Bearing with wear warning function
By introducing temperature detection and automatic lubrication systems into the bearings, the aggravation of wear caused by delay in bearing wear detection is solved, and the effect of reducing wear and cost is achieved.
Patent Information
- Application Number
- CN202510021068.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing bearings need to be detected by sound or temperature detection equipment when worn, resulting in increased wear and cost increase.
A bearing with wear warning is designed. By setting a temperature detection chamber and a thermal sensitive plate on the inner and outer sides of the outer ring, the temperature rise is detected in a timely manner and lubricating oil is automatically injected to reduce ball wear.
It effectively reduces further wear of bearings, extends service life, reduces the cost of replacing bearings in mechanical equipment, and reminds staff to check in time through cracked dye airbags.
Smart Images

Figure CN119982775A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bearings, and in particular to a bearing with a wear warning function. Background Art
[0002] Bearing is an important component in mechanical equipment. It plays a key role in the operation of the machine. It is mainly used to support the mechanical rotating body and reduce the friction coefficient during its movement, so as to ensure the rotation accuracy of the machine. The steel balls of the bearing will wear due to lack of lubricating oil during operation. However, in the prior art, when the bearing is worn, it is necessary to detect it through the sound of the bearing operation or temperature detection equipment to determine whether the bearing has a wear problem. At this time, the bearing has caused serious wear due to long-term operation due to lack of lubricating oil. Therefore, the bearing needs to be replaced, which increases the cost of operating the mechanical equipment and causes unnecessary waste. For this reason, the present invention improves the timely addition of lubricant when wear is just about to occur to reduce further wear of the bearing. Summary of the invention
[0003] The disclosed embodiment relates to a bearing with a wear warning. When wear just occurs, the temperature of the inner side of the outer ring and the outer side of the inner ring rises first. The temperature rise causes the thermal plate in the detection cavity to expand and move, so that the thermal plate pushes the traction plate to drive the block to remove the obstruction of the guide groove. The lubricating oil in the lubricating oil storage cavity flows to the grooves on the inner side of the outer ring and the outer side of the inner ring in time for lubrication, thereby reducing the problem of further aggravated wear of the ball, promptly solving the problem of further aggravated wear of the bearing, preventing the staff from being unable to timely discover the bearing wear and lubricating and protecting the bearing, ensuring the normal operation of the bearing, and reducing the cost of replacing bearings in mechanical equipment.
[0004] According to a first aspect of the present disclosure, a bearing with a wear warning function is provided, which specifically comprises: an outer ring and an inner ring, wherein the outer ring is an annular structure, and a groove is provided on the inner side of the outer ring, and the inner ring is provided on the inner side of the outer ring; a groove is provided on the outer side of the inner ring, and balls are installed between the outer side of the inner ring and the inner side of the outer ring; a slide groove is provided on the top of the outer ring; the slide groove is an annular structure, and a guide groove is provided on the side of the slide groove; a positioning groove is provided on the bottom of the outer ring and the inner ring; the inner side of the positioning groove is an arc-shaped structure.
[0005] Furthermore, a lubricating oil storage chamber is provided inside the outer ring and the inner ring; the lubricating oil storage chamber is an annular structure, and an oil filling hole is provided on the side of the lubricating oil storage chamber facing the outer side, and a sealing member is provided in the oil filling hole; a detection chamber is provided in the middle position inside the outer ring and the inner ring.
[0006] Furthermore, a wireless temperature sensor is installed inside the detection cavity; a guide groove is provided on one side of the lubricating oil storage cavity; and the outer end of the guide groove is connected to the grooves on the inner side of the outer ring and the outer side of the inner ring.
[0007] Furthermore, two upper and lower movable plates are installed inside the detection cavity; the movable plate is a ring structure, and a heat-sensitive plate is installed between the two movable plates.
[0008] Furthermore, a connecting rod is installed on the outer side of the movable plate; the side end of the connecting rod is inserted into the interior of the lubricating oil storage chamber and connected to the traction plate.
[0009] Furthermore, a spring is installed on the outer side of the traction plate, and the outer side of the traction plate is installed inside the lubricating oil storage chamber through the spring; a stopper is installed on the side end of the traction plate; and the stopper is slidably installed on the inner end of the guide groove.
[0010] Furthermore, a guide plate is slidably installed inside the guide groove and the slide groove; the guide plate is an annular structure, and a guide push block is installed on the outer side of the guide plate, wherein the guide push block is an arc plate structure.
