Plush fabric leveling device
By designing a plush fabric leveling device including a leveling unit, a bottom unit, a support plate and a conveying unit, the problem of poor leveling effect of plush fabric in the prior art is solved, and efficient and deep leveling effect of plush fabric is achieved.
Patent Information
- Application Number
- CN202510189685.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art has poor effect when leveling plush fabrics, and it is difficult to completely smooth the fabrics with common gripping methods.
A plush fabric leveling device is designed, including a leveling unit, a bottom unit, a support plate and a conveying unit. The leveling unit drives the motor rod and rotating circular shaft through a servo motor, drives the side support shaft and lower support shaft to rotate, and finally drives the leveling support hand to rotate, and performs high-temperature treatment and rotational leveling of the plush fabric. The bottom unit drives the lifting pad to move up and down through a hydraulic device, increasing the contact area with the fabric, and achieving deep level comfort with the leveling support.
It achieves efficient flattening of plush fabrics, ensuring the flatness and softness of the fabrics, surpassing the comfort effect of traditional methods.
Smart Images

Figure CN119980620A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of fabric flattening, and in particular relates to a plush fabric flattening device. Background Art
[0002] Fabric is a textile made through the weaving process and is widely used in clothing, home furnishings, industry and other fields. Fabric can not only interpret the style and characteristics of clothing, but also directly influence the color and shape of clothing.
[0003] At present, the only method for processing fabrics on the market is simple drying. The fabrics after drying are often wrinkled and uneven. Usually, a gripper is used to smooth the surface of the fabric, but the smoothing effect of this method is average. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a plush fabric flattening device, which at least partially solves the above technical problems.
[0005] The technical solution adopted by the present invention is as follows: a plush fabric flattening device comprises a flattening unit, wherein the flattening unit comprises a rotating circular shaft, a side support shaft, a lower support shaft and a flattening support arm.
[0006] Furthermore, a plurality of side support shafts are provided on the outer side of the rotating circular shaft, and a plurality of lower support shafts are provided at the bottom of each side support shaft. The rotating circular shaft is configured to drive the side support shafts to rotate, and a leveling support is provided at the bottom of each lower support shaft for smoothing the plush fabric.
[0007] Furthermore, the leveling unit also includes a gas delivery cylinder, a motor rod, a servo motor, a gas delivery port and an exhaust port.
[0008] Furthermore, the rotating circular shaft is movably connected to the gas delivery cylinder, the motor rod is arranged inside the gas delivery cylinder, an exhaust port is provided inside the gas delivery cylinder, the motor rod is fixedly connected to the rotating circular shaft, a servo motor is provided on the upper part of the motor rod, and the servo motor is configured to control the rotation of the motor rod.
[0009] Furthermore, the plush fabric flattening device provided in the present invention comprises a bottom unit, wherein the bottom unit is arranged directly below the flattening unit, and the bottom unit is configured to cooperate with the flattening unit to flatten the plush fabric.
[0010] Furthermore, the bottom unit includes a lifting pad, a vertical groove, a connecting column and a connecting plate.
[0011] Furthermore, the upper surface of the lifting pad is provided with multiple groups of vertical grooves, and the vertical grooves are configured to increase the contact area with the plush fabric. The lower part of the lifting pad is provided with multiple groups of connecting columns, and the lower part of each connecting column is connected to a connecting plate, and the connecting plate is used to support the lifting pad.
[0012] Furthermore, the bottom unit also includes a hydraulic rod, a hydraulic press and a reinforcement block.
[0013] Furthermore, a hydraulic rod is provided at the lower part of the connecting plate, a hydraulic press is provided at the lower part of the hydraulic rod, the hydraulic press is configured to control the extension and retraction of the hydraulic rod, and a reinforcement block is provided at the lower part of the hydraulic press, and the reinforcement block is used to fix the hydraulic press.
