Workpiece comprehensive detection equipment
By designing a comprehensive workpiece inspection equipment that integrates multiple inspection functions, the existing equipment has solved the problems of high cost, complex operation and low detection efficiency, and efficient and accurate workpiece inspection is achieved.
Patent Information
- Application Number
- CN202510133606.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-05-13
AI Technical Summary
Existing workpiece detection equipment requires multiple equipment to conduct different parameters to detect, resulting in increased costs, inconvenient operation and low detection efficiency, and contact detection affects accuracy and reliability.
A comprehensive workpiece inspection equipment is designed, the workpiece length inspection mechanism, the straightness inspection mechanism and the outer circular jump inspection mechanism are integrated on the same frame, and non-contact detection is adopted, combining a marble working platform and a cross slide platform driven by a servo motor to improve detection accuracy and reliability.
The workpiece length, straightness and outer circle jump detection on the same equipment is realized, which improves detection efficiency and accuracy, reduces operational complexity and equipment costs, and enhances the reliability of detection.
Smart Images

Figure CN119984389A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of detection equipment, and in particular to a workpiece comprehensive detection equipment. Background Art
[0002] After the workpiece is machined, it is usually necessary to inspect it to ensure that the workpiece accuracy meets the design requirements, usually including length inspection, external cylindrical runout inspection and straightness inspection.
[0003] In existing equipment, different equipment is usually used to test each parameter of the workpiece, which increases the investment cost of the testing equipment. It is not possible to complete multiple tests on the same device, which makes the operation inconvenient and reduces the testing efficiency. Secondly, the contact detection adopted in the existing technology will cause the workpiece to be subjected to force, and the detection accuracy cannot be well guaranteed, resulting in the detection being inaccurate and unreliable.
[0004] Therefore, how to design a workpiece comprehensive detection equipment with a simpler and more reasonable structural design, which can improve detection efficiency, more conveniently complete detection operations, and improve detection accuracy and reliability has become a technical problem to be solved by technical personnel in this field. Summary of the invention
[0005] In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is how to design a workpiece comprehensive detection equipment with a simpler and more reasonable structural design, which can improve the detection efficiency, can more conveniently complete the detection operation, and can improve the detection accuracy and reliability.
[0006] To achieve the above-mentioned purpose, the present invention provides a comprehensive workpiece detection equipment, including a frame, on which a working platform with a horizontal plate-like structure design is installed, and the upper surface of the working platform forms a horizontal installation plane; it is characterized in that: a workpiece length detection mechanism is arranged in the middle of the installation plane and along the longitudinal direction; a workpiece straightness detection mechanism is arranged on one side of the workpiece length detection mechanism on the installation plane; a workpiece outer circle runout detection mechanism is arranged at the outer side of one end of the workpiece straightness detection mechanism on the installation plane; and an operation control panel is also installed on the installation plane.
[0007] In this way, in the above-mentioned comprehensive workpiece detection equipment, the workpiece length detection mechanism, the workpiece straightness detection mechanism and the workpiece outer circle runout detection mechanism are centrally arranged on the working platform above the same frame, and the length detection, straightness detection and outer circle runout detection of the workpiece can be performed on the same equipment, thereby improving the detection efficiency. In addition, the layout design of the workpiece length detection mechanism, the workpiece straightness detection mechanism, the workpiece outer circle runout detection mechanism and the operation control panel on the working platform is more reasonable, which is more conducive to completing the detection operation of the workpiece.
[0008] As an optimization, the operation control panel corresponds to the end of the workpiece outer circle runout detection mechanism located on the installation plane; and the operation control panel and the workpiece outer circle runout detection mechanism are arranged at intervals along the transverse direction of the installation plane.
[0009] In this way, the position layout of the operation control panel is more reasonable, the entire layout is more compact, and it is more convenient to operate.
[0010] As an optimization, a vertically upward mounting support rod is installed and fixed on the mounting plane, a horizontally arranged supporting support rod is arranged on the mounting support rod, and the operation control panel is installed at the far end of the supporting support rod.
[0011] In this way, by providing the installation support rod and the support support rod, the operation control panel can be installed and arranged more conveniently.
[0012] As an optimization, the working platform is made of marble.
[0013] In this way, the working platform made of marble is very important for ensuring the detection accuracy of the entire device. Its contact surface with each workpiece is smooth and flat, and will not cause scratches, bumps and other negative effects on the workpiece surface. Furthermore, a 00-grade marble working platform was selected.
