114] The product indexes detected are excellent, and meet the standard requirements.

[0115] The microcrystalline drill ceramic tile and the preparation method thereof have very strong technical adaptability and practicability.

[0116] In conclusion, the above is only a preferred example of the present application, and does not limit the present application in any form; any change, modification and evolution of the equivalent changes made by the skilled in the art without departing from the technical solution of the present application, using the disclosed technical content, are regarded as equivalent examples of the present application; meanwhile, any equivalent change, modification and evolution of the above embodiments according to the essential technology of the present application, still belongs to the protection scope of the technical solution of the present application.

[0117] The technical features of the above-described embodiments can be combined in any manner. For the sake of brevity, not all possible combinations of the technical features are described in the specification. However, any combination of the technical features is considered to be within the scope of the present specification unless the combination is impossible.

[0118] Unless otherwise indicated, the experimental methods described in the specification and examples were performed according to conventional conditions or according to the manufacturer's instructions.

[0119] The various optimized technical solutions in the present application can be combined with each other unless otherwise specified.

[0120] Unless otherwise specified, percentages and parts are mass percentages and mass parts.

[0121] Unless otherwise specified, the experimental methods described in the specification and examples were performed according to conventional conditions or according to the manufacturer's instructions.

[0122] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. In addition, any method and material similar or equivalent to those described herein can be used in the present application.

Claims

1. A microcrystalline diamond ceramic tile, characterized in that: It includes: M62 base glaze, microcrystalline diamond glaze, and B10W functional glaze; The M62 base glaze comprises the following raw material components by weight percentage: The composition consists of 8-12% calcined alumina, 18-22% quartz powder, 22-26% potassium feldspar, 12-15% nepheline powder, 14-18% kaolin, 2-6% dolomite, and 11-15% zirconium silicate, with the sum of all components being 100%. Additional components include 0.12% sodium carboxymethyl cellulose, 0.25% sodium tripolyphosphate, and an appropriate amount of water. The microcrystalline diamond glaze comprises microcrystalline dry particles, ultrafine high-temperature dry particles, and a suspending agent, with a mass ratio of: microcrystalline dry particles: ultrafine high-temperature dry particles: suspending agent = 5:40:100; The microcrystalline dry particles are zircon micro powder particles with a particle size range of 160-250 mesh; The particle size range of the ultrafine high-temperature dry granules is 300-320 mesh; The ultrafine high-temperature dry granules comprise the following raw material components by mass percentage: Potassium feldspar 35-49%, calcined talc 5-10%, calcite 8-16%, barium carbonate 5-9%, wollastonite 5-10%, zinc oxide 2-4%, calcined alumina 8-16%, the sum of all components being 100%; plus sodium carboxymethyl cellulose 0.15-0.18%, sodium tripolyphosphate 0.2-0.3%, and appropriate amount of water; The B10W functional glaze comprises the following raw material components by weight percentage: Potassium feldspar 47-51%, kaolin 6-10%, barium carbonate 13-17%, zinc oxide 4-8%, dolomite 8-12%, calcite 8-16%, the sum of all components is 100%; sodium carboxymethyl cellulose 0.12-0.15%, sodium tripolyphosphate 0.2-0.3%, and appropriate amount of water are added.

2. The microcrystalline diamond ceramic tile according to claim 1, characterized in that: The suspending agent comprises the following components in parts by weight: 100 parts water, 6 parts sodium carboxymethyl cellulose (CMC), 11 parts ethylene glycol, 0.1 parts sodium tripolyphosphate, and 0.12 parts preservative.

3. The microcrystalline diamond ceramic tile according to claim 1, characterized in that: The M62 base glaze comprises the following components by weight percentage: The composition consists of 10% calcined alumina, 20% quartz powder, 24% potassium feldspar, 13% nepheline powder, 16% kaolin, 4% dolomite, and 13% zirconium silicate, with the total of all components being 100%. Additional components include 0.12% sodium carboxymethyl cellulose, 0.25% sodium tripolyphosphate, and an appropriate amount of water.

