Modularized partially-coated steel-concrete composite structure and assembling equipment thereof

By designing a modular partially coated steel-concrete composite structure and its assembly equipment, the problem of low construction efficiency of the node connection of steel-concrete composite structures in the existing technology has been solved, and efficient and accurate assembly and improvement of construction progress has been achieved.

CN119981268AActive Publication Date: 2025-05-13SHANGHAI CUNZHI CONSTR ENG CO LTD

Patent Information

Application Number
CN202510467494.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2025-05-13
Estimated Expiration
2045-04-15

AI Technical Summary

Technical Problem

In the prior art, the node connection method of steel-concrete composite structures has problems such as low construction efficiency, high cost and slow construction progress, especially during the pouring process of beam and column nodes.

Method used

A modular partially coated steel-concrete combination structure and its assembly equipment were designed, and a modular node grouting formwork with lightweight materials was used to set up conveying components, lifting components, pushing components, locking components and adjustment components to achieve efficient and precise assembly of various components of the combined structure.

Benefits of technology

It improves construction efficiency, shortens the overall construction period, enhances the adaptability and versatility of the equipment to nodes of different sizes, and reduces labor intensity and construction costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The modular partially-coated steel-concrete composite structure comprises a mounting column, a bracket is welded to the left side of the mounting column, side molds are fixedly connected to the front side and the rear side of the bracket through a plurality of fixing screws correspondingly, and transverse pipes are fixedly connected to the lower ends of the two side molds correspondingly; threaded holes are formed in the right sides of the two transverse pipes, bolts are in threaded connection with the interiors of the two threaded holes, sliding rails are arranged on the left sides and the right sides of the two side molds, and the right sides of the two bolts penetrate through the corresponding sliding rails. According to the modular partially-coated steel-concrete composite structure, the construction efficiency can be effectively improved, and the overall construction period can be shortened. According to the matched assembling equipment, by arranging a conveying assembly, a lifting assembly, a pushing assembly, a locking assembly, an adjusting assembly and the like, efficient and accurate assembling of all components of the combined structure can be achieved, the assembling quality and efficiency are improved, and meanwhile the adaptability of the equipment to nodes of different sizes is enhanced.
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Description

Technical Field

[0001] The invention relates to the technical field of building industry, in particular to a modular partially covered steel-concrete composite structure and an assembly device thereof. Background Art

[0002] In the process of building industrialization, partially encapsulated steel-concrete composite structures have shown good application prospects due to their many advantages. Compared with traditional prefabricated structures, this structure has significant advantages in mechanical properties and construction convenience, and has gradually become a research hotspot and application direction in the field of construction.

[0003] At present, the node connection of some clad steel-concrete structural systems usually adopts the method of H-shaped steel frame bolt welding splicing (web bolt connection, flange welding), followed by pouring fine stone concrete or grouting. In actual construction applications, the pouring of beam-column nodes is generally carried out after the floor slab is poured. The specific method is to clamp wooden formwork on both sides of the node and pour through the sleeve reserved at the top. However, this node casting method has obvious defects. Due to the large number of beam-column nodes, the construction efficiency of the wooden formwork clamping method is extremely low, and it requires a lot of manpower, which not only increases the construction cost, but also seriously restricts the construction progress, thereby limiting the widespread promotion and application of this structural system.

[0004] Therefore, it is necessary to design a modular partially enclosed steel-concrete composite structure and its assembly equipment to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and propose a modular partially covered steel-concrete composite structure and its assembly equipment. The modular partially covered steel-concrete composite structure provided by the present invention can effectively improve the construction efficiency and shorten the overall construction period. The matching assembly equipment, by setting a conveying component, a lifting component, a pushing component, a locking component and an adjusting component, can realize the efficient and accurate assembly of the components of the composite structure, improve the assembly quality and efficiency, and enhance the adaptability of the equipment to nodes of different sizes.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A modular partially clad steel-concrete composite structure comprises a mounting column, a corbel is welded on the left side of the mounting column, the front and rear sides of the corbel are fixedly connected to side forms by a plurality of fixing screws, the lower ends of the two side forms are fixedly connected to cross tubes, the right sides of the two cross tubes are provided with threaded holes, the two threaded holes are threadedly connected with bolts, the left and right sides of the two side forms are provided with slide rails, the right sides of the two bolts penetrate the corresponding slide rails, the left sides of the two cross tubes are fixedly connected with locking holes, the two locking holes are provided with lockers, the left sides of the two lockers penetrate the corresponding slide rails, the left side of the corbel is provided with a cross beam, the cross beam is fixedly connected to the two side forms by a plurality of fixing screws, the upper end of the corbel is fixedly connected to two sleeves, and the two side forms, the cross tubes, the slide rails, the bolts and the lockers constitute an assembly.

