Combined one-piece box-type resistance furnace
By designing thermal conductivity components, connection components and constant temperature components in a combined one-piece resistor furnace, the problem of heat loss at the connection of the resistor furnace is solved, the uniformity and stability of the temperature in the furnace is achieved, and the working efficiency and service life of the equipment are improved.
Patent Information
- Application Number
- CN202510027488.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the combined one-piece resistor furnace is running, there is a problem of rapid heat loss at the connection, resulting in uneven temperature in the furnace, affecting the heating effect and product quality.
A combined one-piece box resistor furnace including a thermal conductivity assembly, a connecting assembly and a constant temperature assembly is designed. The thermal conductivity component guides heat through structures such as heat insulation blocks and guide sleeves and circulates it. The connecting component reduces heat loss through heat insulation pads and top blocks. The constant temperature component maintains the temperature at the furnace body connection through heat conduction grooves and heat dissipation blocks.
It effectively reduces heat loss at the furnace body connection, maintains the uniformity and stability of the temperature in the furnace, and improves the working efficiency and service life of the resistive furnace.
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Figure CN119983786A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric furnaces, in particular to a combined connected box-type resistance furnace. Background Art
[0002] With the development of science and technology, the demand for material heating is becoming increasingly sophisticated and diverse. Traditional heating furnaces are becoming increasingly insufficient. Combined connected box-type resistance furnaces have emerged. They integrate advanced technology and innovative structure to improve heating efficiency, accurately control temperature and optimize space utilization, providing more stable, efficient and scalable equipment support for heating treatment, and promoting the development of heating technology.
[0003] Application No. CN201110322200.5 discloses a combined connected box-type resistance furnace, which is composed of at least two single box-type resistance furnaces connected together to form an integral furnace body. Each adjacent single box-type resistance furnace has a common furnace wall. When in use, each single box-type resistance furnace can operate as an independent device because the adjacent single box-type resistance furnaces are connected as a whole and have a common furnace wall.
[0004] However, the combined connected resistance furnace has the problem of relatively fast heat loss at the joints during operation, which causes the temperature of the joints inside the furnace to drop, making it difficult to maintain a consistent temperature with other areas in the furnace. During the heating process, it is difficult to achieve the expected heating effect, affecting the quality stability of the product and, to a certain extent, limiting the performance of the equipment in certain high-precision heating application scenarios. Summary of the invention
[0005] The object of the present invention is to provide a combined connected box-type resistance furnace to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a combined connected box-type resistance furnace, comprising a furnace body, the outer wall of the furnace body is hingedly connected to a furnace door, the outer wall of the furnace body is provided with a rectangular groove, the inner wall of the furnace body is fixedly connected to a docking block 1, and further comprising:
[0007] A heat-conducting component, wherein the heat-conducting component is arranged on the inner wall of the furnace body, the heat-conducting component includes a heat-insulating block, the outer wall of the heat-insulating block is fixedly connected to the inner wall of the furnace body, the outer wall of the heat-insulating block is provided with a constant temperature component, and a connecting component is provided outside the attached constant temperature component, the inner wall of the heat-insulating block is fixedly connected to a reflecting block, the inner wall of the heat-insulating block is provided with a heat-conducting hole, the interior of the heat-insulating block is provided with a connecting hole one and a connecting hole two, the inner wall of the heat-insulating block is fixedly connected to a guide sleeve, the outer wall of the guide sleeve is provided with a guide hole one, the inner wall of the guide sleeve is fixedly connected to the outer wall of the heating block, the heating block is used to heat the inside of the furnace, the guide hole one is used to guide the heat generated by the heating block, and the reflecting block is used to scatter the heat.
[0008] According to the above technical solution, the connecting component includes a connecting sleeve, the inner wall of the connecting sleeve is provided with an assembly groove, the groove wall of the assembly groove is slidably connected with a top block, the groove wall of the assembly groove is sleeved with the outer wall of the thermal insulation pad, the outer wall of the thermal insulation pad is provided with a through hole, the thermal insulation pad is used to reduce heat loss at the connection of the furnace body, and the top block is used to extrude the thermal insulation pad.