[0014] As an optimization, two lifting rings are arranged in pairs on both side surfaces of the working platform and are spaced apart in the longitudinal direction.
[0015] In this way, by setting a lifting ring, it can be more convenient to lift and transfer it.
[0016] As an optimization, the frame includes supporting frames that are arranged in pairs along the longitudinal direction and have a rectangular structure design, and upper connecting rods and lower connecting rods are respectively provided in pairs between the upper and lower ends of the two supporting frames; and two supporting plates are respectively provided vertically spaced apart between the inner side surfaces of the two supporting frames, and a drawer box with a rectangular box structure design and an open upper end is respectively provided between the two longitudinally paired supporting plates, and guide rail mechanisms are respectively provided between the two supporting plates and the two ends of the drawer box so that the drawer box can slide out to the outside of the frame in the horizontal direction; a plurality of supporting blocks arranged in a longitudinally spaced apart arrangement are provided on the inner bottom surface of the drawer box, and the support blocks are designed in a long strip structure and are arranged in the horizontal direction; a plurality of V-shaped storage openings are provided on the support blocks and are used to place long strip workpieces.
[0017] In this way, the structural design of the frame is simpler and more reasonable; and a drawer box is provided, which can more conveniently store workpieces. Further, a control cabinet and a tool cabinet are also provided on the frame. The tool cabinet can conveniently store standard rods and some tools related to the equipment.
[0018] As an optimization, pads are provided in pairs at the lower end of the support frame, and a screw rod set vertically downward is threadedly connected to the pads. A support block is provided at the lower end of the screw rod, and the screw rod is threadedly connected in a threaded hole of the support block. Locking nuts are respectively provided at the upper and lower ends of the screw rod, and the locking nuts are respectively abutted against the pads and the support blocks.
[0019] In this way, by providing the cushion block, the screw rod, the support block and the locking nut, it is possible to more conveniently level the entire device during installation.
[0020] As an optimization, a barcode scanner gun placement seat is provided at one end of the working platform for placing the barcode scanner gun; a material receiving container with a rectangular box structure design and an open upper end is also provided at one end of the working platform.
[0021] In this way, by providing a barcode scanner placement seat, the barcode scanner can be conveniently placed; by providing a material receiving container, the end plugs of the workpiece to be inspected can be more conveniently stored.
[0022] As an optimization, support plates are respectively provided at the four corner positions above the frame, polyurethane shock-absorbing pads are provided on the support plates, and the working platform is installed above the polyurethane shock-absorbing pads.
[0023] In this way, the working platform is equipped with 4 polyurethane shock-absorbing pads to ensure that the equipment measurement process is not disturbed by the vibration of other equipment.
[0024] As an optimization, the workpiece length detection mechanism includes a workpiece placement seat arranged in the middle, on which a workpiece placement station is arranged and used to arrange the workpiece to be detected, and the workpiece is arranged in the longitudinal direction; seat plates arranged in the transverse direction are respectively arranged on the outer sides of the two ends of the corresponding workpiece placement seats, and mounting seats are respectively arranged above the seat plates, and cross slides are respectively arranged between the mounting seats and the seat plates, and each can drive the mounting seats to move in the longitudinal and transverse directions; a horizontal and longitudinally arranged left detection rod is arranged on one of the mounting seats, and a horizontal and longitudinally arranged right detection rod is arranged on the other mounting seat; a grating length meter is installed on the mounting plane and at the outer ends of the left detection rod and the right sensing rod respectively.
[0025] In this way, when the length of the workpiece is detected, the workpiece to be detected is placed on the workpiece placement station on the mounting seat, and the cross slide drives the left detection rod or the right detection rod on the mounting seat to move, so that the inner end of the left detection rod or the right detection rod abuts against the end surface of the workpiece, and the length of the workpiece is measured by the corresponding grating length meter. The entire structural design is simpler and more reasonable, which can be more convenient for detection operation and has higher length detection accuracy.
[0026] Furthermore, each of the cross slides is driven by two servo motors.
[0027] In this way, the cross slide is driven by a servo motor, which can better ensure accuracy.
[0028] Furthermore, the workpiece placement seat is made of marble.
[0029] In this way, the workpiece placement seat is made of marble material, which can better avoid scratches on the workpiece.