[0007] Preferably, grouting holes are provided on the side mold located on the front side.

[0008] In addition, the present invention also provides an assembly device for a modular partially covered steel-concrete composite structure, which is used for the modular assembly of the above-mentioned assembly parts, including a processing table, a conveying assembly is provided on the left and right sides of the processing table, two U-shaped blocks are provided above the processing table, and the inner walls of the front and rear sides of the two U-shaped blocks are connected to two rotating shafts through damping bearings for common rotation, and the two rotating shafts are fixedly connected to a flip plate, and the upper ends of the two flip plates are fixedly connected to a baffle, and the front sides of the two rotating shafts pass through the corresponding U-shaped blocks and are fixedly connected to the first gear, and the front side of the processing table is fixed A control box is connected, and a first pneumatic rod is fixedly connected to the inner bottom of the control box, and a contraction block is fixedly connected to the telescopic end of the first pneumatic rod, and two guide plates are fixedly connected to the front side of the processing table, and the upper ends of the two guide plates are provided with pulling grooves, and square blocks are slidably connected in the two pulling grooves, and the adjacent sides of the two square blocks and the upper ends of the contraction blocks are commonly fixedly connected with a connecting rope, and the opposite sides of the two square blocks are elastically connected to the inner walls of the corresponding pulling grooves through a first spring, and the upper ends of the two square blocks are fixedly connected to a lifting box, and the upper ends of the two lifting boxes are provided with a first rack plate.

[0009] Preferably, the inner walls on both sides of the two pulling grooves are rotatably connected to guide rollers, and the two connecting ropes are wound around the corresponding guide rollers.

[0010] Preferably, both lifting boxes are provided with lifting components, and the lifting components include an electromagnet arranged at the bottom of the lifting box, and the electromagnet is elastically connected to the adjacent side of the first rack plate by a fourth spring, and the lower end of the first rack plate extends into the lifting box and is slidably connected to the inner wall of the lifting box, the shrinking block is conductive, and the left and right inner walls of the control box are provided with conductive sheets that cooperate with the shrinking block, and a power supply is provided in the processing table, and the power supply, two conductive sheets, two electromagnets and the shrinking block form a loop through wires.

[0011] Preferably, the front and rear sides of the processing table are provided with a pushing assembly, and the pushing assembly is used to push the two slide rails in the direction close to the two side molds. The pushing assembly includes a placing table, and the front and rear inner walls of the placing table are fixedly connected with fixed blocks, and the adjacent sides of the two fixed blocks are fixedly connected with a placing box, and a plurality of the slide rails are vertically stacked in the placing box, and the front and rear sides of the placing table are slidably connected with pushing blocks, and the two pushing blocks are fixedly connected with strip plates on the side away from the processing table, and the adjacent sides of the two pushing blocks are fixedly connected with a connecting rod, and the connecting rod is located below the placing table, and a pushing box is fixedly connected below the placing table, and a T-block is sealed and slidably connected in the pushing box, and the T-block is fixedly connected to the connecting rod, and the T-block is elastically connected to the inner wall of the pushing box by a third spring.

[0012] Preferably, a pressure plate is slidably connected inside the control box, the first pneumatic rod passes through the pressure plate, the pressure plate and the inner bottom of the control box are fixedly connected with a folding airbag, and the folding airbag is connected to the opposite side spaces of the two push boxes through two connecting tubes.

[0013] Preferably, it also includes a locking assembly, which includes two mounting blocks fixedly connected to the rear placement table, two moving blocks are arranged between the two mounting blocks, the rear sides of the two moving blocks are fixedly connected to a second motor, the output shafts of the two second motors pass through the corresponding moving blocks and are fixedly connected to a second pneumatic rod, the telescopic ends of the two second pneumatic rods are fixedly connected to a cylinder, the two cylinders are slidably connected to a placement sleeve, the two placement sleeves are elastically connected to the inner walls of the corresponding cylinders through a second spring, a plurality of sliding grooves are arranged on the side of the placement sleeve, and a plurality of sliding blocks are fixedly connected to the inner wall of the cylinder.