4. The microcrystalline diamond ceramic tile according to claim 1, characterized in that: The B10W functional glaze comprises the following raw material components by weight percentage: Potassium feldspar 49%, kaolin 8%, barium carbonate 15%, zinc oxide 6%, dolomite 10%, calcite 12%, the sum of all components is 100%; sodium carboxymethyl cellulose 0.12%, sodium tripolyphosphate 0.2%, and appropriate amount of water are added.

5. The microcrystalline diamond ceramic tile according to claim 1, characterized in that: The mass percentage chemical composition of the ultrafine high-temperature dry granules is as follows: SiO2 36.5–59.5%, Al2O3 14.3–25.7%, CaO 7.9–15.2%, MgO 1.4–2.9%, K2O 3.1–4.0%, Na2O 0.3–1.3%, Fe2O3 0.01–0.06%, BaO 3.9–7.0%, ZnO 2.0–4%, loss on ignition 0–0.1%; the sum of all components is 100%.

6. The microcrystalline diamond ceramic tile according to claim 1, characterized in that: The M62 base glaze slurry is ball-milled to a fineness of 0.2-0.4% on a 325-mesh sieve, with a moisture content of 28.5-30%, a specific gravity of 1.89-1.90, a flow rate of 38-49 seconds, and an application rate of 472±8 g / m³. 2 .

7. The microcrystalline diamond ceramic tile according to claim 1, characterized in that: The specific gravity of the microcrystalline diamond glaze slurry is 1.15–1.20, and the glaze application rate is 277 ± 5 g / m³. 2 .

8. The microcrystalline diamond ceramic tile according to claim 1, characterized in that: The B10W functional glaze slurry is ball-milled to a fineness of 0.1-0.25% on a 325-mesh sieve, with a moisture content of 28-30%, a specific gravity of 1.90-1.95 g / ml, a flow rate of 38-49 seconds, and an application rate of 361±8 g / ml. 2 .

9. A method for preparing the microcrystalline diamond ceramic tile according to claim 1, characterized in that: It includes the following preparation steps: S1. Prepare a blank and apply M62 base glaze to the blank to obtain brick body A; S2. Apply B10W functional glaze to the brick body A to obtain brick body B; S3. Print an inkjet pattern onto the brick B to obtain brick C; S4. Apply microcrystalline diamond glaze to the brick body C to obtain brick body D; S5. Dry the brick body D to obtain brick body E; S6. The brick body E is fired at high temperature to obtain brick body F; S7. The brick body F is brushed, polished, edged, sorted, packaged, and stored to obtain the microcrystalline diamond ceramic tile.

10. The method for preparing microcrystalline diamond ceramic tiles according to claim 9, characterized in that: It includes one or more of the following features: The M62 base glaze comprises the following preparation steps: Weigh the corresponding raw material components according to the M62 base glaze formula, and prepare the M62 base glaze slurry by ball milling, slurry discharge, and passing through a 325-mesh sieve. The microcrystalline diamond glaze comprises the following preparation steps: Weigh the corresponding raw material components according to the microcrystalline diamond glaze formula and mix them evenly to obtain the microcrystalline diamond glaze. The ultrafine high-temperature dry granules include the following preparation steps: Weigh the corresponding raw material components according to the ultrafine high-temperature dry granule formula, mix them evenly, melt them at 1625℃, keep them at that temperature for 8 to 12 hours, and then slowly cool them to room temperature at a cooling rate of 8 to 20℃ / h to precipitate crystals. After crushing and screening into 300 to 320 mesh dry granules, the ultrafine high-temperature dry granules are obtained. The suspending agent comprises the following preparation steps: Weigh the corresponding raw material components according to the suspending agent formula, mix them evenly, and prepare the suspending agent as described above. The B10W functional glaze comprises the following preparation steps: Weigh the corresponding raw material components according to the B10W functional glaze formula, and prepare the B10W functional glaze slurry by ball milling, slurry discharge, and passing through a 325-mesh sieve.

Citation Information

Patent Citations

  • Starlight glaze ground glaze material, and preparation method thereof

    CN110357427A

  • Crystal flash dry particles, crystal flash ceramic tile and preparation method of crystal flash ceramic tile

    CN112499971A