[0030] Furthermore, the workpiece placement seat is designed as a whole with a rectangular structure and is arranged longitudinally; a first placement groove, a second placement groove and a third placement groove are arranged on the upper surface of the workpiece placement seat; three horizontally penetrating makeshift grooves are arranged at intervals on the upper surface of the workpiece placement seat; and a first stopper is arranged on the bottom surface of one of the makeshift grooves and corresponding to the third placement groove in the middle; the first placement groove and the second placement groove each form a first workpiece placement groove and a second workpiece placement groove, and a second stopper and a third stopper are respectively arranged on the outer side of one end of the first workpiece placement groove and the second workpiece placement groove; the third workpiece placement groove and the fourth workpiece placement groove are respectively formed on the left and right sides of the first stopper on the third placement groove.
[0031] In this way, through the structural design of the workpiece placement, four types of workpieces, a total of 6 specifications of lengths, can be detected separately, and the measurement range is wider.
[0032] Furthermore, there are two left detection rods arranged in pairs, one of which is provided with a detection round head at the inner end, and the other left detection rod is provided with a detection cover with a cylindrical structure and an open inner end at the inner end; there are three right detection rods, two of which are provided with detection covers with a cylindrical structure and an open inner end at the inner ends, and the other left detection rod is provided with a detection disc at the inner end.
[0033] In this way, the number of left detection rods and right detection rods is more reasonably designed, and different probe toolings designed can better detect different workpieces.
[0034] Furthermore, standard seats are installed at both ends of the workpiece placement seat and are arranged horizontally and outwardly. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of a comprehensive workpiece detection device in a specific implementation manner of the present invention.
[0036] Figure 2 yes Figure 1 Schematic diagram of the structure after rotation by an angle.
[0037] Figure 3 yes Figure 1 The main view of (the workbench is omitted).
[0038] Figure 4 yes Figure 1Rear view of.
[0039] Figure 5 yes Figure 1 Top view of the .
[0040] Figure 6 yes Figure 1 Left view of .
[0041] Figure 7 yes Figure 1 Right view of .
[0042] Figure 8 yes Figure 1 Schematic diagram of the structure of the rack part.
[0043] Fig. 9 yes Figure 1 Schematic diagram of the structure of the workpiece placement seat.
[0044] Fig.10 yes Figure 1 Schematic diagram of the structure of the left detection rod part.
[0045] Fig.11 yes Figure 1 Schematic diagram of the structure of the right detection rod part.
[0046] Fig.12 yes Figure 1 The schematic diagram of the structure after the rack is omitted.
[0047] Fig.13 yes Fig.12 A locally enlarged schematic diagram of position A in FIG.
[0048] Fig.14 yes Fig.12 The schematic diagram of the structure after the first cover plate, the second cover plate and the workpiece are omitted.
[0049] Fig.15 yes Fig.14 A locally enlarged schematic diagram of position B in FIG.
[0050] Fig.16 yes Figure 1 Schematic diagram of the structure of the workpiece outer circle runout detection mechanism.
[0051] Fig.17 yes Fig.16 Schematic diagram of the structure without the protective cover.
[0052] Fig.18 yes Fig.16 Schematic diagram of the structure after rotation by an angle.
[0053] Fig.19 yes Fig.16 main view.
[0054] Fig. 20 yes Fig.16 Top view of the . DETAILED DESCRIPTION
[0055] The present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that in the description of the present invention, the terms "upper", "lower", "left", "right", "inner", "outer", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific manner, and therefore cannot be understood as limiting the present invention. The terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0056] like Figures 1 to 20 As shown, a comprehensive workpiece detection equipment comprises a frame 1, on which a working platform 2 designed as a horizontal plate structure is installed, and the upper surface of the working platform forms a horizontal installation plane; a workpiece length detection mechanism 3 is arranged in the middle of the installation plane and along the longitudinal direction; a workpiece straightness detection mechanism 4 is arranged on one side of the workpiece length detection mechanism on the installation plane; a workpiece outer circle runout detection mechanism 5 is arranged at the outer side of one end of the workpiece straightness detection mechanism on the installation plane; and an operation control panel 6 is also installed on the installation plane.
[0057] In this way, in the above-mentioned comprehensive workpiece detection equipment, the workpiece length detection mechanism, the workpiece straightness detection mechanism and the workpiece outer circle runout detection mechanism are centrally arranged on the working platform above the same frame, and the length detection, straightness detection and outer circle runout detection of the workpiece can be performed on the same equipment, thereby improving the detection efficiency. In addition, the layout design of the workpiece length detection mechanism, the workpiece straightness detection mechanism, the workpiece outer circle runout detection mechanism and the operation control panel on the working platform is more reasonable, which is more conducive to completing the detection operation of the workpiece.