[0009] According to the above technical solution, the constant temperature component includes a constant temperature block, the outer wall of the constant temperature block is fixedly connected to the outer wall of the insulation block, the inner wall of the constant temperature block is provided with a heat conduction groove, the bottom of the heat conduction groove wall is fixedly connected to a heat dissipation block, the outer wall of the constant temperature block is provided with a guide hole 2, the guide hole 2 is connected to the inside of the heat conduction groove, and the guide hole 2 is used to guide the heat inside the guide hole 1 to the heat conduction groove.
[0010] According to the above technical solution, the rectangular groove wall is crimped with the outer wall of the top block, there are two groups of furnace bodies, and the two groups of furnace bodies are symmetrically arranged on the inner wall of the connecting sleeve with the center line of the connecting sleeve as the symmetry axis. The docking blocks of the two groups of furnace body outer walls match each other, and the two groups of furnace body outer walls are docked with each other through bolts passing through the through holes, and the top block is used to press the thermal insulation pad when the furnace bodies are connected.
[0011] According to the above technical solution, there are two groups of heat-conducting components, which are symmetrically arranged inside the two groups of furnace bodies with the center line of the connecting sleeve as the symmetry axis. There are four groups of guide sleeves and heating blocks, which are equidistantly arrayed inside the insulation block with the center line of the insulation block as the rotation axis. The four groups of heating blocks are used to heat the furnace.
[0012] According to the above technical solution, there are two groups of constant temperature blocks, and the two groups of constant temperature blocks are symmetrically arranged inside the furnace body with the center line of the connecting sleeve as the symmetry axis. The outer wall of one group of constant temperature blocks located inside the left furnace body is fixedly connected with docking block 2, and the outer wall of one group of constant temperature blocks located inside the right furnace body is provided with a positioning hole, and the outer wall of docking block 2 is slidably connected with the wall of the positioning hole, and the docking block 2 and the positioning hole are used to compensate for the displacement caused by the temperature difference expansion at the connection of the furnace body.
[0013] According to the above technical solution, the second guide hole passes through the constant temperature block and is fixedly connected with the first connecting hole. The second guide hole passes through the heat dissipation block so that the gap of the heat dissipation block is connected with the inside of the second guide hole. The outer wall of the constant temperature block is fixedly connected with the inner wall of the furnace body. The heat dissipation block is used to release the heat guided to the connection of the furnace body.
[0014] According to the above technical solution, the bottom of the heat conduction hole is fixedly connected with the inside of connection hole 1 and connection hole 2, and the heat conduction hole is used to introduce heat into connection hole 1 and connection hole 2, and connection hole 1 and connection hole 2 are used to circulate and guide the heat in the furnace.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The combined connected box-type resistance furnace is provided with a heat-conducting component, through which the heat is guided and circulated to avoid the high temperature in the furnace body being concentrated on the top of the furnace, to ensure the heat stability at the connection of the furnace body, to reduce the thermal stress problem caused by uneven temperature, and to improve the working efficiency and service life of the resistance furnace.
[0017] 2. The combined connected box-type resistance furnace is provided with a connecting assembly, which connects the furnace body to reduce the heat loss of the furnace body, ensure the high temperature environment in the furnace, reduce energy consumption, and enable the resistance furnace to perform heating operations continuously and stably.
[0018] 3. The combined connected box-type resistance furnace is equipped with a constant temperature component, which transmits and guides heat to the connection of the furnace body, avoiding the difference between the temperature of the connection of the furnace body and the temperature inside the furnace, ensuring the uniformity and stability of the overall temperature of the furnace body, reducing thermal stress problems caused by uneven temperature, and improving the working efficiency and service life of the resistance furnace.