[0014] Preferably, it also includes an adjusting component, which is used to adjust the spacing between the two side molds. The adjusting component includes a rectangular groove arranged above the processing table, two L-shaped blocks are slidably connected in the rectangular groove, the two L-shaped blocks are fixedly connected to the corresponding U-shaped blocks, and the adjacent sides of the two L-shaped blocks are fixedly connected to the second rack plates, the front and rear inner walls of the rectangular groove are rotatably connected to a cross bar, the cross bar is fixedly connected to a second gear, the rear side of the cross bar extends to the outside, the adjacent sides of the two mounting blocks are rotatably connected to a screw rod, the two screw rods and the cross rod are provided with bevel gears, the two moving blocks are threadedly connected to the screw rod, and the first motor is installed on the mounting block on the left, and the output shaft end of the first motor is fixedly connected to the screw rod on the left, and the adjacent sides of the two mounting blocks are fixedly connected to a guide rod, and the guide rod passes through the two moving blocks.

[0015] The present invention has the following beneficial effects: Compared with the prior art, the modular partially covered steel-concrete composite structure of the present invention has a node grouting template consisting of two slide rails, two side templates and corresponding accessories, and has a unique and reasonable structure. Lightweight materials such as aluminum alloy are used to facilitate on-site installation and operation. The device is highly versatile and is not limited by node size. It can adapt to nodes with different beam widths and beam heights, and is reusable and can be quickly installed, effectively improving construction efficiency and reducing the overall construction period. Compared with the prior art, the assembly equipment of the present invention is provided with a conveying assembly, which can effectively convey the side mold, and can accurately control the flipping of the side mold through the arrangement of the electromagnet, the first rack plate and other structures, so as to facilitate the subsequent assembly of the slide rails at both ends of the side mold, thereby greatly improving the accuracy and efficiency of assembly; Compared with the prior art, the push component of the assembly equipment of the present invention can push the slide rail toward the side mold by using structures such as a placement table, a placement box, a push block, and a T-block, so as to realize automatic pushing of the slide rail, without the need for frequent manual handling and adjustment, thus reducing manual operations, improving the automation degree and work efficiency of the assembly process, and also reducing labor intensity; Compared with the prior art, the locking assembly and the adjusting assembly of the present invention cooperate with each other, and the locking assembly can accurately tighten the bolts to ensure the firmness of the connection; the adjusting assembly can flexibly adjust the distance between the two side molds through structures such as a screw rod, a bevel gear, and a second rack plate. At the same time, the positions of the two bolts can also be adjusted accordingly to adapt to nodes of different sizes, thereby enhancing the adaptability and versatility of the equipment.

[0016] In summary, the modular partially clad steel-concrete composite structure and its assembly equipment of the present invention have a reasonable structural design. The modular node grouting template made of lightweight materials is highly versatile, reusable and quick to install, which effectively improves construction efficiency and shortens construction period. The conveying, lifting and pushing components of the assembly equipment improve the assembly accuracy, degree of automation and work efficiency, reduce labor intensity, and at the same time, the locking components and the adjustment components cooperate with each other to ensure the firmness of the connection while enhancing the adaptability and versatility of the equipment to nodes of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of a modular partially covered steel-concrete composite structure proposed by the present invention; Figure 2 is a schematic diagram of the structure of the assembly; Figure 3 for Figure 1 Schematic diagram of the structure of the middle side mold; Figure 4 for Figure 1 Exploded diagram of Figure 5 This is a schematic diagram of the structure after the grouting holes are opened in the side form; Figure 6 It is a schematic diagram of the structure of the assembly equipment; Figure 7 This is a schematic diagram of the structure of the assembly equipment after removing two conveying components; Figure 8 for Figure 7 A schematic diagram of the enlarged structure at A in the middle; Fig. 9 It is a schematic diagram of the structure of the bolt installation assembly; Fig.10 for Figure 7 A schematic diagram of the structure from another perspective; Fig.11 for Figure 8 Bottom partial perspective view of .