[0058] Specifically, a workbench 7 is provided on one side of the frame.
[0059] In this specific implementation, the operation control panel corresponds to the end of the workpiece outer circle runout detection mechanism located on the installation plane; and the operation control panel and the workpiece outer circle runout detection mechanism are arranged at intervals along the transverse direction of the installation plane.
[0060] In this way, the position layout of the operation control panel is more reasonable, the entire layout is more compact, and it is more convenient to operate.
[0061] In this specific implementation, a vertically upward mounting support rod 8 is fixedly mounted on the mounting plane, a horizontally arranged support rod 9 is arranged on the mounting support rod, and the operation control panel is mounted at the far end of the support support rod.
[0062] In this way, by providing the installation support rod and the support support rod, the operation control panel can be installed and arranged more conveniently.
[0063] In this specific implementation manner, the working platform is made of marble.
[0064] In this way, the working platform made of marble is very important for ensuring the detection accuracy of the entire device. Its contact surface with each workpiece is smooth and flat, and will not cause scratches, bumps and other negative effects on the workpiece surface. Specifically, a 00-grade marble working platform was selected.
[0065] In this specific embodiment, two lifting rings 10 are arranged in pairs on both side surfaces of the working platform and are spaced apart in the longitudinal direction.
[0066] In this way, by setting a lifting ring, it can be more convenient to lift and transfer it.
[0067] In this specific embodiment, the frame includes support frames 11 which are arranged in pairs along the longitudinal direction and are designed in a rectangular structure. Upper connecting rods 12 and lower connecting rods 13 are respectively provided in pairs between the upper and lower ends of the two support frames; and two support plates 14 are respectively provided vertically spaced apart between the inner side surfaces of the two support frames, and a drawer box 15 with a rectangular box structure and an open upper end is respectively provided between the two longitudinally paired support plates, and guide rail mechanisms are respectively provided between the two support plates and the two ends of the drawer box so that the drawer box can slide out to the outside of the frame in the horizontal direction; a plurality of support blocks 16 arranged in a longitudinally spaced apart arrangement are provided on the inner bottom surface of the drawer box, and the support blocks are designed in a long strip structure and are arranged in the horizontal direction; a plurality of V-shaped storage openings are provided on the support blocks and are used to place long strip workpieces.
[0068] In this way, the structural design of the frame is simpler and more reasonable; and a drawer box is provided, which can more conveniently store workpieces. Specifically, a control cabinet and a tool cabinet are also provided on the frame. The tool cabinet can conveniently store standard rods and some tools related to the equipment.
[0069] In this specific embodiment, a pair of pads 17 are provided at the lower end of the support frame, and a screw 18 arranged vertically downward is threadedly connected to the pad, and a support block 19 is provided at the lower end of the screw, and the screw is threadedly connected in a threaded hole of the support block, and locking nuts 20 are respectively provided at the upper and lower ends of the screw, and the locking nuts are respectively abutted against the pad and the support block.
[0070] In this way, by providing the cushion block, the screw rod, the support block and the locking nut, it is possible to more conveniently level the entire device during installation.
[0071] In this specific embodiment, a barcode scanner placement seat is provided at one end of the work platform for placing the barcode scanner 21; a material receiving container 22 with a rectangular box structure design and an open upper end is also provided at one end of the work platform.
[0072] In this way, by providing a barcode scanner placement seat, the barcode scanner can be conveniently placed; by providing a material receiving container, the end plugs of the workpiece to be inspected can be more conveniently stored.
[0073] In this specific embodiment, support plates 23 are respectively provided at the four corner positions above the frame, polyurethane shock-absorbing pads 24 are provided on the support plates, and the working platform is installed above the polyurethane shock-absorbing pads.
[0074] In this way, the working platform is equipped with 4 polyurethane shock-absorbing pads to ensure that the equipment measurement process is not disturbed by the vibration of other equipment.
[0075] Specifically, a first intermediate rod 25 and a second intermediate rod 26 are connected between the middle parts of the two upper connecting rods and the two lower connecting rods, and a vertical rod 27 is arranged between the first intermediate rod and the second intermediate rod; and support plates are arranged on both sides of the two ends of the first intermediate rod, and polyurethane shock-absorbing pads are arranged on the support plates. This makes the entire structural design more stable and has a better shock-absorbing effect.