[0014] Furthermore, the plush fabric flattening device provided in the present invention comprises a support plate, wherein the support plate is arranged at the lower part of the flattening unit, and the support plate is used to support the flattening unit.
[0015] Furthermore, the support plate includes a placement plate, a placement circular hole and a fixing frame.
[0016] Furthermore, a plurality of groups of circular placement holes are provided inside the placement plate, and the circular placement holes are used to place the leveling units. Fixing frames are provided on both sides of the placement plate, and the fixing frames are used to fix the placement plate.
[0017] Furthermore, the plush fabric flattening device provided in the present invention comprises a conveying unit, wherein the conveying unit is arranged at the lower part of the flattening unit, and the conveying unit is used to convey the plush fabric to be processed.
[0018] Furthermore, the conveying unit includes a conveying platform, a conveying roller, a placement slot, a material storage box and a control console.
[0019] Furthermore, a plurality of groups of conveying rollers are provided inside the conveying platform, and the conveying rollers are used to convey plush fabrics. The placing slots are arranged on the outside of the conveying rollers, and the placing slots are used to place the bottom units. A storage box is provided on the outside of the placing slots, and the storage box is used to store the plush fabrics after processing. A control panel is provided on the outside of the conveying platform, and the control panel is used to control the operation of the equipment.
[0020] The beneficial effects achieved by the present invention using the above structure are as follows: (1) The servo motor drives the motor rod to rotate, which in turn drives the rotating circular shaft to rotate. The rotation of the rotating circular shaft can further drive the side support shaft and the lower support shaft to rotate, and finally drives the leveling support hand to rotate; the air inlet can deliver high-temperature steam to the plush fabric, and the plush fabric treated with high temperature can be rotated and leveled by the leveling support hand, so that the plush fabric treated with high temperature can be leveled.
[0021] (2) The hydraulic rod is driven up and down by the hydraulic device, which can drive the lifting pad on the upper part to move up and down; by moving multiple groups of lifting pads up and down, the plush fabric can be completely flattened when the leveling support rotates and flattens the plush fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A three-dimensional diagram of a plush fabric flattening device provided in an embodiment of the present invention; Figure 2 The three-dimensional flattening unit proposed in the embodiment of the present invention Figure 1 ; Figure 3 The three-dimensional flattening unit proposed in the embodiment of the present invention Figure 2 ; Figure 4 A three-dimensional diagram of a support plate according to an embodiment of the present invention; Figure 5 A three-dimensional diagram of a bottom unit according to an embodiment of the present invention; Figure 6 A three-dimensional diagram of a conveying unit according to an embodiment of the present invention.
[0023] Among them, 1. leveling unit, 2. support plate, 3. bottom unit, 4. conveying unit; 11. gas transmission cylinder, 12. motor rod, 13. servo motor, 14. rotating circular axis, 15. side support shaft, 16. lower support shaft, 17. leveling support hand, 18. gas transmission port, 19. connecting chamber, 110. gas storage chamber, 111. supporting base, 112. gas transmission pipe, 113. exhaust port; 21. placing plate, 22. placing round hole, 23. fixing frame; 31. lifting pad, 32. vertical groove, 33. connecting column, 34. connecting plate, 35. hydraulic rod, 36. hydraulic device, 37. reinforcement block; 41. Conveying platform, 42. Conveying roller, 43. Placing slot, 44. Material storage box, 45. Base platform, 46. Control panel.
[0024] The accompanying drawings are used to provide further understanding of the embodiments of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0026] In the description of the embodiments of the present invention, it should be understood that terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0027] like Figure 1 , Figure 2 and Figure 3 As shown, an embodiment of the present invention proposes a plush fabric flattening device, including a flattening unit 1, wherein the flattening unit 1 includes an air supply cylinder 11, a motor rod 12, a servo motor 13, a rotating circular shaft 14, a side support shaft 15, a lower support shaft 16, a leveling support hand 17, an air supply port 18, a connecting bin 19, an air storage bin 110, a supporting base 111, an air supply pipe 112 and an exhaust port 113.