[0019] 4. The combined connected box-type resistance furnace is provided with heat conduction holes, through which the heat in the furnace body is guided, and the heat at the top of the furnace is guided to the bottom and other places with lower temperatures through circulation, so as to prevent the heat from being concentrated on the top of the furnace and improve the working efficiency of the resistance furnace. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the present invention;
[0021] Figure 2 is a cross-sectional view of a furnace body of the present invention;
[0022] Figure 3 It is a cross-sectional view of the connecting assembly of the present invention and a structural schematic diagram of the furnace body;
[0023] Figure 4 It is a structural schematic diagram of the connection assembly of the present invention and a structural schematic diagram of the furnace body;
[0024] Figure 5 is a cross-sectional view of the heat conducting component of the present invention;
[0025] Figure 6 is a cross-sectional view of a heat insulating block in a heat conducting assembly of the present invention;
[0026] Figure 7 It is a structural schematic diagram of the thermostatic assembly of the present invention with a docking block 2;
[0027] Figure 8 It is a structural schematic diagram of the thermostatic component of the present invention with positioning holes.
[0028] In the figure: 1. furnace body; 2. furnace door; 3. connecting component; 301. connecting sleeve; 302. top block; 303. thermal insulation pad; 304. through hole; 305. assembly groove; 4. heat-conducting component; 401. thermal insulation block; 402. reflecting block; 403. thermal conductive hole; 404. connecting hole one; 405. connecting hole two; 406. guide sleeve; 407. guide hole one; 408. heating block; 41. constant temperature component; 411. constant temperature block; 412. thermal conductive groove; 413. heat dissipation block; 414. guide hole two; 415. docking block two; 416. positioning hole; 5. rectangular groove; 6. docking block one. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] For example, see Figure 1-Figure 5 The present invention provides a technical solution: a combined connected box-type resistance furnace, comprising a furnace body 1, a furnace door 2 is hingedly connected to the outer wall of the furnace body 1, a rectangular groove 5 is opened on the outer wall of the furnace body 1, and a docking block 6 is fixedly connected to the inner wall of the furnace body 1, and also includes:
[0031] The heat conducting component 4 is arranged on the inner wall of the furnace body 1, and the heat conducting component 4 includes a heat insulating block 401, the outer wall of the heat insulating block 401 is fixedly connected to the inner wall of the furnace body 1, the outer wall of the heat insulating block 401 is provided with a constant temperature component 41, and the attached constant temperature component 41 is provided with a connecting component 3 outside, the inner wall of the heat insulating block 401 is fixedly connected with a reflecting block 402, the inner wall of the heat insulating block 401 is provided with a heat conducting hole 403, and the heat insulating block 401 is provided with a connecting hole 1 404 and a connecting hole 2 405 inside. 05, the inner wall of the heat insulation block 401 is fixedly connected with a guide sleeve 406, the outer wall of the guide sleeve 406 is provided with a guide hole 407, the inner wall of the guide sleeve 406 is fixedly connected with the outer wall of the heating block 408, the heating block 408 is a resistance heating block 408, which is used to heat the furnace, the guide hole 407 is used to guide the heat generated by the heating block 408, and the reflective block 402 is used to scatter the heat. When the combined connected box-type resistance furnace is put into use, The connecting assembly 3 assembles the furnace body 1 and insulates the inside of the furnace body 1 to prevent the temperature loss in the furnace body 1. The heating block 408 sends the heating heat to the furnace body 1 through the guide hole 1 407 opened on the outer wall of the guide sleeve 406 to heat the inside of the furnace body 1. The heat insulation block 401 protects the heat in the furnace to prevent the heat loss. The reflection block 402 on the inner wall of the heat insulation block 401 reflects the heat and disperses the heat to all parts of the furnace body 1. At the same time, the heat conduction hole 403 opened on the inner wall of the heat insulation block 401 guides the heat inside the furnace body 1 to prevent the heat from being concentrated on the top of the furnace body 1. After the hot air enters the heat conduction hole 403, it passes through the connecting hole 2 405 and conducts the heat to the lower temperature at the bottom of the inner wall of the heat insulation block 401, so that the heat in the furnace body 1 is kept balanced. The connecting hole 1 404 guides the heat introduced into the heat conduction hole 403 to the connection of the furnace body 1 and enters the constant temperature assembly 41 to dissipate the heat to prevent the heat at the connection of the furnace body 1 from being too low.