[0076] In this specific embodiment, the workpiece length detection mechanism includes a workpiece placement seat 28 arranged in the middle, on which a workpiece placement station is provided and used to arrange the workpiece to be detected, and the workpiece is arranged in the longitudinal direction; seat plates 29 arranged in the transverse direction are respectively provided on the outer sides of the two ends of the corresponding workpiece placement seats, and mounting seats 30 are respectively provided above the seat plates, and cross slides 31 are respectively provided between the mounting seats and the seat plates and can respectively drive the mounting seats to move in the longitudinal and transverse directions; a horizontal and longitudinally arranged left detection rod 32 is provided on one of the mounting seats, and a horizontal and longitudinally arranged right detection rod 33 is provided on the other mounting seat; a grating length meter 34 is installed on the mounting plane and at the outer ends of the left detection rod and the right sensing rod respectively.
[0077] In this way, when the length of the workpiece is detected, the workpiece to be detected is placed on the workpiece placement station on the mounting seat, and the cross slide drives the left detection rod or the right detection rod on the mounting seat to move, so that the inner end of the left detection rod or the right detection rod abuts against the end surface of the workpiece, and the length of the workpiece is measured by the corresponding grating length meter. The entire structural design is simpler and more reasonable, which can be more convenient for detection operation and has higher length detection accuracy.
[0078] Specifically, a lighting fixture 35 with an overall long strip-shaped structure is installed on one side surface of the workpiece placement seat.
[0079] Specifically, each of the cross slides is driven by two servo motors 36 .
[0080] In this way, the cross slide is driven by a servo motor, which can better ensure accuracy.
[0081] Specifically, the workpiece placement seat is made of marble.
[0082] In this way, the workpiece placement seat is made of marble material, which can better avoid scratches on the workpiece.
[0083] Specifically, the workpiece placement seat is designed as a rectangular structure as a whole and is arranged in the longitudinal direction; a first placement groove 37, a second placement groove 38 and a third placement groove 39 are arranged on the upper surface of the workpiece placement seat; three horizontally penetrating makeshift grooves are arranged at intervals on the upper surface of the workpiece placement seat; and a first stopper 40 is arranged on the bottom surface of one of the makeshift grooves and corresponding to the third placement groove in the middle; the first placement groove and the second placement groove each form a first workpiece placement groove and a second workpiece placement groove, and a second stopper 41 and a third stopper 42 are respectively arranged on the outer side of one end of the first workpiece placement groove and the second workpiece placement groove; the third workpiece placement groove and the fourth workpiece placement groove are respectively formed on the left and right sides of the first stopper on the third placement groove.
[0084] In this way, through the structural design of the workpiece placement, four types of workpieces, a total of 6 specifications of lengths, can be detected separately, and the measurement range is wider.
[0085] Specifically, there are two left detection rods arranged in pairs, one of which is provided with a detection round head 43 at the inner end, and the other left detection rod is provided with a detection cover 44 with a cylindrical structure and an open inner end at the inner end; there are three right detection rods, two of which are provided with detection covers with a cylindrical structure and an open inner end at the inner ends, and the other left detection rod is provided with a detection disc 45 at the inner end.
[0086] In this way, the number of left detection rods and right detection rods is more reasonably designed, and different probe toolings designed can better detect different workpieces.
[0087] Specifically, standard seats 46 are installed at both ends of the workpiece placement seat and are arranged horizontally and outwardly.
[0088] like Figures 12 to 15As shown, specifically, the workpiece straightness detection mechanism includes a straightness detection placement station arranged on the working platform, and the workpiece to be detected on the straightness detection placement station is arranged longitudinally; a mounting plate 47 is arranged on the working platform and on one side of the workpiece corresponding to the straightness detection placement station, and a mounting plate longitudinal movement control mechanism 48 is arranged between the mounting plate and the working platform; a support plate 49 is arranged on one side of the mounting plate, and a support plate lateral movement control mechanism 50 is arranged between the support plate and the mounting plate; a straightness detection laser displacement sensor 51 is installed on one side of the support plate, and the working end of the straightness detection laser displacement sensor is arranged downward; the support plate lateral movement control mechanism can drive the straightness detection laser displacement sensor to move horizontally and be located above the workpiece to be detected on the straightness detection placement station, and the mounting plate longitudinal movement control mechanism can drive the straightness detection laser displacement sensor to move longitudinally and detect the workpiece.