[0028] In the embodiment of the present invention, an exhaust port 113 is provided inside the gas delivery cylinder 11, a rotating shaft 14 is provided at the lower part of the gas delivery cylinder 11, and the rotating shaft 14 is movably connected to the gas delivery cylinder 11. A motor rod 12 is provided inside the gas delivery cylinder 11, and the lower part of the motor rod 12 is fixedly connected to the rotating shaft 14. Multiple groups of side support shafts 15 are fixedly connected to the outside of the rotating shaft 14, and multiple groups of lower support shafts 16 are provided at the lower part of each side support shaft 15. A leveling support hand 17 is provided at the lower part of each lower support shaft 16. The leveling support hand 1 7 can smooth the surface of the plush fabric. A servo motor 13 is provided on the upper part of the motor rod 12. The servo motor 13 can drive the motor rod 12 to rotate. The motor rod 12 will drive the rotating circular shaft 14 to rotate. The gas delivery cylinder 11 is stationary relative to the rotating circular shaft 14. With the rotation of the rotating circular shaft 14, the side support shaft 15 can be driven to rotate. The side support shaft 15 will drive the lower support shaft 16 to rotate, and finally drive the leveling support hand 17 to rotate. With the rotation of the leveling support hand 17, the surface of the plush fabric can be smoothed.
[0029] An exhaust port 113 is provided inside the gas delivery cylinder 11, and a connecting bin 19 is provided on the side of the gas delivery cylinder 11. The connecting bin 19 is fixedly connected to the gas delivery cylinder 11, and cavities are provided inside the gas delivery cylinder 11 and the connecting bin 19. A gas storage bin 110 is provided on one side of the connecting bin 19, and a gas delivery pipe 112 is provided on the upper part of the gas storage bin 110. The gas delivery pipe 112 is connected to an external gas tank, and the gas delivery pipe 112 can transport high-temperature gas. The gas storage bin 110 is used to store gas. A supporting base 111 is provided at the lower part of the gas storage bin 110. The supporting base 111 is used to support the gas storage bin 110. The gas in the gas storage bin 110 will be transmitted from the connecting bin 19, and then enter the gas delivery cylinder 11, and finally ejected from the gas delivery port 18. The high-temperature gas ejected from the gas delivery port 18 can preliminarily soften the surface of the plush fabric, so that the plush fabric can be more easily smoothed.
[0030] The plush fabric will be transported to the bottom of the leveling unit 1. Before the leveling arm 17 starts to rotate, the gas storage bin 110 will deliver high-temperature gas to the gas outlet 18. The high-temperature gas acts on the surface of the plush fabric and softens it, which is convenient for the subsequent leveling operation. Then the servo motor 13 drives the motor rod 12 to rotate, and the motor rod 12 drives the rotating circular shaft 14 to rotate. As the rotating circular shaft 14 rotates, it will eventually drive the leveling arm 17 to rotate, completing the leveling operation of the plush fabric.
[0031] like Figure 1 and Figure 5 As shown, an embodiment of the present invention provides a plush fabric flattening device, comprising a bottom unit 3, wherein the bottom unit 3 is disposed directly below the flattening unit 1, and the bottom unit 3 is configured to cooperate with the flattening unit 1 to flatten the plush fabric.
[0032] The bottom unit 3 includes a lifting pad 31 , a vertical groove 32 , a connecting column 33 , a connecting plate 34 , a hydraulic rod 35 , a hydraulic press 36 and a reinforcing block 37 .