[0011] Furthermore, a shift block is installed on the outer side of the guide plate; the shift block is a cylindrical structure, and a fixing rod is rotatably installed in the middle position of the top of the shift block.
[0012] Furthermore, an antenna bracket is rotatably installed inside the slide groove; the antenna bracket is an arc-shaped plate structure, and the bottoms of both ends of the antenna bracket are inclined structures, and a guide push block is slidably installed at the bottom of the antenna bracket.
[0013] Furthermore, a dye airbag is installed inside the positioning groove; the dye airbag is a spherical structure made of rubber material, and the inside of the dye airbag is filled with dye; a thorn rod is installed on the outer side of the traction plate; the outer end of the thorn rod is a conical structure, and the outer end of the thorn rod is inserted into the inside of the positioning groove.
[0014] The present invention provides a bearing with a wear warning function, which has the following beneficial effects: When the present invention is in use, lubricating oil is injected into the bearing through the guide groove to reduce further aggravated wear of the bearing. When the bearing is worn during operation, the temperature of the inner side of the outer ring and the outer side of the inner ring first rises when the wear just occurs. The temperature rise causes the thermal plate in the detection cavity to expand and move, so that the thermal plate pushes the traction plate to drive the block to remove the obstruction of the guide groove. The lubricating oil in the lubricating oil storage cavity flows to the grooves on the inner side of the outer ring and the outer side of the inner ring in time for lubrication, thereby reducing the problem of further aggravated wear of the ball, and promptly solving the problem of further aggravated wear of the bearing, preventing the staff from being unable to timely discover the bearing wear and lubricate the bearing for protection, thereby ensuring the normal operation of the bearing and reducing the cost of replacing the bearing of mechanical equipment.
[0015] In addition, the dye flowing out of the ruptured dye airbag is used to remind the staff to check the bearing wear. When the bearing wears during operation, the wireless temperature sensor in the detection cavity detects the temperature rise caused by the wear and transmits the detection situation to the detection center of the equipment. The thermal plate pushes the traction plate to drive the piercing rod to pierce the dye airbag, so that the dye in the dye airbag flows out. The on-site staff can be reminded, the cause of the bearing wear can be judged in time, and reasonable solutions can be taken to prevent further wear of the bearing from affecting the normal operation of the mechanical equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0017] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0018] In the attached picture: Figure 1 A schematic diagram showing the overall structure of the present application; Figure 2 A schematic diagram of the cross-sectional structure of the outer ring of the present application is shown; Figure 3 Shows the application by Figure 2 The enlarged structural diagram of part A is shown; Figure 4 A schematic diagram of the three-dimensional structure of the movable plate of the present application is shown; Figure 5 A schematic diagram of the antenna bracket of the present application in an unfolded state is shown; Figure 6 A schematic diagram of the three-dimensional structure of the guide plate of the present application is shown; Figure 7 A schematic diagram of the three-dimensional structure of the bottom of the inner ring of the present application is shown; Figure 8A schematic diagram of the three-dimensional structure of the thorn rod of the present application is shown; Reference numerals list 1. Outer ring; 101. Inner ring; 102. Ball; 103. Lubricating oil storage chamber; 104. Detection chamber; 105. Guide groove; 106. Wireless temperature sensor; 107. Movable plate; 108. Thermosensitive plate; 109. Connecting rod; 1010. Pulling plate; 1011. Stopper; 2. Slide groove; 201. Guide groove; 202. Guide plate; 203. Guide push block; 204. Dial block; 205. Fixing rod; 206. Antenna bracket; 3. Positioning groove; 301. Dye air bag; 302. Spiking rod. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Please refer to Figures 1 to 8 : Embodiment 1: The present invention proposes a bearing with wear warning, comprising: an outer ring 1 and an inner ring 101, the outer ring 1 is an annular structure, and a groove is provided on the inner side of the outer ring 1, and the inner ring 101 is provided at the inner side of the outer ring 1; a groove is provided on the outer side of the inner ring 101, and a ball 102 is installed between the outer side of the inner ring 101 and the inner side of the outer ring 1; a lubricating oil storage cavity 103 is provided inside the outer ring 1 and the inner ring 101; the lubricating oil storage cavity 103 is an annular structure, and an oil filling hole is provided on one side of the lubricating oil storage cavity 103 facing the outer side, and a sealing member is provided in the oil filling hole; a detection cavity 104 is provided in the middle position inside the outer ring 1 and the inner ring 101; a wireless temperature sensor 106 is installed inside the detection cavity 104; the lubricating oil storage cavity 103 A guide groove 105 is provided on one side; the outer end of the guide groove 105 is connected with the grooves on the inner side of the outer ring 1 and the outer side of the inner ring 101; two upper and lower movable plates 107 are installed inside the detection cavity 104; the movable plate 107 is a ring structure, and a thermal plate 108 is installed between the two movable plates 107; a connecting rod 109 is installed on the outer side of the movable plate 107; the side end of the connecting rod 109 is inserted into the interior of the lubricating oil storage chamber 103 and connected with the traction plate 1010; a spring is installed on the outer side of the traction plate 1010, and the outer side of the traction plate 1010 is installed in the interior of the lubricating oil storage chamber 103 through the spring; a stopper 1011 is installed on the side end of the traction plate 1010; the stopper 1011 is slidably installed on the inner end of the guide groove 105.