[0018] In the figure: 1 mounting column, 2 crossbeam, 3 side mold, 4 sleeve, 5 grouting hole, 6 slide rail, 7 bolt, 8 locker, 9 locking hole, 10 cross pipe, 11 conveying assembly, 12 processing table, 13 placement box, 14 flip plate, 15 L-shaped block, 16 rotating shaft, 17 U-shaped block, 18 baffle, 19 placement table, 20 contraction block, 21 fixed block, 22 push block, 23 strip plate, 24 control box, 25 first pneumatic rod, 26 pressure plate, 27 folding airbag, 28 connecting Take over, 29 mounting block, 30 guide plate, 31 first rack plate, 32 lifting box, 33 electromagnet, 34 first gear, 35 connecting rope, 36 guide roller, 37 cylinder, 38 second spring, 39 sliding block, 40 placement sleeve, 41 sliding groove, 42 second rack plate, 43 second gear, 44 cross bar, 45 bevel gear, 46 first motor, 47 second motor, 48 screw rod, 49 moving block, 50 T-block, 51 third spring, 52 push box. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] Reference Figure 1 - Fig.11 A modular partially covered steel-concrete composite structure and its assembly equipment, including a mounting column 1, a corbel welded on the left side of the mounting column 1, and the front and rear sides of the corbel are fixedly connected to the side form 3 by multiple fixing screws, these fixing screws are evenly distributed to ensure that the connection between the side form 3 and the corbel is tight and stable, the specifications and quantity of the fixing screws are reasonably selected according to the stress conditions of the structure, the lower ends of the two side forms 3 are fixedly connected to the cross tube 10, the cross tube 10 and the side form 3 are integrally processed and formed, the right sides of the two cross tubes 10 are provided with threaded holes, the two threaded holes are threadedly connected with bolts 7, the left and right sides of the two side forms 3 are provided with slide rails 6, the right sides of the two bolts 7 penetrate the corresponding slide rails 6, and after the bolts 7 penetrate the slide rails 6, the connection between the slide rails 6 and the side form 3 is further fixed, making the whole structure more To increase stability, the left sides of the two cross tubes 10 are fixedly connected with locking holes 9, and the two locking holes 9 are provided with lockers 8. The left sides of the two lockers 8 pass through the corresponding slide rails 6. A cross beam 2 is provided on the left side of the corbel, and the cross beam 2 is fixedly connected to the two side molds 3 by multiple fixing screws. Two sleeves 4 are fixedly connected to the upper end of the corbel. The sleeve 4 is used for subsequent grouting operations. The position and number of the sleeves 4 are set according to the grouting process and structural requirements, which can ensure the smooth grouting. The two side molds 3, the cross tubes 10, the slide rails 6, the bolts 7 and the lockers 8 constitute an assembly. A grouting hole 5 is provided on the side mold 3 on the front side. The setting of the grouting hole 5 provides another way for grouting operation. In actual construction, grouting can be selected from the sleeve 4 or the grouting hole 5 according to the specific situation, which increases the flexibility of construction.

[0021] In addition, the present invention also provides an assembly device for a modular partially covered steel-concrete composite structure, which is used for the modular assembly of the above-mentioned assembly parts, including a processing table 12, and conveying components 11 are provided on the left and right sides of the processing table 12. The conveying component 11 can accurately convey the components required for assembly to the processing table 12, and its conveying speed and accuracy can be adjusted according to actual needs. The conveying component 11 is a conveying device composed of conveying rollers and conveying belts in the prior art. Two U-shaped blocks 17 are provided above the processing table 12, and the inner walls of the front and rear sides of the two U-shaped blocks 17 are connected by damping bearings. There are two rotating shafts 16 connected for common rotation. The use of damping bearings can increase the friction resistance of the rotating shafts 16 when rotating, so that after the flip plate 14 is rotated vertically, it is not easy to rotate again during assembly. The flip plates 14 are fixedly connected to the two rotating shafts 16, and the flip plates 14 are firmly connected to the rotating shafts 16, so that the two side molds 3 are rotated to a vertical state. The upper ends of the two flip plates 14 are fixedly connected to the baffles 18, and the front sides of the two rotating shafts 16 pass through the corresponding U-shaped blocks 17 and are fixedly connected to the first gear 34. The front side of the processing table 12 is fixedly connected to the control box 24, and the inner bottom of the control box 24 is fixed. A first pneumatic rod 25 is connected, and the telescopic end of the first pneumatic rod 25 is fixedly connected to the contraction block 20. Two guide plates 30 are fixedly connected to the front side of the processing table 12. The upper ends of the two guide plates 30 are provided with pulling grooves. Square blocks are slidably connected in the two pulling grooves. The adjacent sides of the two square blocks and the upper ends of the contraction blocks 20 are commonly fixedly connected with a connecting rope 35. The connecting rope 35 is a component for transmitting power. Its material has sufficient strength and flexibility, and can reliably transmit the movement of the contraction block 20 to the square block. The opposite sides of the two square blocks are elastically connected to the inner walls of the corresponding pulling grooves through the first spring. Next, the setting of the first spring can reset the two first rack plates 31 when the shrinking block 20 moves back, the upper ends of the two square blocks are fixedly connected with the lifting box 32, the upper ends of the two lifting boxes 32 are provided with the first rack plate 31, the front and rear inner walls of the two pulling grooves are connected with guide rollers 36 for rotation together, and the two connecting ropes 35 are wound around the corresponding guide rollers 36. The setting of the guide rollers 36 can change the direction of the connecting ropes 35, reduce the friction between the connecting ropes 35 and the inner wall of the pulling groove, and improve the service life of the equipment. Support feet (not shown) are provided at the bottom of the conveying component 11 and the processing table 12.