[0033] In the embodiment of the present invention, a plurality of vertical grooves 32 are provided on the upper surface of the lifting pad 31, and the vertical grooves 32 can increase the contact area with the plush fabric. A plurality of connecting columns 33 are provided at the lower part of the lifting pad 31, and the lower part of the connecting column 33 is fixedly connected to the connecting plate 34. A hydraulic rod 35 is fixedly connected to the lower part of the connecting plate 34, and a hydraulic device 36 is provided at the lower part of the hydraulic rod 35. The hydraulic device 36 can control the extension and retraction of the hydraulic rod 35. The extension and retraction of the hydraulic rod 35 will drive the connecting plate 34 to move up and down, and the movement of the connecting plate 34 will then bring The movement of the movable connecting column 33 will eventually drive the lifting pad 31 to move up and down, and the vertical groove 32 on the upper surface of the lifting pad 31 will also move accordingly. Initially, the vertical groove 32 is flush with the upper surface of the conveying platform 41. The lifting pad 31 can be moved upward by the hydraulic press 36, which will make the vertical groove 32 higher than the upper surface of the conveying platform 41. Through the up and down movement of multiple groups of vertical grooves 32 and the cooperation of the leveling support 17, the plush fabric can be deeply flattened, and the flattened plush fabric can be made softer and smoother.
[0034] When flattening plush fabrics, traditional flattening devices simply use automatic brushes to comb the hair, which has a poor flattening effect on the deep parts of the plush fabrics. The embodiment of the present invention drives the vertical groove 32 to move up and down by moving the lifting pad 31 up and down, and cooperates with the rotation of the flattening support 17 to complete the flattening of the deep layers of the plush fabric and improve the final flattening effect.
[0035] like Figure 1 and Figure 4 As shown, an embodiment of the present invention provides a plush fabric flattening device, comprising a support plate 2 , wherein the support plate 2 is disposed at the lower part of a flattening unit 1 , and the support plate 2 is used to support the flattening unit 1 .
[0036] The support plate 2 includes a placement plate 21 , a placement circular hole 22 and a fixing frame 23 .
[0037] In the embodiment of the present invention, a plurality of groups of placement holes 22 are provided inside the placement plate 21. The placement holes 22 can be used to place the leveling unit 1. The aperture size of the placement holes 22 is consistent with the gas delivery cylinder 11 in the leveling unit 1. Figure 1 As shown, a plurality of leveling units 1 are provided on the placing plate 21, and a fixing frame 23 is provided on both sides of the placing plate 21. The lower end of the fixing frame 23 is connected to the upper surface of the conveying platform 41. The fixing frame 23 is used to support the plurality of leveling units 1. There is a gap between the lower leveling support 17 of the leveling unit 1 and the upper surface of the conveying platform 41 to allow the plush fabric to pass through.
[0038] like Figure 1 and Figure 6As shown, an embodiment of the present invention provides a plush fabric flattening device, comprising a conveying unit 4, wherein the conveying unit 4 is disposed at the lower part of the flattening unit 1, and the conveying unit 4 is used to convey the plush fabric to be processed.
[0039] The conveying unit 4 includes a conveying platform 41 , a conveying roller 42 , a placement slot 43 , a material storage box 44 , a base 45 and a control console 46 .
[0040] In an embodiment of the present invention, a plurality of groups of conveying rollers 42 are provided on the upper portion of the conveying platform 41, and the conveying rollers 42 are used to convey plush fabrics. A placement slot 43 is provided on one side of the conveying roller 42, and the placement slot 43 is used to place the bottom unit 3. The vertical groove 32 can extend from the placement slot 43. A base 45 is provided on the outside of the conveying platform 41, and a control panel 46 is provided on the upper portion of the base 45. The control panel 46 can control the operation of the equipment. A storage box 44 is provided on the outside of the placement slot 43, and the storage box 44 can store the plush fabrics that have been flattened.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0042] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and alterations may be made to the embodiments without departing from the principles and spirit of the invention.