[0032] There are two groups of heat-conducting components 4, which are symmetrically arranged inside the two groups of furnace bodies 1 with the center line of the connecting sleeve 301 as the symmetry axis. There are four groups of guide sleeves 406 and heating blocks 408, which are equidistantly arrayed inside the insulation block 401 with the center line of the insulation block 401 as the rotation axis. The four groups of heating blocks 408 are used to heat the furnace. The heating blocks 408 arranged around the inner wall of the insulation block 401 guide the heat through the guide hole 407 opened on the outer wall of the guide sleeve 406, and release the heat in the furnace body 1 to heat the furnace rapidly. While the two groups of heat-conducting components 4 are respectively arranged inside the furnace body 1 for heat preservation, the heat inside the two groups of furnace bodies 1 is guided to keep the temperature at the connection between the two furnace bodies 1 stable.
[0033] The bottom of the heat conducting hole 403 is fixedly connected with the inside of the connection hole 1 404 and the connection hole 2 405. The heat conducting hole 403 is used to introduce heat into the connection hole 1 404 and the connection hole 2 405. The connection hole 1 404 and the connection hole 2 405 are used to circulate and guide the heat in the furnace. The heat inside the furnace body 1 is usually concentrated on the top of the furnace body 1, so that a certain temperature difference is generated in the furnace body 1. The heat from the top of the furnace body 1 is introduced into the connection hole 2 405 through the heat conducting hole 403. The temperature difference between the connection hole 2 405 and different parts of the inner wall of the insulation block 401 is different, so that air circulation is generated inside the connection hole 2 405, thereby reducing the temperature difference inside the furnace body 1.
[0034] Example 2, based on Example 1, please refer to Figure 6-Figure 7 The present invention provides a technical solution: the connection component 3 includes a connection sleeve 301, the inner wall of the connection sleeve 301 is provided with an assembly groove 305, the groove wall of the assembly groove 305 is slidably connected with a top block 302, the groove wall of the assembly groove 305 is sleeved with the outer wall of the thermal insulation pad 303, the outer wall of the thermal insulation pad 303 is provided with a through hole 304, the thermal insulation pad 303 is used to reduce the heat loss at the connection of the furnace body 1, the top block 302 is used to squeeze the thermal insulation pad 303, the two furnace bodies 1 are fixed by bolts passing through the thermal insulation pad 303, and during the tightening process of the bolts, the rectangular groove 5 slides in the assembly groove 305 provided on the inner wall of the connection sleeve 301 by squeezing the top block 302, and the top block 302 squeezes the thermal insulation pad 303 to produce deformation, so that the thermal insulation pad 303 squeezes the docking block 6, so that the furnace body 1 is sealed and the inside of the furnace body 1 is insulated;
[0035] The groove wall of the rectangular groove 5 is crimped with the outer wall of the top block 302. There are two groups of furnace bodies 1. The two groups of furnace bodies 1 are symmetrically arranged on the inner wall of the connecting sleeve 301 with the center line of the connecting sleeve 301 as the symmetry axis. The docking blocks 6 of the outer walls of the two groups of furnace bodies 1 match each other. The outer walls of the two groups of furnace bodies 1 are docked with each other through bolts passing through the through holes 304. The top block 302 is used to press the thermal insulation pad 303 when the furnace bodies 1 are connected. The top block 302 is placed in the rectangular groove 5, and the bolts are tightened during the assembly of the two furnace bodies 1, so that the rectangular groove 5 squeezes the top block 302 to slide in the assembly groove 305 opened on the inner wall of the connecting sleeve 301, so that the top block 302 squeezes the thermal insulation pad 303, and the thermal insulation pad 303 is deformed under the support of the docking block 6, so that the deformed thermal insulation pad 303 fills the gap generated when the two furnace bodies 1 are docked.