[0022] Among them, both lifting boxes 32 are provided with lifting components, and the lifting components include an electromagnet 33 arranged at the bottom of the lifting box 32. The electromagnet 33 is elastically connected to the adjacent side of the first rack plate 31 through a fourth spring. The lower end of the first rack plate 31 extends into the lifting box 32 and is slidably connected to the inner wall of the lifting box 32. The shrinking block 20 is conductive, and the inner walls on both sides of the control box 24 are provided with conductive sheets that match the shrinking block 20. A power supply is provided in the processing table 12, and the power supply, two conductive sheets, two electromagnets 33 and the shrinking block 20 form a loop through wires.

[0023] Among them, the front and rear sides of the processing table 12 are provided with pushing components. The design purpose of the pushing components is to realize the automatic pushing of the slide rails 6, improve the assembly efficiency, and reduce manual operation. The pushing components are used to push the two slide rails 6 in the direction close to the two side molds 3. The pushing components include a placement table 19. The inner walls of the front and rear sides of the placement table 19 are fixedly connected with fixed blocks 21. The adjacent sides of the two fixed blocks 21 are commonly fixedly connected with a placement box 13. A plurality of slide rails 6 are vertically stacked in the placement box 13. The slide rails 6 are vertically stacked in the placement box 13, which saves space and facilitates the use and pushing of the slide rails 6. The front and rear sides of the placement table 19 are slidably connected with pushing blocks 22. The two pushing blocks 22 are fixedly connected with a strip on the side away from the processing table 12. The function of the shaped plate 23 and the strip plate 23 is to prevent the slide rail 6 in the placement box 13 from falling when the slide rail 6 is pushed. The adjacent sides of the two push blocks 22 are fixedly connected with a connecting rod, and the connecting rod is located below the placement table 19. A push box 52 is fixedly connected below the placement table 19. A T-block 50 is sealed and slidably connected in the push box 52. The T-block 50 is fixedly connected to the connecting rod. The T-block 50 is elastically connected to the inner wall of the push box 52 through a third spring 51. A pressure plate 26 is slidably connected in the control box 24. The first pneumatic rod 25 penetrates the pressure plate 26. A folding airbag 27 is fixedly connected to the pressure plate 26 and the inner bottom of the control box 24. The folding airbag 27 is connected to the opposite side space of the two push boxes 52 through two connecting tubes 28.

[0024] It also includes a locking assembly, which includes two mounting blocks 29 fixedly connected to the rear placement table 19, two moving blocks 49 are arranged between the two mounting blocks 29, the rear sides of the two moving blocks 49 are fixedly connected to the second motor 47, the output shafts of the two second motors 47 pass through the corresponding moving blocks 49 and are fixedly connected to the second pneumatic rods, the telescopic ends of the two second pneumatic rods are fixedly connected to the cylinder 37, and the two cylinders 37 are slidably connected with the placement sleeves 40, the two placement sleeves 40 are elastically connected to the inner walls of the corresponding cylinders 37 through the second spring 38, the elastic force of the second spring 38 can make the placement sleeve 40 maintain a certain position in the cylinder 37, and at the same time play a role of buffering and adjustment during the installation and removal of the bolt 7, ensuring that the bolt 7 is stably screwed into the threaded hole, a plurality of sliding grooves 41 are provided on the side of the placement sleeve 40, and a plurality of sliding blocks 39 are fixedly connected to the inner wall of the cylinder 37.

[0025] It also includes an adjustment component, which is designed to adapt to side molds 3 of different sizes and assembly requirements, improve the versatility and flexibility of the assembly equipment, and is used to adjust the spacing between the two side molds 3. The adjustment component includes a rectangular groove arranged above the processing table 12, and two L-shaped blocks 15 are slidably connected in the rectangular groove. The two L-shaped blocks 15 are fixedly connected to the corresponding U-shaped blocks 17, and the adjacent sides of the two L-shaped blocks 15 are fixedly connected to the second rack plate 42. The inner walls of the front and rear sides of the rectangular groove are rotatably connected to a cross bar 44, and the cross bar 44 is fixedly connected to a second gear 43. The rear of the cross bar 44 The side extends to the outside, the adjacent sides of the two mounting blocks 29 are rotatably connected with the screw rod 48, the two screw rods 48 and the cross bar 44 are provided with bevel gears 45, the two moving blocks 49 are threadedly connected with the screw rod 48, and the first motor 46 is installed on the mounting block 29 on the left side, and the output shaft end of the first motor 46 is fixedly connected to the screw rod 48 on the left side, and the adjacent sides of the two mounting blocks 29 are commonly fixedly connected with a guide rod, which passes through the two moving blocks 49, and the two second rack plates 42 are respectively located on the upper and lower sides of the second gear 43, so that the rotation of the cross bar 44 will cause the two L-shaped blocks 15 to move relative to or away from each other.