[0021] In the embodiment of the present disclosure, when the bearing is worn during operation, the lubricating oil storage chamber 103 is filled with lubricating oil through the oil filling hole on the outer side for storage. When the inner side of the outer ring 1 and the outer side of the inner ring 101 and the ball 102 are worn during rotation, the temperature of the inner side of the outer ring 1 and the groove on the outer side of the inner ring 101 rises, and the temperature is transmitted to the inside of the detection chamber 104. The wireless temperature sensor 106 in the detection chamber 104 detects the higher temperature and transmits it to the mechanical equipment detection center. The higher temperature will cause the thermal plate 108 to expand and move, and the thermal plate 108 will move. The movable plate 107 is pushed to move inside the detection cavity 104, and the movable plate 107 drives the connecting rod 109 to move inside the lubricating oil storage cavity 103, so that the side end of the connecting rod 109 drives the traction plate 1010 to move, and the traction plate 1010 drives the stopper 1011 to lose the obstruction of the guide groove 105, and the lubricating oil in the lubricating oil storage cavity 103 flows through the guide groove 105 into the grooves on the inner side of the outer ring 1 and the outer side of the inner ring 101, so as to lubricate the movement of the ball 102, reduce the problem of aggravated wear of the ball 102 due to lack of lubricant, and ensure the normal operation of the bearing.
[0022] Embodiment 2, on the basis of embodiment 1, a slide groove 2 is provided at the top of the outer ring 1; the slide groove 2 is an annular structure, and a guide groove 201 is provided on the side of the slide groove 2; a guide plate 202 is slidably installed inside the guide groove 201 and the slide groove 2; the guide plate 202 is an annular structure, and a guide push block 203 is installed on the outer side of the guide plate 202, wherein the guide push block 203 is an arc plate structure; a shift block 204 is also installed on the outer side of the guide plate 202; the shift block 204 is a cylindrical structure, and a fixing rod 205 is rotatably installed at the middle position of the top of the shift block 204; an antenna bracket 206 is rotatably installed inside the slide groove 2; the antenna bracket 206 is an arc plate structure, and the bottom of both ends of the antenna bracket 206 The upper part is an inclined structure, and a guide push block 203 is slidably installed at the bottom of the antenna bracket 206. When the outer ring 1 is fixedly installed on the mechanical equipment during the operation of the bearing, the shift block 204 on the outer side of the guide plate 202 is pushed inside the slide groove 2. The shift block 204 drives the guide plate 202 to move along the guide groove 201, and the guide plate 202 drives the guide push block 203 to move. The arc structure of the guide push block 203 drives the antenna bracket 206 to rotate inside the slide groove 2, and the rotating fixing rod 205 fixes the position of the guide plate 202. After the antenna bracket 206 is rotated, it is in an unfolded state, which is convenient for transmitting the signal detected by the wireless temperature sensor 106 to prevent the problem of inaccurate signal transmission.