[0089] In this way, when the above-mentioned workpiece straightness detection mechanism detects the workpiece to be detected, the workpiece to be detected is placed on the straightness detection placement station, and then the support plate lateral movement control mechanism drives the straightness detection laser displacement sensor to move horizontally and be located above the workpiece to be detected, and the mounting plate longitudinal movement control mechanism drives the straightness detection laser displacement sensor to move longitudinally and detect the workpiece. When the workpiece is tested for straightness, it is a non-contact measurement method, and no force will be applied to the workpiece, so that the workpiece can better maintain its original state, thereby better ensuring the detection accuracy and detection reliability.
[0090] Specifically, the longitudinal movement control mechanism of the mounting plate includes a longitudinal seat plate 52 which is designed as a long strip as a whole, a longitudinally arranged guide groove is provided on the longitudinal seat plate, a first guide block 53 is provided in the guide groove, and a first screw rod 54 is provided in the guide groove, and both ends of the first screw rod are respectively installed on the first support blocks 55 on the outer sides of the two ends of the longitudinal seat plate, and the first screw rod cooperates with the threaded hole of the guide slider; a first servo motor 56 is installed on the outer side of one of the first support blocks through a mounting bracket, and the drive shaft of the first servo motor is transmission-connected to one end of the first screw rod; a first support seat 57 is installed on the first guide block, and the mounting plate is installed above the first support seat.
[0091] In this way, the design of the mounting plate longitudinal movement control mechanism is simpler and more reasonable, the overall layout is more compact, and the longitudinal movement accuracy can be better guaranteed, thereby improving the detection accuracy and reliability.
[0092] Specifically, a longitudinally penetrating clearance groove is provided above the first support seat, and a horizontal clearance hole is formed between the clearance groove and the mounting plate. A long strip-shaped first cover plate 58 is provided in the clearance hole, and both ends of the first cover plate are respectively connected to the first support block.
[0093] In this way, by providing the first cover plate, the first screw rod can be shielded and protected.
[0094] Specifically, the lateral movement control mechanism of the support plate includes a lateral seat plate 59 of an overall rectangular structure design, a lateral guide groove is provided on the lateral seat plate, a second guide block 60 is provided in the guide groove, and a second screw rod 61 is provided in the guide groove, and both ends of the second screw rod are respectively installed on the second support blocks 62 outside the two ends of the lateral seat plate, and the second screw rod cooperates with the threaded hole of the guide slider; a placement plate 63 is installed outside one of the second support blocks, a second servo motor 64 is installed on the placement plate, and the drive shaft of the second servo motor is transmission-connected to one end of the second screw rod; a second support seat 65 is installed on the second guide block, a horizontal plate 66 is installed above the second support seat, and the support plate is installed at one end of the horizontal plate.
[0095] In this way, the design of the support plate lateral movement control mechanism is simpler and more reasonable, the overall layout is more compact, and the lateral movement accuracy can be better guaranteed, thereby improving the detection accuracy and reliability.
[0096] Specifically, the second lead screw is connected to the second servo motor via a toothed belt and a gear mechanism, and a protective cover is provided on the outer side of the toothed belt.
[0097] Specifically, a longitudinally penetrating clearance groove is provided above the second support seat, and a horizontal clearance hole is formed between the clearance groove and the horizontal plate. A long strip second cover plate 67 is provided in the clearance hole, and both ends of the second cover plate are respectively connected to the second support block.
[0098] In this way, by providing the second cover plate, the second screw rod can be shielded and protected.
[0099] Specifically, the straightness detection placement station includes a first straightness detection placement station, on which a plurality of L-shaped support blocks 68 are arranged on the work platform and spaced apart in the longitudinal direction, and an L-shaped stop block 69 is arranged on the outside of the outermost support block at one end, so that the workpiece can be placed on the support block and the lower surface and one side surface of the workpiece are respectively in contact with two surfaces arranged at right angles on the support block; one end of the workpiece can be abutted and supported on one side surface of the stop block; and the support block and the stop block together form the first straightness detection placement station.
[0100] In this way, the design of the first straightness detection placement station is simpler and more reasonable, which can more conveniently locate and arrange the workpiece with a rectangular structure and is more convenient to operate.
[0101] Specifically, the straightness detection placement station includes a second straightness detection placement station, and a vise 70 is arranged on the work platform. The inner sides of the two clamping blocks of the vise are respectively provided with workpiece clamping blocks 71, and the two inner side surfaces of the two workpiece clamping blocks are respectively provided with semicircular clamping openings for clamping circular workpieces; and a supporting seat is arranged on the work platform with two workpiece clamping blocks separated, and the other end of the workpiece can be placed above the supporting seat; the two pairs of workpiece clamping blocks and the supporting seat together form the second straightness detection placement station.