[0026] The present invention can explain its functional principle through the following operation mode: First, according to the size requirements of the nodes in the partially covered steel-concrete composite structure actually assembled, the first motor 46 is controlled to operate. The output shaft of the first motor 46 is fixedly connected to the screw rod 48 located on the left side, and the rotation of the first motor 46 drives the screw rod 48 to rotate. Since the two moving blocks 49 are threadedly connected to the screw rod 48, and the guide rod passes through the two moving blocks 49 to play a guiding role, the rotation of the screw rod 48 will cause the two moving blocks 49 to move in the horizontal direction along the screw rod 48.

[0027] When the screw rod 48 rotates, the bevel gear 45 fixedly connected to the screw rod 48 meshes with the bevel gear 45 on the cross bar 44, thereby driving the cross bar 44 to rotate. The cross bar 44 is fixedly connected with a second gear 43, and the adjacent sides of the two L-shaped blocks 15 are fixedly connected with second rack plates 42, and the second gear 43 meshes with the second rack plates 42. When the cross bar 44 rotates, the second gear 43 rotates accordingly, and through the meshing transmission with the second rack plates 42, the two second rack plates 42 are driven to move relative to or away from each other. Because the two L-shaped blocks 15 are respectively fixedly connected to the corresponding second rack plates 42, and the two L-shaped blocks 15 are fixedly connected to the corresponding U-shaped blocks 17, the U-shaped block 17 is rotatably connected to the rotating shaft 16 through a damping bearing, and the flip plate 14 is fixed on the rotating shaft 16, so the movement of the two second rack plates 42 will cause the two L-shaped blocks 15 to drive the U-shaped block 17, the rotating shaft 16 and the flip plate 14 to move, thereby adjusting the distance between the two moving blocks 49 and the U-shaped block 17 to adapt to the installation requirements of side molds 3 of different sizes (when adjusting the position, it is necessary to use a controller to control the electromagnet 33 to be energized, and the electromagnet 33 is energized to generate an attractive force on the two first rack plates 31, so that the first rack plate 31 is separated from the first gear 34, thereby avoiding the occurrence of rotation when the flip plate 14 moves).

[0028] Next, the conveying assembly 11 is used to convey the side mold 3 to the top of the processing table 12. At this time, the controller controls the electromagnet 33 to be de-energized, and the first rack plate 31 is meshed with the first gear 34 and accurately placed on the two flip plates 14. At this time, the first pneumatic rod 25 is controlled to retract, and the retractable end of the first pneumatic rod 25 is fixedly connected to the retracting block 20. The first pneumatic rod 25 extends to drive the retracting block 20 to move downward.

[0029] The shrink block 20 is connected to the two square blocks through a connecting rope 35. The two square blocks are respectively located in the pulling grooves of the two guide plates 30, and the square blocks are elastically connected to the inner walls of the corresponding pulling grooves through a first spring. When the shrink block 20 moves downward, the two square blocks move relative to each other in the pulling grooves through the action of the connecting rope 35. The relative movement of the two square blocks drives the lifting box 32 to move relative to each other, and the first rack plate 31 in the lifting box 32 also moves accordingly. When the two first rack plates 31 move relative to each other, the rotating shaft 16 rotates, and finally the flip plate 14 drives the side mold 3 to rotate, so that the side mold 3 rotates to a vertical state.

[0030] When the flip plate 14 rotates 90 degrees, the shrink block 20 moves down to a certain position and contacts the two conductive sheets in the control box 24. Since the shrink block 20 is conductive, the power supply, the two conductive sheets, the two electromagnets 33 and the shrink block 20 are connected through the circuit formed by the wire, and the electromagnet 33 generates magnetism when it is energized.

[0031] After the electromagnet 33 is energized, it generates an attractive force on the first rack plate 31 , so that the first rack plate 31 overcomes the elastic force of the fourth spring and moves downward, so that the first rack plate 31 is no longer meshed with the first gear 34 .