[0023] Embodiment 3, on the basis of embodiment 1, the bottom of the outer ring 1 and the inner ring 101 is provided with a positioning groove 3; the inner side of the positioning groove 3 is an arc-shaped structure; a dye airbag 301 is installed inside the positioning groove 3; the dye airbag 301 is a spherical structure made of rubber material, and the interior of the dye airbag 301 is filled with dye; a thorn rod 302 is installed on the outer side of the traction plate 1010; the outer end of the thorn rod 302 is a conical structure, and the outer end of the thorn rod 302 is inserted into the interior of the positioning groove 3. When the bearing is worn during operation, the temperature rises and the traction plate 1010 drives the thorn rod 302 to move outward. The outer end of the thorn rod 302 is inserted into the interior of the positioning groove 3 and punctures the dye airbag 301, so that the dye in the dye airbag 301 flows out through the positioning groove 3, reminding the bearing staff that the dye is bright in color and the display is more intuitive, so that the on-site staff can check the worn bearings in time, judge the wear problem and take reasonable measures to prevent further wear of the wear.
[0024] The working principle of this embodiment is as follows: when in use, the outer ring 1 is fixedly mounted on the mechanical equipment, and the shifting block 204 is pushed in the slide groove 2 to drive the guide plate 202 to move along the guide groove 201, and the guide plate 202 drives the guide push block 203 to push the antenna bracket 206 to rotate in the slide groove 2 and be in an unfolded state. The signal detected by the wireless temperature sensor 106 is transmitted, and the inner side of the outer ring 1 and the outer side of the inner ring 101 and the ball 102 rotate and wear. The temperature of the inner side of the outer ring 1 and the outer side of the inner ring 101 The temperature in the groove increases, and the temperature is conducted to the detection cavity 104. After the higher temperature is detected by the wireless temperature sensor 106 and transmitted to the detection center of the mechanical equipment, the higher temperature will cause the thermal plate 108 to expand. The movable plate 107 is pushed to move, and the movable plate 107 drives the traction plate 1010 to move through the connecting rod 109. The traction plate 1010 drives the block 1011 to lose the obstruction of the guide groove 105. The lubricating oil in the lubricating oil storage chamber 103 flows through the guide groove 105 into the grooves on the inner side of the outer ring 1 and the outer side of the inner ring 101 to lubricate the movement of the ball 102. At the same time, the traction plate 1010 drives the thorn rod 302 to move outward, and the outer end of the thorn rod 302 is inserted into the positioning groove 3 to pierce the dye airbag 301. The dye in the dye airbag 301 flows out through the positioning groove 3 to remind the bearing staff. The dye is bright in color and the display is more intuitive. The on-site staff can check the worn bearings in time.
[0025] In this article, there are a few points to note: 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0026] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0027] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A bearing with a wear warning function, comprising: An outer ring (1) and an inner ring (101), wherein a groove is provided on the inner side of the outer ring (1), and the inner ring (101) is arranged at the inner side of the outer ring (1); the inner ring (101) is characterized in that a groove is provided on the outer side of the inner ring (101), and a ball (102) is installed between the outer side of the inner ring (101) and the inner side of the outer ring (1); a slide groove (2) is provided on the top of the outer ring (1); a guide groove (201) is provided on the side of the slide groove (2); a positioning groove (3) is provided on the bottom of the outer ring (1) and the inner ring (101); a lubricating oil storage cavity (103) is provided inside the outer ring (1) and the inner ring (101); an oil filling hole is provided on the side of the lubricating oil storage cavity (103) facing the outer side, and a sealing member is provided in the oil filling hole; a detection cavity (104) is provided in the middle position inside the outer ring (1) and the inner ring (101); a wireless temperature sensor is installed inside the detection cavity (104) (106); a guide groove (105) is provided on one side of the lubricating oil storage chamber (103); the outer end of the guide groove (105) is connected to the inner side of the outer ring (1) and the groove on the outer side of the inner ring (101); two upper and lower movable plates (107) are installed inside the detection chamber (104); a thermal plate (108) is installed between the two movable plates (107); a connecting rod (109) is installed on the outer side of the movable plate (107); the side end of the connecting rod (109) is inserted into the lubricating oil storage chamber (103) and connected to the traction plate (1010); a spring is installed on the outer side surface of the traction plate (1010), and the outer side of the traction plate (1010) is installed inside the lubricating oil storage chamber (103) through the spring; a stopper (1011) is installed on the side end of the traction plate (1010); the stopper (1011) is slidably installed on the inner end of the guide groove (105); A dye airbag (301) is installed inside the positioning groove (3); the interior of the dye airbag (301) is filled with dye; a thorn rod (302) is installed on the outer side of the traction plate (1010); the outer end of the thorn rod (302) is a conical structure, and the outer end of the thorn rod (302) is inserted into the interior of the positioning groove (3).