[0102] In this way, the design of the second straightness detection placement station is simpler and more reasonable, which can more conveniently clamp and position the circular workpiece and is more convenient to operate.
[0103] like Figures 16 to 20 As shown, the workpiece outer circular runout detection mechanism includes a mechanism base plate 72 arranged on the working platform, a support bracket 73 is provided on the mechanism base plate, a rotating clamping mechanism is installed on the support bracket, the rotating clamping mechanism has a clamping opening and is used to clamp the workpiece to be detected; a fixed bracket 74 is installed and fixed on one side of the support bracket, a rotating drive mechanism 75 is also installed on the fixed bracket, and the working end of the rotating drive mechanism is connected to the rotating drive end of the rotating clamping mechanism through a transmission structure; a bracket plate 76 is also provided on the working platform, and a circular runout detection laser displacement sensor 77 is installed on the bracket plate, so that the detection end of the circular runout detection laser displacement sensor is facing the upper side surface of the workpiece to be detected in the clamping opening of the rotating clamping mechanism.
[0104] In this way, when the workpiece outer circle runout detection mechanism is detecting the workpiece to be detected, the workpiece to be detected is clamped on the rotating clamping mechanism, and the far end of the workpiece to be detected is arranged opposite to the detection end of the circular runout detection laser displacement sensor, and then the rotating drive mechanism drives the workpiece on the rotating clamping mechanism to rotate and complete the detection. When the mechanism is detecting the outer circle runout of the workpiece, it is a non-contact measurement method, and no force will be applied to the workpiece, so that the workpiece can better maintain its original state, thereby better ensuring the detection accuracy and detection reliability.
[0105] Specifically, the bracket plate includes a horizontal fixed block 78 at the lower end, which is fixed to the working platform by screws; a bracket plate vertical section 79 arranged vertically upward is provided on the fixed block, a bracket plate horizontal section 80 is connected to the upper end of the bracket plate vertical section, and the circular runout detection laser displacement sensor is installed on the bracket plate horizontal section.
[0106] In this way, the structural design of the bracket plate is simpler and more reasonable, and can be more conveniently installed and fixed on the work surface. It is also more convenient to install and arrange the circular runout detection laser displacement sensor.
[0107] Specifically, the rotation drive mechanism is a servo drive motor 81; the transmission structure includes a driving gear 82 arranged on the drive shaft of the servo drive motor, and a driven gear 83 is arranged at the rotation drive end of the rotating clamping mechanism, and the driven gear is connected to the driving gear through a transmission belt 84.
[0108] In this way, the rotation drive mechanism adopts a servo drive motor, which can better control the rotation speed of the workpiece and is more convenient to control, and adopts a gear rack combination for transmission, which has higher transmission accuracy.
[0109] Specifically, a protective cover 85 is provided corresponding to the transmission toothed belt and is mounted and fixed on the support bracket.
[0110] In this way, the transmission belt can be better protected by designing a protective cover.
[0111] Specifically, the fixed support includes a fixed base plate 86 fixed to the support support by screws, a fixed support plate 87 vertically arranged outward is connected and fixed to the outer end of the fixed base plate, a clearance hole is arranged on the fixed support plate through its thickness direction, an adjustment plate 88 is arranged on the outside of the clearance hole, and long holes are arranged in pairs on the upper and lower sides of the adjustment plate and fixed screws are arranged, the fixing screws are threadedly connected to the fixed support plate, and the servo drive motor is installed and fixed on the adjustment plate.
[0112] In this way, the structural design of the fixed support is simpler, and the position of the servo drive motor can be adjusted more conveniently, thereby adjusting the transmission efficiency.
[0113] Specifically, two triangular-shaped stabilizing support blocks 89 are provided in pairs between the fixed support plate and the fixed bottom plate.
[0114] In this way, by providing a stabilizing support block, the stability of the structure can be improved.
[0115] In summary, the above equipment is used to complete the length detection, outer circle runout detection and straightness detection of the workpiece, and non-contact detection is adopted. The non-contact detection method can better avoid the damage to the workpiece caused by the detection contact and better protect the integrity of the workpiece. Secondly, during the detection process, the workpiece is not subjected to external forces, which can better avoid the deformation of the workpiece, thereby better improving the accuracy and reliability of the detection.