[0032] After the first rack plate 31 is disengaged from the first gear 34, the first pneumatic rod 25 continues to contract. At this time, the first pneumatic rod 25 drives the pressure plate 26 to move downward in the control box 24. The downward movement of the pressure plate 26 will squeeze the folding airbag 27, so that the gas in the folding airbag 27 enters the opposite side space of the push box 52 through the connecting tube 28. After the gas enters the push box 52, it pushes the T-block 50 to move toward the processing table 12. The T-block 50 drives the connecting rod and the push block 22 to move. The push block 22 pushes the slide rail 6 placed in the placement box 13, and the two slide rails 6 are accurately pushed to the two ends of the side mold 3.

[0033] After the slide rail 6 is installed in place, since the bolt 7 is placed in the placement sleeve 40 before installation, the second motor 47 and the second pneumatic rod are controlled to operate. When the second pneumatic rod operates, the bolt 7 is driven to move to the position corresponding to the threaded hole on the side mold 3. At the same time, the operation of the second motor 47 drives the placement sleeve 40 and the cylinder 37 to rotate, thereby driving the bolt 7 to rotate. Due to the squeezing of the second pneumatic rod, the second spring 38 is in a compressed state. Therefore, during the rotation of the bolt 7, it will be screwed into the corresponding threaded hole to complete the installation and fixing operation of the bolt 7. When the bolt 7 is installed, the staff only needs to insert the locker 8 into the locking hole 9 to complete the locking. After the parts are assembled, the two side molds 3 are installed on the front and rear sides of the corbel by using a plurality of fixing screws, and then the crossbeam 2 and the two side molds 3 are connected by a plurality of fixing screws.

[0034] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A modular partially clad steel-concrete composite structure, comprising a mounting column (1), characterized in that: A bracket is welded on the left side of the mounting column (1), and the front and rear sides of the bracket are fixedly connected to the side molds (3) by a plurality of fixing screws. The lower ends of the two side molds (3) are fixedly connected to the cross tube (10). The right sides of the two cross tubes (10) are provided with threaded holes, and bolts (7) are threadedly connected in the two threaded holes. The left and right sides of the two side molds (3) are provided with slide rails (6), and the right sides of the two bolts (7) penetrate the corresponding slide rails (6). The left sides of the two cross tubes (10) are fixedly connected to locking holes (9), and the two locking holes (9) are provided with lockers (8). The left sides of the two lockers (8) penetrate the corresponding slide rails (6). The left side of the bracket is provided with a cross beam (2), and the cross beam (2) is fixedly connected to the two side molds (3) by a plurality of fixing screws. The upper end of the bracket is fixedly connected to two sleeves (4), and the two side molds (3), the cross tube (10), the slide rail (6), the bolt (7) and the locker (8) constitute an assembly.

2. A modular partially clad steel-concrete composite structure according to claim 1, characterized in that: The side form (3) located at the front side is provided with a grouting hole (5).

3. An assembly device for a modular partially clad steel-concrete composite structure, the assembly device being used for modular assembly of the assembly parts according to claim 1, characterized in that: The invention comprises a processing table (12), wherein a conveying assembly (11) is provided on both left and right sides of the processing table (12), and two U-shaped blocks (17) are provided above the processing table (12). The inner walls of the front and rear sides of the two U-shaped blocks (17) are connected to two rotating shafts (16) through damping bearings for common rotation, and the two rotating shafts (16) are fixedly connected to a flip plate (14), and the upper ends of the two flip plates (14) are fixedly connected to a baffle (18), and the front sides of the two rotating shafts (16) pass through the corresponding U-shaped blocks (17) and are fixedly connected to a first gear (34), and the front side of the processing table (12) is fixedly connected to a control box (24), and the inner bottom of the control box (24) is fixedly connected to the control box (24). The processing table (12) is fixedly connected to a first pneumatic rod (25), the telescopic end of the first pneumatic rod (25) is fixedly connected to a contraction block (20), the front side of the processing table (12) is fixedly connected to two guide plates (30), the upper ends of the two guide plates (30) are provided with pulling grooves, the two pulling grooves are slidably connected with square blocks, the adjacent sides of the two square blocks and the upper ends of the contraction blocks (20) are fixedly connected with a connecting rope (35), the opposite sides of the two square blocks are elastically connected to the inner walls of the corresponding pulling grooves through a first spring, the upper ends of the two square blocks are fixedly connected to a lifting box (32), and the upper ends of the two lifting boxes (32) are provided with a first rack plate (31).

4. The assembly equipment of a modular partially clad steel-concrete composite structure according to claim 3, characterized in that: The inner walls on both sides of the two pulling grooves are rotatably connected to guide rollers (36), and the two connecting ropes (35) are wound around the corresponding guide rollers (36).