[0036] Example 3, based on Example 1, please refer to Figure 8The present invention provides a technical solution: the constant temperature component 41 includes a constant temperature block 411, the outer wall of the constant temperature block 411 is fixedly connected to the outer wall of the insulation block 401, the inner wall of the constant temperature block 411 is provided with a heat conduction groove 412, the bottom of the groove wall of the heat conduction groove 412 is fixedly connected with a heat dissipation block 413, the outer wall of the constant temperature block 411 is provided with a second guide hole 414, the second guide hole 414 is connected with the inside of the heat conduction groove 412, the second guide hole 414 is used to guide the internal heat of the guide hole 1 407 to the heat conduction groove 412, and guide the heat in the furnace body 1 to the constant temperature block 411 at the connection hole 1 404, the second guide hole 414 is connected with the connection hole 1 404, and the heat in the connection hole 1 404 is introduced into the heat conduction groove 412, and the heat inside the two furnace bodies 1 is conducted to the connection through the heat dissipation block 413, so as to supplement the temperature of the connection;
[0037] There are two groups of thermostatic blocks 411, which are symmetrically arranged inside the furnace body 1 with the center line of the connecting sleeve 301 as the symmetry axis. The outer wall of one group of thermostatic blocks 411 located inside the left furnace body 1 is fixedly connected with a docking block 415, and the outer wall of one group of thermostatic blocks 411 located inside the right furnace body 1 is provided with a positioning hole 416. The outer wall of the docking block 415 is slidably connected with the hole wall of the positioning hole 416. The docking block 415 and the positioning hole 416 are used to compensate for the displacement caused by the temperature difference expansion at the connection of the furnace body 1. After the two furnace bodies 1 are heated, the low temperature at the connection will cause bending deformation. The two groups of thermostatic blocks 411 cooperate with the docking block 415 and the docking hole to compensate for the displacement, so as to prevent the high-temperature heating from causing deformation at the connection of the furnace body 1, and the displacement is guided to squeeze the thermostatic block 411, causing the thermostatic block 411 to break.
[0038] The second guide hole 414 passes through the constant temperature block 411 and is fixedly connected with the first connection hole 404. The second guide hole 414 passes through the heat sink 413 so that the gap of the heat sink 413 is connected with the inside of the second guide hole 414. The outer wall of the constant temperature block 411 is fixedly connected with the inner wall of the furnace body 1. The heat sink 413 is used to release the heat guided to the connection of the furnace body 1. The heat sink 413 transfers the heat inside the connection hole 404 to the heat sink 413 through the second guide hole 414, and evenly flows out from the gap of the heat sink 413, so that the heat sink 413 quickly conducts the heat, so that the temperature inside the connection of the furnace body 1 is quickly replenished and kept consistent with the heat in the furnace body 1.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A combined connected box-type resistance furnace, comprising a furnace body (1), the outer wall of the furnace body (1) being hingedly connected to a furnace door (2), the outer wall of the furnace body (1) being provided with a rectangular groove (5), the inner wall of the furnace body (1) being fixedly connected to a docking block (6), characterized in that: Also includes: A heat-conducting component (4), the heat-conducting component (4) being arranged on the inner wall of a furnace body (1), the heat-conducting component (4) comprising a heat-insulating block (401), the outer wall of the heat-insulating block (401) being fixedly connected to the inner wall of the furnace body (1), the outer wall of the heat-insulating block (401) being provided with a constant temperature component (41), the attached constant temperature component (41) being provided with a connecting component (3) on the outside, the inner wall of the heat-insulating block (401) being fixedly connected to a reflecting block (402), the inner wall of the heat-insulating block (401) being provided with a heat-conducting hole (403), the heat-insulating block (40 1) A connection hole 1 (404) and a connection hole 2 (405) are provided inside the heat insulation block (401); a guide sleeve (406) is fixedly connected to the inner wall of the heat insulation block (401); a guide hole 1 (407) is provided on the outer wall of the guide sleeve (406); the inner wall of the guide sleeve (406) is fixedly connected to the outer wall of the heating block (408); the heating block (408) is used to heat the furnace; the guide hole 1 (407) is used to guide the heat generated by the heating block (408); and the reflective block (402) is used to scatter the heat.