[0043] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the creative purpose of the embodiments of the present invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A plush fabric flattening device, characterized in that: It comprises a leveling unit (1), wherein the leveling unit (1) comprises a rotating circular shaft (14), a side support shaft (15), a lower support shaft (16) and a leveling support arm (17); Wherein, a plurality of side support shafts (15) are arranged on the outer side of the rotating circular shaft (14), a plurality of lower support shafts (16) are arranged at the lower part of the side support shafts (15), the rotating circular shaft (14) is configured to drive the side support shafts (15) to rotate, and a leveling support hand (17) is arranged at the lower part of each lower support shaft (16), and the leveling support hand (17) is used to level the plush fabric; It comprises a bottom unit (3), the bottom unit (3) being arranged directly below the flattening unit (1), and the bottom unit (3) being configured to cooperate with the flattening unit (1) to flatten the plush fabric; The bottom unit (3) comprises a lifting pad (31) and a vertical groove (32); Wherein, the upper surface of the lifting pad (31) is provided with a plurality of groups of vertical grooves (32), and the vertical grooves (32) are configured to increase the contact area with the plush fabric.
2. The plush fabric flattening device according to claim 1, characterized in that: The leveling unit (1) further comprises a gas delivery cylinder (11), a motor rod (12), a servo motor (13), a gas delivery port (18) and an exhaust port (113); The rotating shaft (14) is movably connected to the gas delivery cylinder (11), the motor rod (12) is arranged inside the gas delivery cylinder (11), an exhaust port (113) is provided inside the gas delivery cylinder (11), the motor rod (12) is fixedly connected to the rotating shaft (14), a servo motor (13) is provided on the upper part of the motor rod (12), and the servo motor (13) is configured to control the rotation of the motor rod (12).
3. The plush fabric flattening device according to claim 2, characterized in that: The bottom unit (3) further comprises a connecting column (33) and a connecting plate (34); Wherein, a plurality of groups of connecting columns (33) are provided at the bottom of the lifting cushion block (31), and the bottom of each connecting column (33) is connected to a connecting plate (34), and the connecting plate (34) is used to support the lifting cushion block (31).
4. The plush fabric flattening device according to claim 3, characterized in that: The bottom unit (3) further comprises a hydraulic rod (35), a hydraulic device (36) and a reinforcement block (37); A hydraulic rod (35) is provided at the bottom of the connecting plate (34), a hydraulic press (36) is provided at the bottom of the hydraulic rod (35), the hydraulic press (36) is configured to control the extension and retraction of the hydraulic rod (35), and a reinforcement block (37) is provided at the bottom of the hydraulic press (36), the reinforcement block (37) is used to fix the hydraulic press (36).
5. The plush fabric flattening device according to claim 4, characterized in that: It comprises a support plate (2), wherein the support plate (2) is arranged at the lower part of the leveling unit (1), and the support plate (2) is used to support the leveling unit (1).
6. The plush fabric flattening device according to claim 5, characterized in that: The support plate (2) comprises a placement plate (21), a placement circular hole (22) and a fixing frame (23); The placement plate (21) is provided with a plurality of groups of placement circular holes (22) inside, the placement circular holes (22) being used to place the leveling units (1), and fixing frames (23) are provided on both sides of the placement plate (21), the fixing frames (23) being used to fix the placement plate (21).
7. The plush fabric flattening device according to claim 6, characterized in that: It comprises a conveying unit (4), wherein the conveying unit (4) is arranged at the lower part of the flattening unit (1), and the conveying unit (4) is used to convey the plush fabric to be processed.
8. The plush fabric flattening device according to claim 7, characterized in that: The conveying unit (4) comprises a conveying platform (41), a conveying roller (42), a placement slot (43), a material storage box (44) and a control console (46); The conveying platform (41) is provided with a plurality of conveying rollers (42) inside, the conveying rollers (42) being used to convey the plush fabrics, the placement slots (43) being arranged outside the conveying rollers (42), the placement slots (43) being used to place the bottom unit (3), the placement slots (43) being provided with a storage box (44) outside, the storage box (44) being used to store the plush fabrics after processing, and the conveying platform (41) being provided with a control panel (46), the control panel (46) being used to control the operation of the equipment.