5. The assembly equipment of a modular partially clad steel-concrete composite structure according to claim 3, characterized in that: The two lifting boxes (32) are each provided with a lifting assembly, the lifting assembly comprising an electromagnet (33) arranged at the bottom of the lifting box (32), the electromagnet (33) being elastically connected to the adjacent side of the first rack plate (31) via a fourth spring, the lower end of the first rack plate (31) extending into the lifting box (32) and being slidably connected to the inner wall of the lifting box (32), the shrinking block (20) being conductive, the inner walls on both sides of the left and right sides of the control box (24) being provided with conductive sheets matching the shrinking block (20), the processing table (12) being provided with a power supply, the power supply, the two conductive sheets, the two electromagnets (33) and the shrinking block (20) forming a loop via a wire.

6. The assembly equipment of a modular partially clad steel-concrete composite structure according to claim 3, characterized in that: The processing table (12) is provided with a pushing assembly on both the front and rear sides, and the pushing assembly is used to push the two slide rails (6) in a direction close to the two side molds (3). The pushing assembly includes a placement table (19), and the inner walls on both the front and rear sides of the placement table (19) are fixedly connected to fixed blocks (21), and the adjacent sides of the two fixed blocks (21) are commonly fixedly connected to a placement box (13), and a plurality of the slide rails (6) are vertically stacked in the placement box (13). The front and rear sides of the placement table (19) are slidably connected to the pushing blocks (22), and the two fixing blocks (21) are fixedly connected to the inner walls of the two side molds (3). The side of each push block (22) away from the processing table (12) is fixedly connected to a strip plate (23), and the adjacent sides of the two push blocks (22) are commonly fixedly connected to a connecting rod, the connecting rod is located below the placement table (19), and a push box (52) is fixedly connected below the placement table (19), and a T-block (50) is sealed and slidably connected inside the push box (52), the T-block (50) is fixedly connected to the connecting rod, and the T-block (50) is elastically connected to the inner wall of the push box (52) via a third spring (51).

7. The assembly equipment of a modular partially clad steel-concrete composite structure according to claim 6, characterized in that: A pressure plate (26) is slidably connected inside the control box (24), the first pneumatic rod (25) penetrates the pressure plate (26), the pressure plate (26) and the inner bottom of the control box (24) are fixedly connected with a folding air bag (27), and the folding air bag (27) is connected to the opposite side spaces of the two push boxes (52) through two connecting pipes (28).

8. The assembly equipment of a modular partially clad steel-concrete composite structure according to claim 6, characterized in that: The locking assembly also includes two mounting blocks (29) fixedly connected to the rear placement table (19), two moving blocks (49) being arranged between the two mounting blocks (29), the rear sides of the two moving blocks (49) being fixedly connected to a second motor (47), the output shafts of the two second motors (47) passing through the corresponding moving blocks (49) and being fixedly connected to a second pneumatic rod, the telescopic ends of the two second pneumatic rods being fixedly connected to a cylinder (37), the insides of the two cylinders (37) being slidably connected to a placement sleeve (40), the two placement sleeves (40) being elastically connected to the inner wall of the corresponding cylinder (37) via a second spring (38), the side of the placement sleeve (40) being provided with a plurality of sliding grooves (41), and the inner wall of the cylinder (37) being fixedly connected to a plurality of sliding blocks (39).

9. The assembly equipment of a modular partially clad steel-concrete composite structure according to claim 8, characterized in that: The machine tool further comprises an adjustment component, wherein the adjustment component is used to adjust the spacing between the two side molds (3), the adjustment component comprising a rectangular groove arranged above the processing table (12), wherein two L-shaped blocks (15) are slidably connected in the rectangular groove, wherein the two L-shaped blocks (15) are fixedly connected to corresponding U-shaped blocks (17), and adjacent sides of the two L-shaped blocks (15) are fixedly connected to a second rack plate (42), and the inner walls on both sides of the front and rear sides of the rectangular groove are rotatably connected to a cross bar (44), wherein the cross bar (44) is fixedly connected to a second gear (43), and the cross bar (4 4) extends to the outside, the adjacent sides of the two mounting blocks (29) are rotatably connected with a screw rod (48), the two screw rods (48) and the cross bar (44) are provided with a bevel gear (45), the two moving blocks (49) are threadedly connected with the screw rod (48), the first motor (46) is installed on the mounting block (29) located on the left, the output shaft end of the first motor (46) is fixedly connected to the screw rod (48) located on the left, and the adjacent sides of the two mounting blocks (29) are commonly fixedly connected with a guide rod, and the guide rod passes through the two moving blocks (49).

Citation Information

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