[0116] The preferred specific embodiments of the present invention are described in detail above. It should be understood that a person skilled in the art can make many modifications and changes based on the concept of the present invention without creative work. Therefore, any technical solution that can be obtained by a person skilled in the art through logical analysis, reasoning or limited experiments based on the concept of the present invention on the basis of the prior art should be within the scope of protection determined by the claims.
Claims
1. A workpiece comprehensive detection device, comprising a frame, on which a working platform with a horizontal plate-shaped structure is installed, and the upper surface of the working platform forms a horizontal installation plane; characterized in that A workpiece length detection mechanism is arranged in the middle of the installation plane and along the longitudinal direction; a workpiece straightness detection mechanism is arranged on one side of the workpiece length detection mechanism on the installation plane; a workpiece outer circle runout detection mechanism is arranged at an outer position of one end of the workpiece straightness detection mechanism on the installation plane; and an operation control panel is also installed on the installation plane.
2. A workpiece comprehensive detection device as claimed in claim 1, characterized in that: The operation control panel corresponds to the end of the workpiece outer circle runout detection mechanism located on the installation plane; and the operation control panel and the workpiece outer circle runout detection mechanism are arranged at intervals along the transverse direction of the installation plane.
3. A workpiece comprehensive detection device as claimed in claim 1, characterized in that: A vertically upward mounting support rod is fixedly installed on the mounting plane, a horizontally arranged supporting support rod is arranged on the mounting support rod, and the operation control panel is installed at the far end of the supporting support rod.
4. A workpiece comprehensive detection device as claimed in claim 1, characterized in that: The working platform is made of marble.
5. A workpiece comprehensive detection device as claimed in claim 1, characterized in that: Two lifting rings are arranged in pairs on both side surfaces of the working platform and are spaced apart in the longitudinal direction.
6. A workpiece comprehensive detection device as claimed in claim 1, characterized in that: The frame includes supporting frames which are arranged in pairs along the longitudinal direction and are designed in a rectangular structure, and upper connecting rods and lower connecting rods are respectively arranged in pairs between the upper and lower ends of the two supporting frames; and two supporting plates are respectively arranged vertically at intervals between the inner sides of the two supporting frames, and a drawer box with a rectangular box structure and an open upper end is respectively arranged between the two supporting plates which are paired in the longitudinal direction, and guide rail mechanisms are respectively arranged between the two supporting plates and the two ends of the drawer box so that the drawer box can slide out to the outside of the frame in the horizontal direction; a plurality of supporting blocks which are arranged in a longitudinal interval are arranged on the inner bottom surface of the drawer box, and the support blocks are designed in a long strip structure and are arranged in the horizontal direction; a plurality of V-shaped storage openings are arranged on the support blocks and are used to place long strip workpieces.
7. A workpiece comprehensive detection device as claimed in claim 6, characterized in that: A pair of pads are provided at the lower end of the support frame, and a screw rod set vertically downward is threadedly connected to the pads. A support block is provided at the lower end of the screw rod, and the screw rod is threadedly connected in a threaded hole of the support block. Locking nuts are respectively provided at the upper and lower ends of the screw rod, and the locking nuts are respectively in contact with the pads and the support blocks.
8. A workpiece comprehensive detection device as claimed in claim 1, characterized in that: A barcode scanner gun placement seat is arranged at one end of the working platform and is used to place the barcode scanner gun; a material receiving container with a rectangular box structure design and an open upper end is also arranged at one end of the working platform.
9. A workpiece comprehensive detection device as claimed in claim 1, characterized in that: A support plate is respectively arranged at four corner positions above the frame, a polyurethane shock-absorbing pad is arranged on the support plate, and the working platform is installed above the polyurethane shock-absorbing pad.
10. A workpiece comprehensive detection device as claimed in claim 1, characterized in that: The workpiece length detection mechanism includes a workpiece placement seat arranged in the middle, a workpiece placement station is arranged on the workpiece placement seat and is used to arrange the workpiece to be detected, and the workpiece is arranged in the longitudinal direction; seat plates arranged in the transverse direction are respectively arranged on the outer sides of the two ends of the corresponding workpiece placement seat, and mounting seats are respectively arranged above the seat plates, and cross slides are respectively arranged between the mounting seats and the seat plates, and each can drive the mounting seats to move in the longitudinal and transverse directions; a horizontal and longitudinally arranged left detection rod is arranged on one of the mounting seats, and a horizontal and longitudinally arranged right detection rod is arranged on the other mounting seat; a grating length meter is installed on the mounting plane and respectively corresponds to the outer ends of the left detection rod and the right sensing rod.