2. The combined connected box-type resistance furnace according to claim 1, characterized in that: The connection assembly (3) comprises a connection sleeve (301), the inner wall of the connection sleeve (301) is provided with an assembly groove (305), the groove wall of the assembly groove (305) is slidably connected with a top block (302), the groove wall of the assembly groove (305) is sleeved with the outer wall of a heat insulation pad (303), the outer wall of the heat insulation pad (303) is provided with a through hole (304), the heat insulation pad (303) is used to reduce heat loss at a connection point of the furnace body (1), and the top block (302) is used to press the heat insulation pad (303).
3. The combined connected box-type resistance furnace according to claim 1, characterized in that: The thermostatic assembly (41) comprises a thermostatic block (411), the outer wall of the thermostatic block (411) being fixedly connected to the outer wall of the heat insulating block (401), the inner wall of the thermostatic block (411) being provided with a heat conducting groove (412), the bottom of the groove wall of the heat conducting groove (412) being fixedly connected to a heat dissipation block (413), the outer wall of the thermostatic block (411) being provided with a second guide hole (414), the second guide hole (414) being in communication with the inside of the heat conducting groove (412), and the second guide hole (414) being used to guide the internal heat of the first guide hole (407) to the inside of the heat conducting groove (412).
4. The combined connected box-type resistance furnace according to claim 1, characterized in that: The groove wall of the rectangular groove (5) is pressed against the outer wall of the top block (302); the furnace bodies (1) are provided in two groups; the two groups of furnace bodies (1) are symmetrically arranged on the inner wall of the connecting sleeve (301) with the center line of the connecting sleeve (301) as the symmetry axis; the docking blocks (6) of the outer walls of the two groups of furnace bodies (1) match each other; the outer walls of the two groups of furnace bodies (1) are docked with each other via bolts passing through the through holes (304); and the top block (302) is used to press the heat insulation pad (303) when the furnace bodies (1) are connected.
5. The combined connected box-type resistance furnace according to claim 1 is characterized in that: The number of the heat-conducting components (4) is two groups, and the two groups of the heat-conducting components (4) are symmetrically arranged inside the two groups of furnace bodies (1) with the center line of the connecting sleeve (301) as the symmetry axis. The number of the guide sleeves (406) and the heating blocks (408) is four groups, and the four groups of the guide sleeves (406) and the heating blocks (408) are equidistantly arranged inside the insulation block (401) with the center line of the insulation block (401) as the rotation axis. The four groups of the heating blocks (408) are used to heat the furnace.
6. The combined connected box-type resistance furnace according to claim 3 is characterized in that: The thermostatic blocks (411) are provided in two groups. The two groups of thermostatic blocks (411) are symmetrically arranged inside the furnace body (1) with the center line of the connecting sleeve (301) as the axis of symmetry. The outer wall of the thermostatic blocks (411) located inside the left furnace body (1) is fixedly connected to a second docking block (415). The outer wall of the thermostatic blocks (411) located inside the right furnace body (1) is provided with a positioning hole (416). The outer wall of the second docking block (415) is slidably connected to the hole wall of the positioning hole (416). The second docking block (415) and the positioning hole (416) are used to compensate for displacement caused by temperature difference expansion at the connection of the furnace body (1).
7. The combined connected box-type resistance furnace according to claim 3 is characterized in that: The second guide hole (414) passes through the constant temperature block (411) and is fixedly connected to the first connection hole (404); the second guide hole (414) passes through the heat dissipation block (413) so that the gap of the heat dissipation block (413) is connected to the inside of the second guide hole (414); the outer wall of the constant temperature block (411) is fixedly connected to the inner wall of the furnace body (1); and the heat dissipation block (413) is used to release the heat guided to the connection of the furnace body (1).
8. The combined connected box-type resistance furnace according to claim 1 is characterized in that: The bottom of the heat conduction hole (403) is fixedly connected to the inside of the first connection hole (404) and the second connection hole (405); the heat conduction hole (403) is used to introduce heat into the first connection hole (404) and the second connection hole (405); the first connection hole (404) and the second connection hole (405) are used to circulate and guide the heat in the furnace.
Citation Information
Patent Citations
Combined connected-box-type resistance furnace
CN103063029A